CN112987825B - Control algorithm and control system for preparing alkali liquor in waste incineration industry - Google Patents

Control algorithm and control system for preparing alkali liquor in waste incineration industry Download PDF

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CN112987825B
CN112987825B CN202110163178.8A CN202110163178A CN112987825B CN 112987825 B CN112987825 B CN 112987825B CN 202110163178 A CN202110163178 A CN 202110163178A CN 112987825 B CN112987825 B CN 112987825B
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alkali liquor
preparation
concentration
waste incineration
alkali
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CN112987825A (en
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张二威
杨应永
钱中华
洪益州
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Everbright Environmental Protection Technology Equipment Changzhou Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention belongs to the technical field of waste incineration tail gas treatment, and particularly relates to a control algorithm and a control system for alkali liquor preparation in the waste incineration industry, wherein the control algorithm for alkali liquor preparation in the waste incineration industry comprises the following steps: setting relevant parameters for preparing alkali liquor; acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and the alkali liquor is prepared according to the addition parameters, so that the stability of the proportioning concentration of the alkali liquor is improved, the operation is convenient and simple, the fluctuation of a system is reduced, the utilization rate of the alkali liquor is improved, unnecessary material consumption is reduced, and the operation cost of a waste incineration power generation enterprise is saved.

Description

Control algorithm and control system for preparing alkali liquor in waste incineration industry
Technical Field
The invention belongs to the technical field of waste incineration tail gas treatment, and particularly relates to a control algorithm and a control system for alkali liquor preparation in the waste incineration industry.
Background
The garbage incineration is an economical and efficient garbage disposal scheme at present, has the characteristics of harmlessness, reduction, resource utilization and the like, and is widely developed in China in recent years. Pollutants generated after the incineration of the garbage are mainly concentrated in the emission of flue gas, wherein the pollutants contain dust and SO 2 、HCl、NO x Pollutants such as heavy metal, dioxin and the like can cause great pollution to the environment and must be purified and discharged after reaching the standard.
For SO in flue gas 2 And HCl and other acidic gases, the existing garbage power plant mostly adopts a semidry method for deacidification, has the characteristics of higher efficiency and can meet the existing emission standard (the control standard for pollutants generated by burning household garbage GB18485-2014 SO) 2 <100mg/Nm 3 ;HCl<60mg/Nm 3 When added in sufficient quantity, the additive can meet the European Union 2010 standard SO 2 <50mg/Nm 3 ;HCl<10mg/Nm 3 ) (ii) a Dry slag tapping is carried out without a water treatment system. However, with the increasingly strict environmental requirements, the efficiency of the semi-dry method cannot meet the more strict emission standard, and meanwhile, a large amount of fly ash generated by the semi-dry method is used as hazardous waste, so that the treatment difficulty is increased, and therefore, a part of projects need to adopt a wet method process with higher efficiency.
Different from thermal power plants and refuse power plantsThe HCl content in the flue gas is very high, and if the conventional limestone-gypsum method is adopted, the CaCl in the slurry is caused by the existence of HCl 2 Increased content of CaCO 3 The dissolution and absorption effect of (2) causes the efficiency of the wet process to be reduced and the blocking risk to be increased. Therefore, the current waste incineration industry mainly adopts NaOH wet deacidification, and the salts generated by the reaction are soluble matters, so that the efficiency is high, and the problems of blockage and the like are solved. As the liquid caustic soda is generally convenient to transport and safe with 30% concentration, most of acidic substances are removed by the semidry method, such as the original 30% alkaline liquid, and the addition amount is too small to be controlled conveniently. As the solubility of the alkali liquor and the temperature have great relationship, the alkali can be crystallized and separated out to block the pipeline in winter. So the process requires that about 10 percent of alkali liquor is used after being diluted.
Today, when resources are in short supply, how to effectively control material consumption on the basis of ensuring technical indexes of all aspects is a practical problem facing the development of all enterprises. The stability of the concentration ratio of the diluted alkali liquor is directly related to the stability of production and the consumption of materials.
The existing control mode only provides a simple proportion calculation method: and calculating the weight of the alkali liquor and the weight of the water according to the percentage and the total amount of the concentration, measuring the materials through a liquid level system, and then stirring without considering the relationship among the concentration, the density and the temperature of the alkali liquor. According to the reflection of field production personnel, through their sampling inspection: the actual concentration can be different from the set concentration by more than one time. Because the error is big, the alkali liquor amount is controlled manually according to experience in most production, and the work load is increased, which causes large material consumption.
Therefore, a new alkali liquor preparation control algorithm and a new alkali liquor preparation control system for the waste incineration industry need to be designed based on the technical problems.
Disclosure of Invention
The invention aims to provide a control algorithm and a control system for preparing alkali liquor in the waste incineration industry.
In order to solve the technical problem, the invention provides an alkali liquor preparation control algorithm for the waste incineration industry, which comprises the following steps:
setting relevant parameters for preparing alkali liquor;
acquiring addition parameters required in the preparation process of the alkali liquor according to the relevant parameters; and
preparing the alkali liquor according to the addition parameters.
Further, the method for setting relevant parameters of lye preparation comprises:
the relevant parameters include: total liquid preparation amount W total The original concentration eta of the alkali liquor 0 And the concentration eta of the diluted alkali liquor 1 And water requirement W.
Further, the method for obtaining the addition parameters required in the alkali liquor preparation process according to the relevant parameters comprises the following steps:
according to the measured storage tank temperature T 0 The original concentration eta of the alkali liquor 0 Obtaining the original density rho of the alkali liquor by a linear interpolation method according to a standard table 0
According to the measured storage tank temperature T 1 And the concentration eta of the diluted alkali liquor 1 Obtaining the density rho of the diluted alkali liquor by a linear interpolation method according to a standard table 1
Figure BDA0002936341080000031
Figure BDA0002936341080000032
Figure BDA0002936341080000033
Wherein y is an actually detected temperature value; y is 1 ,y 2 Is a standard temperature value; x is the actual alkali liquor concentration; x is the number of 1 ,x 2 Concentration value as a standard; z is a radical of formula 1 ,z 2 ,z 3 ,z 4 The alkali liquor density value is corresponding to the standard temperature value and the concentration value; z is the density value which needs to be solved actually;
the height of the diluted alkali liquor is as follows:
Figure BDA0002936341080000034
the unit is mm;
wherein r is the radius of the dilution tank and the unit is m;
the water quantity required by the prepared solution is as follows:
Figure BDA0002936341080000035
the unit is kg;
the amount of the raw solution added is:
Figure BDA0002936341080000036
the unit is kg;
the water content in the amount of the raw solution to be added is as follows:
Figure BDA0002936341080000037
the unit is kg;
the height of the newly added water amount is as follows:
Figure BDA0002936341080000038
the unit is mm;
the newly added water amount is (M) 1 -M 3 ) In kg.
Further, the method for preparing the alkali liquor according to the addition parameters comprises the following steps:
after the addition parameters required in the alkali liquor preparation process are obtained, delaying for a first preset time when all motors are free of faults, and then opening a demineralized water inlet valve.
Further, the method for preparing the alkali liquor according to the addition parameters further comprises the following steps:
when the water quantity reaches a set value and all the valves are in an automatic state, the water inlet valve for the demineralized water is closed.
Further, the method for preparing the alkali liquor according to the addition parameters further comprises the following steps:
when all valves have no fault, closing the demineralized water inlet valve in place, and opening the concentrated alkali adding valve; and
when the outlet valve and the material returning valve of the preparation tank are closed in place and the concentrated alkali adding valve is opened in place, the caustic soda diluting pump is started.
Further, the method for preparing the alkali liquor according to the addition parameters further comprises the following steps:
when the liquid level exceeds the limit fault and the alkali adding liquid level reaches, closing the caustic soda dilution pump, closing the concentrated alkali adding valve and opening the stirrer;
and when the liquid level exceeds the preset height after preparation, closing the caustic soda dilution pump, closing the concentrated alkali adding valve in place, delaying for a second preset time, and closing the stirrer to finish the preparation of the alkali liquor.
On the other hand, the invention also provides a control system for preparing alkali liquor in the waste incineration industry, which adopts the control algorithm for preparing alkali liquor in the waste incineration industry, and comprises the following components:
the alkali liquor formula calculation function module is used for acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and
and the sequence control function module is used for preparing alkali liquor according to the addition parameters.
Further, the alkali liquor preparation control system further comprises: the switch function module, the motor function module and the valve function module;
the switch functional block is suitable for controlling the opening and closing of a motor in the motor functional module; and
the switch function block is suitable for controlling the opening and closing of each valve in the valve function module.
The method has the beneficial effects that relevant parameters for preparing the alkali liquor are set; acquiring addition parameters required in the preparation process of the alkali liquor according to the relevant parameters; and the alkali liquor is prepared according to the addition parameters, so that the stability of the proportioning concentration of the alkali liquor is improved, the operation is convenient and simple, the fluctuation of a system is reduced, the utilization rate of the alkali liquor is improved, the unnecessary material consumption is reduced, and the operation cost of a waste incineration power generation enterprise is saved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of a control algorithm for lye preparation used in the waste incineration industry according to the present invention;
FIG. 2 is a flow chart of a method for preparing lye according to the addition parameters according to the present invention;
FIG. 3 is a PID-diagram for the preparation of lye according to the addition parameters in accordance with the present invention.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
FIG. 1 is a flow chart of a control algorithm for preparing alkali liquor in the waste incineration industry according to the invention.
As shown in fig. 1, this embodiment 1 provides a control algorithm for preparing alkali lye used in the waste incineration industry, which includes: setting relevant parameters for preparing alkali liquor; acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and the alkali liquor is prepared according to the addition parameters, so that the stability of the proportioning concentration of the alkali liquor is improved, the operation is convenient and simple, the fluctuation of a system is reduced, the utilization rate of the alkali liquor is improved, the unnecessary material consumption is reduced, and the operation cost of a waste incineration power generation enterprise is saved.
FIG. 2 is a flow chart of a method for preparing lye according to the addition parameters according to the present invention;
FIG. 3 is a PID diagram of the preparation of lye according to the addition parameters in accordance with the present invention.
As shown in fig. 2 and fig. 3, in this embodiment, the method for setting relevant parameters of lye preparation comprises: the relevant parameters include: total liquid preparation amount W total The original concentration eta of the alkali liquor 0 And the concentration eta of the diluted alkali liquor 1 And water requirement W (namely M1-M3).
In this embodiment, the method for obtaining the addition parameters required in the alkali liquor preparation process according to the relevant parameters includes: according to the measured storage tank temperature T 0 (original alkali liquor storage tank temperature, conventional 30% concentration stock solution), and original alkali liquor concentration eta 0 Obtaining the original density rho of the alkali liquor by a linear interpolation method according to a standard table (table 1: NAOH temperature and concentration comparison table) 0 (ii) a According to the measured storage tank temperature T 1 (temperature of diluted alkali liquor storage tank) and concentration eta of diluted alkali liquor 1 Obtaining the density rho of the diluted alkali liquor by a linear interpolation method according to a standard table 1
Table 1: NAOH temperature concentration comparison table
0℃ 10℃ 15 20℃ 30℃ 40 50℃
1% 1012.4 1011.5 1010.65 1009.5 1006.9 1003.3 999.0
5% 1059.8 1057.1 1055.5 1053.8 1050.1 1045.8 1041.2
10% 1117.1 1113.2 1111.1 1108.9 1104.3 1099.5 1094.2
16% 1184.9 1180.1 1177.6 1175.1 1169.9 1164.5 1158.8
20% 1229.6 1224.4 1221.8 1219.1 1213.6 1207.9 1202.0
30% 1340.0 1334.0 1330.9 1327.9 1321.7 1315.4 1309.0
32% 1361.4 1355.2 1352.0 1349.0 1342.7 1336.2 1329.8
Figure BDA0002936341080000061
Figure BDA0002936341080000071
Figure BDA0002936341080000072
Where y is the actual detected temperature value (i.e., T) 1 );y 1 ,y 2 Is a standard temperature value; x is the actual alkali solution concentration (i.e.. eta.) 1 );x 1 ,x 2 Concentration value as a standard; z is a radical of 1 ,z 2 ,z 3 ,z 4 The alkali liquor density value is corresponding to the standard temperature value and the concentration value; z is the density value (i.e. ρ) that needs to be solved for 1 );
The operator calculates the weight kg, and the cylindrical tank on site measures the level m
The height of the diluted alkali liquor is as follows:
Figure BDA0002936341080000073
the unit is mm;
wherein r is the radius of the dilution tank and the unit is m;
the water amount of the prepared solution is as follows:
Figure BDA0002936341080000074
the unit is kg;
the amount of the raw solution to be added is:
Figure BDA0002936341080000075
the unit is kg;
the water content in the amount of the raw solution to be added is as follows:
Figure BDA0002936341080000076
the unit is kg;
the height of the newly added water amount is as follows:
Figure BDA0002936341080000077
the unit is mm;
the newly added water amount is (M) 1 -M 3 ) The unit is kg.
In this embodiment, the method for preparing lye according to the addition parameters comprises: after the addition parameters required in the process of preparing the alkali liquor are obtained, when all motors (used pumps, stirring and other devices driven by the motors) have no fault, the time delay is delayed for a first preset time (1s), a demineralized water inlet valve (XV3001A) is opened, and a certain amount of demineralized water is added into an alkali liquor dilution tank;
in this embodiment, the method for preparing lye according to the addition parameters further comprises: when the water amount reaches the set value
Figure BDA0002936341080000078
When all valves are in automatic state, the inlet valve of the demineralized water (XV3001A) is closed.
In this embodiment, the method for preparing lye according to the addition parameters further comprises: when all valves are not in fault, closing the demineralized water inlet valve in place, and opening a concentrated alkali adding valve (XV3002A or B); and when the outlet valve and the return valve of the preparation tank (the alkali liquor dilution tank) are closed in place and the concentrated alkali adding valve is opened in place, starting a caustic soda dilution pump (P3002A or B) to inject caustic soda solution in the alkali liquor storage tank into the alkali liquor dilution tank.
In this embodiment, the method for preparing lye according to the addition parameters further comprises: when no liquid level overrun fault occurs, adding alkali liquid level
Figure BDA0002936341080000081
When the alkaline solution is obtained, closing the caustic soda dilution pump, closing the concentrated alkali adding valve, and opening the stirrer (A3001A) to stir the solution in the alkaline solution dilution tank; and when the liquid level exceeds the preset height after preparation, closing the caustic soda dilution pump, closing the concentrated alkali adding valve in place, delaying for a second preset time (5min), and closing the stirrer to finish the preparation of the alkali liquor.
Can set up 1 set of alkali lye storage preparation and conveying system, can supply 2 lines to use simultaneously, alkali lye storage preparation and conveying system's main equipment has alkali lye storage tank (containing heating device), alkali lye dilution tank (containing the agitator), unloads alkali pump, alkali lye dilution pump, alkali lye delivery pump etc..
And an alkali liquor storage tank, wherein 30% of caustic soda solution is stored in the caustic soda storage tank. The alkali liquor storage tank is designed by adopting single-layer stainless steel. The diameter of the storage tank is 2.5m, the height is 3m, and the design capacity is 14.7m 3 And the 15-day storage (in the maximum continuous working condition) of the two lines can be met. In order to avoid the crystallization of 30% caustic soda solution at low temperature, the alkali liquor storage tank is provided with a plug-in heating device, and the power of an electric heater is 2 x18.5kW.
And the alkali liquor diluting tank is used for firstly adding a certain amount of desalted water into the alkali liquor diluting tank according to the set liquid level, then injecting 30% caustic soda solution into the alkali liquor diluting tank through an alkali liquor diluting pump, and continuously stirring by a stirrer in the preparation process to mix and dilute the solution into 10% caustic soda solution. The alkali liquor diluting tank is designed by adopting single-layer stainless steel. 2 dilution tanks are configured in total, each dilution tank has the diameter of 2m, the height of 2.2m and the design capacity of 6.9m 3 The usage amount of 2 days on two lines (under the maximum continuous working condition) can be met, and 2 dilution tanks are alternately used. The alkali liquor diluting stirrer is of a top-feeding type, and the power is 2.2 kW.
And (4) a caustic soda solution with concentration of 30% is transported to a factory from a tank car and is injected into a caustic soda storage tank through the caustic soda unloading pump. 1 stainless steel centrifugal pump is arranged in total, and the rated flow is 30m 3 The delivery lift is 15m, and the rated power is 3 kW.
And the alkali liquor dilution pump is used for conveying 30 percent of caustic soda solution into the alkali liquor dilution tank from the alkali liquor storage tank. 2 stainless steel centrifugal pumps (one used and one spare) are arranged in total, and the rated flow is 10m 3 The lift is 15m, and the rated power is 2.2 kW.
And the alkali liquor conveying pump is used for conveying 10% of caustic soda solution into the wet washing system from the alkali liquor dilution tank. 2 stainless steel centrifugal pumps (one used and one spare) are arranged in total, and the rated flow is 1m 3 The lift is 25m, and the rated power is 0.37 kW. And an outlet of the caustic soda conveying pump is provided with a return pipeline for returning the redundant caustic soda solution to the alkali liquor dilution tank.
Example 2
On the basis of embodiment 1, this embodiment 2 further provides a control system for preparing alkali liquor in the waste incineration industry, which adopts the control algorithm for preparing alkali liquor in the waste incineration industry in embodiment 1, and includes:
the alkali liquor formula calculation function module is used for acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and
and the sequence control function module is used for preparing alkali liquor according to the addition parameters (controlling the work of an alkali liquor storage tank, an alkali liquor dilution tank, an alkali unloading pump, an alkali liquor dilution pump, an alkali liquor conveying pump, various valves and the like so as to prepare the alkali liquor).
In this embodiment, the lye preparation control system further comprises: a switch function block, a motor function module, a valve function module, an analog quantity function module (a calculation function block for converting continuous signals of site temperature, liquid level, pressure, flow and the like from standard 4-20mA signals into actual meaningful engineering quantities), and the like;
the switch function block is suitable for controlling the opening and closing of a motor in the motor function module; and
the switch function block is suitable for controlling the opening and closing of each valve in the valve function module.
In conclusion, the invention sets relevant parameters of alkali liquor preparation; acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and the alkali liquor is prepared according to the addition parameters, so that the stability of the proportioning concentration of the alkali liquor is improved, the operation is convenient and simple, the fluctuation of a system is reduced, the utilization rate of the alkali liquor is improved, the unnecessary material consumption is reduced, and the operation cost of a waste incineration power generation enterprise is saved.
In the several embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. The apparatus embodiments described above are merely illustrative and, for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, the functional modules in the embodiments of the present invention may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The functions may be stored in a computer-readable storage medium if they are implemented in the form of software functional modules and sold or used as separate products. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (6)

1. A control algorithm for preparing alkali liquor in the waste incineration industry is characterized by comprising the following steps:
setting relevant parameters for preparing alkali liquor;
acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and
preparing alkali liquor according to the addition parameters;
the method for setting relevant parameters of alkali liquor preparation comprises the following steps:
the relevant parameters include: total liquid preparation amount W total The original concentration eta of the alkali liquor 0 And the concentration eta of the diluted alkali liquor 1 Water consumption W;
the method for acquiring the addition parameters required in the alkali liquor preparation process according to the relevant parameters comprises the following steps:
according to the measured storage tank temperature T 0 The original concentration eta of the alkali liquor 0 Obtaining the original density rho of the alkali liquor by a linear interpolation method according to the temperature and concentration comparison table of the NAOH 0
According to the measured storage tank temperature T 1 And the concentration eta of the diluted alkali liquor 1 Obtaining the density rho of the diluted alkali liquor by a linear interpolation method according to the NAOH temperature concentration comparison table 1 (ii) a Wherein
The formula for linear interpolation is:
Figure FDA0003757754530000011
Figure FDA0003757754530000012
Figure FDA0003757754530000013
wherein y is the actual detected temperatureA value; y is 1 ,y 2 Is a standard temperature value; x is the actual alkali liquor concentration; x is the number of 1 ,x 2 Concentration values that are standard; z is a radical of 1 ,z 2 ,z 3 ,z 4 The alkali liquor density value is corresponding to the standard temperature value and the concentration value;
z1 and z2 are concentration values respectively corresponding to x1 and x2 at the temperature of y 1;
z3 and z4 are temperature values respectively corresponding to x1 and x2 at the temperature of y 2;
z12 is the density corresponding to the concentration x at the temperature of y 1;
z34 is the density corresponding to the concentration x at the temperature of y 2;
z is the density corresponding to the concentration x at the temperature y; and
z is the density value which needs to be solved actually, namely the density rho after the alkali liquor is diluted 1
The height of the diluted alkali liquor is as follows:
Figure FDA0003757754530000021
the unit is mm;
wherein r is the radius of the dilution tank and the unit is m, W total In units of kg;
the water amount of the prepared solution is as follows:
Figure FDA0003757754530000022
the unit is kg;
the amount of the raw solution to be added is:
Figure FDA0003757754530000023
the unit is kg;
the water content in the amount of the raw solution to be added is as follows:
Figure FDA0003757754530000024
the unit is kg;
the height of the newly added water amount is as follows:
Figure FDA0003757754530000025
the unit is mm;
requiring a new amount of water (M) 1 -M 3 ) In kg.
2. The alkali liquor preparation control algorithm for waste incineration industry of claim 1,
the method for preparing the alkali liquor according to the addition parameters comprises the following steps:
after the addition parameters required in the alkali liquor preparation process are obtained, delaying for a first preset time when all motors for driving the pump or the stirrer to work have no fault, and then opening a demineralized water inlet valve.
3. The alkali liquor preparation control algorithm for use in the waste incineration industry of claim 2,
the method for preparing alkali liquor according to the addition parameters further comprises the following steps:
when the height of the newly added water quantity reaches a set value and all valves are not in fault, the water inlet valve of the demineralized water is closed.
4. The alkali liquor preparation control algorithm for the waste incineration industry of claim 3,
the alkali liquor storage, preparation and conveying system related to the alkali liquor preparation control algorithm for the waste incineration industry comprises: the system comprises an alkali liquor storage tank, a preparation tank with a stirrer, a caustic soda dilution pump, an alkali liquor conveying pump, a desalted water inlet valve, an outlet valve of the preparation tank, a return valve of the preparation tank and a concentrated alkali adding valve;
the caustic soda solution is stored in a caustic soda storage tank, a certain amount of demineralized water is added into a preparation tank, then the caustic soda solution is injected into the preparation tank through a caustic soda dilution pump, a stirrer is continuously stirred in the preparation process to mix and dilute the caustic soda solution and the caustic soda solution, and the pump and the stirrer are driven by a motor;
the method for preparing alkali liquor according to the addition parameters further comprises the following steps:
when all valves have no faults, closing the demineralized water inlet valve in place, and opening the concentrated alkali adding valve; and
when the outlet valve and the material returning valve of the preparation tank are closed in place and the concentrated alkali adding valve is opened in place, the caustic soda dilution pump is started, when the height of the diluted alkali liquor reaches, the caustic soda dilution pump is closed, the concentrated alkali adding valve is closed, and the stirrer is started.
5. A lye preparation control system for the waste incineration industry which employs the lye preparation control algorithm for the waste incineration industry as defined in any one of claims 1 to 4 and which comprises:
the alkali liquor formula calculation function module is used for acquiring addition parameters required in the alkali liquor preparation process according to the relevant parameters; and
and the sequence control function module is used for preparing the alkali liquor according to the addition parameters.
6. The lye preparation control system for the waste incineration industry of claim 5 wherein,
the alkali liquor preparation control system further comprises: the switch function module, the motor function module and the valve function module;
the switch functional block is suitable for controlling the motor which is used for driving the pump or the stirrer in the motor functional module to be switched on and off; and
the switch function block is suitable for controlling the opening and closing of each valve in the valve function module.
CN202110163178.8A 2021-02-05 2021-02-05 Control algorithm and control system for preparing alkali liquor in waste incineration industry Active CN112987825B (en)

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