CN112986272A - Detection equipment and method for foreign matters in guide hole - Google Patents
Detection equipment and method for foreign matters in guide hole Download PDFInfo
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- CN112986272A CN112986272A CN201911216304.0A CN201911216304A CN112986272A CN 112986272 A CN112986272 A CN 112986272A CN 201911216304 A CN201911216304 A CN 201911216304A CN 112986272 A CN112986272 A CN 112986272A
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
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Abstract
The invention discloses a detection device and a detection method for foreign matters in guide holes, wherein the detection device comprises a spinneret plate detection table, a guide hole detection device and a calculation terminal; a spinneret plate placing part is arranged on the spinneret plate detecting platform and used for placing the spinneret plate; the guide hole detection device is arranged above or below the spinneret plate placing plane and is used for shooting image information of the detected guide hole on the spinneret plate and transmitting the image information to the computing terminal; and the computing terminal is used for analyzing and detecting the image information and generating a detection result. By adopting the equipment and the method for detecting the foreign matters in the guide holes, the foreign matters in the guide holes on the spinneret plate are effectively analyzed and detected through the computer algorithm and the defect detection standard by arranging the guide hole detection device and the calculation terminal, so that the problem of detecting the defects of the guide holes is fully solved.
Description
Technical Field
The invention relates to the field of spinneret plate detection, in particular to equipment and a method for detecting foreign matters in guide holes.
Background
At present, the spinneret plate is an important part in the textile industry, especially in the chemical fiber industry. As an indispensable precision part in a spinning machine in the chemical fiber industry, the spinning machine has the function of extruding fiber bundles with certain thickness and fine texture by spraying and extruding spinning melt or solution which is accurately metered through micropores on a spinneret plate. The development of spinnerets has thus helped to promote the development of new textile fibres. The manufacturing precision of the spinneret plate determines the quality of fiber forming, and the shape of the micropores of the spinneret plate determines the cross section shape of the fiber, so that the comfort of the fabric is influenced. Therefore, the quality of the spinneret plate is an important condition for ensuring the quality of the finished fiber product and a good spinning process. For the detection of the quality of the spinneret plate, only relevant research in China is only developed on the micropore detection; guide holes and transition holes which also have great influence on the spinning quality are not researched yet.
The number of spinneret orifices on the existing spinneret plate is at least about 50, and can reach 1.2-9.8 thousands, and the aperture of each micropore is 10-50 mu m, which puts a very high requirement on the quality detection of the spinneret plate. For the detection of the spinneret plate, the bottom irradiation detection of an intense light source and the under-microscope amplification detection are mostly used. Wherein strong light source bottom irradiation mode can only observe whether the hole of whole face is printing opacity, whether porose jam, very easily takes place to miss and examines, and can't discover downthehole tiny dirt, more can't be to spinneret orifice data quantization. Although the hole can be enlarged by the microscope for detection, tiny dirt in the hole can be observed, the number of the micropores reaches tens of thousands, the distance between the holes is only less than 100 mu m, the condition of missing detection is very easy to occur, even if dirt is detected in a certain hole, the hole is difficult to find on a spinneret plate, the microscope is manual detection and cannot be replaced by a machine, the labor intensity of manual detection is high, and the detection accuracy is low.
In the prior art, only the micropore part of the spinneret orifice in the spinneret plate is usually detected, but although the guide hole is relatively large relative to the micropore, the detection of the guide hole cannot be ignored. The guide hole of the spinneret plate is used as a guide hole for spinning and is also a positioning hole in the spinneret hole processing process with extremely high precision requirement. Quality testing of vias is often ignored because the quality of the via does not directly affect the fiber. And according to the structural characteristics of the guide hole and the transition hole, the aperture of the guide hole is about 2-3mm, so that the light source cannot irradiate the wall of the guide hole and the surface of the transition hole, the depth of the guide hole is about 22mm, and the depth puts high requirements on the depth of field of the camera. Guide holes and transition holes have more defects, such as: foreign matters, bulges, dirt and the like, and micropores are not positioned at the center, so that a complete detection standard and a mature algorithm are not formed at present. All in all, the quality detection of the spinneret plate is very demanding.
For the guide holes, the processing defect of foreign matters existing in the guide holes easily influences the state of a melt in the holes, and can generate great influence on the forming quality of textile fibers, and the foreign matters can also make single spinneret holes of the spinneret plate become waste holes, and even directly influence the service life of the whole spinneret plate. If the foreign bodies are not detected in time in the guide holes, the huge loss and waste of time, material and equipment cost can be caused. However, no technical solution for specifically detecting whether the foreign matter exists in the guide hole exists in the prior art, and it is significant to provide a device and a method for detecting the foreign matter in the guide hole to solve the problems in the prior art.
Disclosure of Invention
To solve the above problems, the present invention provides an apparatus and a method for detecting a foreign object in a via.
In order to achieve the purpose, the detection equipment for the foreign matters in the guide holes comprises a spinneret plate detection table, a guide hole detection device and a calculation terminal; a spinneret plate placing part is arranged on the spinneret plate detecting platform and used for placing the spinneret plate; the spinneret plate comprises a spinneret plate body and spinneret holes, a plurality of spinneret holes are formed in the spinneret plate body, each spinneret hole is composed of a guide hole, a micropore and a transition hole, and the transition hole is formed in the bottom of the guide hole; the transition hole is a conical transition hole; the guide hole positioned on the upper surface of the spinneret plate body is connected with the micropore positioned on the lower surface of the spinneret plate body through the transition hole; the guide hole detection device is arranged above or below the spinneret plate placing plane and is used for shooting image information of the detected guide hole on the spinneret plate and transmitting the image information to the computing terminal; the computing terminal is used for analyzing and detecting the image information and generating a detection result;
furthermore, the guide hole detection device specifically comprises a camera, a light source module, a positioning module, a correction sheet, a data transmission module and a motion shaft; the camera is used for shooting image information of the detected guide hole on the spinneret plate; the light source module is used for providing a light source for shooting; the positioning module is used for positioning the detected guide hole on the spinneret plate; the data transmission module is used for transmitting the image information to the computing terminal; the motion shaft is connected with the camera, and the camera can vertically move up and down through the motion shaft;
furthermore, a fixing hole is formed in the camera, and the light source module is fixedly connected with the camera by being inserted into the fixing hole; the camera also comprises a CCD lens, the CCD lens adopts a double Gaussian structure, and the cambered surface angle of a concave mirror of the CCD lens is 12 degrees;
furthermore, the computing terminal comprises a control module, a data receiving module, an analysis module, a preset threshold storage module and a judgment module; the data receiving module, the analysis module, the preset threshold storage module and the judgment module are respectively electrically connected with the control module; the data receiving module is used for receiving the image information; the analysis module is used for analyzing the image information, detecting whether foreign matters exist in the detected guide holes and generating first parameter information of the foreign matters; the judging module is used for comparing the first parameter information with a preset threshold value and judging whether the foreign matter is in an allowable range;
further, the computing terminal also comprises an image processing module; the image processing module is electrically connected with the control module and is used for optimizing the image information;
the invention discloses a method for detecting foreign matters in guide holes, which comprises the following steps: shooting image information of the detected guide hole on the spinneret plate; analyzing the image information, detecting whether foreign matters exist in the detected guide hole, and if so, generating first parameter information of the foreign matters; comparing the first parameter information with a preset threshold value, and judging whether the foreign matter is in an allowable range;
further, after the image information of the detected guide hole on the spinneret plate is shot; analyzing the image information, detecting whether foreign matters exist in the detected guide holes, and if so, before generating first parameter information of the foreign matters, the method further comprises the following steps: optimizing the image information; the optimization processing of the image information specifically comprises the following steps: performing noise reduction processing on the image to obtain processed second image information; carrying out binarization processing on the image information to obtain processed third image information; carrying out corrosion expansion processing on the second image information to obtain processed fourth image information;
further, the step-by-step shooting method is used for shooting the image information of the detected guide hole on the spinneret plate, and specifically comprises the following steps: placing a camera at a position opposite to the guide hole and away from the guide hole by a first distance, and starting to shoot an image of the detected guide hole on the spinneret plate; gradually increasing the distance between the camera and the guide hole, and keeping uninterrupted shooting of the image of the detected guide hole on the spinneret plate; when the distance between the camera and the guide hole is a second distance, stopping shooting the image of the detected guide hole on the spinneret plate; integrating the shot images and generating image information;
further, analyzing the image information, detecting whether a foreign object exists in the detected guide hole, if so, generating first parameter information of the foreign object, specifically: detecting the gray value of each pixel point in the image information, comparing the gray value with a preset gray threshold value, if the pixel point which is greater than the preset gray threshold value exists, judging that a foreign matter exists, and counting the size of the foreign matter;
further, analyzing the image information, detecting whether a foreign object exists in the detected guide hole, if so, generating first parameter information of the foreign object, specifically: and detecting the fitting diameter of the guide hole in the image information, comparing the fitting diameter with a preset fitting diameter threshold value, judging that a foreign body exists if the fitting diameter is smaller than the preset fitting diameter threshold value, and counting the size of the foreign body.
According to the equipment and the method for detecting the foreign matters in the guide holes, the guide hole detection device and the calculation terminal are arranged, and the foreign matters in the guide holes on the spinneret plate are effectively analyzed and detected through a computer algorithm and a defect detection standard, so that the problem of guide hole defect detection is fully solved. The processing defect of foreign matters is effectively prevented, and the risk that the poor state of the melt formed in the holes has great influence on the forming quality of the textile fibers is avoided. Meanwhile, the risk that foreign matters enable a single spinneret orifice to become a waste orifice and even directly influence the service life of the whole spinneret plate can be effectively avoided. Greatly improving the efficiency of spinneret plate operation and reducing the maintenance and detection cost.
Drawings
FIG. 1 is a schematic view of a first structure of an apparatus for detecting foreign matter in a via according to the present invention;
FIG. 2 is a second structural diagram of the apparatus for detecting foreign matters in the via according to the present invention;
FIG. 3 is a first flowchart illustrating a method for detecting foreign objects in vias according to the present invention;
FIG. 4 is a second flowchart of the method for detecting foreign matter in a via according to the present invention;
FIG. 5 is a third flowchart of the method for detecting foreign matter in a via according to the present invention;
FIG. 6 is a schematic view of the structure of the spinneret orifice of the present invention.
Detailed Description
The structure, operation, and the like of the present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 and 2, fig. 1 is a first structural schematic diagram of a device for detecting foreign matters in a guide hole according to the present invention; FIG. 2 is a second structural diagram of the apparatus for detecting foreign matters in the via according to the present invention; the detection equipment for the foreign matters in the guide holes is particularly used in a detection device of a spinneret plate, and comprises a spinneret plate detection table 2, a guide hole detection device 3 and a calculation terminal 4; the spinneret plate detection platform 2 is provided with a spinneret plate placing part 21, and the spinneret plate placing part 21 is used for placing the spinneret plate 22; generally, the spinneret 22 includes a spinneret body on which a spinneret hole is formed, the spinneret hole being composed of a guide hole 221, micro-holes 222 and a transition hole 223, the transition hole 223 being disposed at the bottom of the guide hole 221; the transition hole 223 is a tapered transition hole 223; the guide hole 221 on the upper surface of the spinneret body is connected with the micro-hole 222 on the lower surface of the spinneret body through the transition hole 223; the angular interval of the conical surface of the conical transition hole 223 is 60 degrees to 120 degrees, and the roughness interval of the hole surface of the transition hole 223 is rz1.6 to rz3.2. In the technical scheme of the invention, the roughness of the hole surface of the transition hole is ensured to be between Rz1.6 and Rz3.2, so that the light source and the hole surface of the transition hole can be ensured to form enough reflected light, and the image information in the guide hole and the transition hole can be clearly captured. Preferably, the aperture of the guide hole is 3mm, the depth of the guide hole is 18mm, and the aperture of the micropore is 0.28 mm.
The guide hole detection device 3 is arranged above or below the spinneret plate placing plane, and the guide hole detection device 3 is used for shooting image information of a detected guide hole on the spinneret plate and transmitting the image information to the computing terminal; in the preferred embodiment of the present invention, the guide hole detecting device 3 is disposed below the spinneret placement plane; a corresponding micropore detection device 1 is arranged above the spinneret plate placing plane; the micropore detection device 1 is used for detecting micropores on the bottom surface of the spinneret plate; the computing terminal 4 is intelligent computer equipment such as a desktop computer and a notebook computer; the guide hole detection device 3 specifically comprises a camera 31, a light source module 34, a positioning module 32, a correction sheet 33, a data transmission module 35 and a moving shaft 36; the camera 31 is used for shooting image information of the detected guide hole on the spinneret plate 22; the light source module 34 is used for providing a light source for shooting; the positioning module 32 is used for positioning the detected guide hole on the spinneret plate 22; the data transmission module 35 is configured to transmit the image information to the computing terminal 4; the moving shaft 36 is connected with the camera 31, and the camera 31 can vertically move up and down through the moving shaft 36.
And the computing terminal 4 is used for analyzing and detecting the image information and generating a detection result. In a preferred embodiment of the present invention, the computing terminal 4 specifically includes a control module 41, a data receiving module 45, an analyzing module 44, a preset threshold storage module 43, an image processing module 42, and a determining module 46; the data receiving module 45, the analyzing module 44, the preset threshold storage module 42 and the judging module 46 are electrically connected with the control module 41 respectively; the data receiving module 45 is configured to receive the image information; the image processing module 42 is electrically connected to the control module 41, and the image processing module 42 is configured to perform optimization processing on the image information; the analysis module 44 is configured to analyze the image information, detect whether a foreign object exists in the detected guide hole, and generate first parameter information of the foreign object; the determining module 46 is configured to compare the first parameter information with a preset threshold, and determine whether the foreign object is within an allowable range. The computing terminal can generate whether foreign matters exist in the guide holes according to the image information and analyze whether the foreign matters are in an allowable range; if the foreign matter existing in the guide hole is not in the allowable range, outputting the result that the guide hole does not meet the standard, and recording the result in the computing terminal. The foreign matters particularly comprise block-shaped bulges and dirt.
As shown in fig. 3, fig. 3 is a first flow chart of the method for detecting foreign matters in the via according to the present invention; the method for detecting the foreign matters in the guide hole specifically comprises the following steps:
s1, shooting the image information of the detected guide hole on the spinneret plate; in a preferred embodiment of the present invention, the guide hole detection device shoots image information of a detected guide hole on a spinneret plate through the camera, and simultaneously locates and writes the currently shot detected guide hole into the image information, and then transmits the image information to the computing terminal through the data transmission module;
as shown in fig. 5, fig. 5 is a third flowchart of the method for detecting a foreign object in a guide hole according to the present invention, where the image information of the detected guide hole on the spinneret is shot by a step-type shooting method, and the method specifically includes the following steps:
s11, placing a camera at a position opposite to the guide hole and away from the guide hole by a first distance, and starting to shoot an image of the detected guide hole on the spinneret plate; preferably, the first distance is 100 mm;
s12, gradually increasing the distance between the camera and the guide hole and keeping uninterrupted shooting of the image of the detected guide hole on the spinneret plate; preferably, the rate of gradual increase of the distance is 2 mm/s;
s13, when the distance between the camera and the guide hole is a second distance, stopping shooting the image of the detected guide hole on the spinneret plate; preferably, the second distance is 122 mm;
s14 integrating the photographed images and generating the image information;
the specific principle is that when the light source of the light source module and the camera are directly facing the guide hole for shooting, the light source emitted by the light source module and the smooth conical surface of the transition hole at the bottom of the guide hole form reflected light, so that the camera can capture image information of the conical surface of the transition hole, but such shooting can only simply acquire the image information of one conical surface and cannot acquire the image information of the inner wall of the whole guide hole; therefore, in the technical scheme of the invention, the stepping shooting method is adopted, the camera and the light source module are driven by the moving shaft step by step to continuously shoot images in the guide hole in the process of gradually keeping away from the guide hole, and because the reflected light can only reflect the image information in the guide hole with limited distance to the camera according to the adjustment of the brightness intensity and the distance of the light source module, the camera can capture the image information of each layer of the inner wall of the guide hole from inside to outside along with the gradual increase of the distance from the guide hole, and all the shot images are integrated together, so that the complete image information of the inner wall and the bottom surface of the whole guide hole is formed. The specific number of images is determined according to the number of frames of the camera, the larger the number of frames is, the more the number of images is shot, so that the more the number of images of the cross section of each layer of the inner wall of the guide hole is obtained, and whether foreign matters exist can be judged by calculating the fitting diameter of the cross section of each layer of the guide hole respectively.
S2 performs optimization processing on the image information; in a preferred embodiment of the present invention, the computing terminal is configured to perform optimization processing on the image information through the image processing module, as shown in fig. 4, fig. 4 is a second flowchart of the method for detecting a foreign object in a via according to the present invention, and the optimization processing on the image information specifically includes the following steps:
s21, the image processing module carries out noise reduction processing on the image to obtain processed second image information;
s22, the image processing module carries out binarization processing on the image information to obtain processed third image information;
s23, the image processing module carries out corrosion expansion processing on the second image information to obtain processed fourth image information;
s3 analyzing the image information/the fourth image information, detecting whether a foreign object exists in the detected via, and if so, generating first parameter information of the foreign object; in a preferred embodiment of the present invention, the gray value of each pixel in the image information is detected, and compared with a preset gray threshold, if there is a pixel greater than the preset gray threshold, it is determined that there is a foreign object, and the size of the foreign object is counted. The preset gray threshold is also stored in the preset threshold storage module, when comparison is needed, the analysis module outputs a calling instruction to the control module, and the control module calls the preset gray threshold stored in the preset threshold storage module and transmits the preset gray threshold to the analysis module for comparison; the preset gray threshold value is adjusted and set in advance according to the preset shooting resolution and the preset shooting gray value of the camera which is arranged on the hole detection device and used for shooting the detected guide hole, so that the comparison accuracy and consistency are ensured.
In another preferred embodiment of the present invention, specifically, the fitting diameter of the guide hole in the image information is detected, and compared with a preset fitting diameter threshold, if the fitting diameter is smaller than the preset fitting diameter threshold, it is determined that a foreign object exists, and the size of the foreign object is counted. Preferably, if the foreign matter is a block-shaped protrusion, the preset fitting diameter threshold may be between 45 μm and 50 μm; if the foreign matter is dirty dust, the preset fitting diameter threshold may be between 5 μm and 10 μm.
S4 compares the first parameter information with a preset threshold value, and determines whether the foreign matter is within an allowable range. In a preferred embodiment of the present invention, the preset threshold is stored in the preset threshold storage module, and similarly, when the judgment module needs to compare the first parameter information with the preset threshold, the judgment module outputs a call instruction to the control module, and the control module calls the preset threshold stored in the preset threshold storage module and transmits the preset threshold to the judgment module for comparison; preferably, the preset threshold is a length interval of 0.1mm to 0.15mm, or a width interval of 0.1mm to 0.15mm, or an area interval of 0.01 mm2mm～0.02252mm; and when any parameter of the foreign matters in the first parameter information, namely the length, the width or the area, is within the interval range of the preset threshold value, determining that the foreign matters are within an unallowable range. Or when the fitting diameter of the guide hole in the image information is smaller than the preset fitting diameter threshold value, the foreign matter is determined to be in an unallowable range. And then judging the guide hole to be detected as an unqualified guide hole, wherein the calculation module can specifically position the guide hole on the spinneret plate according to the positioning information of the guide hole to be detected, mark the guide hole on the virtual image in the calculation module, and record the detection result in the calculation module. Meanwhile, the calculation module can carry out related reminding and early warning on the user,particularly, if the calculating module detects that the number of the unqualified guide holes on the spinneret plate exceeds a certain number or a certain proportion, the spinneret plate is determined to be an unqualified spinneret plate, and a replacement prompt is given to a user.
In the first embodiment of the present invention, the apparatus for detecting a foreign object in a guide hole is specifically applied to a detection device of a spinneret plate, and the detection device of the spinneret plate specifically includes a micropore detection device, a spinneret plate detection table, a guide hole detection device, and a support arm; the spinneret plate detection platform is provided with a spinneret plate placing part, and the spinneret plate placing part is used for placing the spinneret plate and can rotate the spinneret plate on a placing plane; the micropore detection device and the guide hole detection device are fixedly arranged on the supporting arm; the micropore detection device is arranged above the spinneret plate placing plane through the supporting arm and is used for detecting micropores on the lower surface of the spinneret plate; the guide hole detection device is arranged below the spinneret plate placing plane through the supporting arm and is used for detecting the guide hole in the upper surface of the spinneret plate; the guide hole detection device comprises a camera, a light source module, a positioning module, a correction sheet, a data transmission module and a motion shaft; the camera is provided with a 7X zoom lens and is used for shooting image information of the detected guide hole on the spinneret plate; the light source module is used for providing a light source for shooting; the positioning module is a laser positioning point and is used for positioning the detected guide hole on the spinneret plate; the data transmission module is used for transmitting the image information to the computing terminal; the moving shaft 36 is connected with the camera 31, and the camera 31 can vertically move up and down through the moving shaft 36. The angle interval of the conical surface of the conical transition hole is 100 degrees, the roughness interval of the hole surface of the transition hole is Rz1.6, the aperture of the guide hole is 3mm, the depth of the guide hole is 18mm, and the aperture of the micropore is 0.28 mm.
The system comprises a computing terminal, a data receiving module, an analyzing module, a preset threshold storage module, an image processing module and a judging module, wherein the computing terminal is a desktop computer and is internally provided with the control module, the data receiving module, the analyzing module, the preset threshold storage module, the image processing module and the judging module; the data receiving module, the analysis module, the preset threshold storage module and the judgment module are respectively electrically connected with the control module; the data receiving module is used for receiving the image information; the image processing module is electrically connected with the control module and is used for optimizing the image information; the analysis module is used for analyzing the image information, detecting whether foreign matters exist in the detected guide holes and generating first parameter information of the foreign matters; the judging module is used for comparing the first parameter information with a preset threshold value and judging whether the foreign matter is in an allowable range. The computing terminal can generate whether foreign matters exist in the guide holes according to the image information and analyze whether the foreign matters are in an allowable range; if the foreign matter existing in the guide hole is not in the allowable range, outputting the result that the guide hole does not meet the standard, and recording the result in the computing terminal.
In the method for detecting a foreign object in a via according to the first embodiment of the present invention, the method specifically includes the following steps:
the guide hole detection device places a camera at a position which is opposite to the guide hole and is 100mm away from the guide hole through the moving shaft, and starts to shoot an image of the detected guide hole on the spinneret plate;
gradually increasing the distance between the camera and the guide hole, and keeping uninterrupted shooting of the image of the detected guide hole on the spinneret plate; the rate of the distance gradually increasing is 2 mm/s;
when the distance between the camera and the guide hole is 122mm, stopping shooting the image of the detected guide hole on the spinneret plate;
integrating the photographed images and generating the image information;
the guide hole detection device transmits the image information to the computing terminal through the data transmission module;
the computing terminal performs noise reduction processing on the image through the image processing module, specifically detects, counts and deletes each noise point to obtain processed second image information;
the image processing module carries out binarization processing on the image information to obtain processed third image information;
the image processing module carries out corrosion expansion processing on the second image information to obtain processed fourth image information;
the analysis module analyzes the fourth image information, and detects each pixel point in the fourth image information according to the resolution ratio of the camera and a preset pixel value, wherein the specific first type is as follows: and detecting the gray value of each pixel point in the fourth image information, comparing the gray value with a preset gray threshold value, judging that foreign matters exist if pixel points larger than the preset gray threshold value exist, and counting the size of the foreign matters. The preset gray threshold value is adjusted and set in advance according to a preset shooting resolution and a preset shooting gray value of the camera which is arranged on the hole detection device and used for shooting the guide hole to be detected;
the judging module compares the first parameter information with a preset threshold value and judges whether the foreign matter is in an allowable range. The preset threshold is stored in the preset threshold storage module, the judgment module outputs a calling instruction to the control module, and the control module calls the preset threshold stored in the preset threshold storage module and transmits the preset threshold to the judgment module for comparison; the preset threshold value is that the length interval is 0.1 mm-0.15 mm, or the width is 0.1 mm-0.15 mm, or the area interval is 0.012mm～0.02252mm; in the first parameter information, when any parameter of the foreign matter, that is, the length, the width or the area, is within the interval range of the preset threshold value, the foreign matter is determined to be within an unallowable range. And then judging the guide hole to be detected as an unqualified guide hole, wherein the calculation module can specifically position the guide hole on the spinneret plate according to the positioning information of the guide hole to be detected, mark the guide hole on the virtual image in the calculation module, and record the detection result in the calculation module. If the calculation module detects that the unqualified guide hole proportion on the spinneret plate exceedsAnd when the concentration is 5%, the spinneret plate is determined to be an unqualified spinneret plate and replacement prompt is given.
The specific second type is as follows: secondly, the method comprises the following steps: and detecting the fitting diameter of the guide hole in the image information, comparing the fitting diameter with a preset fitting diameter threshold value, judging that a foreign body exists if the fitting diameter is smaller than the preset fitting diameter threshold value, and counting the size of the foreign body. If the foreign matter needing to be detected is a blocky bulge, the preset fitting diameter threshold value is set to be 45 micrometers; if the foreign matter needing to be detected is dirty dust, the preset fitting diameter threshold value is set to be between 5 microns.
The judging module compares the first parameter information with a preset threshold value and judges whether the foreign matter is in an allowable range. And in the first parameter information, when the fitting diameter of the guide hole in the image information is smaller than the preset fitting diameter threshold value, the foreign matter is determined to be in an unallowable range. And then judging the guide hole to be detected as an unqualified guide hole, wherein the calculation module can specifically position the guide hole on the spinneret plate according to the positioning information of the guide hole to be detected, mark the guide hole on the virtual image in the calculation module, and record the detection result in the calculation module. And if the calculation module detects that the proportion of the unqualified guide holes on the spinneret plate exceeds 5%, the spinneret plate is determined to be an unqualified spinneret plate, and replacement prompt is carried out.
The foregoing is merely illustrative of the present invention, and it will be appreciated by those skilled in the art that various modifications may be made without departing from the principles of the invention, and the scope of the invention is to be determined accordingly.
Claims (10)
1. A detection device for foreign matters in guide holes is characterized by comprising a spinneret plate detection table, a guide hole detection device and a calculation terminal; a spinneret plate placing part is arranged on the spinneret plate detecting platform and used for placing the spinneret plate; the spinneret plate comprises a spinneret plate body and spinneret holes, a plurality of spinneret holes are formed in the spinneret plate body, each spinneret hole is composed of a guide hole, a micropore and a transition hole, and the transition hole is formed in the bottom of the guide hole; the transition hole is a conical transition hole; the guide hole positioned on the upper surface of the spinneret plate body is connected with the micropore positioned on the lower surface of the spinneret plate body through the transition hole;
the guide hole detection device is arranged above or below the spinneret plate placing plane and is used for shooting image information of the detected guide hole on the spinneret plate and transmitting the image information to the computing terminal;
and the computing terminal is used for analyzing and detecting the image information and generating a detection result.
2. The apparatus for detecting foreign objects in a via according to claim 1, wherein the via detecting device comprises a camera, a light source module, a positioning module, a correction sheet, a data transmission module, and a motion axis; the camera is used for shooting image information of the detected guide hole on the spinneret plate; the light source module is used for providing a light source for shooting; the positioning module is used for positioning the detected guide hole on the spinneret plate; the data transmission module is used for transmitting the image information to the computing terminal; the motion shaft is connected with the camera, and the camera can vertically move up and down through the motion shaft.
3. The apparatus for detecting the foreign object in the guide hole as claimed in claim 2, wherein the camera is provided with a fixing hole, and the light source module is fixedly connected with the camera by being inserted into the fixing hole; the camera further comprises a CCD lens, the CCD lens is of a double-Gaussian structure, and the angle of the cambered surface of the concave mirror of the CCD lens is 12 degrees.
4. The apparatus for detecting foreign objects in a via according to claim 1, wherein the computing terminal comprises a control module, a data receiving module, an analyzing module, a preset threshold storing module, and a judging module; the data receiving module, the analysis module, the preset threshold storage module and the judgment module are respectively electrically connected with the control module; the data receiving module is used for receiving the image information; the analysis module is used for analyzing the image information, detecting whether foreign matters exist in the detected guide holes and generating first parameter information of the foreign matters; the judging module is used for comparing the first parameter information with a preset threshold value and judging whether the foreign matter is in an allowable range.
5. The apparatus for detecting a foreign object in a guide hole as set forth in claim 4, wherein the computing terminal further comprises an image processing module; the image processing module is electrically connected with the control module and is used for optimizing the image information.
6. A method for detecting foreign matters in a guide hole is characterized by comprising the following steps:
shooting image information of the detected guide hole on the spinneret plate;
analyzing the image information, detecting whether foreign matters exist in the detected guide hole, and if so, generating first parameter information of the foreign matters;
and comparing the first parameter information with a preset threshold value, and judging whether the foreign matter is in an allowable range.
7. The method for detecting foreign matter in a guide hole according to claim 6, wherein after the image information of the guide hole to be detected on the spinneret plate is photographed; analyzing the image information, detecting whether foreign matters exist in the detected guide holes, and if so, before generating first parameter information of the foreign matters, the method further comprises the following steps: optimizing the image information; the optimization processing of the image information specifically comprises the following steps:
performing noise reduction processing on the image to obtain processed second image information;
carrying out binarization processing on the image information to obtain processed third image information;
and carrying out corrosion expansion processing on the second image information to obtain processed fourth image information.
8. The method for detecting foreign matter in a guide hole according to claim 6, wherein the step-by-step photographing is performed to photograph the image information of the guide hole detected on the spinneret plate, and the method comprises the steps of:
placing a camera at a position opposite to the guide hole and away from the guide hole by a first distance, and starting to shoot an image of the detected guide hole on the spinneret plate;
gradually increasing the distance between the camera and the guide hole, and keeping uninterrupted shooting of the image of the detected guide hole on the spinneret plate;
when the distance between the camera and the guide hole is a second distance, stopping shooting the image of the detected guide hole on the spinneret plate;
the photographed images are integrated, and image information is generated.
9. The method for detecting foreign matter in a via according to claim 6, wherein the image information is analyzed to detect whether foreign matter exists in the detected via, and if so, first parameter information of the foreign matter is generated, specifically: and detecting the gray value of each pixel point in the image information, comparing the gray value with a preset gray threshold value, judging that foreign matters exist if pixel points larger than the preset gray threshold value exist, and counting the size of the foreign matters.
10. The method for detecting foreign matter in a via according to claim 6, wherein the image information is analyzed to detect whether foreign matter exists in the detected via, and if so, first parameter information of the foreign matter is generated, specifically: and detecting the fitting diameter of the guide hole in the image information, comparing the fitting diameter with a preset fitting diameter threshold value, judging that a foreign body exists if the fitting diameter is smaller than the preset fitting diameter threshold value, and counting the size of the foreign body.
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Application publication date: 20210618 |