CN112976281A - Method for batching by adopting directional grading distribution device - Google Patents
Method for batching by adopting directional grading distribution device Download PDFInfo
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- CN112976281A CN112976281A CN202110266842.1A CN202110266842A CN112976281A CN 112976281 A CN112976281 A CN 112976281A CN 202110266842 A CN202110266842 A CN 202110266842A CN 112976281 A CN112976281 A CN 112976281A
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- belt conveyor
- reversible
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- distribution
- directional
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
A method for burdening by adopting a directional graded burdening device is characterized by comprising the following steps: firstly, crushing and screening the building solid waste to obtain a first material of 5-10mm, a second material of 10-31.5mm and a third material of 0-5 mm; step two, the first material, the second material and the third material are subjected to grading batching through a directional grading batching device; and step three, delivering the ingredients graded in the step two into a product bin of a directional grading distribution device. This patent can realize realizing even cloth with the product in limited space, utilizes the feed bin space effectively, realizes automatic mechanized production operation.
Description
Technical Field
The patent relates to a method for batching by adopting a directional grading distributing device.
Background
In the related disposal industries of building solid waste and the like, after a series of related disposal processes, aggregate with single particle size is usually generated, such as aggregate with 0-5mm, aggregate with 5-10mm or aggregate with 5-16mm, aggregate with 10-25mm or aggregate with 16-31.5mm, the particle size of the generated aggregate is relatively single, if the aggregate is directly blended in the production process and cannot meet the proportioning requirement among the aggregates with various particle sizes, the aggregate with single particle size fraction needs to be generated firstly, and then the aggregates with different particle sizes and different proportions are blended in a compounding manner so as to meet the rear end blending requirements of different products. At present, all adopt artifical and loading machine's form to compound single aggregate in the actual production, and this patent can accomplish this work through the form of conveyor belt and proportioning bins, and the ratio is more accurate, realizes mechanized production operation.
Meanwhile, the general space of the product bin is relatively limited, the product accumulation amount is limited due to the single blanking point, the space utilization rate of the product bin is insufficient, the loading machinery is adopted for transportation at present, the material distribution system, the bucket type vertical lifting device, the traveling type bilateral material distribution device and the rotary material distribution device can realize uniform material distribution of products in the limited space, the bin space is effectively utilized, and the workload of manpower, loading machinery and transport vehicles is reduced.
Disclosure of Invention
The invention aims to provide a method for batching by adopting a directional graded batching device, which is characterized by comprising the following steps:
firstly, crushing and screening construction solid waste to obtain 0-31.5mm incoming materials, wherein the incoming materials comprise fine aggregate and concrete aggregate brick and tile aggregate, screening a first grading sieve (21) passing through a directional grading and distributing device, and dividing the materials into 5-10mm first materials (coarse aggregate), 10-31.5 second materials (coarse aggregate) and 0-5mm third materials (fine aggregate);
step two, the first material, the second material and the third material are subjected to grading batching through a directional grading batching device;
and step three, delivering the ingredients graded in the step two into a product bin of a directional grading distribution device.
2. The method for proportioning by using the directional gradation distributing device according to claim 1, wherein the directional gradation distributing device comprises a first classifying screen (21), a first incoming belt conveyor (1), a second incoming belt conveyor (2), a third incoming belt conveyor (3), a warehousing reversible belt conveyor, a batching bin, a transshipment belt conveyor, a bucket elevator, a traveling double-sided distribution belt conveyor and a product bin;
the warehousing reversible belt conveyor comprises a first warehousing reversible belt conveyor (4) and a second warehousing reversible belt conveyor (6);
the matching bins comprise a first matching bin (5), a second matching bin (7), a third matching bin (8) and a fourth matching bin (9);
the transfer belt conveyor comprises a first transfer belt conveyor (10) and a second transfer belt conveyor (14);
the bucket elevator comprises a first bucket elevator (11) and a second bucket elevator (13);
the travelling double-side cloth belt conveyor comprises a first travelling double-side cloth belt conveyor (17), a second travelling double-side cloth belt conveyor (15) and a third travelling double-side cloth belt conveyor (16);
the product bins include a first product bin (20), a second product bin (18), and a third product bin (19).
3. A method of dosing with a directional gradation dosing apparatus as claimed in claim 2,
the first grading sieve (21) is respectively connected with one ends of the first incoming material belt conveyor (1), the second incoming material belt conveyor (2) and the third incoming material belt conveyor (3);
the other end of the first incoming material belt conveyor (1) is connected with a first warehousing reversible belt conveyor (4) through a second grading screen (22);
the other end of the second feeding belt conveyor (2) is connected with a second warehousing reversible belt conveyor (6) through a second grading sieve (22);
the other end of the third incoming material belt conveyor (3) is connected with a third reversible belt conveyor (12);
the first warehousing reversible belt conveyor (4) is connected with an inlet of the first distribution warehouse (5);
the second warehousing reversible belt conveyor (6) is respectively connected with inlets of a second distribution warehouse (7) and a third distribution warehouse (8);
one end of the third reversible belt conveyor (12) is connected with an inlet of the fourth distribution bin (9), and the other end of the third reversible belt conveyor is connected with one end of a second bucket elevator (13);
outlets of the first distribution bin (5), the second distribution bin (7), the third distribution bin (8) and the fourth distribution bin (9) are connected with one end of a first bucket elevator (11) through a first transfer belt conveyor (10);
the other end of the first bucket elevator (11) is connected with a second transfer belt conveyor (14); one end of the second transfer belt conveyor (14) is connected with the first product bin (20) through a first advancing type double-side distributing belt conveyor (17); the other end of the second transshipment belt conveyor (14) is connected with a second product bin (18) through a second advancing type double-side material distribution belt conveyor (15);
the other end of the second bucket elevator (13) is connected with a third product bin (19) through a third travelling double-side distributing belt conveyor (16).
4. A method for dosing with a directional graded distribution device as claimed in claim 3, said second delivery belt conveyor (2) and second sizing screen (22) having sorting means between them.
5. A method for dosing with a directional graded dosing device according to claim 3, the number of said first dosing chambers (5) being 2.
6. A method for dosing with a directional grading distribution device as in claim 3, wherein the first (4) and second (6) reversible belt conveyors are structurally identical and comprise reversible conveyors (2-1-1) and rotating bases (2-1-2); the reversible conveyor (2-1-1) is rotatable on a rotating base (2-1-2).
7. A method for dosing with directional grading distribution device as in claim 3, the first traveling double-sided distribution belt conveyor (17), the second traveling double-sided distribution belt conveyor (15) and the third traveling double-sided distribution belt conveyor (16) are of the same structure, comprising a distributor traveling track (2-1), a traveling unloader head (3-2) and a reversible conveyor (3-3), the traveling unloader head (3-2) and the reversible conveyor (3-3) are connected, the traveling unloader head (3-2) and the reversible conveyor (3-3) can slide along the distributor traveling track (2-1).
Has the advantages that:
the invention can be used for producing high value-added products such as inorganic binder for roads, concrete and the like by mixing the products with raw materials such as cement, lime, fly ash and the like after grading the products with different particle sizes and different proportions. Meanwhile, the bucket type vertical elevator, the travelling type two-side distributing machine and the rotary distributing machine can realize uniform distribution of products in a limited space, effectively utilize the space of a storage bin and realize automatic mechanical production operation.
Drawings
FIG. 1 is a flow chart of the structure of the present patent;
FIG. 2 is a schematic structural diagram of the present patent;
FIG. 3 is a bottom view of FIG. 2;
FIG. 4 is a schematic structural view of a warehousing reversible belt conveyor;
FIG. 5 is a schematic structural view of a traveling double-sided cloth belt conveyor;
fig. 6 is a top view of fig. 5.
Detailed Description
The invention will be further illustrated with reference to the following specific examples.
As shown in the figure:
a method for burdening by adopting a directional graded burdening device is characterized by comprising the following steps:
firstly, crushing and screening construction solid waste to obtain 0-31.5mm incoming materials, wherein the incoming materials comprise fine aggregate and concrete aggregate brick and tile aggregate, screening a first grading sieve (21) passing through a directional grading and distributing device, and dividing the materials into 5-10mm first materials (coarse aggregate), 10-31.5 second materials (coarse aggregate) and 0-5mm third materials (fine aggregate);
step two, the first material, the second material and the third material are subjected to grading batching through a directional grading batching device;
and step three, delivering the ingredients graded in the step two into a product bin of a directional grading distribution device.
The directional grading distribution device comprises a first grading sieve (21), a first incoming material belt conveyor (1), a second incoming material belt conveyor (2), a third incoming material belt conveyor (3), a warehousing reversible belt conveyor, a distribution bin, a transshipment belt conveyor, a bucket elevator, an advancing bilateral distribution belt conveyor and a product bin;
the warehousing reversible belt conveyor comprises a first warehousing reversible belt conveyor (4) and a second warehousing reversible belt conveyor (6);
the matching bins comprise a first matching bin (5), a second matching bin (7), a third matching bin (8) and a fourth matching bin (9);
the transfer belt conveyor comprises a first transfer belt conveyor (10) and a second transfer belt conveyor (14);
the bucket elevator comprises a first bucket elevator (11) and a second bucket elevator (13);
the travelling double-side cloth belt conveyor comprises a first travelling double-side cloth belt conveyor (17), a second travelling double-side cloth belt conveyor (15) and a third travelling double-side cloth belt conveyor (16);
the product bins include a first product bin (20), a second product bin (18), and a third product bin (19).
The first grading sieve (21) is respectively connected with one ends of the first incoming material belt conveyor (1), the second incoming material belt conveyor (2) and the third incoming material belt conveyor (3);
the other end of the first incoming material belt conveyor (1) is connected with a first warehousing reversible belt conveyor (4) through a second grading screen (22);
the other end of the second feeding belt conveyor (2) is connected with a second warehousing reversible belt conveyor (6) through a second grading sieve (22);
the other end of the third incoming material belt conveyor (3) is connected with a third reversible belt conveyor (12);
the first warehousing reversible belt conveyor (4) is connected with an inlet of the first distribution warehouse (5);
the second warehousing reversible belt conveyor (6) is respectively connected with inlets of a second distribution warehouse (7) and a third distribution warehouse (8);
one end of the third reversible belt conveyor (12) is connected with an inlet of the fourth distribution bin (9), and the other end of the third reversible belt conveyor is connected with one end of a second bucket elevator (13);
outlets of the first distribution bin (5), the second distribution bin (7), the third distribution bin (8) and the fourth distribution bin (9) are connected with one end of a first bucket elevator (11) through a first transfer belt conveyor (10);
the other end of the first bucket elevator (11) is connected with a second transfer belt conveyor (14); one end of the second transfer belt conveyor (14) is connected with the first product bin (20) through a first advancing type double-side distributing belt conveyor (17); the other end of the second transshipment belt conveyor (14) is connected with a second product bin (18) through a second advancing type double-side material distribution belt conveyor (15);
the other end of the second bucket elevator (13) is connected with a third product bin (19) through a third travelling double-side distributing belt conveyor (16).
A sorting device is arranged between the second feeding belt conveyor (2) and the second grading screen (22).
The number of the first matching bins (5) is 2.
The first warehousing reversible belt conveyor (4) and the second warehousing reversible belt conveyor (6) are identical in structure and comprise reversible conveyors (2-1-1) and rotating bases (2-1-2); the reversible conveyor (2-1-1) is rotatable on a rotating base (2-1-2).
The first traveling type double-side distributing belt conveyor (17), the second traveling type double-side distributing belt conveyor (15) and the third traveling type double-side distributing belt conveyor (16) are identical in structure and comprise a distributing machine traveling rail (2-1), a traveling type unloading machine head (3-2) and a reversible conveyor (3-3), the traveling type unloading machine head (3-2) is connected with the reversible conveyor (3-3), and the traveling type unloading machine head (3-2) and the reversible conveyor (3-3) can slide along the distributing machine traveling rail (2-1).
The specific batching method is as follows:
the method comprises the steps of firstly crushing and screening the building solid waste to obtain incoming materials with the thickness of 0-31.5mm, wherein the incoming materials comprise fine aggregate and concrete aggregate brick and tile aggregate, screening the incoming materials through a first grading screen (21), and dividing the incoming materials into a first material (coarse aggregate) with the thickness of 5-10mm, a second material (coarse aggregate) with the thickness of 10-31.5mm and a third material (fine aggregate) with the thickness of 0-5 mm;
the first material enters a second grading sieve (22) through a first material coming belt conveyor (1) and is sieved by a first warehousing reversible belt conveyor (4), and then concrete coarse aggregates with the thickness of 5-10mm and brick and tile coarse aggregates with the thickness of 5-10mm are respectively classified and enter different first warehouses (5);
the second material enters a sorting device through a second feeding belt conveyor (2), one part of large-size materials returns to the raw material for sorting, the other part of large-size materials enters a second grading sieve (22), all materials entering the second grading sieve (22) are sieved, the sieved materials respectively enter a second distribution bin (7) through a second warehousing reversible belt conveyor (6), and 10-25mm of concrete coarse aggregates and 10-31.5mm of brick and tile coarse aggregates enter a third distribution bin (8);
the third material (fine aggregate) with the thickness of 0-5mm is conveyed to a third reversible belt conveyor (12) through a third coming belt conveyor (3), one part of the third material with the thickness of 0-5mm enters a fourth distribution bin (9) through the third reversible belt conveyor (12), and the other part of the third material enters a second bucket elevator (13); the materials entering the second bucket elevator (13) are vertically lifted and conveyed to a third product bin (19) through a third traveling type double-side distribution belt conveyor (16) to form fine aggregates with the thickness of 0-5 mm.
Materials in the first distribution bin (5), the second distribution bin (7), the third distribution bin (8) and the fourth distribution bin (9) are respectively conveyed to a first bucket elevator (11) by a first transfer belt conveyor (10); the materials are vertically lifted by a first bucket elevator (11) and enter a second transfer belt conveyor (14) to respectively convey different materials; wherein, the concrete coarse aggregate with the thickness of 10-25mm and the concrete coarse aggregate with the thickness of 5-10mm enter a second product bin (18) through a second advancing type double-side distributing belt conveyor (15) to form the concrete continuous coarse aggregate with the thickness of 5-25 mm; 0-5mm fine aggregate, 10-31.5mm brick and tile type coarse aggregate and 5-10mm brick and tile type coarse aggregate enter a first product bin (20) through a first advancing type double-side material distribution belt conveyor (17) to form 0-31.5mm brick and tile type continuous-level coarse aggregate;
as shown in fig. 4, the first warehousing reversible belt conveyor (4) and the second warehousing reversible belt conveyor (6) have the same structure and comprise a reversible conveyor (2-1-1) and a rotating base (2-1-2); the reversible conveyor (2-1-1) is rotatable on a rotating base (2-1-2). The reversible conveyor (2-1-1) is provided with two positions A (1,2) and B (1,2), when the reversible conveyor rotates to the position A, products are distributed to a blanking point A1 by the reversible conveyor, when the detection equipment detects that products at the blanking point A1 are stacked to a certain height, the reversible conveyor reversely rotates to the blanking point A2 to distribute the materials, when the blanking point A2 is distributed, the reversible conveyor rotates to the position B, the distribution of the two blanking points B1 and B2 is completed, and therefore the distribution work of the whole distribution bin is completed;
as shown in fig. 5 and 6, the first traveling double-sided cloth belt conveyor (17), the second traveling double-sided cloth belt conveyor (15) and the third traveling double-sided cloth belt conveyor (16) which are included in the traveling double-sided cloth belt conveyors have the same structure, and include a cloth machine traveling rail (2-1), a traveling unloading head (3-2) and a reversible conveyor (3-3), wherein the traveling unloading head (3-2) and the reversible conveyor (3-3) are connected, and the traveling unloading head (3-2) and the reversible conveyor (3-3) can slide along the cloth machine traveling rail (2-1).
After the bucket elevator finishes feeding the incoming materials, the traveling type bilateral material distribution device is arranged in the middle position above the product bin, receives the incoming materials of the bucket elevator, and completes the material distribution of the products in the bin through the traveling bilateral material distribution machine. The traveling type discharging machine head 3-2 and the reversible conveyor 3-3 can move on the traveling track 2-1 of the distributing machine, incoming materials are conveyed to the reversible conveyor 3-3 through the distributing traveling track 2-1 and the traveling type discharging machine head 3-2, and the reversible conveyor is used for distributing the materials on two sides. The whole bin is provided with a material level detection device, and the traveling type material distributor completes the material distribution of the whole product bin from the interior of the bin to the bin opening.
This patent can satisfy the aggregate of different demands to carry the aggregate to finished product feed bin through "bucket type vertical lift device + two side distributing device of marching type + rotation type distributing device" and accomplish the cloth, the operation expense in later stage has been saved greatly to automatic mechanical transmission mode.
When the solid waste of building is dealt with and is arranged, the general space of setting up in product storehouse is relatively limited, but the complete cloth to the product storehouse can not be accomplished to single blanking point, and product storehouse space utilization is not enough, all adopts the mode of loading machinery fortune at present, but the cloth system of this patent, bucket type vertical lifting device, the two side distributing device of the formula of marcing, rotation type distributing device can realize mechanized operation mode and accomplish the cloth to the product storehouse with the product.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (7)
1. A method for burdening by adopting a directional graded burdening device is characterized by comprising the following steps:
firstly, crushing and screening construction solid waste to obtain 0-31.5mm incoming materials, wherein the incoming materials comprise fine aggregate and concrete aggregate brick and tile aggregate, screening a first grading sieve (21) passing through a directional grading and distributing device, and dividing the materials into 5-10mm first materials (coarse aggregate), 10-31.5mm second materials (coarse aggregate) and 0-5mm third materials (fine aggregate);
step two, the first material, the second material and the third material are subjected to grading batching through a directional grading batching device;
and step three, delivering the ingredients graded in the step two into a product bin of a directional grading distribution device.
2. The method for proportioning by using the directional gradation distributing device according to claim 1, wherein the directional gradation distributing device comprises a first classifying screen (21), a first incoming belt conveyor (1), a second incoming belt conveyor (2), a third incoming belt conveyor (3), a warehousing reversible belt conveyor, a batching bin, a transshipment belt conveyor, a bucket elevator, a traveling double-sided distribution belt conveyor and a product bin;
the warehousing reversible belt conveyor comprises a first warehousing reversible belt conveyor (4) and a second warehousing reversible belt conveyor (6);
the matching bins comprise a first matching bin (5), a second matching bin (7), a third matching bin (8) and a fourth matching bin (9);
the transfer belt conveyor comprises a first transfer belt conveyor (10) and a second transfer belt conveyor (14);
the bucket elevator comprises a first bucket elevator (11) and a second bucket elevator (13);
the travelling double-side cloth belt conveyor comprises a first travelling double-side cloth belt conveyor (17), a second travelling double-side cloth belt conveyor (15) and a third travelling double-side cloth belt conveyor (16);
the product bins include a first product bin (20), a second product bin (18), and a third product bin (19).
3. A method of dosing with a directional gradation dosing apparatus as claimed in claim 2,
the first grading sieve (21) is respectively connected with one ends of the first incoming material belt conveyor (1), the second incoming material belt conveyor (2) and the third incoming material belt conveyor (3);
the other end of the first incoming material belt conveyor (1) is connected with a first warehousing reversible belt conveyor (4) through a second grading screen (22);
the other end of the second feeding belt conveyor (2) is connected with a second warehousing reversible belt conveyor (6) through a second grading sieve (22);
the other end of the third incoming material belt conveyor (3) is connected with a third reversible belt conveyor (12);
the first warehousing reversible belt conveyor (4) is connected with an inlet of the first distribution warehouse (5);
the second warehousing reversible belt conveyor (6) is respectively connected with inlets of a second distribution warehouse (7) and a third distribution warehouse (8);
one end of the third reversible belt conveyor (12) is connected with an inlet of the fourth distribution bin (9), and the other end of the third reversible belt conveyor is connected with one end of a second bucket elevator (13);
outlets of the first distribution bin (5), the second distribution bin (7), the third distribution bin (8) and the fourth distribution bin (9) are connected with one end of a first bucket elevator (11) through a first transfer belt conveyor (10);
the other end of the first bucket elevator (11) is connected with a second transfer belt conveyor (14); one end of the second transfer belt conveyor (14) is connected with the first product bin (20) through a first advancing type double-side distributing belt conveyor (17); the other end of the second transshipment belt conveyor (14) is connected with a second product bin (18) through a second advancing type double-side material distribution belt conveyor (15);
the other end of the second bucket elevator (13) is connected with a third product bin (19) through a third travelling double-side distributing belt conveyor (16).
4. A method for dosing with a directional graded distribution device as claimed in claim 3, said second delivery belt conveyor (2) and second sizing screen (22) having sorting means between them.
5. A method for dosing with a directional graded dosing device according to claim 3, the number of said first dosing chambers (5) being 2.
6. A method for dosing with a directional grading distribution device as in claim 3, wherein the first (4) and second (6) reversible belt conveyors are structurally identical and comprise reversible conveyors (2-1-1) and rotating bases (2-1-2); the reversible conveyor (2-1-1) is rotatable on a rotating base (2-1-2).
7. A method for dosing with directional grading distribution device as in claim 3, the first traveling double-sided distribution belt conveyor (17), the second traveling double-sided distribution belt conveyor (15) and the third traveling double-sided distribution belt conveyor (16) are of the same structure, comprising a distributor traveling track (2-1), a traveling unloader head (3-2) and a reversible conveyor (3-3), the traveling unloader head (3-2) and the reversible conveyor (3-3) are connected, the traveling unloader head (3-2) and the reversible conveyor (3-3) can slide along the distributor traveling track (2-1).
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