CN112975556A - Milling machine waste treatment device - Google Patents
Milling machine waste treatment device Download PDFInfo
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- CN112975556A CN112975556A CN202110265178.9A CN202110265178A CN112975556A CN 112975556 A CN112975556 A CN 112975556A CN 202110265178 A CN202110265178 A CN 202110265178A CN 112975556 A CN112975556 A CN 112975556A
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- water
- chip removal
- milling machine
- removal device
- pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention discloses a milling machine waste treatment device which comprises a high-pressure flushing device, a chip removal device and a collection device, wherein the high-pressure flushing device is arranged on one side of a base of a milling machine and comprises a control box, a high-pressure water machine connected with the control box and a water guide pipe connected with the high-pressure water machine; the chip removal device is obliquely arranged from the inner side to the outer side far away from the side edge of the base, the top surface of the inner side of the chip removal device is provided with a water outlet hole, and the water outlet hole is connected with a water guide pipe of the high-pressure flushing device; the collecting device comprises a conveying mechanism transversely arranged on the outer side edge of the chip removal device and a collecting box arranged at the tail end of the conveying mechanism, the conveying mechanism is connected with a water collecting box, and the water collecting box is connected with a high-pressure water machine. The invention can discharge the high-pressure water in the machine tool, simplifies the procedures of chip removal treatment and maintenance, is environment-friendly and saves the cost.
Description
Technical Field
The invention relates to the technical field of machine tool equipment, in particular to a milling machine waste treatment device.
Background
The plate turning and milling machine fixes blank machined parts, the surfaces of the machined parts are erected through a plate turning mechanism of a production line, and a milling head moves from the side surface to perform milling. The existing milling machine chip removal device is mostly arranged inside a milling machine or between an operating table and a storage table, the overall strength of a machine body is reduced, the precision is relatively low, and the maintenance and the repair of the chip removal device are time-consuming, labor-consuming and inconvenient. The chip removal plate of the chip removal device has no inclination angle, if the inclination angle is too high, the machining operation is easily hindered, if the inclination angle is too low, the chip removal object can not be completely removed, and particularly for machining large aluminum workpieces, the waste materials are light and thin and are in large sheets and are difficult to clean completely.
The existing waste discharge method of the machine tool is mostly a shaking, inclination improving or later-stage cleaning means, the discharge method is too complex and tedious, and the processing cost is increased. The method of tremor does not guarantee incomplete discharge of the effluent; the inclination improving means has low stability, is easy to interfere with the processing operation, is easy to cause collision with a processed part, improves the processing risk, reduces the integral strength of the machine tool body and is easy to cause the reduction of the processing precision; the method of later cleaning can reduce the processing time, aggravate the work of workers, reduce the processing efficiency and improve the overall production cost. On the other hand, current discharge collection device formula structure as an organic whole, the dismouting degree of difficulty is big, leads to the mounted position of earlier stage too to limit to, and the maintenance of later stage, the maintenance degree of difficulty are too big.
Disclosure of Invention
The invention aims to provide a milling machine waste treatment device which is convenient to disassemble, assemble, overhaul and maintain, can improve the processing efficiency and reduce the overall production cost.
The invention is realized by the following technical scheme in order to achieve the purpose:
a milling machine waste treatment device comprises a high-pressure water flushing device, a chip removal device and a collection device, wherein the high-pressure water flushing device is arranged on one side of a base of a milling machine and comprises a control box, a high-pressure water machine connected with the control box and a water guide pipe connected with the high-pressure water machine; the chip removal device is obliquely arranged from the inner side to the outer side far away from the side edge of the base, the top surface of the inner side of the chip removal device is provided with a water outlet hole, and the water outlet hole is connected with a water guide pipe of the high-pressure flushing device; the collecting device comprises a conveying mechanism transversely arranged on the outer side edge of the chip removal device and a collecting box arranged at the tail end of the conveying mechanism, the conveying mechanism is connected with a water collecting box, and the water collecting box is connected with a high-pressure water machine.
Further, chip removal device sets gradually drain bar, first gradient board and second gradient board from the inboard outside of keeping away from horizontal base side, and the top surface of drain bar, first gradient board and second gradient board is to bottom slope and smooth seamless connection.
Further, the angle of inclination of the discharge plate is 10 ° to 15 °.
Furthermore, the water outlet is formed in the top surface of the discharge plate.
Further, a buffer groove is arranged on the periphery of the water outlet.
Furthermore, two ends of the chip removal device are tightly connected with the bases at the two ends.
Furthermore, two ends of the chip removal device are provided with water baffles.
Further, the end of the transfer mechanism is inclined upwardly and is located at the top of the collection bin.
Compared with the prior art, the technical scheme of the invention can increase the bearing capacity of the machine tool body and reduce the deformation probability; the scheme of high-pressure water flushing and discharging in the machine tool simplifies the subsequent chip removal processing and maintenance procedures, is environment-friendly and saves the cost; the high-pressure flushing device and the collecting device are arranged on the side surface of the machine tool, so that the installation, the overhaul and the maintenance are convenient, the overall strength of the machine tool is improved, unnecessary accidents are avoided, and the service life of the machine tool is prolonged.
The discharge process of the invention can ensure the discharge of the discharged materials to be complete and complete; the arrangement of the inclination can improve the overall stability, facilitate the processing operation, avoid the collision among the processed parts, reduce the processing risk and simultaneously improve the overall strength and the processing precision of the machine tool body; the work of workers is simplified, the manual demand is reduced, the processing efficiency is improved, and the overall production cost is reduced. The waste treatment process is simple and convenient, the operation is convenient, the working efficiency is improved, and the processing cost is reduced; the integral mechanical structure of the invention is a split non-integral structure, and the disassembly and assembly difficulty is low, so that the installation position at the early stage is flexible, and the maintenance and the repair at the later stage are convenient.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure, 1, a base; 11. a transverse base; 12. a fixed base; 13. a transverse guide rail; 14. withdrawing the ladder; 2. a high pressure flushing device; 21. a control box; 22. a high pressure water machine; 3. a chip removal device; 31. a water outlet hole; 32. a discharge plate; 33. a first gradient plate; 34. a second gradient plate; 35. a buffer tank; 36. a water baffle; 4. a collection device; 41. a transport mechanism; 42. a collection box; 43. a moving wheel; 44. fixing bottom feet; 45. a second moving wheel.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
In the description of the present invention, it is to be understood that the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit indication of the number of technical features indicated, unless explicitly stated or limited otherwise. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
The terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "center", "vertical", "horizontal", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The first feature may be "on" or "under" the second feature and may include the first and second features being in direct contact, or the first and second features being in contact via another feature not being in direct contact. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1, the milling machine waste treatment device of the present invention comprises a high pressure flushing device 2, a chip removal device 3 and a collection device 4, wherein the high pressure flushing device 2 is arranged on one side of a base 1 of a milling machine, the base 1 comprises a transverse base 11 and two fixed bases 12 arranged on the side edges of two ends of the transverse base 11, the transverse base 11 and the fixed bases 12 are connected and form an integrated structure, the base 1 is used for supporting a machine tool frame, the transverse base 11 is a transverse moving base for processing a cutter, the fixed bases 12 can support frames such as a portal frame, and the chip removal device 3 is fixed at the same time. In one embodiment, the transverse guide 13 is disposed on the top surface of the transverse base 11, and the height of the inner side edge of the chip removing device 3 is higher than that of the transverse guide 13, so as to prevent high-pressure water from flowing into the transverse base 11 and the transverse guide 13. Preferably, one side of the fixed base 12 connected with the transverse base 11 is provided with an exit step 14, and the exit step 14 is integrated with the fixed base 12, so that the machine tool guide rail is prevented from colliding with the fixed base 12 when moving and damaging the machine frame.
The high pressure flushing device 2 is arranged on one side of the base 1 and comprises a control box 21, a high pressure water machine 22 connected with the control box 21 and a water guide pipe connected with the high pressure water machine 22, wherein the water guide pipe is laid along the base 1 and is not shown in the figure.
The chip removal device 3 is arranged on one side of the transverse base 11 and between the two fixed bases 12 and is used for directly carrying and collecting waste materials milled from the tool. As shown in fig. 1, the chip removal device 3 is inclined from the inner side to the outer side far away from the side of the transverse base 11, a water outlet hole 31 is formed in the top surface of the inner side of the chip removal device 3, the water outlet hole 31 is connected with a water guide pipe of the high-pressure flushing device 2, and the water outlet hole 31 can discharge high-pressure water flow to the chip removal device 3 so as to wash away waste materials falling on the chip removal device 3. Preferably, the chip removal device 3 comprises a discharge plate 32, a first gradient plate 33 and a second gradient plate 34 which are sequentially arranged from the inner side to the outer side far away from the side edge of the transverse base, the top surfaces of the discharge plate 32, the first gradient plate 33 and the second gradient plate 34 incline towards the bottom and are smoothly and seamlessly connected, the water outlet hole 31 is formed in the top surface of the discharge plate 32, and the outlet of the water outlet hole 31 is opposite to the discharge plate 32. In another embodiment, it is preferable that the buffer groove 35 is disposed at the periphery of the water outlet 31 to prevent the high-pressure water from directly spraying out of the water outlet hole 31, and the buffer groove 35 improves the washing efficiency of the high-pressure washing water.
Preferably, the inclination angle of the discharging plate 32 is 10 to 15 degrees, and the inclination angles of the discharging plate 32, the first gradient plate 33 and the second gradient plate 34 are sequentially decreased, so that the waste is completely washed clean by flowing down with the high-pressure water. Through with chip removal device 3 reasonable, efficient slope setting to and provide high-pressure rivers, improved the clearance of waste material greatly. Preferably, the two ends of the chip removal device 3 are tightly connected with the fixing bases 12 at the two ends, and the middle of the chip removal device is in seamless butt joint, so that high-pressure water flow is prevented from entering a gap between the chip removal device 3 and the fixing base 12 of the machine tool. Furthermore, water baffles 36 are arranged at two ends of the chip removal device 3 to prevent water from rushing into the fixed base 12.
The collecting device 4 comprises a conveying mechanism 41 transversely arranged at the outer side edge of the chip removal device 3 and a collecting box 42 arranged at the tail end of the conveying mechanism, and the conveying mechanism 41 is connected with the collecting box. The conveying mechanism 41 is tightly connected with the fixed base 12 and tightly attached to the discharging device, and is used for controlling the carrying of the waste materials, collecting the flushing water flow which flows down along the side edge of the chip discharging device 3 and carries the waste materials, sending the waste materials into the collecting box 42, and sending the water flow into the water collecting box. Preferably, the end of the transfer mechanism 41 is inclined upwards and is located on top of the collection chamber 42, in a closed connection with the collection chamber 42. The transfer mechanism 41 is provided with a slot, inside which a drive track is provided, and magnets to bring the waste material collected to the end and into a collection bin 42. The water collecting tank is connected with the high-pressure water machine 22, the water on the conveying mechanism 41 is recycled after being recycled and filtered, and the water is pressurized in the high-pressure water machine again to enter the chip removal device 3 for flushing and flowing out. Preferably, the bottom of the conveying mechanism 41 is provided with a moving wheel 43 and a fixed foot 44 for facilitating the dismounting, moving and fixing of the device, and the bottom of the collecting box 42 is provided with a second moving wheel 45 for moving the collecting box 42 for facilitating the conveying and processing of the waste materials in the collecting box 42.
The operation method of the milling machine waste treatment device comprises the following steps:
(1) after the machine tool is started, starting the high-pressure water machine and the collecting device;
(2) the aluminum scraps discharged during machining of the machined part are conveyed to the interior of a circulating transmission device of a collecting device through a discharge plate, a first gradient plate and a second gradient plate in sequence by high-pressure water in a water outlet;
(3) the aluminum scraps are transmitted into a collecting tank, and high-pressure water is filled in a water collecting tank of the high-pressure flushing device;
(4) the high-pressure water machine connected with the water collecting tank pressurizes water and flows into the chip removal device through the water guide pipe to achieve the purpose of water circulation;
(5) the working time of the milling machine waste treatment device is longer than the time of workpiece processing.
The embodiments of the present invention are merely illustrative and not restrictive, and those skilled in the art can modify the embodiments without inventive contribution as required after reading the present specification, but the present invention is protected by patent law within the scope of the appended claims.
Claims (7)
1. The milling machine waste treatment device is characterized by comprising a high-pressure flushing device (2), a chip removal device (3) and a collection device (4), wherein the high-pressure flushing device is arranged on one side of a base (1) of a milling machine and comprises a control box (21), a high-pressure water machine (22) connected with the control box and a water guide pipe connected with the high-pressure water machine; the chip removal device is obliquely arranged from the inner side to the outer side far away from the side edge of the base, the top surface of the inner side of the chip removal device is provided with a water outlet hole (31), and the water outlet hole is connected with a water guide pipe of the high-pressure flushing device; the collecting device comprises a conveying mechanism (41) transversely arranged on the outer side edge of the chip removal device and a collecting box (42) arranged at the tail end of the conveying mechanism, the conveying mechanism is connected with a water collecting box, and the water collecting box is connected with the high-pressure water machine.
2. Milling machine waste disposal device according to claim 1, characterized in that the chip removal device comprises a drain plate (32), a first gradient plate (33) and a second gradient plate (34) arranged in sequence from the inside to the outside remote from the side of the base, the top surfaces of the drain plate, the first gradient plate and the second gradient plate being inclined towards the bottom and being smoothly and seamlessly connected.
3. The milling machine waste treatment apparatus of claim 3 wherein the angle of inclination of the discharge plate is between 10 ° and 15 °.
4. The milling machine waste treatment device of claim 3, wherein the water outlet hole is formed in a top surface of the discharge plate.
5. Milling machine waste disposal device according to claim 1, characterized in that a buffer groove (35) is provided at the periphery of the water outlet.
6. Milling machine waste treatment device according to claim 1, characterized in that the chip removal device is provided with water baffles (36) at both ends.
7. The milling machine waste management apparatus of claim 1 wherein the transfer mechanism end is inclined upwardly and is located at the top of the collection bin.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110265178.9A CN112975556A (en) | 2021-03-11 | 2021-03-11 | Milling machine waste treatment device |
| CN202220405612.9U CN216781184U (en) | 2021-03-11 | 2022-02-25 | Milling machine waste treatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110265178.9A CN112975556A (en) | 2021-03-11 | 2021-03-11 | Milling machine waste treatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112975556A true CN112975556A (en) | 2021-06-18 |
Family
ID=76335128
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110265178.9A Withdrawn CN112975556A (en) | 2021-03-11 | 2021-03-11 | Milling machine waste treatment device |
| CN202220405612.9U Active CN216781184U (en) | 2021-03-11 | 2022-02-25 | Milling machine waste treatment device |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220405612.9U Active CN216781184U (en) | 2021-03-11 | 2022-02-25 | Milling machine waste treatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN112975556A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29912187U1 (en) * | 1999-07-13 | 1999-09-23 | Buerener Maschf Gmbh | Chip conveyor |
| DE20004700U1 (en) * | 2000-03-14 | 2000-06-29 | Habermehl Lothar | Containers for collecting and draining coolants and lubricants from machine tools |
| CN205928090U (en) * | 2016-07-27 | 2017-02-08 | 厦门扬森数控设备有限公司 | Carving mills lathe towards chip removal system |
| CN206010601U (en) * | 2016-09-22 | 2017-03-15 | 意特利（上海）科技有限公司 | A kind of shape extrusion center |
| DE212018000029U1 (en) * | 2018-09-13 | 2018-11-20 | Suzhou Desimier Smart Technology Co., Ltd. | Table cutting machine |
| CN210997767U (en) * | 2019-11-08 | 2020-07-14 | 洛阳长峰电子科技有限公司 | Machine tool scrap collecting device |
-
2021
- 2021-03-11 CN CN202110265178.9A patent/CN112975556A/en not_active Withdrawn
-
2022
- 2022-02-25 CN CN202220405612.9U patent/CN216781184U/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29912187U1 (en) * | 1999-07-13 | 1999-09-23 | Buerener Maschf Gmbh | Chip conveyor |
| DE20004700U1 (en) * | 2000-03-14 | 2000-06-29 | Habermehl Lothar | Containers for collecting and draining coolants and lubricants from machine tools |
| CN205928090U (en) * | 2016-07-27 | 2017-02-08 | 厦门扬森数控设备有限公司 | Carving mills lathe towards chip removal system |
| CN206010601U (en) * | 2016-09-22 | 2017-03-15 | 意特利（上海）科技有限公司 | A kind of shape extrusion center |
| DE212018000029U1 (en) * | 2018-09-13 | 2018-11-20 | Suzhou Desimier Smart Technology Co., Ltd. | Table cutting machine |
| CN210997767U (en) * | 2019-11-08 | 2020-07-14 | 洛阳长峰电子科技有限公司 | Machine tool scrap collecting device |
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| Publication number | Publication date |
|---|---|
| CN216781184U (en) | 2022-06-21 |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210618 |
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| WW01 | Invention patent application withdrawn after publication |