CN112975443A

CN112975443A - Integrated lathe bed type turning plate milling machine tool

Info

Publication number: CN112975443A
Application number: CN202110264235.1A
Authority: CN
Inventors: 刘士孔; 刘星明; 郑良泽
Original assignee: Yiteli Shanghai Technology Co ltd
Current assignee: Yiteli Shanghai Technology Co ltd
Priority date: 2021-03-11
Filing date: 2021-03-11
Publication date: 2021-06-18

Abstract

The invention discloses an integrated lathe bed type turning plate milling machine tool which comprises a base, a portal frame, a milling head assembly and a waste material treatment device, wherein the base comprises a transverse base and two fixed bases arranged at the side edges of the two ends of the transverse base; waste material processing apparatus includes chip removal device, high pressure bath device and collection device, and the chip removal device sets up in horizontal base one side, and high pressure bath device sets up in the base outside, and collection device is including transversely setting up the transport mechanism on chip removal device outside limit and setting at the terminal collecting box of transport mechanism, and transport mechanism connects the header tank, and the header tank is connected with high pressure water machine. According to the technical scheme, the bearing capacity of the lathe bed is increased and the deformation probability is reduced through the design of the integrated lathe bed; the scheme of high-pressure water flushing chip removal in the machine tool simplifies the subsequent excretion treatment and maintenance procedures.

Description

Integrated lathe bed type turning plate milling machine tool

Technical Field

The invention relates to the technical field of processing machines, in particular to an integrated lathe bed type turning plate milling machine tool.

Background

The plate turning and milling machine fixes blank machined parts, the surfaces of the machined parts are erected through a plate turning mechanism of a production line, and a milling head moves from the side surface to perform milling. The existing milling machine chip removal device is mostly arranged inside a milling machine or between an operating table and a storage table, the overall strength of a machine body is reduced, the precision is relatively low, and the maintenance and the repair of the chip removal device are time-consuming, labor-consuming and inconvenient. The chip removal plate of the chip removal device has no inclination angle, if the inclination angle is too high, the machining operation is easily hindered, if the inclination angle is too low, the chip removal object can not be completely removed, and particularly for machining large aluminum workpieces, the waste materials are light and thin and are in large sheets and are difficult to clean completely.

In addition, the chip removal method of the existing milling machine is complex and tedious, and the processing cost is increased. Meanwhile, workpieces fixedly arranged on a main shaft clamping device of an operating platform of the existing machine tool cause limitation on operation of a cutter and inflexible processing. Because the method of waste material later stage washing can reduce the processing time, aggravate staff's work, reduced machining efficiency and improved holistic manufacturing cost. On the other hand, the existing chip removal device of the machine tool is difficult to disassemble and assemble, so that the installation position in the early stage is too limited, and the maintenance and repair difficulty in the later stage is too large.

Disclosure of Invention

The invention aims to provide an integrated lathe bed type turning plate milling machine tool which is large in bearing capacity of a lathe bed, low in deformation probability and high-pressure water-washed and efficient in chip removal.

The invention is realized by the following technical scheme in order to achieve the purpose:

an integrated lathe bed type turning plate milling machine tool comprises a base, a portal frame, a milling head assembly and a waste material treatment device, wherein the base comprises a transverse base and two fixed bases arranged on the side edges of two ends of the transverse base; the waste material treatment device comprises a chip removal device, a high-pressure flushing device and a collection device, wherein the chip removal device is arranged on one side of the transverse base and is positioned between the two fixed bases, the horizontal height of the chip removal device is lower than the top surfaces of the fixed bases, the chip removal device is obliquely arranged from the inner side to the outer side far away from the side edge of the transverse base, and the top surface of the inner side of the chip removal device is provided with a water outlet hole; the high-pressure flushing device is arranged on the outer side of the base and comprises a control box, a high-pressure water machine connected with the control box and a water guide pipe connected with the high-pressure water machine, and the water guide pipe is connected with the water outlet; the collecting device comprises a conveying mechanism transversely arranged on the outer side edge of the chip removal device and a collecting box arranged at the tail end of the conveying mechanism, the conveying mechanism is connected with a water collecting box, and the water collecting box is connected with a high-pressure water machine.

Further, the height of the inner side of the chip removal device is higher than the top surface of the transverse guide rail.

Further, the chip removal device is sequentially provided with a discharge plate, a first gradient plate and a second gradient plate from the inner side to the outer side far away from the side edge of the transverse base, and the top surfaces of the discharge plate, the first gradient plate and the second gradient plate are inclined towards the bottom and are smoothly and seamlessly connected.

Further, the angle of inclination of the discharge plate is 10 ° to 15 °.

Furthermore, the water outlet is formed in the top surface of the discharge plate.

Further, the milling head assembly comprises a vertical moving frame and a milling head swinging device arranged on the outer side of the vertical moving frame, and the milling head swinging device can vertically and transversely move on the vertical moving frame.

Further, a buffer groove is arranged on the periphery of the water outlet.

Furthermore, one side of the fixed base, which is connected with the transverse base, is provided with an exit ladder.

Furthermore, two ends of the chip removal device are provided with water baffles.

Further, the end of the transfer mechanism is inclined upwardly and is located at the top of the collection bin.

Compared with the prior art, the technical scheme of the invention increases the bearing capacity of the lathe bed and reduces the deformation probability through the design of the integrated lathe bed; the scheme of flushing chip removal by high-pressure water in the machine tool simplifies the subsequent excretion treatment and maintenance procedures; the chip removal machine is arranged on the side surface of the machine tool, so that the installation, the overhaul and the maintenance are convenient, the integral strength of the machine tool is improved, unnecessary accidents are avoided, and the service life of the machine tool is prolonged; the machine body on the swing head side and the workbench side is designed integrally, so that the adjustment links are reduced, and the machine tool precision is higher.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

In the figure, 1, a base; 11. a transverse base; 12. a fixed base; 13. a transverse guide rail; 2. a gantry; 3. a milling head assembly; 31. a vertical moving frame; 32. a milling head swinging device; 4. a chip removal device; 41. a water outlet hole; 42. a discharge plate; 43. a first gradient plate; 44. a second gradient plate; 45. a buffer tank; 46. a water baffle; 5. a high pressure flushing device; 51. a control box; 52. a high pressure water machine; 6. a collection device; 61. a transport mechanism; 62. a collection box; 63. a moving wheel; 64. fixing bottom feet; 65. a second moving wheel.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

In the description of the present invention, it is to be understood that the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit indication of the number of technical features indicated, unless explicitly stated or limited otherwise. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

The terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "center", "vertical", "horizontal", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

The first feature may be "on" or "under" the second feature and may include the first and second features being in direct contact, or the first and second features being in contact via another feature not being in direct contact. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

As shown in fig. 1, the integrated lathe bed type plate turnover milling machine tool of the invention comprises a base 1, a portal frame 2, a milling head assembly 3 and a waste material treatment device, wherein the base 1 comprises a transverse base 11 and two fixed bases 12 arranged at the side edges of two ends of the transverse base 11, a transverse guide rail 13 is arranged on the top surface of the transverse base 11, the bottom of the portal frame 2 is arranged on the two fixed bases 12, and the milling head assembly 3 is vertically arranged on the transverse guide rail 13. The plate turning and milling production line is arranged outside the fixed base 12 and is a conventional production line structure of the existing plate turning and milling machine, and is not shown in the figure.

The base 1 is used for supporting a machine tool frame, the transverse base 11 is used for machining a transverse moving seat of a cutter, transverse movement of the milling head assembly 3 is achieved through the transverse guide rail 13, and the fixed base 12 can support frames such as a portal frame 2 and fix the chip removal device 4. The milling head assembly 3 comprises a vertical moving frame 31 and a milling head swinging device 32 installed on the outer side of the vertical moving frame 31, and the milling head swinging device 32 can vertically and transversely move on the vertical moving frame 31 to realize the milling step of the milling head. Preferably, the fixed base 12 is provided with an exit step 14 at the side connected with the transverse base 11.

The waste material treatment device comprises a chip removal device 4, a high-pressure flushing device 5 and a collection device 6, wherein the chip removal device 4 is arranged on one side of the transverse base 11 and is positioned between the two fixing bases 12 and used for directly bearing and collecting waste materials milled from the cutter. The horizontal height of the chip removal device 4 is lower than the top surface of the fixed base 12, the chip removal device 4 is obliquely arranged from the inner side to the outer side far away from the side edge of the transverse base 11, and the height of the inner side edge of the chip removal device 4 is higher than the top surface of the transverse guide rail 13. The top surface of the inner side of the chip removal device 4 is provided with a water outlet hole 41, and the water outlet hole 41 can discharge high-pressure water flow to the chip removal device 4 so as to wash away waste materials falling on the chip removal device 4. In another embodiment, it is preferable that the buffer groove 45 is disposed at the periphery of the water outlet 41 to prevent the high-pressure water from directly spraying out of the water outlet hole 41, and the buffer groove 45 improves the washing efficiency of the high-pressure washing water.

Preferably, the chip removal device 4 comprises a discharge plate 42, a first gradient plate 43 and a second gradient plate 44 which are sequentially arranged from the inner side to the outer side far away from the side edge of the transverse base 11, the top surfaces of the discharge plate, the first gradient plate and the second gradient plate are inclined towards the bottom and are smoothly and seamlessly connected, and a water outlet hole is formed in the top surface of the discharge plate. Preferably, the angle of inclination of the discharge plate is 10 ° to 15 °. And the inclination angles of the discharge plate 42, the first gradient plate 43 and the second gradient plate 44 are sequentially decreased, and the waste and the high-pressure water flow downward to completely wash the waste clean. Through with chip removal device 4 reasonable, efficient slope setting to and provide high-pressure rivers, improved the clearance of waste material greatly. Preferably, the two ends of the chip removal device are provided with water baffles 46 to prevent water from rushing into the fixed base 12.

The high pressure flushing device 5 is arranged outside the base 1, and comprises a control box 51, a high pressure water machine 52 connected with the control box 51, and a water guide pipe connected with the high pressure water machine 52, wherein the water guide pipe is connected with the water outlet 41, and the water guide pipe is laid along the base 1 and is not shown in the figure.

Collection device 6 is including transversely setting up transport mechanism 61 on the outside limit of chip removal device 4 and setting up at transport mechanism 61 terminal collecting box 62, and transport mechanism 61 connects the header tank, and transport mechanism 61 and unable adjustment base 12 zonulae occludens to closely laminating eduction gear for the delivery of control waste material collects along the washing rivers that carry the waste material that the 4 sides of chip removal device flowed down and collects, and sends the waste material into collecting box 62, sends rivers into the header tank. Preferably, the end of the transfer mechanism 61 is inclined upwards and is located on top of the collection bin 62, in a closed connection with the collection bin 62. The transfer mechanism 61 is provided with a slot, inside which a drive track is provided, and magnets to bring the waste material collected to the end and into a collection bin 62. The water collecting tank is connected with the high-pressure water machine, the water on the conveying mechanism 61 is recycled after being recycled and filtered, and the water is pressurized in the high-pressure water machine 52 again to enter the chip removal device 4 for flushing and flowing out. Preferably, the bottom of the conveying mechanism 61 is provided with a moving wheel 63 and a fixed foot 64 for facilitating the dismounting, moving and fixing of the device, and the bottom of the collection box 62 is provided with a second moving wheel 65 for moving the collection box 62 for facilitating the waste conveying and processing in the collection box 62.

The embodiments of the present invention are merely illustrative and not restrictive, and those skilled in the art can modify the embodiments without inventive contribution as required after reading the present specification, but the present invention is protected by patent law within the scope of the appended claims.

Claims

1. An integrated lathe bed type turning plate milling machine tool is characterized by comprising a base (1), a portal frame (2), a milling head assembly (3) and a waste treatment device, wherein the base comprises a transverse base (11) and two fixed bases (12) arranged on the side edges of the two ends of the transverse base, a transverse guide rail (13) is arranged on the top surface of the transverse base, the bottom of the portal frame is arranged on the two fixed bases, and the milling head assembly is vertically arranged on the transverse guide rail; the waste treatment device comprises a chip removal device (4), a high-pressure flushing device (5) and a collection device (6), wherein the chip removal device is arranged on one side of the transverse base and is positioned between the two fixed bases, the horizontal height of the chip removal device is lower than the top surfaces of the fixed bases, the chip removal device is obliquely arranged from the inner side to the outer side far away from the side edge of the transverse base, and the top surface of the inner side of the chip removal device is provided with a water outlet hole (41); the high-pressure flushing device is arranged on the outer side of the base and comprises a control box (51), a high-pressure water machine (52) connected with the control box and a water guide pipe connected with the high-pressure water machine, and the water guide pipe is connected with the water outlet; the collecting device comprises a conveying mechanism (61) transversely arranged on the outer side edge of the chip removal device and a collecting box (62) arranged at the tail end of the conveying mechanism, the conveying mechanism is connected with a water collecting box, and the water collecting box is connected with a high-pressure water machine.

2. The integrated lathe-bed flap milling machine according to claim 1, wherein the height of the inner side of the chip removal device is higher than the top surface of the transverse guide rail.

3. The integrated lathe-bed flap milling machine according to claim 1, characterized in that the chip removal device is provided with a discharge plate (42), a first gradient plate (43) and a second gradient plate (44) in sequence from the inside to the outside far away from the lateral base side, and the top surfaces of the discharge plate, the first gradient plate and the second gradient plate are inclined towards the bottom and are smoothly and seamlessly connected.

4. The integrated bed flap milling machine according to claim 3, characterized in that the angle of inclination of the discharge plate is 10 ° to 15 °.

5. The integrated lathe-type flap milling machine according to claim 3, wherein the water outlet hole is formed in the top surface of the discharge plate.

6. The integrated lathe-bed flap milling machine according to claim 1, wherein the milling head assembly comprises a vertically movable frame (31) and a milling head pendulum (32) mounted outside the vertically movable frame, the milling head pendulum being vertically and laterally movable on the vertically movable frame.

7. The integrated bed-type flap milling machine according to claim 1, characterized in that a buffer groove (45) is provided at the periphery of the water outlet.

8. The integrated bed flap milling machine according to claim 1, characterized in that the side of the fixed base connected to the transverse base is provided with an exit step (14).

9. The integrated lathe-bed flap milling machine according to claim 1, wherein water baffles (46) are arranged at both ends of the chip removal device.

10. The integrated bed flap milling machine according to claim 1, wherein the transfer mechanism end is inclined upwardly and is located at the top of the collection box.