CN112975393A - Full-automatic outer box cover assembly system of diaphragm gas table - Google Patents

Full-automatic outer box cover assembly system of diaphragm gas table Download PDF

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Publication number
CN112975393A
CN112975393A CN202110297827.3A CN202110297827A CN112975393A CN 112975393 A CN112975393 A CN 112975393A CN 202110297827 A CN202110297827 A CN 202110297827A CN 112975393 A CN112975393 A CN 112975393A
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CN
China
Prior art keywords
assembling
seat
gas meter
head
conveying
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Withdrawn
Application number
CN202110297827.3A
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Chinese (zh)
Inventor
吴庆卫
吴高翔
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Zhejiang Rongxin Intelligent Instrument Co Ltd
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Zhejiang Rongxin Intelligent Instrument Co Ltd
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Application filed by Zhejiang Rongxin Intelligent Instrument Co Ltd filed Critical Zhejiang Rongxin Intelligent Instrument Co Ltd
Priority to CN202110297827.3A priority Critical patent/CN112975393A/en
Publication of CN112975393A publication Critical patent/CN112975393A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Measuring Volume Flow (AREA)

Abstract

The invention discloses a full-automatic outer box cover assembling system of a membrane type gas meter, which relates to the technical field of membrane type gas meter production equipment and comprises a core connecting piece assembling device, a fixed seat assembling device and a riveting head assembling device which are arranged in a straight line, and a conveying device, wherein the core connecting piece assembling device comprises a first device body, a first air cylinder, a connecting piece installing head and a first assembling seat; the fixed seat assembling device comprises a second device body, a second cylinder, a fixed seat installing head and a second assembling seat; the rivet joint assembling device comprises a third device body, a third air cylinder, a rivet joint installing head and a third assembling seat, wherein the output end of the third air cylinder is in transmission connection with the rivet joint installing head. The invention realizes the full-automatic assembly of the outer box cover of the membrane type gas meter, and has the effects of high automation degree, high assembly efficiency, labor resource saving, enterprise cost saving and great improvement on enterprise production benefits.

Description

Full-automatic outer box cover assembly system of diaphragm gas table
Technical Field
The invention relates to a membrane type gas meter production equipment technology, in particular to a full-automatic outer box cover assembling system of a membrane type gas meter.
Background
When the outer box cover of the membrane type gas meter is assembled, the assembly of the machine core connecting piece, the fixing seat and the air inlet and outlet rivet joint needs to be carried out. The existing assembly mode is that the manual work is combined with the independent core connecting piece assembly device, the independent fixing seat assembly device and the independent riveting head assembly device to carry out independent assembly, the production efficiency is low, the labor cost is high, the automation degree is low, and the production benefits of enterprises are greatly reduced.
Based on the above problems, the present invention provides a fully automated lid assembly system.
Disclosure of Invention
Aiming at the problem in practical application, the invention aims to provide a full-automatic outer box cover assembling system of a membrane type gas meter, and the specific scheme is as follows:
the full-automatic outer box cover assembling system of the diaphragm gas meter comprises a core connecting piece assembling device, a fixed seat assembling device and a rivet joint assembling device which are arranged in a straight line, and also comprises a conveying device arranged along the length direction of the core connecting piece assembling device, the fixed seat assembling device and the rivet joint assembling device, and the conveying device is used for sequentially realizing the installation of the core connecting piece, the fixed seat and the rivet joint;
the assembly device of the core connecting piece comprises a first device body, a first air cylinder, a connecting piece mounting head and a first assembly seat, wherein the first air cylinder, the connecting piece mounting head and the first assembly seat are mounted on the first device body;
the fixed seat assembling device comprises a second device body, a second air cylinder, a fixed seat installing head and a second assembling seat, wherein the second air cylinder, the fixed seat installing head and the second assembling seat are arranged on the second device body;
the rivet joint assembling device comprises a third device body, a third air cylinder, a rivet joint installing head and a third assembling seat, wherein the third air cylinder, the rivet joint installing head and the third assembling seat are installed on the third device body, the output end of the third air cylinder is in transmission connection with the rivet joint installing head, and the third assembling seat is located at the position vertically below the rivet joint installing head.
Further, the connecting piece mounting head is provided with a conical mounting head structure;
the fixed seat mounting head is designed into a plate-shaped structure matched with the fixed seat;
the rivet joint mounting head is formed by combining a mounting plate and two mounting columns, the two mounting columns are mounted at the bottom of the mounting plate, and the distance between the two mounting columns corresponds to the distance between an upper air inlet and an air outlet of the diaphragm gas meter.
Furthermore, a first conveying part, a second conveying part and a third conveying part are respectively arranged on the first device body, the second device body and the third device body, the first conveying part, the second conveying part and the third conveying part comprise conveying plates, guide rails and driving cylinders, the conveying plates are connected to the guide rails in a sliding mode, the output ends of the driving cylinders are connected with the conveying plates in a transmission mode, and the driving cylinders drive the conveying plates to move along the width direction of the device body.
Furthermore, the first assembly seat, the second assembly seat and the third assembly seat are all designed to be L-shaped structures.
Furthermore, the two sides of the first assembly seat, the second assembly seat and the third assembly seat are respectively provided with a butt telescopic rod, and a buffer spring is sleeved outside the butt telescopic rod.
Furthermore, one end of the abutting telescopic rod, which is far away from the assembling seat, is designed to be of an arc-shaped structure.
Furthermore, the one end of keeping away from the equipment seat on the butt telescopic link articulates there is the butt board, keep away from on the butt board one side of butt telescopic link establishes to inclined plane type structure.
Furthermore, the tops of the first assembly seat, the second assembly seat and the third assembly seat are all provided with friction gaskets, and the friction gaskets are made of rubber materials.
Furthermore, the conveying device adopts a conveying belt structure, and a limiting frame matched with the membrane type gas meter is arranged on the conveying belt.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the conveying device and the manipulator are mutually matched for conveying and transferring, so that the outer box cover is sequentially assembled with the machine core connecting piece assembling device, the fixing seat assembling device and the riveting head assembling device, the full-automatic assembly of the membrane type gas meter outer box cover is realized, the automation degree is high, the assembling efficiency is high, the labor resources are saved, the enterprise cost is saved, and the enterprise production benefit is greatly improved.
Drawings
FIG. 1 is an overall schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a movement connector assembly apparatus according to the present invention;
FIG. 3 is a schematic structural view of the fixing seat assembly apparatus of the present invention;
FIG. 4 is a schematic structural view of the rivet joint assembling apparatus of the present invention;
FIG. 5 is a top view of the assembly base of the present invention.
Reference numerals: 1. a movement connecting piece assembling device; 11. a first device body; 12. a first cylinder; 13. a connector mounting head; 14. a first assembly seat; 15. a first conveyance member; 2. a fixing seat assembling device; 21. a second device body; 22. a second cylinder; 23. a fixed seat mounting head; 24. a second assembly seat; 25. a second conveyance member; 3. a rivet joint assembling device; 31. a third device body; 32. a third cylinder; 33. mounting a head of the riveting head; 34. a third assembly seat; 35. a third conveyance member; 4. a conveying device; 5. a manipulator; 6. a conveying plate; 61. a guide rail; 7. abutting against the telescopic rod; 71. a buffer spring; 72. a butt joint plate; 73. and rubbing the gasket.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited to these examples.
Example one
As shown in fig. 1, a full-automatic outer box cover assembling system for a membrane type gas meter comprises a core connecting piece assembling device 1, a fixing base assembling device 2 and a rivet joint assembling device 3 which are arranged in a straight line, wherein the core connecting piece assembling device 1 is used for installing a core connecting piece on the membrane type gas meter, the fixing base assembling device 2 is used for installing a fixing base on the membrane type gas meter, and the rivet joint assembling device 3 is used for installing a rivet joint on the membrane type gas meter.
Still include along the conveyer 4 of core connecting piece assembly device 1, fixing base assembly device 2 and the 3 length direction settings of riveting head assembly device, conveyer 4 is used for carrying the diaphragm type gas table to core connecting piece assembly device 1, fixing base assembly device 2 and riveting head assembly device 3 in proper order on.
A manipulator 5 is respectively arranged between the conveying device 4 and the movement connector assembling device 1, the fixing seat assembling device 2 and the rivet joint assembling device 3, and the manipulator 5 is used for realizing bidirectional transfer, for example, transferring the membrane type gas meter from the conveying device 4 to the movement connector assembling device 1 and transferring the membrane type gas meter from the movement connector assembling device 1 to the conveying device 4.
First, the conveying device 4 conveys the diaphragm gas meter to the side of the movement link assembly device 1, and the robot 5 transfers the diaphragm gas meter from the conveying device 4 to the movement link assembly device 1.
Specifically, as shown in fig. 2, in one possible embodiment, the movement connector assembling device 1 includes a first device body 11, and a first cylinder 12, a connector mounting head 13, and a first assembling base 14 which are mounted on the first device body 11, wherein an output end of the first cylinder 12 is connected with the connector mounting head 13 in a transmission manner, and the first assembling base 14 is located at a position vertically below the connector mounting head 13.
The connector mounting head 13 is provided as a tapered mounting head structure. So that the connecting piece can be clamped on the conical mounting head, and the assembly is convenient.
When the diaphragm gas meter assembling device works, the diaphragm gas meter is placed on the first assembling base 14, the machine core connecting piece is assembled on the connecting piece installing head 13 in advance, the first air cylinder 12 drives the connecting piece installing head 13 to move towards the direction of the first assembling base 14, and the connecting piece installing head 13 is riveted on the diaphragm gas meter through pressing down, so that the assembling of the machine core connecting piece is completed.
After the assembly of the machine core connecting piece on the diaphragm gas meter is finished, the conveying device 4 conveys the diaphragm gas meter to the fixing seat assembling device 2, and then the fixing seat is assembled on the diaphragm gas meter.
Specifically, as shown in fig. 3, in one possible embodiment, the fixing seat assembling device 2 includes a second device body 21, and a second cylinder 22, a fixing seat mounting head 23, and a second assembling seat 24 mounted on the second device body 21, an output end of the second cylinder 22 is in transmission connection with the fixing seat mounting head 23, and the second assembling seat 24 is located at a position vertically below the fixing seat mounting head 23.
The fixing base mounting head 23 is configured as a plate-like structure that fits the fixing base. So as to press the fixing seat downwards.
During operation, the membrane type gas meter is arranged on the second assembly seat 24, the fixing seat is arranged in a corresponding mounting groove in the membrane type gas meter, the second air cylinder 22 drives the fixing seat mounting head 23 to move towards the second assembly seat 24, and the fixing seat is pressed downwards to enable the fixing seat to be in adaptive connection with the mounting groove in the membrane type gas meter, so that the fixing seat is assembled.
After the fixing seat on the membrane type gas meter is assembled, the conveying device 4 conveys the membrane type gas meter to the rivet joint assembling device 3, and finally the rivet joint is assembled on the membrane type gas meter.
Specifically, as shown in fig. 4, in one possible embodiment, the rivet head assembling device 3 includes a third device body 31, and a third cylinder 32, a rivet head mounting head 33, and a third assembling seat 34 mounted on the third device body 31, an output end of the third cylinder 32 is drivingly connected to the rivet head mounting head 33, and the third assembling seat 34 is located at a position vertically below the rivet head mounting head 33.
The rivet joint mounting head 33 is formed by combining a mounting plate and two mounting columns, the two mounting columns are mounted at the bottom of the mounting plate, and the distance between the two mounting columns corresponds to the distance between the air inlet and the air outlet of the diaphragm gas meter.
When the assembly fixture works, the diaphragm gas meter is placed on the third assembly seat 34, the two riveting heads are assembled on the mounting column in advance, the third air cylinder 32 drives the mounting head 23 of the fixing seat to move towards the direction of the third assembly seat 34, and the riveting heads are pressed downwards to be riveted on the diaphragm gas meter, so that the assembly of the riveting heads is completed.
In addition, in the assembly line assembly system of the outer box cover, the conveying device 4 which has the conveying function of the outer box cover of the membrane type gas meter adopts a conveying belt structure, and a limiting frame (not shown in the figure) matched with the membrane type gas meter is arranged on the conveying belt. The limiting frame is used for limiting the position of the membrane type gas meter so as to ensure the stability of the outer box cover of the membrane type gas meter in the conveying process.
In the assembly line assembly system of outer lid, play the manipulator 5 that shifts diaphragm type gas table effect, the rotation axis is connected to the one end of manipulator 5, and the rotation axis is connected with the motor output transmission. By motor drive rotation axis rotation to the drive rotation axis is rotatory, thereby makes manipulator 5 rotatory, realizes the transfer of manipulator 5 from a position to another position, thereby snatchs behind the outer lid of diaphragm type gas table by manipulator 5, realizes the transfer of outer lid, and automatic the transfer, production efficiency is high.
In order to avoid the influence of the shielding of the device body on the normal transfer when the manipulator 5 transfers the outer cover of the membrane gas meter on the conveying device 4 to the core connecting piece assembling device 1, the fixed seat assembling device 2 and the rivet joint assembling device 3, in the invention, the first device body 11, the second device body 21 and the third device body 31 are respectively provided with the first conveying piece 15, the second conveying piece 25 and the third conveying piece 35. The first assembling seat 14 is installed on the first conveying member 15, the second assembling seat 24 is installed on the second conveying member 25, the third assembling seat 34 is installed on the third conveying member 35, and the first conveying member 15, the second conveying member 25 and the third conveying member 35 are arranged to convey the first assembling seat 14, the second assembling seat 24 and the third assembling seat 34 along the front-rear direction of the device body, so that the shielding of the device body on the assembling seats is avoided, and the normal transfer of the manipulator 5 is ensured.
Specifically, in one possible embodiment, the first conveying element 15, the second conveying element 25 and the third conveying element 35 include a conveying plate 6, a guide rail 61 and a driving cylinder, the conveying plate 6 is slidably connected to the guide rail 61, an output end of the driving cylinder is in transmission connection with the conveying plate 6, the driving cylinder drives the conveying plate 6 to move along the width direction of the device body, and the conveying plate 6 moves along the guide rail 61, so as to realize output and input of the outer box cover on the assembly seat.
In addition, in order to facilitate the fixing of the outer box cover, the first assembly seat 14, the second assembly seat 24 and the third assembly seat 34 are all formed in an L-shaped structure. Therefore, when the outer box cover is installed, the assembly seat of the L-shaped structure can be sleeved with the outer box cover, stability is guaranteed, and operation is convenient.
As shown in fig. 5, the abutting telescopic rods 7 are provided on both sides of the first assembly seat 14, the second assembly seat 24, and the third assembly seat 34, and the buffer springs 71 are provided around the abutting telescopic rods 7. The abutting telescopic rod 7 and the buffer spring 71 are provided to abut and fix the outer box cover sleeved outside the assembling seat, so as to further improve the assembling stability of the outer box cover.
The end of the abutting telescopic rod 7 far away from the assembling seat is in a circular arc structure (not shown in the figure). The arrangement of the arc-shaped structure helps to reduce corner friction, and the effect of protecting the outer box cover is achieved.
The friction pads 73 are disposed on the tops of the first assembly seat 14, the second assembly seat 24 and the third assembly seat 34, and the friction pads 73 are made of rubber. The friction pad 73 can not only play a role in buffering, but also can play a role in improving friction, further improves the placing stability of the outer box cover, and ensures the assembling quality.
Example two
The difference between the present embodiment and the first embodiment is characterized in that: as shown in fig. 5, an abutting plate 72 is hinged to an end of the abutting telescopic rod 7 away from the assembling seat, and one side of the abutting plate 72 away from the abutting telescopic rod 7 is an inclined-plane structure. The inclined plane type structure is provided with and helps realizing the butt gradually to outer lid, can not only reduce the corner friction, can also further improve the stability of placing of outer lid again.
The specific implementation principle of the invention is as follows: when the riveting machine works, firstly, the outer box cover is conveyed to the side of the core connecting piece assembling device 1 by the conveying device 4, the core connecting piece is transferred to the core connecting piece assembling device 1 by the mechanical arm 5, the core connecting piece is assembled on the outer box cover by the core connecting piece assembling device 1, then the mechanical arm 5 transfers the core connecting piece to the conveying device 4, the conveying device 4 then conveys the outer box cover to the side of the fixed seat assembling device 2, the mechanical arm 5 transfers the mechanical arm 5 to the fixed seat assembling device 2 to complete the assembling of the fixed seat, then the mechanical arm 5 transfers the outer box cover to the conveying device 4 again, the conveying device 4 conveys the outer box cover to the side of the riveting head assembling device 3, the mechanical arm 5 transfers the outer box cover to the riveting head assembling device 3 to complete the assembling of the riveting head, the mechanical arm 5 finally transfers the outer box cover to the conveying device 4, the conveying device 4 conveys the assembled outer box cover to, the full automation has been realized in the assembly process of whole outer lid, and assembly efficiency is high, has saved the manual work, has effectively reduced enterprise's manufacturing cost, has improved enterprise's productivity effect.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (10)

1. The full-automatic outer box cover assembling system of the membrane type gas meter is characterized by comprising a machine core connecting piece assembling device (1), a fixed seat assembling device (2) and a riveting head assembling device (3) which are arranged in a straight line, and further comprising a conveying device (4) which is arranged along the length direction of the machine core connecting piece assembling device (1), the fixed seat assembling device (2) and the riveting head assembling device (3) and used for sequentially realizing the installation of the machine core connecting piece, the fixed seat and the riveting head, wherein the conveying device is provided with a plurality of conveying devices;
the movement connecting piece assembling device (1) comprises a first device body (11), a first air cylinder (12), a connecting piece installing head (13) and a first assembling seat (14), wherein the first air cylinder (12), the connecting piece installing head (13) and the first assembling seat (14) are installed on the first device body (11), the output end of the first air cylinder (12) is in transmission connection with the connecting piece installing head (13), and the first assembling seat (14) is located at the position vertically below the connecting piece installing head (13);
the fixing seat assembling device (2) comprises a second device body (21), a second air cylinder (22), a fixing seat mounting head (23) and a second assembling seat (24), wherein the second air cylinder (22), the fixing seat mounting head (23) and the second assembling seat (24) are mounted on the second device body (21), the output end of the second air cylinder (22) is in transmission connection with the fixing seat mounting head (23), and the second assembling seat (24) is located at a position vertically below the fixing seat mounting head (23);
the rivet joint assembling device (3) comprises a third device body (31), a third air cylinder (32), a rivet joint installing head (33) and a third assembling seat (34), wherein the third air cylinder (32), the rivet joint installing head (33) and the third assembling seat (34) are installed on the third device body (31), the output end of the third air cylinder (32) is in transmission connection with the rivet joint installing head (33), and the third assembling seat (34) is located at the position vertically below the rivet joint installing head (33).
2. The fully automatic outer box cover assembling system of a membrane gas meter according to claim 1, wherein the connector mounting head (13) is provided as a tapered mounting head structure;
the fixed seat mounting head (23) is a plate-shaped structure matched with the fixed seat;
the rivet joint mounting head (33) is formed by combining a mounting plate and two mounting columns, the two mounting columns are mounted at the bottom of the mounting plate, and the distance between the two mounting columns corresponds to the distance between an air inlet and an air outlet of the diaphragm gas meter.
3. The full-automatic outer box cover assembling system of the diaphragm gas meter according to claim 1, wherein the first device body (11), the second device body (21) and the third device body (31) are respectively provided with a first conveying member (15), a second conveying member (25) and a third conveying member (35), the first conveying member (15), the second conveying member (25) and the third conveying member (35) comprise a conveying plate (6), a guide rail (61) and a driving cylinder, the conveying plate (6) is slidably connected to the guide rail (61), an output end of the driving cylinder is in transmission connection with the conveying plate (6), and the driving cylinder drives the conveying plate (6) to move along a width direction of the device body.
4. The fully automatic outer case cover assembly system for a membrane gas meter according to claim 1, wherein the first assembly base (14), the second assembly base (24), and the third assembly base (34) are each formed in an L-shaped configuration.
5. The fully automatic outer box cover assembly system of the diaphragm gas meter according to claim 1, wherein abutting telescopic rods (7) are arranged on two sides of the first assembly seat (14), the second assembly seat (24) and the third assembly seat (34), and buffer springs (71) are sleeved outside the abutting telescopic rods (7).
6. The fully automatic outer box cover assembly system for a membrane gas meter according to claim 5, wherein one end of the abutting telescopic rod (7) away from the assembly base is formed in a circular arc shape.
7. The fully automatic outer box cover assembling system of the membrane gas meter according to claim 5, wherein an abutting plate (72) is hinged to one end of the abutting telescopic rod (7) away from the assembling seat, and one side of the abutting plate (72) away from the abutting telescopic rod (7) is provided with an inclined plane structure.
8. The fully automatic outer box cover assembly system of the diaphragm gas meter according to claim 1, wherein friction gaskets (73) are provided on top of the first assembly seat (14), the second assembly seat (24) and the third assembly seat (34), and the friction gaskets (73) are made of rubber.
9. The fully automatic outer box cover assembly system for a membrane gas meter as claimed in claim 1, wherein the conveying device (4) has a conveyor belt structure, and a stopper frame matching the membrane gas meter is provided on the conveyor belt.
10. The full-automatic outer box cover assembling system of the diaphragm gas meter according to claim 1, wherein a manipulator (5) is arranged between the movement connecting piece assembling device (1), the fixing seat assembling device (2), the rivet joint assembling device (3) and the conveying device (4).
CN202110297827.3A 2021-03-19 2021-03-19 Full-automatic outer box cover assembly system of diaphragm gas table Withdrawn CN112975393A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110297827.3A CN112975393A (en) 2021-03-19 2021-03-19 Full-automatic outer box cover assembly system of diaphragm gas table

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110297827.3A CN112975393A (en) 2021-03-19 2021-03-19 Full-automatic outer box cover assembly system of diaphragm gas table

Publications (1)

Publication Number Publication Date
CN112975393A true CN112975393A (en) 2021-06-18

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Application Number Title Priority Date Filing Date
CN202110297827.3A Withdrawn CN112975393A (en) 2021-03-19 2021-03-19 Full-automatic outer box cover assembly system of diaphragm gas table

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116276058A (en) * 2023-05-06 2023-06-23 四川弥韧科技有限公司 Automatic production system of gas meter section

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116276058A (en) * 2023-05-06 2023-06-23 四川弥韧科技有限公司 Automatic production system of gas meter section
CN116276058B (en) * 2023-05-06 2023-08-29 四川弥韧科技有限公司 Automatic production system of gas meter section

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