CN112959678A - Cloth grain decorative board and production process thereof - Google Patents

Cloth grain decorative board and production process thereof Download PDF

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Publication number
CN112959678A
CN112959678A CN202110173747.7A CN202110173747A CN112959678A CN 112959678 A CN112959678 A CN 112959678A CN 202110173747 A CN202110173747 A CN 202110173747A CN 112959678 A CN112959678 A CN 112959678A
Authority
CN
China
Prior art keywords
cloth
production process
component adhesive
acrylic
grain decorative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110173747.7A
Other languages
Chinese (zh)
Inventor
林志群
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Aiweiyi New Material Co ltd
Original Assignee
Xiamen Aiweiyi New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiamen Aiweiyi New Material Co ltd filed Critical Xiamen Aiweiyi New Material Co ltd
Priority to CN202110173747.7A priority Critical patent/CN112959678A/en
Publication of CN112959678A publication Critical patent/CN112959678A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/54Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
    • B29C65/544Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0326Cutting, e.g. by using waterjets, or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a cloth grain decorative plate and a production process thereof. The production process comprises the steps of acrylic plate surface treatment, closed space manufacturing, vacuum diversion and the like. The process of the invention applies glue in a vacuum diversion mode, bubbles are not easy to generate, the glue application is more uniform, the adhesion between the acrylic plate and the woven cloth is more compact and firm, and the process has more advantages for manufacturing large-area cloth grain decorative plates. In addition, the process of the invention does not need to coat resin layer by layer, does not need to grind and polish, and has less and simpler working procedures, higher processing speed and higher efficiency. The decorative cloth grain board produced by the process has high surface smoothness, and the woven cloth layer is not easy to fall off.

Description

Cloth grain decorative board and production process thereof
Technical Field
The invention relates to the technical field of decorative plates, in particular to a cloth grain decorative plate and a production process thereof.
Background
The woven cloth can be used as a decorative wall (panel) and a furniture surface layer, and has the advantages of diversity of the woven cloth, great enrichment of diversity of the decorative wall (panel) and the furniture, and more choices for consumers. At present, most of the woven fabrics for such applications are coated with a plurality of layers of resins on the surface of the woven fabric to obtain a smooth surface and protect the woven fabric, and when the woven fabric is used as a wall panel, the resin layer needs to have a certain thickness, which inevitably increases the cost. Further, the surface layer of the woven fabric is coated with a plurality of layers of resins, and the resin layer as the base is required to be hardened to a certain degree in each resin coating, and although the hardening by cooling can be accelerated, the time is still long. In addition, if the process of coating the resin is controlled improperly, pores are easily generated in the resin layer, and the quality of a finished product is influenced; in addition, after coating, polishing and the like are needed, the process is complex and various, and the production efficiency is low.
Disclosure of Invention
Aiming at the problems, the invention aims to provide a cloth grain decorative plate and a production process thereof, and the cloth grain decorative plate is simple in process, short in time consumption and high in production efficiency.
In order to achieve the purpose, the invention discloses a cloth grain decorative plate which comprises an acrylic plate and a woven cloth layer adhered to the acrylic plate.
Preferably, the knitted fabric further comprises another acrylic plate, and the knitted fabric layer is bonded between the two acrylic plates.
The production process of the cloth grain decorative board as described in the first item, which comprises:
s1: spraying a surface treatment agent on one surface of the acrylic plate;
s2, flatly covering woven cloth and a sealing film on one surface of the acrylic plate sprayed with the surface treating agent in sequence;
s3: bonding the edge of the sealing film with the acrylic plate by using a sealant and reserving a plurality of openings;
s4: the openings reserved on the sealing film are divided into two groups which are respectively used for flowing in the double-component adhesive and communicating the vacuumizing device;
s5: the vacuumizing device operates to vacuumize a closed space formed between the sealing film and the acrylic plate, and the bi-component adhesive flows into the closed space under the action of negative pressure and is guided by the guide net to spread all over the woven cloth;
s6: stopping the vacuumizing device, and reacting and curing the two-component adhesive;
s7: and (5) removing the vacuumizing device and the sealing film to obtain the cloth grain decorative plate.
Preferably, step S2 further includes covering a release cloth disposed between the woven cloth and the sealing film; in step S7, the method further includes removing the release fabric.
Preferably, step S2 further includes flatly covering the flow guide net disposed between the release cloth and the sealing film; in step S7, the method further includes removing the flow guide net.
Preferably, step S6 further includes heating to promote curing of the two-component adhesive.
Preferably, the method further comprises a step S8 of trimming the cloth-grain decorative plate.
The production process of the cloth grain decorative board according to the second item, which comprises:
s1: spraying a surface treatment agent on one surface of the two acrylic plates;
s2: the surface of the two acrylic plates, which is sprayed with the surface treatment agent, is arranged oppositely, the woven cloth is flatly covered between the two acrylic plates, and the edges of the two acrylic plates are aligned;
s3: sealing the gap between the two acrylic plates by using sealant and reserving a plurality of openings;
s4: the openings are divided into two groups, and the two groups are respectively used for flowing in the double-component adhesive and communicating the vacuumizing device;
s5: the vacuumizing device operates to vacuumize a closed space formed between the two layers of acrylic plates, and the bi-component adhesive flows into the closed space and overflows to all parts of the woven cloth under the action of negative pressure;
s6: stopping the vacuumizing device, and reacting and curing the two-component adhesive;
s7: and (5) removing the vacuumizing device to obtain the cloth grain decorative plate.
Preferably, step S6 further includes heating to promote curing of the two-component adhesive.
Preferably, the method further comprises a step S8 of trimming the cloth-grain decorative plate.
The invention has the following beneficial effects:
the process of the invention applies glue in a vacuum diversion mode, bubbles are not easy to generate, the glue application is more uniform, the adhesion between the acrylic plate and the woven cloth is more compact and firm, and the process has more advantages for manufacturing large-area cloth grain decorative plates. In addition, the process of the invention does not need to coat resin layer by layer, does not need to grind and polish, and has less and simpler working procedures, higher processing speed and higher efficiency. The decorative cloth grain board produced by the process has high surface smoothness, and the woven cloth layer is not easy to fall off.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.
The first embodiment is as follows:
the embodiment discloses a cloth line decorative board, and it includes ya keli board and bonds the fabric layer on the ya keli board. The acrylic plate is transparent, can show the texture of the woven fabric layer bonded on the acrylic plate, and has more vivid visual effect compared with ink patterns.
The production process of the cloth grain decorative plate comprises the following steps:
s1: and spraying a surface treatment agent on one surface of the acrylic plate. The spraying of the surface treating agent is to enable the two-component adhesive for subsequent flow guiding to be bonded on the acrylic plate more firmly.
And S2, flatly covering woven cloth, demolding cloth, a flow guide net and a sealing film on the surface of the acrylic plate sprayed with the surface treating agent in sequence.
S3: the edge of the sealing film is bonded with the acrylic plate by using the sealant, and two openings are reserved, so that more openings can be reserved for preparing the cloth grain decorative plate with larger area to improve the flow guide efficiency. The sealing is performed by using the sealant to form a semi-closed space, so that necessary conditions are provided for subsequent vacuum diversion. The sealant can be asphalt sealant or other glue with quick drying so as to reduce waiting time. Meanwhile, the sealant can be heated after being coated to promote the curing of the sealant.
S4: two openings reserved on the sealing film are respectively used for flowing in the two-component adhesive and communicating with a vacuum extractor. The mixed two-component adhesive can be put into a bag with only one small opening, the small opening is connected to the reserved opening, and the connection part is sealed. In the same way, the vacuumizing device can connect the exhaust tube to the reserved opening and seal the connection position. After the two components are connected, the sealing film forms a sealed space on the acrylic plate.
S5: the vacuumizing device operates to vacuumize the closed space formed between the sealing film and the acrylic plate, and the bi-component adhesive flows into the closed space under the action of negative pressure and is guided by the guide net to spread all over the woven cloth.
S6: after the double-component adhesive is distributed all over the woven cloth, the vacuumizing device is stopped, the double-component adhesive is waited to be cured through reaction, and at the moment, the curing speed can be accelerated through heating.
S7: and (4) removing the vacuumizing device, the bag filled with the bi-component adhesive, the sealing film, the flow guide net and the demolding cloth to obtain the cloth grain decorative plate. The setting of the demoulding cloth can not damage the solidified bi-component adhesive when the sealing film and the like are dismantled, and the quality of the finished product can be ensured.
S8: trimming the cloth grain decorative plate, and removing redundant corners which are not covered with the woven cloth.
Compared with the production process of gluing on the woven fabric layer by layer, the production process of the embodiment has the advantages of less and simpler process, convenient operation, less time consumption and higher efficiency. In addition, the woven cloth is glued in a vacuum flow guide mode, and bonding is firmer.
Example two:
the embodiment discloses a cloth grain decorative board, including two acrylic plates and bond the woven fabric layer between these two acrylic plates. The double-sided smoothness of this embodiment cloth line decorative board through the ya keli board of chooseing for use different thickness, can be so that cloth line decorative board thickness selection is more.
The production process of the cloth grain decorative plate comprises the following steps:
s1: and the surface treating agent is sprayed on the opposite surfaces of the two acrylic plates, so that the two-component adhesive which is beneficial to subsequent flow guiding can be more firmly bonded on the acrylic plates.
S2: the surface of the two acrylic plates coated with the surface treatment agent is arranged oppositely, the woven cloth is flatly covered between the two acrylic plates, and the edges of the two acrylic plates are aligned. Edge alignment may facilitate subsequent sealing operations.
S3: and sealing the gap between the two acrylic plates by using a sealant and reserving at least more than three openings. Because no flow-guiding net is used, more openings are reserved to facilitate the overflow diffusion of the two-component adhesive.
S4: the openings are divided into two groups for the inflow of the two-component adhesive and for the communication with the evacuation device. The mixed double-component adhesive can be arranged in a bag led out by a plurality of guide pipes, then the pipe orifices of the guide pipes are connected to the reserved openings, the pipe orifices are opposite to the gaps of the two acrylic plates, and then the connection positions are sealed. In the same way, the vacuumizing device can connect the exhaust tube to the reserved opening, the tube opening of the vacuumizing device is opposite to the seam of the two acrylic plates, and then the connection position is sealed. After the two plates are connected, a sealed space is formed between the two acrylic plates.
S5: and the vacuumizing device operates to vacuumize the closed space formed between the two layers of acrylic plates, and the bi-component adhesive flows into the closed space and overflows to all parts of the woven cloth under the action of negative pressure.
S6: after the bi-component adhesive overflows to all parts of the woven cloth, the vacuumizing device stops, the bi-component adhesive is waited for reaction and solidification, and at the moment, the solidification speed can be accelerated in modes of heating and the like.
S7: and (4) removing the vacuumizing device and the bag filled with the bi-component adhesive to obtain the cloth grain decorative plate.
S8: and (5) trimming the cloth grain decorative plate, and cutting off the edge bonded with the sealant.
The production process described in the embodiment has less construction auxiliary materials, the prepared cloth grain decorative plate has more thickness choices and smooth double surfaces, and can be used as a screen and the like, and the application occasions are wider.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (10)

1. Cloth line decorative board, its characterized in that: comprises an acrylic plate and a weaved cloth layer adhered on the acrylic plate.
2. The textured decorative panel of claim 1, wherein: the knitted fabric layer is bonded between the two acrylic plates.
3. The production process of the textured decorative sheet according to claim 1, comprising:
s1: spraying a surface treatment agent on one surface of the acrylic plate;
s2, flatly covering woven cloth and a sealing film on one surface of the acrylic plate sprayed with the surface treating agent in sequence;
s3: bonding the edge of the sealing film with the acrylic plate by using a sealant and reserving a plurality of openings;
s4: the openings reserved on the sealing film are divided into two groups which are respectively used for flowing in the double-component adhesive and communicating the vacuumizing device;
s5: the vacuumizing device operates to vacuumize a closed space formed between the sealing film and the acrylic plate, and the bi-component adhesive flows into the closed space under the action of negative pressure and is guided by the guide net to spread all over the woven cloth;
s6: stopping the vacuumizing device, and reacting and curing the two-component adhesive;
s7: and (5) removing the vacuumizing device and the sealing film to obtain the cloth grain decorative plate.
4. The production process of the cloth grain decorative board according to claim 3, characterized in that: step S2, further comprising a demoulding cloth which is horizontally covered between the weaving cloth and the sealing film; in step S7, the method further includes removing the release fabric.
5. The production process of the cloth grain decorative board according to claim 5, characterized in that: in step S2, the method further comprises the step of flatly covering a flow guide net arranged between the demolding cloth and the sealing film; in step S7, the method further includes removing the flow guide net.
6. The production process of the cloth grain decorative board according to claim 3, characterized in that: step S6 further includes heating to promote curing of the two-component adhesive.
7. The production process of the cloth grain decorative board according to claim 3, characterized in that: the method also comprises a step S8 of trimming the cloth-grain decorative plate.
8. The production process of the textured decorative sheet according to claim 2, comprising:
s1: spraying a surface treatment agent on one surface of the two acrylic plates;
s2: the surface of the two acrylic plates, which is sprayed with the surface treatment agent, is arranged oppositely, the woven cloth is flatly covered between the two acrylic plates, and the edges of the two acrylic plates are aligned;
s3: sealing the gap between the two acrylic plates by using sealant and reserving a plurality of openings;
s4: the openings are divided into two groups, and the two groups are respectively used for flowing in the double-component adhesive and communicating the vacuumizing device;
s5: the vacuumizing device operates to vacuumize a closed space formed between the two layers of acrylic plates, and the bi-component adhesive flows into the closed space and overflows to all parts of the woven cloth under the action of negative pressure;
s6: stopping the vacuumizing device, and reacting and curing the two-component adhesive;
s7: and (5) removing the vacuumizing device to obtain the cloth grain decorative plate.
9. The production process of the cloth grain decorative board according to claim 8, characterized in that: step S6 further includes heating to promote curing of the two-component adhesive.
10. The production process of the cloth grain decorative board according to claim 8, characterized in that: the method also comprises a step S8 of trimming the cloth-grain decorative plate.
CN202110173747.7A 2021-02-06 2021-02-06 Cloth grain decorative board and production process thereof Pending CN112959678A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110173747.7A CN112959678A (en) 2021-02-06 2021-02-06 Cloth grain decorative board and production process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110173747.7A CN112959678A (en) 2021-02-06 2021-02-06 Cloth grain decorative board and production process thereof

Publications (1)

Publication Number Publication Date
CN112959678A true CN112959678A (en) 2021-06-15

Family

ID=76273832

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110173747.7A Pending CN112959678A (en) 2021-02-06 2021-02-06 Cloth grain decorative board and production process thereof

Country Status (1)

Country Link
CN (1) CN112959678A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10151899A (en) * 1996-11-25 1998-06-09 Tatsumura Bijutsu Orimono:Kk Decorative plate with pattern and its manufacture
CN101301173A (en) * 2008-06-02 2008-11-12 罗少崧 Basin cabinet of acrylic conjoined bathroom and producing method thereof
CN102166825A (en) * 2010-12-24 2011-08-31 中国科学院宁波材料技术与工程研究所 Technology of making automobile engine cover with carbon fiber reinforcement resin-based composite material
CN203611512U (en) * 2013-11-22 2014-05-28 东莞市华立实业股份有限公司 Acrylic composite board
JP2014184705A (en) * 2013-03-25 2014-10-02 Art&Tech Co Ltd Housing having textile-resin laminate structure and method for manufacturing the same
CN206739207U (en) * 2016-12-12 2017-12-12 温州中祥光电科技发展有限公司 A kind of acrylic board
CN108312573A (en) * 2018-02-01 2018-07-24 上海同磊土木工程技术有限公司 A kind of processing method of GFRP panels
CN212173103U (en) * 2020-03-28 2020-12-18 广东嘉誉美包装科技有限公司 Plastic cosmetic packaging bottle

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10151899A (en) * 1996-11-25 1998-06-09 Tatsumura Bijutsu Orimono:Kk Decorative plate with pattern and its manufacture
CN101301173A (en) * 2008-06-02 2008-11-12 罗少崧 Basin cabinet of acrylic conjoined bathroom and producing method thereof
CN102166825A (en) * 2010-12-24 2011-08-31 中国科学院宁波材料技术与工程研究所 Technology of making automobile engine cover with carbon fiber reinforcement resin-based composite material
JP2014184705A (en) * 2013-03-25 2014-10-02 Art&Tech Co Ltd Housing having textile-resin laminate structure and method for manufacturing the same
CN203611512U (en) * 2013-11-22 2014-05-28 东莞市华立实业股份有限公司 Acrylic composite board
CN206739207U (en) * 2016-12-12 2017-12-12 温州中祥光电科技发展有限公司 A kind of acrylic board
CN108312573A (en) * 2018-02-01 2018-07-24 上海同磊土木工程技术有限公司 A kind of processing method of GFRP panels
CN212173103U (en) * 2020-03-28 2020-12-18 广东嘉誉美包装科技有限公司 Plastic cosmetic packaging bottle

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Application publication date: 20210615