CN112958806A - Through type panel side opening punching system - Google Patents
Through type panel side opening punching system Download PDFInfo
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- CN112958806A CN112958806A CN202110228623.4A CN202110228623A CN112958806A CN 112958806 A CN112958806 A CN 112958806A CN 202110228623 A CN202110228623 A CN 202110228623A CN 112958806 A CN112958806 A CN 112958806A
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- lateral punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/28—Associations of only boring or drilling machines directed to a particular metal-working result
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/12—Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion
Abstract
The invention provides a through type plate side hole punching system which comprises a plurality of punching devices and a punching control terminal machine; the device body is provided with an X-direction horizontal moving support, a Y-direction horizontal moving support and a Y-direction moving mechanism which is movably connected with a lateral perforating machine; the punching control terminal machine respectively controls the X-direction moving mechanism, the Y-direction moving mechanism and the punching machine head of each punching device to operate, and carries out lateral punching on the plate based on a preset lateral punching position and a preset depth, and the quantity is counted. The edge sealing process of the plate is finished by an edge sealing machine. And then conveying the plate from the edge sealing machine to a through type plate side hole punching system to perform lateral punching operation. Realize panel automatic feeding and unloading. The automatic punching machine is provided with an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction vertical support and a sensor, and can automatically follow the side surface of a plate to punch. The punching position can be automatically calculated, and the side hole can be automatically punched. The system saves manpower, improves the processing efficiency, and automatically identifies and calculates the punching position.
Description
Technical Field
The invention relates to the technical field of plate side hole punching, in particular to a through type plate side hole punching system.
Background
At present, some plates need to be punched on the side surfaces of the plates according to actual use requirements, and the common method for punching is to erect the plates or incline a drilling machine and manually hold the drilling machine to punch the holes. If it is many to punch, need the manual work to remove the drilling machine or remove panel, it is inefficient to punch like this, and artifical intensity of labour is big moreover, and the accuracy and the precision of punching are lower.
Present equipment has related to and has beaten the side opening machine and generally used six brills, five brills and side opening machine, and the multiaspect is bored and is equally required manual operation, and same artifical intensity of labour is big, and the accuracy and the precision of punching are lower.
In addition, in order to improve the punching efficiency, a plurality of punching devices (102) are generally used for punching at the same time, the process data of the punching process needs to be extracted in real time, the punching instruction is monitored, the manual counting is simply carried out at present, the punching data transmission is not timely due to manual reporting of the data, the punching process cannot be effectively and dynamically adjusted, and effective punching monitoring cannot be formed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a through type plate side hole punching system, which comprises: a plurality of punching devices and punching control terminals;
the punching apparatus includes: an apparatus body;
the device body is provided with an X-direction horizontal moving bracket;
an X-direction moving mechanism is arranged on the X-direction horizontal moving support;
the X-direction moving mechanism is connected with a Y-direction horizontal moving support;
a Y-direction moving mechanism is arranged on the Y-direction horizontal moving support;
the Y-direction moving mechanism is movably connected with a lateral perforating machine;
the lateral punching machine is provided with a Z-direction vertical bracket; a punching head of the lateral punching machine is arranged on the Z-direction vertical bracket and moves up and down on the Z-direction vertical bracket;
a plate conveying table is arranged above the X-direction horizontal moving support; one end of the plate conveying table is provided with a plate guiding-in bracket;
the plate conveying table and the plate guiding-in bracket are respectively provided with a plate transmission mechanism for driving the plate to move on the plate conveying table and the plate guiding-in bracket;
the punching control terminal is respectively connected with the X-direction moving mechanism, the Y-direction moving mechanism and the punching machine head of each punching device; acquiring a lateral punching control instruction input by a user, respectively controlling an X-direction moving mechanism, a Y-direction moving mechanism and a punching head of each punching device to operate, performing lateral punching on a plate based on a preset lateral punching position and a preset depth, and counting the number; and displaying the current running state of the system.
It should be further noted that the plate transmission mechanism is provided with a plate driving motor, a transmission main wheel, a plurality of transmission driven wheels, a pressing mechanism and a conveyor belt;
the transmission main wheel and the plurality of transmission driven wheels are uniformly distributed on the plate conveying table and the plate guiding-in bracket, and the conveying belt is wound on the transmission main wheel and the plurality of transmission driven wheels; the pressing mechanism presses and holds the plate on the conveying belt;
the plate driving motor is connected with the transmission main wheel and drives the transmission main wheel to rotate so as to drive the conveyor belt to run.
The X-direction moving mechanism is provided with an X-direction lead screw and an X-direction polished rod, and an X-direction motor for driving the X-direction lead screw to rotate;
the Y-direction horizontal moving bracket moves along the X direction on the X-direction lead screw and the X-direction polished rod;
the Y-direction moving mechanism is provided with a Y-direction lead screw, a Y-direction polished rod and a Y-direction motor for driving the Y-direction lead screw to rotate;
the lateral perforating machine moves along the Y direction on the Y direction lead screw and the Y direction polished rod;
a hanging rod (12) is arranged on the Z-direction vertical support, and two ends of the hanging rod are respectively connected with the equipment body through upright posts;
the lateral punching machine is provided with a vertical beam, and the top end of the vertical beam is connected with the suspender in a sliding way;
the punching machine head moves up and down on the vertical beam through the roller; the direction of the suspender is parallel to the direction of the Y-direction moving mechanism.
It is further noted that the plate in-place sensor is arranged on the plate guide-in bracket;
a plate receiving sensor, a plurality of lateral punching position sensors and a blanking position sensor are arranged on the plate conveying table;
an X-direction position sensor is arranged on the X-direction horizontal moving support and used for sensing the position of the lateral punching machine in the X direction;
a Y-direction position sensor is arranged on the Y-direction horizontal moving support and used for sensing the position of the lateral punching machine in the Y direction;
a Z-direction position sensor is arranged on the Z-direction vertical support and used for sensing the position of the lateral punching machine in the Z direction;
the punching apparatus further includes: a data processing module;
the data processing module is in communication connection with the punching control terminal machine, is respectively connected with the sensor, the X-direction motor, the Y-direction motor and the lateral punching machine, controls operation according to a control instruction sent by the punching control terminal machine, and feeds back operation information to the punching control terminal machine.
It should be further noted that the data processing module is further configured to obtain a lateral punching control program sent by the punching control terminal, and execute a punching process according to the lateral punching control program;
the data processing module acquires lateral punching process data and equipment operation data, blocks the punching data according to a preset acquisition time period, packs the lateral punching data in the same time period, identifies the lateral punching packed data, configures a lateral punching data transmission path, and transmits the lateral punching data transmission path to the punching control terminal;
the punching control terminal machine screens and analyzes the lateral punching packed data, analyzes lateral punching monitoring data and monitors the lateral punching monitoring data in real time.
It should be further noted that the punching control terminal machine integrates the lateral punching monitoring data into the lateral punching monitoring data list.
The monitoring data of each lateral punching is integrated into the lateral punching monitoring data list, so that the subsequent processing process is automatically completed and the lateral punching process is judged.
It should be further noted that the punching control terminal also divides the lateral punching data with the same lateral punching index data in the lateral punching monitoring data into a group; index packing is carried out on the lateral punching data in each group;
and analyzing the sum, the minimum value, the maximum value or the average value of the preset lateral punching monitoring data, and judging whether each lateral punching data in one punching period meets the requirement.
It should be further noted that the punching control terminal is further configured to configure address information for each punching device;
configuring a preset number of lateral punching data transmission paths, and setting the state of the currently established lateral punching data transmission paths;
the system is also used for receiving the lateral punching data transmission path establishment information input by a user and analyzing the lateral punching data transmission path information to be established in the lateral punching data transmission path establishment information;
the laterally punctured data transmission path information includes: the method comprises the following steps of communication mode of a lateral punching data transmission path, data transmission rate upper limit of the lateral punching data transmission path, configuration address information of punching equipment corresponding to the lateral punching data transmission path, use time of the lateral punching data transmission path, and storage capacity and storage area required to be allocated by the lateral punching data transmission path.
It should be further noted that the puncturing control terminal generates a lateral puncturing packed data vector by performing lateral puncturing packing.
The side-punch packed data vector K ═ d1, d 2., dn }, where n is a positive integer greater than or equal to 1, and the value of n depends on the amount of side-punch data collected.
For example, within a preset acquisition period, if the lateral punching packed data has the lateral punching data exceeding the threshold, the lateral punching packed data is marked as 1, and if the lateral punching packed data does not have the lateral punching data exceeding the threshold is marked as 0.
And taking the last preset acquisition time interval or any one of the previous side direction punching packed data as the previous side direction punching packed data, and configuring the previous side direction punching packed data into B ═ { e1, e 2.., em }, wherein m is a positive integer greater than or equal to 1, and the value of m can be set according to specific requirements.
It should be further noted that the puncturing control terminal takes the lateral puncturing packed data vector and the previous lateral puncturing packed data vector as training data sets to train the lateral puncturing process quality model.
The lateral drilling process quality model may be a back propagation neural network model, or a network model employing any suitable machine learning or deep learning.
The lateral punching packaging data vector K is input into a lateral punching process quality model, the lateral punching process quality model can automatically output the current lateral punching packaging data vector to be E, the operation state of the current punching equipment can be known for E according to the current lateral punching packaging data vector, and whether the side hole technological requirement is met or not is judged.
According to the technical scheme, the invention has the following advantages:
in the through type plate side hole punching system provided by the invention, the edge sealing process of a plate is completed by an edge sealing machine. And then conveying the plate from the edge sealing machine to a through type plate side hole punching system to perform lateral punching operation. Realize panel automatic feeding and unloading.
The automatic punching machine is provided with an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction vertical support and various sensors, and automatic following of punching on the side face of a plate is realized. The punching position can be automatically calculated, and the side hole can be automatically punched. The system saves manpower, improves the processing efficiency, and automatically identifies and calculates the punching position.
In the through-type plate side hole punching system provided by the invention, the punching control terminal is in communication connection with the punching equipment through the side punching data transmission path, so that the stability and the anti-interference performance of side punching data communication are ensured, and the mutual influence of data interaction is avoided. The monitoring data of each lateral punching is integrated into the lateral punching monitoring data list, so that the subsequent processing process is automatically completed and the lateral punching process is judged. The monitoring personnel can know the information of the punching process at any time, and timely process the punching process if problems occur.
In the through-type plate side hole punching system provided by the invention, the sum, the minimum value, the maximum value or the average value of the preset side punching monitoring data is analyzed, whether each side punching data in one punching period meets the requirement or not is judged, and the all-dimensional and multi-angle analysis is realized.
Through integrating each side direction monitoring data that punches to the side direction monitoring data list that punches for subsequent processing procedure can accomplish the monitoring automatically and judge the side direction process of punching. The monitoring pertinence of the lateral punching process is improved, the precision of the punching process is improved, and the lateral punching data processing is facilitated.
In the invention, the prior lateral punching data is obtained according to the prior lateral punching packed data vector. Whether the corresponding previous side-punctured data is normal can be determined according to the previous side-punctured packed data vector. And if the previous lateral punching data are normal, the value range of the normal lateral punching is determined according to the fluctuation range of the previous lateral punching data. The maximum value and the minimum value of the fluctuation range of the previous lateral punching data of the same lateral punching process based on the plates with the same model can be used as the upper limit and the lower limit of the current value range. And comparing the current lateral punching data with the value range of normal lateral punching, and if the current lateral punching data is abnormal, generating and displaying improvement information according to the comparison result.
Through the preceding side direction of storage packing data that punches, can be based on the packing data that punches in the preceding side direction and the current side direction packing data that punches trains the state of judging the current side direction packing data that punches to can realize automatic judgement current side direction packing data that punches and whether satisfy the side direction requirement of punching, improve the process quality of punching, guarantee the process precision of punching.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of a through-type panel side hole punching system;
FIG. 2 is a schematic view of an embodiment of a through-type plate side hole punching system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a through type plate side hole punching system, as shown in figures 1 and 2, comprising: a plurality of punching devices 102 and punching control terminal machines 101;
the punching apparatus 102 includes: an apparatus body; the device body is provided with an X-direction horizontal moving bracket;
an X-direction moving mechanism is arranged on the X-direction horizontal moving support; the X-direction moving mechanism is provided with a Y-direction horizontal moving bracket 8; a Y-direction moving mechanism is arranged on the Y-direction horizontal moving support 8; a lateral perforating machine 11 is arranged on the Y-direction moving mechanism;
the lateral punching machine 11 is provided with a Z-direction vertical bracket; a perforating head of the lateral perforating machine 11 is arranged on the Z-direction vertical bracket and moves up and down on the Z-direction vertical bracket; a plate conveying table 7 is arranged above the X-direction horizontal moving support; one end of the plate conveying table 7 is provided with a plate guiding-in bracket 3; the plate conveying table 7 and the plate guiding-in bracket 3 are respectively provided with a plate transmission mechanism for driving the plate to move on the plate conveying table 7 and the plate guiding-in bracket 3; the punching control terminal machine 101 is respectively connected with the X-direction moving mechanism, the Y-direction moving mechanism and the punching machine head of each punching device 102; acquiring a lateral punching control instruction input by a user, respectively controlling an X-direction moving mechanism, a Y-direction moving mechanism and a punching head of each punching device 102 to operate, performing lateral punching on a plate based on a preset lateral punching position and a preset depth, and counting the number; and displaying the current running state of the system.
The punching control terminal 101 performs data interaction with the punching device through a network to receive or transmit lateral punching data and the like. The punching control terminal 101 may be various electronic devices having a display screen.
The punch control terminal 101 may include a Central Processing Unit (CPU) that can perform various appropriate actions and processes according to a program stored in a Read-Only Memory (ROM) or a program loaded from a storage section into a Random Access Memory (RAM).
Of course, the punch device 102 may be configured to include a display unit, a wireless communication unit, audio/video (A/V input unit, user input unit, sensing unit, output unit, memory, interface unit, controller, and power supply unit, etc.) as desired.
As an embodiment provided by the invention, the plate transmission mechanism is provided with a plate driving motor 1, a transmission main wheel, a plurality of transmission driven wheels 2, a pressing mechanism 5 and a conveyor belt 4; the transmission main wheel and the plurality of transmission driven wheels 2 are uniformly distributed on the plate conveying table 7 and the plate guiding-in bracket 3, and the conveying belt 4 is wound on the transmission main wheel and the plurality of transmission driven wheels 2; the pressing mechanism 5 presses the plate 6 on the conveyor belt 4; the plate driving motor 1 is connected with the transmission main wheel and drives the transmission main wheel to rotate so as to drive the conveyor belt 4 to run.
It should be further noted that the plate transmission mechanism can also be replaced by a commercial feeding roller unit, the feeding roller unit comprises a feeding roller line, a plate aligning and leaning device and a moving auxiliary feeding device, and the three structures realize the transition of the plate from the edge bonding machine to the side hole machine.
The X-direction moving mechanism is provided with an X-direction lead screw and an X-direction polished rod and an X-direction motor 9 for driving the X-direction lead screw to rotate; the Y-direction horizontal moving bracket 8 moves along the X direction on the X-direction lead screw and the X-direction polished rod; the Y-direction moving mechanism is provided with a Y-direction lead screw and a Y-direction polished rod, and a Y-direction motor 10 for driving the Y-direction lead screw to rotate; the lateral punching main shaft 11 moves along the Y direction on the Y-direction lead screw and the Y-direction polished rod; a suspender 12 is arranged on the Z-direction vertical support, and two ends of the suspender are respectively connected with the equipment body through upright posts;
the lateral punching main shaft 11 is provided with a vertical beam, and the top end of the vertical beam is connected with a suspender in a sliding manner; the punching machine head moves on the vertical beam in an upgrading way through the roller; the direction of the suspender is parallel to the direction of the Y-direction moving mechanism.
The plate in-place sensor is arranged on the plate guide-in bracket 3; a plate receiving sensor, a plurality of lateral punching position sensors and a blanking position sensor are arranged on the plate conveying table 7;
an X-direction position sensor is arranged on the X-direction horizontal moving support and used for sensing the position of the lateral punching main shaft 11 in the X direction;
a Y-direction position sensor is arranged on the Y-direction horizontal moving support 8 and used for sensing the position of the lateral punching main shaft 11 in the Y direction;
a Z-direction position sensor is arranged on the Z-direction vertical support and used for sensing the position of the lateral punching main shaft 11 in the Z direction;
the punching apparatus 102 further includes: a data processing module; the data processing module is in communication connection with the punching control terminal machine 101, is respectively connected with the sensor, the X-direction motor 9, the Y-direction motor 10 and the lateral punching spindle 11, controls operation according to a control instruction sent by the punching control terminal machine 101, and feeds back operation information to the punching control terminal machine 101.
The elements and algorithm steps of each example described in the embodiments of the through-type plate side hole punching system provided by the present invention can be implemented by electronic hardware, computer software or a combination of both, and in the above description, the components and steps of each example have been generally described in terms of functions in order to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The block diagram shown in the attached drawings of the through type plate side hole punching system provided by the invention is only a functional entity and does not necessarily correspond to a physically independent entity. I.e. these functional entities may be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different networks and/or processor means and/or microcontroller means.
It should be understood that the through-type plate side hole punching system provided by the invention can be realized in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may also be an electric, mechanical or other form of connection.
For the lateral punching process, the edge sealing process of the plate is finished by an edge sealing machine. The sheet is then transported from the edge banding machine to a pass-through sheet side hole punching system.
In the transmission process, when the system judges that the through-type drilling equipment is normal, the system enters the through-type drilling equipment; if the through-type drilling equipment has problems, the feeding of the through-type plate side hole drilling system is suspended.
When the through type plate side hole punching system operates normally, the system automatically calculates hole position information when a processing item is determined according to the size of a plate in a processing mode.
After the plate enters the through-type plate side hole punching system, preferably, a photoelectric switch triggers a signal and transmits the signal to the system to determine that the plate enters the punching equipment.
After the plate is determined to enter the punching device, the punching device searches for a punching position at a speed which is 3 times of the conveying speed based on the longitudinal axial direction, and completes punching in 0.8 second. Certainly, a pressing mechanism is arranged at a preset position on the conveying belt, and the plate is clamped and fixed on the conveying belt, so that the plate is prevented from moving in the punching process and the punching precision is not influenced.
And after the processing is finished, the other side surface of the plate is processed by entering a rotary line.
When the third surface and the fourth surface are processed, 2 times of edge sealing thickness can be added, and the punching precision and strength are ensured.
The punching equipment can be provided with a scanning device, such as an industrial camera or a laser rapid scanner, to scan the current punching processing state and monitor the straightness of the side hole through a punching control terminal.
As an embodiment provided by the present invention, the data processing module is further configured to obtain a lateral punching control program sent by the punching control terminal 101, and execute a punching process according to the lateral punching control program;
the data processing module acquires lateral punching process data and equipment operation data, blocks the punching data according to a preset acquisition time period, packs the lateral punching data in the same time period, identifies the lateral punching packed data, configures a lateral punching data transmission path, and transmits the lateral punching data transmission path to the punching control terminal 101;
the punching control terminal machine 101 screens and analyzes the lateral punching packed data, analyzes the lateral punching monitoring data, and monitors the lateral punching monitoring data in real time.
The punching control terminal 101 integrates the lateral punching monitoring data into the lateral punching monitoring data list.
The monitoring data of each lateral punching is integrated into the lateral punching monitoring data list, so that the subsequent processing process is automatically completed and the lateral punching process is judged.
The punching control terminal machine also divides the lateral punching data with the same lateral punching index data in the lateral punching monitoring data into a group; index packing is carried out on the lateral punching data in each group;
and analyzing the sum, the minimum value, the maximum value or the average value of the preset lateral punching monitoring data, and judging whether each lateral punching data in one punching period meets the requirement.
Specifically, the data processing module acquires lateral punching process data and equipment operation data, performs block processing on punching data according to a preset acquisition time period, packages the lateral punching data in the same time period, identifies the lateral punching packaged data, configures the lateral punching data to a lateral punching data transmission path, and transmits the lateral punching data to the punching control terminal 101 through the lateral punching data transmission path;
in some embodiments, the data processing module obtains at least one lateral punch data generated within a preset acquisition period. For example, the punching device 102 may acquire the lateral punching process data and the device operating data during a punching time period, which may be an hour, a half day, or the like. And then packaging the lateral punching data in the same time period, and identifying the lateral punching packaged data.
The above-mentioned identification is used for identifying the lateral punching data concerned by some users, such as the number of completed lateral holes, the depth of the lateral holes, the linear deviation degree of the lateral holes, the position deviation degree of the lateral holes on the plate material, and the like.
The data transmission path is configured to the lateral punching data transmission path and is transmitted to the punching control terminal machine 101 through the lateral punching data transmission path;
the lateral punching data transmission path can adopt an asynchronous data transmission mode, and the data is lost. In practice, the laterally punctured data transmission path may employ a RabbitMQ, or a rocktmq, or the like.
And before packaging the lateral punching data, the data processing module sets an identification frame for the acquired lateral punching process data and the equipment operation data. And arranged according to a preset arrangement sequence. And then packaging the lateral punching data in the same time period, and identifying the lateral punching packaged data.
The punching control terminal machine 101 screens and analyzes the lateral punching packed data, analyzes the lateral punching monitoring data, can compare the analyzed lateral punching data with a preset threshold value, and can also calculate the maximum value, the minimum value, the sum value, the average value and the like of the lateral punching monitoring data in a plurality of time periods. And comparing and judging whether the process requirements are met. And storing the processed data and the received data.
The punching control terminal 101 analyzes the lateral punching data based on the lateral punching data configuration information to obtain analyzed lateral punching data.
Here, the index to be counted in the lateral punching data is configured by the punching control terminal 101, and the index configured by the configuration information of the punching control terminal 101 may be set according to the existing lateral punching data and the service requirement.
The punch control terminal 101 may also be configured with lateral punch monitoring data, that is, lateral punch data that needs to be monitored in real time. May include at least one of: the number of lateral punches, the aperture of the lateral punch, the depth data of the lateral punch, the horizontal movement position data in the X direction, the horizontal movement position data in the Y direction, the vertical movement position data in the Z direction, and the like.
The lateral punch monitoring data is at least one lateral punch data generated within a preset acquisition period.
The lateral punching data records the data of the operation process of the punching equipment 102, and the punching control terminal machine 101 does not need to analyze all information and analyzes the lateral punching monitoring data according to the configuration information. And configuring the analyzed lateral punching data into lateral punching monitoring data.
The punching control terminal 101 integrates the lateral punching monitoring data into the lateral punching monitoring data list.
Through integrating each side direction monitoring data that punches to the side direction monitoring data list that punches for subsequent processing procedure can accomplish the monitoring automatically and judge the side direction process of punching. The monitoring pertinence of the lateral punching process is improved, the precision of the punching process is improved, and the lateral punching data processing is facilitated.
And grouping according to the lateral punching index data contained in the added lateral punching monitoring data.
The lateral punching index data can be used for describing the precision and the punching quality of the punching process.
In the embodiment of the present invention, the lateral perforation data having the same lateral perforation index data in the lateral perforation monitoring data may be grouped into one group. For example, the lateral hole diameters are grouped, the lateral hole straightness is grouped, the X-direction horizontal movement position data is grouped, the Y-direction horizontal movement position data is grouped, the Z-direction vertical movement position data is grouped, and the like.
And (4) performing index packing on the lateral punching data in each group.
The index packing can be to analyze the sum, the minimum, the maximum or the average of the preset lateral punching monitoring data and judge whether each lateral punching data in a punching period meets the requirement.
As an embodiment provided by the present invention, the punching control terminal 101 is further configured to configure address information for each punching device 102;
configuring a preset number of lateral punching data transmission paths, and setting the state of the currently established lateral punching data transmission paths;
the system is also used for receiving the lateral punching data transmission path establishment information input by a user and analyzing the lateral punching data transmission path information to be established in the lateral punching data transmission path establishment information;
the laterally punctured data transmission path information includes: the communication mode of the lateral punching data transmission path, the upper limit of the data transmission rate of the lateral punching data transmission path, the address information configured by the punching equipment 102 corresponding to the lateral punching data transmission path, the usage duration of the lateral punching data transmission path, and the storage volume and storage area required to be allocated by the lateral punching data transmission path.
The puncturing control terminal machine 101 generates a lateral puncturing packed data vector by the lateral puncturing packing.
The side-punch packed data vector K ═ d1, d 2., dn }, where n is a positive integer greater than or equal to 1, and the value of n depends on the amount of side-punch data collected.
For example, within a preset acquisition period, if the lateral punching packed data has the lateral punching data exceeding the threshold, the lateral punching packed data is marked as 1, and if the lateral punching packed data does not have the lateral punching data exceeding the threshold is marked as 0.
And taking the last preset acquisition time interval or any one of the previous side direction punching packed data as the previous side direction punching packed data, and configuring the previous side direction punching packed data into B ═ { e1, e 2.., em }, wherein m is a positive integer greater than or equal to 1, and the value of m can be set according to specific requirements.
The punching control terminal 101 trains a lateral punching process quality model by using the lateral punching packed data vector and the previous lateral punching packed data vector as training data sets.
The lateral drilling process quality model may be a back propagation neural network model, or a network model employing any suitable machine learning or deep learning.
The lateral punching packaging data vector K is input into the lateral punching process quality model, the lateral punching process quality model can automatically output the current lateral punching packaging data vector to be E, the operation state of the current punching equipment 102 can be known for E according to the current lateral punching packaging data vector, and whether the side hole technological requirement is met is judged.
In the invention, the prior lateral punching data is obtained according to the prior lateral punching packed data vector. Whether the corresponding previous side-punctured data is normal can be determined according to the previous side-punctured packed data vector. And if the previous lateral punching data are normal, the value range of the normal lateral punching is determined according to the fluctuation range of the previous lateral punching data. The maximum value and the minimum value of the fluctuation range of the previous lateral punching data of the same lateral punching process based on the plates with the same model can be used as the upper limit and the lower limit of the current value range. And comparing the current lateral punching data with the value range of normal lateral punching, and if the current lateral punching data is abnormal, generating and displaying improvement information according to the comparison result.
Through the preceding side direction of storage packing data that punches, can be based on the packing data that punches in the preceding side direction and the current side direction packing data that punches trains the state of judging the current side direction packing data that punches to can realize automatic judgement current side direction packing data that punches and whether satisfy the side direction requirement of punching, improve the process quality of punching, guarantee the process precision of punching.
The automatic plate feeding and discharging device not only can realize automatic plate feeding and discharging. And the punching along with the side surface of the plate is also realized. The punching position can be automatically calculated, and the side hole can be automatically punched. The system saves manpower, improves the processing efficiency, and automatically identifies and calculates the punching position.
The pass-through sheet side hole punching system provided by the present invention is the units and algorithm steps of the examples described in connection with the embodiments disclosed herein, and can be implemented in electronic hardware, computer software, or a combination of both, and in the above description the components and steps of the examples have been generally described in terms of functionality in order to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a through type panel side opening punching system which characterized in that includes: a plurality of punching devices (102) and punching control terminal machines (101);
the punching apparatus (102) includes: an apparatus body;
the device body is provided with an X-direction horizontal moving bracket;
an X-direction moving mechanism is arranged on the X-direction horizontal moving support;
a Y-direction horizontal moving bracket (8) is movably connected to the X-direction moving mechanism;
a Y-direction moving mechanism is arranged on the Y-direction horizontal moving support (8);
a lateral perforating machine (11) is movably connected on the Y-direction moving mechanism;
the lateral punching machine (11) is provided with a Z-direction vertical bracket; a punching head of the lateral punching machine (11) is arranged on the Z-direction vertical bracket and moves up and down on the Z-direction vertical bracket;
a plate conveying table (7) is arranged above the X-direction horizontal moving support; one end of the plate conveying table (7) is provided with a plate guide-in bracket (3);
the plate conveying table (7) and the plate guiding-in bracket (3) are respectively provided with a plate transmission mechanism for driving the plate to move on the plate conveying table (7) and the plate guiding-in bracket (3);
the punching control terminal machine (101) is respectively connected with the X-direction moving mechanism, the Y-direction moving mechanism and the punching machine head of each punching device (102); acquiring a lateral punching control instruction input by a user, respectively controlling an X-direction moving mechanism, a Y-direction moving mechanism and a punching head of each punching device (102) to operate, performing lateral punching on a plate based on a preset lateral punching position and a preset depth, and counting the number; and displaying the current running state of the system.
2. A pass-through plate side hole punching system as recited in claim 1,
the plate transmission mechanism is provided with a plate driving motor (1), a transmission main wheel, a plurality of transmission driven wheels (2), a pressing mechanism (5) and a conveyor belt (4);
the transmission main wheel and the plurality of transmission driven wheels (2) are uniformly distributed on the plate conveying table (7) and the plate guiding support (3), and the conveying belt (4) is wound on the transmission main wheel and the plurality of transmission driven wheels (2); the pressing mechanism (5) presses the plate (6) on the conveyor belt (4);
the plate driving motor (1) is connected with the transmission main wheel and drives the transmission main wheel to rotate so as to drive the conveying belt (4) to operate.
3. A pass-through plate side hole punching system as recited in claim 1,
the X-direction moving mechanism is provided with an X-direction lead screw and an X-direction polished rod and an X-direction motor (9) for driving the X-direction lead screw to rotate;
the Y-direction horizontal moving bracket (8) moves along the X direction on the X-direction lead screw and the X-direction polished rod;
the Y-direction moving mechanism is provided with a Y-direction lead screw and a Y-direction polished rod, and a Y-direction motor (10) for driving the Y-direction lead screw to rotate;
the lateral punching machine (11) moves along the Y direction on the Y-direction lead screw and the Y-direction polished rod;
a hanging rod (12) is arranged on the Z-direction vertical support, and two ends of the hanging rod are respectively connected with the equipment body through upright posts;
the lateral punching machine (11) is provided with a vertical beam, and the top end of the vertical beam is connected with the suspender in a sliding way;
the punching machine head moves on the vertical beam in an upgrading way through the roller; the direction of the suspender is parallel to the direction of the Y-direction moving mechanism.
4. A pass-through plate side hole punching system as recited in claim 3,
a plate in-place sensor is arranged on the plate guide-in bracket (3);
a plate receiving sensor, a plurality of lateral hole punching position sensors and a blanking position sensor are arranged on the plate conveying table (7);
an X-direction position sensor is arranged on the X-direction horizontal moving support and used for sensing the position of the lateral punching machine (11) in the X direction;
a Y-direction position sensor is arranged on the Y-direction horizontal moving support (8) and used for sensing the position of the lateral punching machine (11) in the Y direction;
a Z-direction position sensor is arranged on the Z-direction vertical support and used for sensing the position of the lateral punching machine (11) in the Z direction;
the punching apparatus (102) further comprises: a data processing module;
the data processing module is in communication connection with the punching control terminal machine (101), is respectively connected with the sensor, the X-direction motor (9), the Y-direction motor (10) and the lateral punching machine (11), controls operation according to a control instruction sent by the punching control terminal machine (101), and feeds back operation information to the punching control terminal machine (101).
5. A pass-through plate side hole punching system as recited in claim 3,
the data processing module is also used for acquiring a lateral punching control program sent by the punching control terminal (101) and executing a punching process according to the lateral punching control program;
the data processing module acquires lateral punching process data and equipment operation data, blocks the punching data according to a preset acquisition time period, packs the lateral punching data in the same time period, identifies the lateral punching packed data, configures the lateral punching data transmission path, and transmits the lateral punching data transmission path to the punching control terminal (101);
the punching control terminal machine (101) screens and analyzes the lateral punching packed data, analyzes the lateral punching monitoring data, and monitors the lateral punching monitoring data in real time.
6. A pass-through plate side hole punching system as recited in claim 5,
the punching control terminal machine (101) integrates the lateral punching monitoring data into a lateral punching monitoring data list;
the monitoring data of each lateral punching is integrated into the lateral punching monitoring data list, so that the subsequent processing process is automatically completed and the lateral punching process is judged.
7. A pass-through plate side hole punching system as recited in claim 5,
the punching control terminal machine also divides the lateral punching data with the same lateral punching index data in the lateral punching monitoring data into a group; index packing is carried out on the lateral punching data in each group;
and analyzing the sum, the minimum value, the maximum value or the average value of the preset lateral punching monitoring data, and judging whether each lateral punching data in one punching period meets the requirement.
8. A through-type plate side hole punching system according to claim 1 or 2,
the punching control terminal machine (101) is also used for configuring address information for each punching device (102);
configuring a preset number of lateral punching data transmission paths, and setting the state of the currently established lateral punching data transmission paths;
the system is also used for receiving the lateral punching data transmission path establishment information input by a user and analyzing the lateral punching data transmission path information to be established in the lateral punching data transmission path establishment information;
the laterally punctured data transmission path information includes: the method comprises the following steps of communication mode of a lateral punching data transmission path, data transmission rate upper limit of the lateral punching data transmission path, address information configured by punching equipment (102) corresponding to the lateral punching data transmission path, use time of the lateral punching data transmission path, and storage volume and storage area required to be allocated by the lateral punching data transmission path.
9. A pass-through plate side hole punching system according to claim 8, wherein the punching control terminal machine (101) generates a lateral punching packed data vector by packing the lateral punching;
a lateral punching packed data vector K ═ { d1, d2,. and dn }, wherein n is a positive integer greater than or equal to 1, and the value of n depends on the collected lateral punching data amount;
for example, in a preset acquisition time period, if the lateral punching packed data has the lateral punching data exceeding the threshold, the lateral punching packed data is marked as 1, and if the lateral punching packed data does not have the lateral punching data exceeding the threshold is marked as 0;
and taking the last preset acquisition time interval or any one of the previous side direction punching packed data as the previous side direction punching packed data, and configuring the previous side direction punching packed data into B ═ { e1, e 2.., em }, wherein m is a positive integer greater than or equal to 1, and the value of m can be set according to specific requirements.
10. A pass-through plate side hole punching system as claimed in claim 9,
the punching control terminal (101) takes the lateral punching packed data vector and the prior lateral punching packed data vector as a training data set to train a lateral punching process quality model;
the lateral punching packaging data vector K is input into a lateral punching process quality model, the lateral punching process quality model can automatically output the current lateral punching packaging data vector to be B, the operation state of the current punching equipment (102) can be known for B according to the current lateral punching packaging data vector, and whether the side hole technological requirement is met is judged.
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