Wire and cable connecting head manufacturing, forming and processing device
Technical Field
The invention relates to the technical field of connector manufacturing, in particular to a manufacturing, forming and processing device for a wire and cable connecting head.
Background
The most common way of transferring, transporting and transmitting electric energy and signals is through cables, and at the starting point or the end point of the electric energy and the signal transmission and even some intermediate points, the electric energy and the signal transmission often need to be transferred to the cables through equipment. Generally, cables and devices are connected by wire-cable headers. The connector for electric wire and cable is one integral connector part for the cable to be laid and connected into one continuous line. The wire and cable connecting head is used for locking and fixing incoming and outgoing wires and plays a role in water resistance, dust prevention and vibration prevention.
The existing cable connecting head generally has the following defects in the manufacturing, molding and processing process: 1. because the cable connecting head is thin, uncontrollable deformation is easy to occur around the punching position of the cable connecting head in the punching process, the working quality of the cable connecting head is reduced, and the fixing and locking effects of the cable connecting head are poor; 2. when the cable connecting head is bent, a method of directly bending by a press is generally adopted for bending, cracks are easily generated at the bending position, the bending degree is not easy to control, and the condition of excessive bending angle can be caused.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the cable connecting head is thin, so uncontrollable deformation is easy to occur around the punching position of the cable connecting head in the punching process, the working quality of the cable connecting head is reduced, the fixing and locking effects of the cable connecting head are poor, and when the cable connecting head is bent, a method of directly bending by a press machine is usually adopted for bending, the method is easy to cause cracks at the bending position, the bending degree is not easy to control, the condition of excessive bending angle can be caused, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the manufacturing, forming and processing device for the wire and cable connecting head comprises a fixed base, a bending mechanism, a supporting plate, a working frame and a punching mechanism, wherein the bending mechanism is installed on the front side of the upper end of the fixed base, the supporting plate is symmetrically fixed on the left side and the right side of the rear side of the upper end of the fixed base, the working frame is connected to the upper end of the supporting plate, and the punching mechanism is arranged at the upper end of the working frame.
The fixed base comprises a fixed base plate, a slide rail and a recovery box, the slide rail is arranged in the middle of the upper end of the fixed base plate, the recovery box is arranged on the slide rail in a sliding mode, and when the fixed base works specifically, the redundant parts of the wire and cable connecting ends which are punched out through the recovery box are collected and are drawn out through the slide rail and collected.
The bending mechanism comprises a bidirectional screw rod, a synchronous driving unit, limiting rods and a bending unit, the left side and the right side of the front side of the upper end of the fixing bottom plate are symmetrically and rotatably provided with the bidirectional screw rod, the upper side of the bidirectional screw rod is connected with the synchronous driving unit, the two limiting rods are arranged above the bidirectional screw rod, the bidirectional screw rod is connected with the limiting rods in a sliding fit mode, the limiting rods are installed at the front end of the working frame, the upper side of the bidirectional screw rod is provided with the bending unit, the bidirectional screw rod on two sides is driven to rotate through the synchronous driving unit simultaneously during specific working, the bending unit is further made to work to bend the wire and cable connecting heads, and the limiting rods are used for limiting and supporting the rotating bidirectional screw rod.
The mechanism of punching a hole include the mounting bracket, promote the cylinder and punch a hole the unit, the lateral wall mid-mounting of work frame has the mounting bracket, the upper end middle part of mounting bracket is fixed with the promotion cylinder through the cylinder base, the lower extreme that promotes the cylinder with the unit connection that punches a hole, during concrete work, drive the unit that punches a hole through the promotion cylinder and move down to the unit that punches a hole to wire and cable line head that makes.
The punching unit comprises a movable mounting plate, a supporting slide rod, a supporting spring, a lead screw, a circular punching hole opening, a fixed rod, a rotating circular plate and a circular cutter, the ejection end of a pushing cylinder is connected with the middle part of the upper end of the movable mounting plate, the left side and the right side of the upper end of the movable mounting plate are symmetrically fixed with the supporting slide rod, the supporting slide rod is arranged on the mounting frame in a sliding manner, the supporting slide rod is connected with the mounting frame through the supporting spring, the lead screw is uniformly arranged on the lower end surface of the movable mounting plate through a bearing, the circular punching hole opening is arranged below the lead screw, the circular punching hole opening is arranged on a working frame, the fixed rod is connected on the outer wall of the upper side of the circular punching hole opening, the lead screw is in threaded connection with the fixed rod, the rotating circular plate is arranged at the lower end of the lead screw, the circular cutter is arranged at the lower end of the rotating circular plate, during specific work, insert the punishment in a hole that punches a hole of wire and cable connector end backward in the storing trough, drive the removal mounting panel through promoting the cylinder and move down, thereby make the support slide bar slide down on the mounting bracket, synchronous compression supporting spring, supporting spring's effect resets and supports this moment, it moves down and drives the lead screw and move down to move, when the lead screw passes the dead lever and moves in to circular punching hole, because the dead lever passes through threaded connection with the lead screw, consequently, it rotates to drive the lead screw, and then make the rotation plectane drive circular cutter and rotate and move down in step, the outer wall of circular cutter is hugged closely and is moved down on the inner wall in circular punching hole, carry out rotatory punching a hole to wire and cable connector end, after punching the completion, drive the removal mounting panel rebound through promoting the cylinder, under supporting spring's synchronous elastic action, punching unit resets.
Preferably, the synchronous driving unit that surveys is including driving gear, drive belt, driving gear and drive motor, installs on the downside outer wall of two-way lead screw and drives the gear, and the meshing has the drive belt between the drive gear, and the middle part meshing of drive belt has the driving gear, the upper end middle part of driving gear and the output shaft who drives the motor, drive the motor and pass through motor installation pedestal mounting in PMKD's upper end.
Preferably, the unit of bending include the movable plate, the shaping stripper plate, the shaping board, the shaping groove, the sliding tray, the slide bar, a connecting spring, rotor plate and compression spring, the upside threaded connection of two-way lead screw has two movable plates, evenly be provided with the shaping stripper plate on the up end of the movable plate of downside, evenly be provided with the shaping board on the lower terminal surface of the movable plate of upside, the shaping groove has been seted up to the lower extreme of shaping board, the sliding tray has been seted up to the bilateral symmetry of shaping groove up end, it is provided with the slide bar to slide in the sliding tray, the slide bar passes through connecting spring and is connected with the sliding tray, the slide bar is located the outer one end downside symmetry rotation of sliding tray and is provided with the rotor plate, the rotor plate passes through compression spring and is connected with the slide bar.
Preferably, the middle part of the front end of the working frame is provided with a discharging groove.
Preferably, the forming extrusion plate and the forming plate are correspondingly matched and arranged and are installed on the moving plate in a threaded connection mode.
Preferably, the rotating plate is made of rubber materials.
(III) advantageous effects
1. According to the manufacturing, forming and processing device for the wire and cable connecting head, the wire and cable connecting head is synchronously punched and bent through the device, the manufacturing, forming and processing efficiency of the wire and cable connecting head is improved, other positions of the wire and cable connecting head are not prone to uncontrollable deformation during punching, a gradual bending method is adopted to form a part needing bending, and the forming quality is guaranteed;
2. according to the manufacturing, forming and processing device for the wire and cable connecting head, the wire and cable connecting head is punched through the punching unit, so that the rest positions except the position needing punching are under the limiting action of the working frame, the negative influence caused by punching is reduced as much as possible, and the fixing and locking effect of the wire and cable connecting head is prevented from being influenced;
3. according to the manufacturing and forming processing device for the wire and cable connecting head, the bending position of the wire and cable connecting head is gradually bent by a concave-convex matched bending forming method, and the elastic device is arranged in the area with larger bending deformation so as to avoid excessive bending.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a cross-sectional view of a punching unit of the invention;
FIG. 4 is a cross-sectional view of a bending unit of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at X of FIG. 3;
FIG. 6 is an enlarged view of a portion of the invention at Y of FIG. 4;
fig. 7 is a schematic perspective view of a wire and cable connector.
Detailed Description
Embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, the wire and cable connection head manufacturing and forming device comprises a fixed base 1, a bending mechanism 2, a support plate 3, a working frame 4 and a punching mechanism 5, wherein the bending mechanism 2 is installed on the front side of the upper end of the fixed base 1, the support plate 3 is symmetrically fixed on the left side and the right side of the rear side of the upper end of the fixed base 1, the working frame 4 is connected to the upper end of the support plate 3, and the punching mechanism 5 is arranged on the upper end of the working frame 4; and the middle part of the front end of the working frame 4 is provided with a discharging groove.
Unable adjustment base 1 include PMKD 11, slide rail 12 and collection box 13, the upper end mid-mounting of PMKD 11 has slide rail 12, the slip is provided with collection box 13 on slide rail 12, concrete during operation, collect the unnecessary part of the wire and cable connector that punches a hole through collection box 13 to take collection box 13 out and collect through slide rail 12.
The bending mechanism 2 comprises a bidirectional screw 21, a synchronous driving unit 22, limiting rods 23 and a bending unit 24, the left side and the right side of the front side of the upper end of the fixing bottom plate 11 are symmetrically provided with the bidirectional screw 21 in a rotating mode, the upper side of the bidirectional screw 21 is connected with the synchronous driving unit 22, the two limiting rods 23 are arranged above the bidirectional screw 21, the bidirectional screw 21 is connected with the limiting rods 23 in a sliding fit mode, the limiting rods 23 are installed at the front end of the working frame 4, the bending unit 24 is arranged on the upper side of the bidirectional screw 21, and during specific working, the bidirectional screw 21 on two sides are driven to rotate simultaneously through the synchronous driving unit 22, so that the bending unit 24 works to bend wire and cable connecting heads, and the limiting rods 23 play a limiting and supporting role on the rotating bidirectional screw 21.
The synchronous driving unit 22 includes a driving gear 221, a transmission belt 222, a driving gear 223 and a driving motor 224, the driving gear 221 is installed on the outer wall of the lower side of the bidirectional screw 21, the transmission belt 222 is engaged between the driving gears 221, the driving gear 223 is engaged in the middle of the transmission belt 222, the middle of the upper end of the driving gear 223 is connected with an output shaft of the driving motor 224, the driving motor 224 is installed at the upper end of the fixing bottom plate 11 through a motor installation base, during specific work, the driving gear 223 is driven to rotate through the driving motor 224, so that the transmission belt 222 moves, the driving gears 221 on two sides are synchronously driven to rotate, thereby the bidirectional screw 21 rotates, the bending unit 24 is driven to work, after bending is completed, the driving gear 223 is driven to rotate reversely through the driving motor 224, and the bending unit 24 is reset.
The bending unit 24 comprises a moving plate 241, two moving plates 241, two forming plates 243, two forming grooves 244, two sliding grooves 245, sliding rods 246, a connecting spring 247, a rotating plate 248 and a compression spring 249, wherein the upper side of the bidirectional screw 21 is in threaded connection with the two moving plates 241, the upper end surface of the lower moving plate 241 is uniformly provided with the forming pressing plates 242, the lower end surface of the upper moving plate 241 is uniformly provided with the forming plates 243, the lower end of the forming plate 243 is provided with the forming grooves 244, the left side and the right side of the upper end surface of the forming groove 244 are symmetrically provided with the sliding grooves 245, the sliding rods 246 are slidably arranged in the sliding grooves 245, the sliding rods 246 are connected with the sliding grooves 245 through the connecting spring 247, the lower side of one end of the sliding rods 246 outside the sliding grooves 245 is symmetrically provided with the rotating plate 248 in a rotating manner, and the rotating plate 248 is connected with the sliding rods 246 through the compression spring 249; the forming extrusion plate 242 and the forming plate 243 are correspondingly matched and arranged and are installed on the moving plate 241 in a threaded connection manner; the rotating plate 248 is made of rubber material, when the wire and cable connection head is specifically operated, after the punched hole of the wire and cable connection head is inserted backwards into the material discharge groove, the position to be bent is located in the working area of the bending unit 24, the synchronous driving unit 22 drives the bidirectional screw rods 21 on the left side and the right side to rotate simultaneously, and the moving plate 241 moves oppositely, so that the forming extrusion plate 242 and the forming plate 243 gradually move oppositely, the forming extrusion plate 242 is pressed into the forming groove 244, the wire and cable connection head is bent gradually, when the bent position of the wire and cable connection head is in contact with the rotating plate 248, the rotating plates 248 on the two sides are pushed to open, the compression spring 249 is stretched simultaneously, the sliding rod 246 is pushed into the sliding groove 245, the connection spring 247 is compressed synchronously, the wire and cable connection head is bent gradually by the bending unit 24, and the bending deformation position is elastically and gradually extruded at the same time, and breakage or crack is prevented.
Mechanism 5 of punching a hole include mounting bracket 51, push cylinder 52 and punching unit 53, the lateral wall mid-mounting of work frame 4 has mounting bracket 51, the upper end middle part of mounting bracket 51 is fixed with push cylinder 52 through the cylinder base, push cylinder 52's lower extreme is connected with punching unit 53, during concrete work, drives punching unit 53 downstream through push cylinder 52 to make punching unit 53 punch a hole to wire and cable connecting end.
The punching unit 53 comprises a movable mounting plate 531, a supporting slide rod 532, a supporting spring 533, a lead screw 534, circular punching holes 535, a fixed rod 536, a rotating circular plate 537 and a circular cutter 538, wherein the ejection end of the push cylinder 52 is connected with the middle part of the upper end of the movable mounting plate 531, the supporting slide rods 532 are symmetrically fixed on the left side and the right side of the upper end of the movable mounting plate 531, the supporting slide rods 532 are slidably arranged on the mounting frame 51, the supporting slide rods 532 are connected with the mounting frame 51 through the supporting spring 533, the lead screws 534 are uniformly arranged on the lower end surface of the movable mounting plate 531 through bearings, the circular punching holes 535 are arranged below the lead screws 534, the circular punching holes 535 are arranged on the working frame 4, the fixed rod 535 is connected on the outer wall of the upper side of the circular punching holes, the lead screws 534 are in threaded connection with the fixed rod 536, the rotating circular plate 537 is arranged at the lower end of the lead screws 534, the circular cutter 538 is arranged at the lower end of the rotating circular plate 537, when the wire and cable connecting head punching device works, a punching hole of a wire and cable connecting head is backwards inserted into a discharging groove, the movable mounting plate 531 is driven to move downwards by the pushing cylinder 52, so that the supporting slide bar 532 slides downwards on the mounting frame 51, the supporting spring 533 is synchronously compressed, at the moment, the supporting spring 533 is reset and supported, the movable mounting plate 531 moves downwards to drive the screw rod 534 to move downwards, when the screw rod 534 passes through the fixing rod 536 to move towards the circular punching hole opening 535, the fixing rod 536 is in threaded connection with the screw rod 534, the screw rod 534 is driven to rotate, the rotating circular cutting knife 537 drives the circular cutting knife 538 to rotate and synchronously move downwards, the outer wall of the circular cutting knife 538 is tightly attached to the inner wall of the circular punching hole opening 535 to move downwards, the wire and cable connecting head is subjected to rotary punching, and after the punching is finished, the movable mounting plate 531 is driven to move upwards by the pushing cylinder 52, the punching unit 53 is reset by the synchronous elastic action of the support spring 533.
The working steps of the invention are as follows:
s1: inserting the punched hole of the wire and cable connecting head backwards into the discharging groove;
s2: the movable mounting plate 531 is driven to move downwards by the pushing cylinder 52, so that the circular cutting knife 538 is driven by the rotating circular plate 537 to rotate and synchronously move downwards, the wire and cable connecting head is punched, and the waste after punching falls into the recycling box 13 and is periodically recycled and cleaned;
s3: the synchronous driving unit 22 drives the bidirectional screws 21 on the left and right sides to rotate simultaneously, so that the moving plates 241 move in opposite directions, and synchronously drives the forming extrusion plate 242 and the forming plate 243 to gradually move in opposite directions, so as to gradually bend the wire and cable connecting ends;
s4: the synchronous driving unit 22 drives the bidirectional screw rod to rotate reversely, and then the pushing cylinder 52 drives the movable mounting plate 531 to move upwards, so that the processed wire and cable connecting heads are taken out, collected and packaged.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.