CN112958677B - Stamping device and method for producing automobile parts - Google Patents
Stamping device and method for producing automobile parts Download PDFInfo
- Publication number
- CN112958677B CN112958677B CN202110147747.XA CN202110147747A CN112958677B CN 112958677 B CN112958677 B CN 112958677B CN 202110147747 A CN202110147747 A CN 202110147747A CN 112958677 B CN112958677 B CN 112958677B
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- die holder
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- stripper plate
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000000712 assembly Effects 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 14
- 238000003754 machining Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 description 10
- 238000011084 recovery Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a stamping device for producing automobile parts, which comprises a workbench, wherein two wall plates are vertically arranged above the workbench, and the tops of the two wall plates are connected with a power source; a rotating shaft is rotatably connected between the two wallboards and is close to the bottoms of the two wallboards, a module fixing piece is arranged on the rotating shaft between the two wallboards, a plurality of stamping modules are arranged on the module fixing piece, and a servo motor for driving the rotating shaft to rotate is arranged on the outer side surface of one of the wallboards; four die holder assemblies are uniformly and circumferentially arranged on the table top of the workbench by taking the position right below the module fixing piece as a circle center, each die holder assembly comprises a die holder and an electric cylinder for driving the die holder to reciprocate, a stamping die groove matched with a die head of the stamping module is formed in the top of the die holder, and the electric cylinder drives the die holder to move to the position right below the module fixing piece or move out of the position right below the module fixing piece; the production efficiency is improved, and the production cost of enterprises is reduced.
Description
Technical Field
The invention relates to a stamping device and a stamping method for producing automobile parts, and belongs to the technical field of intelligent manufacturing of automobile parts.
Background
With the continuous development of social economy and the continuous improvement of living standard of people, the holding amount of private cars is more and more, various parts are required to be used in the production process of the cars, and at present, the parts of the cars are mostly formed by directly stamping metal materials, and a stamping device is indispensable use equipment in the production process of the car parts; however, the structural types of the present automobile parts are too many, and there are special cases as follows: the main body structures of two automobile parts are the same, but the stamping structures on the two automobile parts are different, and two different stamping modules are needed for stamping operation; in order to improve the production efficiency, two stamping devices have to be adopted to carry out stamping operation in the prior art to form two production lines, so that the production cost of enterprises is increased seriously; however, a new problem occurs now, the main structures of the four automobile parts are the same, but the stamping structures on the four automobile parts are different, and four different stamping modules are needed for stamping operation.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a stamping device for producing automobile parts, and discloses a stamping method for producing the automobile parts by adopting the stamping device, so that the production efficiency is improved, and the production cost of enterprises is reduced.
In order to achieve the above object, the present invention adopts the following technical solutions:
a stamping device for producing automobile parts comprises a workbench, wherein two wall plates are vertically arranged above the workbench, and the tops of the two wall plates are connected with a power source; a rotating shaft is rotatably connected between the two wallboards and is close to the bottoms of the two wallboards, a module fixing piece is arranged on the rotating shaft between the two wallboards, a plurality of stamping modules are arranged on the module fixing piece, and a servo motor for driving the rotating shaft to rotate is arranged on the outer side surface of one of the wallboards; the stamping die comprises a workbench, and is characterized in that four die holder assemblies are uniformly and circumferentially arranged on the table top of the workbench by taking the position under the module fixing piece as the center of a circle, each die holder assembly comprises a die holder and an electric cylinder used for driving the die holder to reciprocate, a stamping die groove used for being matched with a die head of a stamping module is formed in the top of the die holder, and the electric cylinder drives the die holder to move to the position under the module fixing piece or move out of the position under the module fixing piece.
As a further preferred feature of the present invention, the module fixing member is provided with four stamping modules, and the four stamping modules are uniformly and circumferentially arranged on the outer circumferential surface of the module fixing member.
As a further preferable aspect of the present invention, a clamping groove is formed on an outer circumferential surface of the module fixing member, and the punching module is detachably clamped in the clamping groove of the module fixing member; make and utilize the tight fit mode of key and keyway to be connected between punching press module and the module mounting, have detachability, the later stage of being convenient for is changed and is maintained punching press module.
As a further preferred aspect of the present invention, a material discharge channel communicated with the stamping die cavity is formed inside the die holder, and a hole corresponding to the material discharge channel is formed on the worktable; the discharge channel and the holes on the worktable are used for the waste materials generated during the punching operation to pass through.
As a further preferred aspect of the present invention, a material collecting groove is provided at the bottom of the working table corresponding to the hole, the material collecting groove is of a tapered structure, and a waste recovery cart is provided below an outlet at the bottom of the material collecting groove; the collecting chute is used for collecting waste materials falling from the discharge channel, and when the collecting chute is full of the collected materials, the waste materials in the collecting chute are conveyed away by the waste material recycling trolley.
As a further preferable aspect of the present invention, a sliding groove is formed on the table top of the workbench, a sliding block matched with the sliding groove is formed at the bottom of the die holder, and the sliding block at the bottom of the die holder is slidably connected in the sliding groove on the table top of the workbench; the sliding stability between the die holder and the workbench surface is improved, and the die holder is prevented from deviating.
As a further preference of the invention, a stripper plate is arranged below the module fixing part, the stripper plate is elastically connected with the two wall plates through an elastic component, and a through hole for the die head of the stamping module to pass through is formed on the stripper plate; when the power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after contacting with the workpiece, and the die head of the punching module punches the workpiece after penetrating through the through hole on the stripper plate; when two wallboards of power supply drive rebound, elastic component then promotes the stripper plate and resets, and the stripper plate makes the die head separation of work piece and punching press module.
As a further preferable aspect of the present invention, a rubber material layer is disposed on a bottom surface of the stripper plate, and a plurality of spherical bumps are formed on a surface of the rubber material layer; the rubber material layer can prevent the stripper plate from being in hard contact with the workpiece, so that the workpiece is effectively protected; and a plurality of spherical salient points formed on the surface of the rubber material layer are convenient for the stripper plate to be separated from the workpiece.
A stamping method for producing an automotive part, comprising the steps of:
(1) Firstly, placing a first workpiece to be machined on a die holder on the right side, driving the die holder on the right side to move leftwards by an electric cylinder on the right side, moving the die holder on the right side to be right below a module fixing piece, driving a rotating shaft to rotate through a servo motor, and driving the module fixing piece to rotate by the rotating shaft, so that a first stamping module used for machining the first workpiece on the module fixing piece corresponds to the die holder on the right side;
(2) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the first workpiece, and the die head of the first stamping module punches the first workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the first workpiece to be separated from the die head of the first punching module; the electric cylinder on the right side drives the die holder on the right side to move rightwards, so that the die holder on the right side is moved out from the right below the module fixing piece;
(3) Secondly, placing a second workpiece to be machined on the die holder on the left side, driving the die holder on the left side to move rightwards by the electric cylinder on the left side, moving the die holder on the left side to be right below the module fixing piece, driving the rotating shaft to rotate by the servo motor, driving the module fixing piece to rotate by the rotating shaft, and enabling a second stamping module used for machining the second workpiece on the module fixing piece to correspond to the die holder on the left side;
(4) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the second workpiece, and the die head of the second stamping module punches the second workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the second workpiece to be separated from the die head of the second punching module; the left die holder is driven by the electric cylinder on the left side to move leftwards, so that the die holder on the left side is moved out from the position right below the module fixing piece;
(5) Then, placing a workpiece III to be machined on the die holder on the front side, driving the die holder on the front side to move backwards by the electric cylinder on the front side, moving the die holder on the front side to be right below the module fixing piece, driving the rotating shaft to rotate through the servo motor, driving the module fixing piece to rotate by the rotating shaft, and enabling the punching module III used for machining the workpiece III on the module fixing piece to correspond to the die holder on the front side;
(6) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the third workpiece, and the die head of the third stamping module punches the third workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the third workpiece to be separated from the die head of the third punching module; the electric cylinder positioned on the front side drives the die holder on the front side to move forwards, so that the die holder on the front side is moved out from the position right below the module fixing piece;
(7) Finally, placing a workpiece four to be processed on the die holder at the rear side, driving the die holder at the rear side to move forwards by the electric cylinder at the rear side, moving the die holder at the rear side to be right below the module fixing piece, driving the rotating shaft to rotate by the servo motor, and driving the module fixing piece to rotate by the rotating shaft so that the stamping module four used for processing the workpiece four on the module fixing piece corresponds to the die holder at the rear side;
(8) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the fourth workpiece, and the die head of the fourth stamping module performs stamping operation on the fourth workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the workpiece IV to be separated from the die head of the punching module IV; the electric cylinder positioned at the rear side drives the die holder at the rear side to move backwards, so that the die holder at the rear side is moved out from the position right below the module fixing piece; and completing the one-time stamping operation process.
As a further preferred option of the method of the present invention, the right electric cylinder, the left electric cylinder, the front electric cylinder, and the rear electric cylinder are controlled by the PLC controller to sequentially work in turn; be used for improving the work efficiency of four electronic jars, prevent the maloperation simultaneously.
The invention has the advantages that:
the four electric cylinders respectively drive the four die holders to sequentially move to the positions right below the module fixing pieces in turn; utilize four stamping module of servo motor drive to correspond with four die holders in turn to realize that four stamping module carry out the punching press operation to four work pieces, four stamping module can be changed by servo motor drive is automatic, utilize a punching press power supply can carry out the punching press operation to four work pieces, and stamping structure on every work piece is all different moreover, realizes the synchronous production of four automobile parts, satisfies the customer demand, improves production efficiency, reduces the manufacturing cost of enterprise.
Drawings
FIG. 1 is a schematic structural view of the present invention, in which two die holder assemblies on the front and rear sides are not shown, for convenience of showing the main structure; two stamping modules are not shown;
FIG. 2 is a schematic cross-sectional view of a modular fixture of the present invention;
the meaning of the reference symbols in the figures:
1-workbench, 2-wall plate, 3-rotating shaft, 4-module fixing piece, 5-punching module, 6-servo motor, 7-die holder, 8-workpiece, 9-electric cylinder, 10-punching die groove, 11-stripper plate, 12-through hole, 13-elastic component, 14-discharge channel, 15-collecting groove and 16-clamping groove.
Detailed Description
The invention is described in detail below with reference to the figures and the embodiments.
As shown in fig. 1 and 2, the present embodiment is a stamping device for producing automobile parts, which includes a workbench 1, two wall plates 2 are vertically arranged above the workbench 1, and the tops of the two wall plates 2 are connected with a power source; a rotating shaft 3 is rotatably connected between the two wallboards 2, the rotating shaft 3 is close to the bottoms of the two wallboards 2, a module fixing piece 4 is arranged on the rotating shaft 3 between the two wallboards 2, a plurality of stamping modules 5 are arranged on the module fixing piece 4, and a servo motor 6 for driving the rotating shaft 3 to rotate is arranged on the outer side surface of one of the wallboards 2; use module mounting 4 under as the even circumference of centre of a circle to be provided with four die holder subassemblies on the mesa of workstation 1, the die holder subassembly includes die holder 7 and the electronic jar 9 that is used for driving die holder 7 reciprocating motion, die holder 7 top be provided with be used for with stamping module 5's die head assorted punching press die cavity 10, electronic jar 9 drive die holder 7 removes to module mounting 4 under or shifts out from module mounting 4 under.
In this embodiment, the module fixing member 4 is provided with four stamping modules 5, and the four stamping modules 5 are uniformly and circumferentially arranged on the outer circumferential surface of the module fixing member 4; a clamping groove 16 is formed in the outer circumferential surface of the module fixing piece 4, and the punching module 5 is detachably clamped in the clamping groove 16 of the module fixing piece 4; make and utilize the tight fit mode of key and keyway to be connected between stamping module 5 and the module mounting 4, have detachability, the later stage of being convenient for is changed and is maintained stamping module 5.
In the embodiment, a discharge channel 14 communicated with the stamping die cavity 10 is formed inside the die holder 7, and a hole corresponding to the discharge channel 14 is formed on the workbench 1; the discharge channel 14 and the holes on the workbench 1 are used for waste materials generated in the punching operation to pass through; a material collecting groove 15 is arranged at the bottom of the workbench 1 corresponding to the hole, the material collecting groove 15 is of a conical structure, and a waste recovery trolley is arranged below an outlet at the bottom of the material collecting groove 15; the catch basin 15 is used to collect waste material falling from the discharge channel 14, and when the catch basin 15 is full, the waste material inside the catch basin 15 is transported away by means of a waste recovery cart.
In practical application, a sliding groove is formed on the table top of the workbench 1, a sliding block matched with the sliding groove is formed at the bottom of the die holder 7, and the sliding block at the bottom of the die holder 7 is connected in the sliding groove on the table top of the workbench 1 in a sliding manner; so as to improve the sliding stability between the die holder 7 and the table surface of the worktable 1 and prevent the die holder 7 from deviating.
In the embodiment, the stripper plate 11 is arranged below the module fixing part 4, the stripper plate 11 is elastically connected with the two wall plates 2 through the elastic assembly 13, and the stripper plate 11 is provided with a through hole 12 for the die head of the stamping module 5 to pass through; when the power source drives the two wall plates 2 to move downwards, the stripper plate 11 is pressed to move upwards after contacting with the workpiece 8, and the die head of the punching module 5 punches the workpiece 8 after penetrating through the through hole 12 on the stripper plate 11; when the power source drives the two wall plates 2 to move upwards, the elastic component 13 pushes the stripper plate 11 to reset, and the stripper plate 11 enables the workpiece 8 to be separated from the die head of the stamping module 5.
In this embodiment, a rubber material layer is disposed on the bottom surface of the stripper plate 11, and a plurality of spherical bumps are formed on the surface of the rubber material layer; the rubber material layer can prevent the stripper plate 11 from being in hard contact with the workpiece 8, so that the workpiece 8 is effectively protected; and a plurality of spherical salient points formed on the surface of the rubber material layer facilitate the separation of the stripper plate 11 from the workpiece 8.
A stamping method for producing an automotive part, comprising the steps of:
(1) Firstly, a first workpiece to be machined is placed on the die holder 7 on the right side, then the electric cylinder 9 on the right side drives the die holder 7 on the right side to move leftwards, so that the die holder 7 on the right side moves to a position right below the module fixing piece 4, the rotating shaft 3 is driven to rotate through the servo motor 6, the rotating shaft 3 drives the module fixing piece 4 to rotate, and a first stamping module used for machining the first workpiece on the module fixing piece 4 corresponds to the die holder 7 on the right side;
(2) The power source drives the two wall plates 2 to move downwards, the stripper plate 11 is pressed to move upwards after being contacted with the first workpiece, and the die head of the first stamping module punches the first workpiece after penetrating through the through hole 12 on the stripper plate 11; after the punching operation is finished, the power source drives the two wall plates 2 to move upwards, the elastic component 13 pushes the stripper plate 11 to reset, and the stripper plate 11 enables the first workpiece to be separated from the die head of the first punching module; the right electric cylinder 9 drives the right die holder 7 to move rightwards, so that the right die holder 7 is moved out from the right below the module fixing piece 4;
(3) Secondly, placing a second workpiece to be machined on the left die holder 7, driving the left die holder 7 to move rightwards by the electric cylinder 9 positioned on the left side, moving the left die holder 7 to be right below the module fixing piece 4, driving the rotating shaft 3 to rotate through the servo motor 6, driving the module fixing piece 4 to rotate by the rotating shaft 3, and enabling the second stamping module used for machining the second workpiece on the module fixing piece 4 to correspond to the left die holder 7;
(4) The power source drives the two wall plates 2 to move downwards, the stripper plate 11 is pressed to move upwards after being contacted with the second workpiece, and the die head of the punching module II performs punching operation on the second workpiece after penetrating through the through hole 12 on the stripper plate 11; after the punching operation is finished, the power source drives the two wall plates 2 to move upwards, the elastic component 13 pushes the stripper plate 11 to reset, and the stripper plate 11 enables the second workpiece to be separated from the die head of the second punching module; the left electric cylinder 9 drives the left die holder 7 to move leftwards, so that the left die holder 7 moves out of the position right below the die fixing piece 4;
(5) Then, placing a workpiece three to be processed on the die holder 7 at the front side, driving the die holder 7 at the front side to move backwards by the electric cylinder 9 at the front side, moving the die holder 7 at the front side to be right below the module fixing piece 4, driving the rotating shaft 3 to rotate by the servo motor 6, driving the module fixing piece 4 to rotate by the rotating shaft 3, and enabling the punching module three used for processing the workpiece three on the module fixing piece 4 to correspond to the die holder 7 at the front side;
(6) The power source drives the two wall plates 2 to move downwards, the stripper plate 11 is pressed to move upwards after being contacted with the third workpiece, and the die head of the punching module III performs punching operation on the third workpiece after penetrating through the through hole 12 on the stripper plate 11; after the punching operation is finished, the power source drives the two wall plates 2 to move upwards, the elastic component 13 pushes the stripper plate 11 to reset, and the stripper plate 11 enables the third workpiece to be separated from the die head of the third punching module; the electric cylinder 9 positioned at the front side drives the die holder 7 at the front side to move forwards, so that the die holder 7 at the front side is moved out from the position right below the module fixing piece 4;
(7) Finally, a workpiece four to be machined is placed on the die holder 7 at the rear side, then the electric cylinder 9 at the rear side drives the die holder 7 at the rear side to move forwards, so that the die holder 7 at the rear side moves to be right below the module fixing piece 4, the rotating shaft 3 is driven to rotate through the servo motor 6, the rotating shaft 3 drives the module fixing piece 4 to rotate, and a punching module four used for machining the workpiece four on the module fixing piece 4 corresponds to the die holder 7 at the rear side;
(8) The power source drives the two wall plates 2 to move downwards, the stripper plate 11 is pressed to move upwards after being contacted with the workpiece IV, and the die head of the punching module IV punches the workpiece IV after penetrating through the through hole 12 on the stripper plate 11; after the stamping operation is finished, the power source drives the two wall plates 2 to move upwards, the elastic component 13 pushes the stripper plate 11 to reset, and the stripper plate 11 separates the workpiece IV from the die head of the stamping module IV; the electric cylinder 9 on the rear side drives the die holder 7 on the rear side to move backwards, so that the die holder 7 on the rear side is moved out from the position right below the module fixing piece 4; and completing the one-time stamping operation process.
In practical application, the right electric cylinder 9, the left electric cylinder 9, the front electric cylinder 9 and the rear electric cylinder 9 are controlled by the PLC to work in turn; be used for improving the work efficiency of four electronic jars 9, prevent the maloperation simultaneously.
The four die holders are driven by the four electric cylinders to move to the positions right below the module fixing pieces in turn; utilize four stamping module of servo motor drive to correspond with four die holders in turn to realize that four stamping module carry out stamping operation to four work pieces, four stamping module can be changed by servo motor drive is automatic, utilize a punching press power supply can carry out stamping operation to four work pieces, and stamping structure on every work piece is all different moreover, realize four automobile parts's synchronous production, satisfy the customer demand, improve production efficiency, reduce enterprise manufacturing cost.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention; furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can be, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed; can be mechanically or electrically connected; the two elements can be directly connected, indirectly connected through an intermediate medium, or communicated with each other inside; the specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present specification, reference to the description of "one embodiment", "some embodiments", "an example", "a specific example", "some examples" or "practical application" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention; in this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example; furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, principal features and advantages of the invention; it should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the scope of the present invention.
Claims (2)
1. A stamping method for producing automobile parts comprises a workbench, wherein two wall plates are vertically arranged above the workbench, and the tops of the two wall plates are connected with a power source; a rotating shaft is rotatably connected between the two wallboards and is close to the bottoms of the two wallboards, a module fixing piece is arranged on the rotating shaft between the two wallboards, a plurality of stamping modules are arranged on the module fixing piece, and a servo motor for driving the rotating shaft to rotate is arranged on the outer side surface of one of the wallboards; four die holder assemblies are uniformly and circumferentially arranged on the table top of the workbench by taking the position right below the module fixing piece as a circle center, each die holder assembly comprises a die holder and an electric cylinder for driving the die holder to reciprocate, a stamping die groove matched with a die head of the stamping module is formed in the top of the die holder, and the electric cylinder drives the die holder to move to the position right below the module fixing piece or move out of the position right below the module fixing piece;
a sliding groove is formed on the table top of the workbench, a sliding block matched with the sliding groove is formed at the bottom of the die holder, and the sliding block at the bottom of the die holder is connected in the sliding groove on the table top of the workbench in a sliding manner;
a stripper plate is arranged below the module fixing part and is elastically connected with the two wall plates through an elastic assembly, and a through hole for a die head of the punching module to pass through is formed in the stripper plate; the bottom surface of the stripper plate is provided with a rubber material layer, and a plurality of spherical salient points are formed on the surface of the rubber material layer;
the method is characterized by comprising the following steps:
(1) Firstly, placing a first workpiece to be machined on a die holder on the right side, driving the die holder on the right side to move leftwards by an electric cylinder on the right side, moving the die holder on the right side to be right below a module fixing piece, driving a rotating shaft to rotate through a servo motor, and driving the module fixing piece to rotate by the rotating shaft, so that a first stamping module used for machining the first workpiece on the module fixing piece corresponds to the die holder on the right side;
(2) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the first workpiece, and the die head of the first stamping module punches the first workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the first workpiece to be separated from the die head of the first punching module; the electric cylinder on the right side drives the die holder on the right side to move rightwards, so that the die holder on the right side is moved out from the position right below the module fixing piece;
(3) Secondly, placing a second workpiece to be machined on the die holder on the left side, driving the die holder on the left side to move rightwards by the electric cylinder on the left side, moving the die holder on the left side to be right below the module fixing piece, driving the rotating shaft to rotate by the servo motor, driving the module fixing piece to rotate by the rotating shaft, and enabling a second stamping module used for machining the second workpiece on the module fixing piece to correspond to the die holder on the left side;
(4) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the second workpiece, and the die head of the second stamping module punches the second workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the second workpiece to be separated from the die head of the second punching module; the electric cylinder on the left side drives the die holder on the left side to move leftwards, so that the die holder on the left side is moved out from the position right below the module fixing piece;
(5) Then, placing a workpiece III to be machined on the die holder on the front side, driving the die holder on the front side to move backwards by the electric cylinder on the front side, moving the die holder on the front side to be right below the module fixing piece, driving the rotating shaft to rotate through the servo motor, and driving the module fixing piece to rotate by the rotating shaft so that a stamping module III used for machining the workpiece III on the module fixing piece corresponds to the die holder on the front side;
(6) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the third workpiece, and the die head of the third stamping module punches the third workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the workpiece III to be separated from the die head of the punching module III; the electric cylinder positioned on the front side drives the die holder on the front side to move forwards, so that the die holder on the front side is moved out from the position right below the module fixing piece;
(7) Finally, placing a workpiece IV to be machined on the die holder at the rear side, driving the die holder at the rear side to move forwards by the electric cylinder at the rear side, moving the die holder at the rear side to be right below the module fixing piece, driving the rotating shaft to rotate by the servo motor, and driving the module fixing piece to rotate by the rotating shaft so that the stamping module IV used for machining the workpiece IV on the module fixing piece corresponds to the die holder at the rear side;
(8) The power source drives the two wall plates to move downwards, the stripper plate is pressed to move upwards after being contacted with the fourth workpiece, and the die head of the fourth stamping module performs stamping operation on the fourth workpiece after penetrating through the through hole in the stripper plate; after the punching operation is finished, the power source drives the two wall plates to move upwards, the elastic component pushes the stripper plate to reset, and the stripper plate enables the workpiece IV to be separated from the die head of the punching module IV; the electric cylinder positioned at the rear side drives the die holder at the rear side to move backwards, so that the die holder at the rear side is moved out from the position right below the module fixing piece; and completing the one-time stamping operation process.
2. The stamping method for producing automobile parts as claimed in claim 1, wherein the right electric cylinder, the left electric cylinder, the front electric cylinder and the rear electric cylinder are controlled by a PLC controller to work in turn.
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CN207086641U (en) * | 2017-04-05 | 2018-03-13 | 昆山江鸿精密电子有限公司 | A kind of automatic punching device |
CN206953385U (en) * | 2017-07-23 | 2018-02-02 | 天津市信霖塑料制品有限公司 | A kind of plastic product forming mould |
CN207872819U (en) * | 2018-02-28 | 2018-09-18 | 沧州煦科汽车零部件有限公司 | A kind of new energy vehicle parts decompressor |
CN209773192U (en) * | 2019-04-08 | 2019-12-13 | 杭州宇通机械有限公司 | Hydraulic automatic dotter |
CN210877121U (en) * | 2019-10-31 | 2020-06-30 | 南皮县华丰电子有限公司 | Copper shell stamping die capable of improving safety |
CN211135160U (en) * | 2019-10-31 | 2020-07-31 | 芜湖海纳汽车部件有限公司 | Automobile parts stamping die |
CN111001707B (en) * | 2019-12-09 | 2021-07-23 | 洪东潦 | Rotary continuous stamping device for automobile part metal plates |
CN211101023U (en) * | 2019-12-18 | 2020-07-28 | 上海熠洵汽车科技有限公司 | Punching machine is used in automobile parts production |
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Effective date of registration: 20231215 Address after: 410000, No. 218 Zhenhua Road, Yuhua District, Changsha City, Hunan Province Patentee after: HUNAN XIAOGUANG CAR MOULD CO.,LTD. Address before: No. 199, Huayang West Road, Hanjiang District, Yangzhou City, Jiangsu Province, 225000 Patentee before: YANGZHOU POLYTECHNIC INSTITUTE |
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