CN112954998A - LED bulb lamp light source board plug-in machine and plug-in method - Google Patents
LED bulb lamp light source board plug-in machine and plug-in method Download PDFInfo
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- CN112954998A CN112954998A CN202110188989.3A CN202110188989A CN112954998A CN 112954998 A CN112954998 A CN 112954998A CN 202110188989 A CN202110188989 A CN 202110188989A CN 112954998 A CN112954998 A CN 112954998A
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- light source
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- cylinder
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0478—Simultaneously mounting of different components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention provides an LED bulb light source board plug-in machine and a plug-in method, wherein the plug-in machine comprises a plug-in conducting wire device, a transfer mechanism and a plug-in resistor device, wherein the transfer mechanism is connected with the plug-in conducting wire device and the plug-in resistor device; insert logical electric wire equipment and insert all be equipped with XY axle translation mechanism and Z axle grafting mechanism on the resistance equipment, XY axle translation mechanism includes X axle translation mechanism, Y axle translation mechanism and light source board bottom plate, be used for placing on the light source board bottom plate and wait to insert the light source board, make the light source board progressively remove to the position of inserting the circular telegram wire through X axle translation mechanism and Y axle translation mechanism and insert circular telegram wire or resistance, grasp circular telegram wire lower extreme or resistance through Z axle grafting mechanism and insert the light source inboard downwards, realize inserting automatic circular telegram wire and resistance, go up unloading automatically, it is automatic to accomplish, high work efficiency.
Description
Technical Field
The invention relates to the technical field of light source plate processing, in particular to an LED bulb light source plate plug-in machine and a plug-in method.
Background
LED ball bubble lamp is the neotype green light source who replaces traditional incandescent bulb, has advantages such as energy-concerving and environment-protective, long service life, no stroboscopic, and luminous lamp pearl pastes on the light source board in the LED ball bubble lamp, has two plug-in components holes to be used for inserting circular telegram wire and resistance on the light source board, and general light source board is pieced together a whole board by a plurality of light source boards. The existing production mode is that the electrified lead and the resistor are inserted manually, so that the efficiency is low, the labor is wasted, the inserting depth is different, and the rejection rate is higher.
Disclosure of Invention
The invention aims to provide a light source board plug-in machine and a plug-in method for an LED bulb lamp, which can automatically plug in a power-on wire and a resistor, automatically feed and discharge materials, automatically finish the process, save labor and have high working efficiency.
The invention provides the following technical scheme:
an LED bulb lamp light source board plug-in machine and a plug-in method comprise a plug-in conducting wire device, a transfer mechanism and a plug-in resistance device, wherein the transfer mechanism is connected with the plug-in conducting wire device and the plug-in resistance device;
an XY-axis translation mechanism and a Z-axis insertion mechanism are arranged on the inserted electric lead device and the inserted resistor device respectively, the XY-axis translation mechanism comprises an X-axis translation mechanism, a Y-axis translation mechanism and a light source board bottom board, a light source board to be inserted is arranged on the light source board bottom board, two ends of the X-axis translation mechanism extend to a feeding end and a discharging end of the corresponding device, the Y-axis translation mechanism is arranged on the X-axis translation mechanism and can move along the X-axis direction, and the light source board bottom board is arranged on the Y-axis translation mechanism and can move along the Y-axis direction; the Z-axis inserting mechanism is arranged right above the XY-axis translation mechanism and used for driving a lead or a resistor to descend and be inserted into a corresponding position of the light source board.
Preferably, the Z-axis inserting mechanism comprises a lifting driving mechanism, an inserting cylinder and an inserting clamping hand, the lifting driving mechanism is used for driving the inserting cylinder to vertically lift, and the inserting clamping hand is fixed on the inserting cylinder.
Preferably, the XY axle translation mechanism is still including connecting light source board bottom plate with Y axle translation mechanism's bottom plate, the bottom of bottom plate install in Y axle translation mechanism is last, light source board bottom plate is fixed in on the bottom plate, the adjacent both sides of light source board bottom plate are equipped with the locating baffle parallel with corresponding side, be equipped with two on the bottom plate with the locating baffle relative location cylinder, the drive direction of location cylinder with the locating baffle is perpendicular, be equipped with the location dog on the location cylinder, the location dog with the locating baffle is just right, the location cylinder drive the location dog with the light source board compress tightly in between the location dog and the locating baffle.
Preferably, the device for inserting the electric lead further comprises a wire stripping machine opposite to the Z-axis inserting mechanism of the device for inserting the electric lead, a wire clamping cylinder is fixed on the wire stripping machine, a wire clamping gripper is fixed on the wire clamping cylinder, the wire stripping machine is used for stripping the insulation covers at the front end and the tail end of the lead to be inserted, and the wire clamping cylinder drives the wire clamping gripper to clamp the upper end of the corresponding lead.
Preferably, the resistance inserting device further comprises a resistance feeding mechanism, a turnover grabbing mechanism is arranged between the resistance feeding mechanism and the Z-axis inserting mechanism of the resistance inserting device, the turnover grabbing mechanism comprises a resistance grabbing hand, a feeding guide rail, a feeding cylinder, a pushing cylinder, a speed reducer and a turnover motor, the feeding guide rail is arranged on the parallel position of the resistance feeding mechanism and the same side of the resistance inserting device, the speed reducer is arranged on the feeding guide rail and is driven by the feeding cylinder to move along the feeding guide rail, the speed reducer is connected with a central shaft, the central shaft is perpendicular to the feeding guide rail, one side of the central shaft is connected with the pushing cylinder, the pushing cylinder is connected with the resistance grabbing hand, the turnover motor is connected with the speed reducer and drives the speed reducer to rotate the central shaft to realize the turnover of the pushing cylinder, therefore, the resistor grabber can overturn the resistor grabbed by the resistor grabbing clamp from the discharging end of the resistor feeding mechanism to the side opposite to the Z-axis inserting mechanism.
Preferably, the resistor inserting equipment further comprises a correction cylinder and a correction clamping jaw, the correction clamping jaw is fixed on the correction cylinder, and the correction clamping jaw is opposite to the Z-axis inserting mechanism of the resistor inserting equipment and used for straightening the resistor pins.
Preferably, the transport mechanism includes transition frame, transition frame locates insert the unloading mechanism of circular telegram wire equipment with insert between the feed mechanism of resistance equipment, be equipped with the transportation guide rail on the transition frame, the transportation guide rail with insert circular telegram wire equipment and set up perpendicularly, be equipped with on the transportation guide rail and follow its gliding transportation bottom plate, be equipped with the drive on the transition frame transport the cylinder of bottom plate, be equipped with the layer board on the transportation bottom plate.
Preferably, the plug-in electric lead device and the plug-in resistance device are both provided with a feeding mechanism and a blanking mechanism which are positioned at two ends of the XY axis translation mechanism, and the feeding mechanism is used for transporting the light source plate to the light source plate bottom plate for processing;
feeding mechanism with unloading mechanism all includes linear guide, removes cylinder, frame, lift cylinder, clamping jaw cylinder and material loading axle, linear guide is on a parallel with the X axle direction, the frame is located linear guide is last and can by remove the cylinder drive and follow linear guide slides, the lift cylinder is located on the frame, clamping jaw cylinder with it is fixed to go up and down the cylinder, the material loading axle is fixed in the bottom of clamping jaw cylinder, clamping jaw cylinder drive the material loading axle is opened and is snatched the light source board.
A method for plugging in a light source board of an LED bulb lamp is realized by the aid of the plugging-in electric lead equipment and the plugging-in resistance equipment, and comprises the following steps:
s1, clamping the light source board to the light source board bottom board by a feeding mechanism on one side of the feeding end of the wire inserting equipment, and positioning the light source board to be positioned and pushed to be even by a positioning cylinder driving a movable positioning stop block;
s2, the wire stripping machine strips the insulation skins at the front end and the tail end of an electrified wire, then the wire clamping cylinder drives the wire clamping clamp to clamp the upper end of the electrified wire, the corresponding inserting cylinder drives the wire inserting clamp to clamp the lower end of the wire, the wire clamping cylinder drives the wire clamping clamp to open the electrified wire, and then the Z-axis inserting mechanism drives the sliding seat to descend to drive the electrified wire to be downwards inserted into the light source plate;
s3, driving the light source board bottom board to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism, and circularly repeating the step S2 to insert the electrifying lead so as to realize the insertion of the whole light source board;
s4, moving the light source plate which is inserted with the electric lead to a blanking end by the X-axis translation mechanism, grabbing the light source plate onto a supporting plate of a transfer mechanism by the blanking mechanism, and transporting the light source plate to the feeding end of the resistor inserting equipment by the transfer mechanism;
s5, a feeding mechanism on one side of the feeding end of the resistance inserting equipment clamps a light source board to a light source board bottom board, and a positioning cylinder drives a movable positioning stop block to position and push the light source board;
s6, the central shaft is driven to rotate by the overturning motor until the resistance grabbing clamp is opposite to the discharging end of the resistance feeding mechanism, the feeding cylinder drives the speed reducer to slide along the feeding guide rail, and the resistance is taken out from the discharging end of the resistance feeding mechanism by driving the resistance grabbing clamp to move forwards by pushing the cylinder;
s7, the overturning motor drives the speed reducer to overturn the resistor by 180 degrees, then the inserting cylinder drives the corresponding inserting clamping jaw to clamp the resistor, the correcting cylinder drives the correcting clamping jaw to act to straighten the pin of the resistor, and then the Z-axis inserting mechanism drives the sliding seat to descend to drive the resistor to be downwards inserted into the light source plate;
s8, driving the light source board bottom board to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism, and circularly repeating the step S7 of inserting the action of the lead to insert the resistor, so as to realize the insertion of the whole light source board;
s9, the light source plate of the resistor to be inserted is moved to the blanking end by the X-axis translation mechanism, and the blanking mechanism on one side of the blanking end of the resistor inserting device is used for blanking the whole light source plate.
The invention has the beneficial effects that: make the light source board progressively move to the position of inserting the circular telegram wire through X axle translation mechanism and Y axle translation mechanism and insert circular telegram wire or resistance, grasp circular telegram wire lower extreme or resistance through Z axle grafting mechanism and insert the light source inboard downwards, realize inserting circular telegram wire and resistance automatically, go up unloading automatically, the automation is accomplished, practices thrift the manual work, and work efficiency is high, improves the product percent of pass.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the plug-in wire apparatus of the present invention;
FIG. 3 is a schematic view of the feeding mechanism and the discharging mechanism of the present invention;
FIG. 4 is a schematic view of the XY axis translation mechanism of the present invention;
FIG. 5 is a schematic view of a Z-axis plugging mechanism and a wire stripping machine of the device for plugging a power-on wire of the present invention;
FIG. 6 is a schematic view of a transfer mechanism of the present invention;
FIG. 7 is a schematic view of a resistance insertion device of the present invention;
FIG. 8 is a schematic view of a Z-axis plugging mechanism of the resistor plugging device of the present invention;
labeled as: 1. a feeding mechanism; 2. a power-on wire device; 210. a lead frame is inserted; an XY axis translation mechanism; 221. an X-axis drive motor; 2210. Y-axis guide rails; 2211. positioning a baffle plate; 2212. Y-axis lead screw; 2214. Y-axis frame; an X-axis frame; an X-axis guide rail; an X-axis lead screw; a Y-axis drive motor; 226. positioning the air cylinder; 227. positioning a stop block; 228. a light source board bottom board; 229. a base plate; a Z-axis plugging mechanism; 231. a wire stripping machine; 232. a wire clamping cylinder; 233. a wire clamping tong; 234. inserting a clamping hand; 235. a splicing air cylinder; 236. a sliding seat; 237. mounting a plate; a Z-axis lead screw; 239, a Z-axis frame; 2310. driving motor for Z axis; 240. a feeding mechanism; 241. a moving cylinder; 242. a linear guide rail; 243. a frame; 244. a feeding shaft; 245. a clamping jaw cylinder; 246. a lifting cylinder; 250. a display screen; 260. a blanking mechanism; 3. a transfer mechanism; 301. a transfer cylinder; 302. a transfer rail; 303. a support plate; 304. a transfer floor; 305. a transition frame; 306. a connecting rod; 4. inserting a resistance device; 436. correcting the clamping jaw; 437. a correction cylinder; 438. a central shaft; 439. a push cylinder; 4310. gripping a resistance tong; 4311. a feeding cylinder; 4312. a feeding guide rail; 4313. turning over a motor; 4314. a speed reducer; 4315. fixing the bottom plate; 450. resistance feeding mechanism.
Detailed Description
As shown in fig. 1, an LED bulb light source board plug-in machine includes a plug-in electric lead device 2, a transfer mechanism 3 and a plug-in resistance device 4, wherein the transfer mechanism 3 connects the plug-in electric lead device 2 and the plug-in resistance device 4.
The plug-in wire device 2 and the plug-in resistor device 4 are respectively disposed on the plug-in wire rack 210 and the plug-in resistor rack, and both include a display screen 250 for displaying a working state.
As shown in fig. 2-8, an LED bulb light source board plug-in machine is provided, where an XY axis translation mechanism 220 and a Z axis plug-in mechanism 230 are disposed on a plug-in wire device 2 and a plug-in resistor device 4, the XY axis translation mechanism 220 includes an X axis translation mechanism, a Y axis translation mechanism and a light source board bottom board 228, a light source board to be plugged is disposed on the light source board bottom board 228, two ends of the X axis translation mechanism extend to a feeding end and a discharging end of a corresponding device, the Y axis translation mechanism is disposed on the X axis translation mechanism and can move along the X axis direction, and the light source board bottom board 228 is disposed on the Y axis translation mechanism and can move along the Y axis direction.
As shown in fig. 4, the XY axis translation mechanism 220 further includes a bottom plate 229 connecting the light source board bottom plate 228 and the Y axis translation mechanism, the bottom of the bottom plate 229 is installed on the Y axis translation mechanism, the light source board bottom plate 228 is fixed on the bottom plate 229, two adjacent sides of the light source board bottom plate 228 are provided with positioning baffles 2211 parallel to corresponding sides, two positioning cylinders 226 opposite to the positioning baffles 2211 are arranged on the bottom plate 229, the driving direction of the positioning cylinders 226 is perpendicular to the positioning baffles 2211, the positioning cylinders 226 are provided with positioning stoppers 227, the positioning stoppers 227 are opposite to the positioning baffles 2211, and the positioning cylinders 226 drive the positioning stoppers 227 to press the light source board between the positioning stoppers 227 and the positioning baffles 2211.
Specifically, the X-axis translation mechanism includes an X-axis frame 222, an X-axis guide rail 223 disposed on the X-axis frame 222, an X-axis driving motor 221 and an X-axis screw 224 for driving the Y-axis translation mechanism to move along the X-axis guide rail 223, and the Y-axis translation mechanism includes a Y-axis frame 2214 fixed on the X-axis guide rail 223, a Y-axis guide rail 2210 disposed on the Y-axis frame 2214, and a Y-axis driving motor 225 and a Y-axis screw 2212 for driving the base plate 229 to move along the Y-axis guide rail 2210.
The Z-axis plugging mechanism 230 is disposed right above the XY-axis translation mechanism 220 and is used for driving a wire or a resistor to descend and be plugged into a corresponding position of the light source board, wherein the Z-axis plugging mechanism 230 comprises a lifting driving mechanism, a plugging cylinder 235 and a plugging clamping hand 234, the lifting driving mechanism is used for driving the plugging cylinder 235 to vertically lift, and the plugging clamping hand 234 is fixed on the plugging cylinder 235.
Specifically, the lifting driving mechanism includes a Z-axis frame 239, a Z-axis lead screw 238 and a Z-axis driving motor 2310, which are disposed on the Z-axis frame 239, and are used for driving the sliding seat 236 to vertically lift.
As shown in fig. 2 and 5, the plug-in wire device 2 further includes a wire stripper 231 opposite to the Z-axis plug-in mechanism 230 of the plug-in wire device 2, a wire clamping cylinder 232 is fixed on the wire stripper 231, a wire clamping gripper 233 is fixed on the wire clamping cylinder 232, the wire stripper 231 is used for stripping the insulation covers at the front end and the tail end of the wire to be plugged, and the wire clamping cylinder 232 drives the wire clamping gripper 233 to clamp the upper end of the corresponding wire.
The wire stripping machine 231 and the Z-axis plugging mechanism 230 are mounted on a mounting plate 237, and the mounting plate 237 is fixed on a plug-in wire rack.
As shown in fig. 6, the transfer mechanism 3 includes a transition frame 305, the transition frame 305 is disposed between the blanking mechanism 260 inserted into the electrical lead device 2 and the feeding mechanism 2401 inserted into the resistance device 4, a transfer guide rail 302 is disposed on the transition frame 305, the transfer guide rail 302 is perpendicular to the electrical lead device 2, a transfer base plate 304 capable of sliding along the transfer guide rail 302 is disposed on the transfer guide rail 302, a transfer cylinder 301 for driving the transfer base plate 304 is disposed on the transition frame 305, and a support plate 303 is disposed on the transfer base plate 304.
When transporting, insert 2 unloading ends of circular telegram wire equipment and carry out the unloading, place the light source board on layer board 303, transport cylinder 301 and drive and transport bottom plate 304 and remove towards the direction of inserting resistance equipment 4 along transporting guide rail 302, remove to the party of inserting resistance equipment 4 until holding in the palm, wait to insert 4 material loading ends of resistance equipment and carry out the material loading.
Two sides of the bottom of the transfer mechanism 3 are provided with connecting rods 306 respectively connected with the wire insertion rack 210 and the resistor insertion rack, and the connecting rods are fixed on the rack through screws.
As shown in fig. 7-8, the plug-in resistor device 4 further includes a resistor feeding mechanism 450, a turning grabbing mechanism is disposed between the resistor feeding mechanism 450 and the Z-axis plug-in mechanism 230 of the plug-in resistor device 4, the turning grabbing mechanism includes a resistor gripper 4310, a feeding guide rail 4312, a feeding cylinder 4311, a pushing cylinder 439, a speed reducer 4314 and a turning motor 4313, the feeding guide rail 4312 is disposed in a parallel position on the same side of the resistor feeding mechanism 450 and the plug-in resistor device 4, the speed reducer 4314 is disposed on the feeding guide rail 4312 and is driven by the feeding cylinder 4311 to move along the feeding guide rail 4312, the speed reducer 4314 is connected to a central shaft 438, the central shaft 438 is disposed perpendicular to the feeding guide rail 4312, one side of the central shaft 438 is connected to the pushing cylinder 439, the pushing cylinder 439 is connected to the resistor gripper 4310, the turning motor 4313 is connected to the speed reducer 4314, and drives the speed reducer 43438 to rotate the central shaft to turn the pushing, thereby realizing that the resistor grabbed by the resistor grabbing clamp 4310 from the blanking end of the resistor feeding mechanism 450 is turned to the side opposite to the Z-axis plugging mechanism 230.
The overturning and grabbing mechanism and the Z-axis plugging mechanism 230 are mounted on the fixed bottom plate 4315, and the fixed bottom plate 4315 is fixed on the plug-in resistor rack.
As shown in fig. 8, the resistance inserting device 4 further includes a calibration cylinder 437 and a calibration clamping jaw 436, the calibration clamping jaw 436 is fixed on the calibration cylinder 437, and the calibration clamping jaw 436 is opposite to the Z-axis inserting mechanism 230 of the resistance inserting device 4 for aligning the resistance pins.
As shown in fig. 3, the plug-in electric lead device 2 and the plug-in resistance device 4 are both provided with a feeding mechanism 2401 and a blanking mechanism 260 located at two ends of the XY axis translation mechanism 220, and the feeding mechanism 2401 is used for transporting the light source board to the light source board bottom board 228 for processing;
the feeding mechanism 2401 and the blanking mechanism 260 both comprise a linear guide rail 242, a moving cylinder 241, a frame 243, a lifting cylinder 246, a clamping jaw cylinder 245 and a feeding shaft 244, the linear guide rail 242 is parallel to the X-axis direction, the frame 243 is arranged on the linear guide rail 242 and can be driven by the moving cylinder 241 to slide along the linear guide rail 242, the lifting cylinder 246 is arranged on the frame 243, the clamping jaw cylinder 245 is fixed with the lifting cylinder 246, the feeding shaft 244 is fixed at the bottom of the clamping jaw cylinder 245, and the clamping jaw cylinder 245 drives the feeding shaft 244 to open and grab a light source plate.
As shown in fig. 1 to 8, a method for plugging in a light source board of an LED bulb is implemented by using the above-mentioned plug-in and conduction wire device 2 and plug-in and resistance device 4, and specifically includes the following steps:
s1, the feeding mechanism 2401 at the feeding end of the electrical lead inserting device 2 picks up the light source board onto the light source board bottom board 228, and the positioning cylinder 226 drives the movable positioning stopper 227 to position and push the light source board;
s2, the wire stripping machine 231 peels off the insulation peel at the front end and the tail end of an electrified lead, then the wire clamping cylinder 232 drives the wire clamping hand 233 to clamp the upper end of the electrified lead, the corresponding inserting cylinder 235 drives the wire inserting clamping hand to clamp the lower end of the lead, the wire clamping cylinder 232 drives the wire clamping hand 233 to open the lead, and then the Z-axis inserting mechanism 230 drives the sliding seat 236 to descend to drive the electrified lead to be downwards inserted into the light source plate;
s3, driving the light source board bottom board 228 to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism 220, and circularly repeating the step S2 to insert the power-on wires, so as to realize the insertion of the whole light source board;
s4, moving the light source plate which is inserted with the electric lead to a blanking end by the X-axis translation mechanism, grabbing the light source plate onto a supporting plate 303 of the transfer mechanism 3 by the blanking mechanism 260, and transporting the light source plate to a feeding end of the resistor inserting equipment 4 by the transfer mechanism 3;
s5, the feeding mechanism 2401 on the feeding end side of the resistance inserting device 4 picks up the light source board onto the light source board bottom board 228, and the positioning cylinder 226 drives the movable positioning stopper 227 to position and push the light source board;
s6, the flipping motor 4313 drives the central shaft 438 to rotate until the resistance grasping gripper 4310 faces the discharging end of the resistance feeding mechanism 450, the feeding cylinder 4311 drives the speed reducer 4314 to slide along the feeding guide rail 4312, and the pushing cylinder 439 drives the resistance grasping gripper 4310 to move forward to take out the resistance from the discharging end of the resistance feeding mechanism 450;
s7, a turnover motor 4313 drives a speed reducer 4314 to turn the resistor 180 degrees, then the plugging air cylinder 235 drives the corresponding plugging clamping hand 234 to clamp the resistor, the correction air cylinder 437 drives the correction clamping jaw 436 to act to straighten the pin of the resistor, and then the Z-axis plugging mechanism 230 drives the sliding seat 236 to descend to drive the resistor to be downwards plugged into the light source plate;
s8, driving the light source board bottom board 228 to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism 220, and circularly repeating the step S7 of inserting the action of the lead to insert the resistor, so as to realize the insertion of the whole light source board;
s9, the light source plate which is inserted into the resistor by the X-axis translation mechanism is moved to a blanking end, and the blanking mechanism 260 on one side of the blanking end of the resistor inserting equipment 4 is used for blanking the whole light source plate.
According to the invention, the light source board is gradually moved to the position where the electrified wire is inserted through the X-axis translation mechanism and the Y-axis translation mechanism to insert the electrified wire or the resistor, the lower end of the electrified wire or the resistor is grasped through the Z-axis insertion mechanism 230 to be inserted into the light source board downwards, the automatic insertion of the electrified wire and the resistor is realized, the automatic loading and unloading are realized, the automation is completed, the labor is saved, the working efficiency is high, and the product percent of pass is improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The LED bulb lamp light source board plug-in machine is characterized by comprising a plug-in conducting wire device, a transfer mechanism and a plug-in resistance device, wherein the transfer mechanism is connected with the plug-in conducting wire device and the plug-in resistance device;
an XY-axis translation mechanism and a Z-axis insertion mechanism are arranged on the inserted electric lead device and the inserted resistor device respectively, the XY-axis translation mechanism comprises an X-axis translation mechanism, a Y-axis translation mechanism and a light source board bottom board, a light source board to be inserted is arranged on the light source board bottom board, two ends of the X-axis translation mechanism extend to a feeding end and a discharging end of the corresponding device, the Y-axis translation mechanism is arranged on the X-axis translation mechanism and can move along the X-axis direction, and the light source board bottom board is arranged on the Y-axis translation mechanism and can move along the Y-axis direction; the Z-axis inserting mechanism is arranged right above the XY-axis translation mechanism and used for driving a lead or a resistor to descend and be inserted into a corresponding position of the light source board.
2. The LED bulb light source board plug-in machine according to claim 1, wherein the Z-axis plug-in mechanism comprises a lifting driving mechanism, a plug-in cylinder and a plug-in gripper, the lifting driving mechanism is used for driving the plug-in cylinder to vertically lift, and the plug-in gripper is fixed on the plug-in cylinder.
3. The LED bulb lamp light source board plug-in machine according to claim 1, wherein the XY-axis translation mechanism further comprises a bottom board connecting the light source board bottom board and the Y-axis translation mechanism, the bottom of the bottom board is mounted on the Y-axis translation mechanism, the light source board bottom board is fixed on the bottom board, two adjacent sides of the light source board bottom board are provided with positioning baffles parallel to corresponding side edges, the bottom board is provided with two positioning cylinders opposite to the positioning baffles, the driving direction of the positioning cylinders is perpendicular to the positioning baffles, the positioning cylinders are provided with positioning stoppers opposite to the positioning baffles, and the positioning cylinders drive the positioning stoppers to press the light source board between the positioning stoppers and the positioning baffles.
4. The LED bulb light source board plug-in machine according to claim 1, characterized in that the plug-in wire device further comprises a wire stripping machine opposite to the Z-axis plug-in mechanism of the plug-in wire device, a wire clamping cylinder is fixed on the wire stripping machine, a wire clamping gripper is fixed on the wire clamping cylinder, the wire stripping machine is used for stripping insulation skins at the front end and the tail end of a wire to be plugged, and the wire clamping cylinder drives the wire clamping gripper to clamp the upper end of the corresponding wire.
5. The LED bulb light source board plug-in machine according to claim 1, wherein the plug-in device further comprises a resistance feeding mechanism, an overturning grabbing mechanism is arranged between the resistance feeding mechanism and the Z-axis plug-in mechanism of the plug-in device, the overturning grabbing mechanism comprises a resistance grabbing hand, a feeding guide rail, a feeding cylinder, a pushing cylinder, a speed reducer and an overturning motor, the feeding guide rail is arranged on the resistance feeding mechanism in parallel with the same side of the plug-in device as the resistance feeding mechanism, the speed reducer is arranged on the feeding guide rail and driven by the feeding cylinder to move along the feeding guide rail, the speed reducer is connected with a central shaft, the central shaft is perpendicular to the feeding guide rail, one side of the central shaft is connected with the pushing cylinder, and the resistance grabbing hand is connected to the pushing cylinder, the overturning motor is connected with the speed reducer and drives the speed reducer to rotate the central shaft to realize overturning of the pushing cylinder, so that the resistor grabbing clamp can overturn the resistor grabbed by the resistor feeding mechanism from the discharging end of the resistor feeding mechanism to one side opposite to the Z-axis inserting mechanism.
6. The LED bulb light source board plug-in machine according to claim 1, wherein the resistor plug-in device further comprises a correction cylinder and a correction clamping jaw, the correction clamping jaw is fixed on the correction cylinder, and the correction clamping jaw is opposite to a Z-axis plug-in mechanism of the resistor plug-in device and used for aligning the resistor pins.
7. The LED bulb light source board plug-in machine according to claim 1, wherein the transfer mechanism comprises a transition frame, the transition frame is arranged between an unloading mechanism of the plug-in electric wire device and a feeding mechanism of the plug-in resistance device, a transfer guide rail is arranged on the transition frame, the transfer guide rail is perpendicular to the plug-in electric wire device, a transfer bottom plate capable of sliding along the transfer guide rail is arranged on the transfer guide rail, a transfer cylinder for driving the transfer bottom plate is arranged on the transition frame, and a supporting plate is arranged on the transfer bottom plate.
8. The LED bulb lamp light source board plug-in machine according to any one of claims 1 to 7, wherein a feeding mechanism and a blanking mechanism are arranged on the plug-in electric lead device and the plug-in resistance device, the feeding mechanism and the blanking mechanism are located at two ends of the XY axis translation mechanism, and the feeding mechanism is used for transporting a light source board to the light source board bottom board for processing;
feeding mechanism with unloading mechanism all includes linear guide, removes cylinder, frame, lift cylinder, clamping jaw cylinder and material loading axle, linear guide is on a parallel with the X axle direction, the frame is located linear guide is last and can by remove the cylinder drive and follow linear guide slides, the lift cylinder is located on the frame, clamping jaw cylinder with it is fixed to go up and down the cylinder, the material loading axle is fixed in the bottom of clamping jaw cylinder, clamping jaw cylinder drive the material loading axle is opened and is snatched the light source board.
9. A light source board plug-in method of an LED bulb lamp is achieved by the aid of the plug-in conducting wire device and the plug-in resistor device according to claim 1, and the method is characterized by comprising the following steps:
s1, clamping the light source board to the light source board bottom board by a feeding mechanism on one side of the feeding end of the wire inserting equipment, and positioning the light source board to be positioned and pushed to be even by a positioning cylinder driving a movable positioning stop block;
s2, the wire stripping machine strips the insulation skins at the front end and the tail end of an electrified wire, then the wire clamping cylinder drives the wire clamping clamp to clamp the upper end of the electrified wire, the corresponding inserting cylinder drives the wire inserting clamp to clamp the lower end of the wire, the wire clamping cylinder drives the wire clamping clamp to open the electrified wire, and then the Z-axis inserting mechanism drives the sliding seat to descend to drive the electrified wire to be downwards inserted into the light source plate;
s3, driving the light source board bottom board to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism, and circularly repeating the step S2 to insert the electrifying lead so as to realize the insertion of the whole light source board;
s4, moving the light source plate which is inserted with the electric lead to a blanking end by the X-axis translation mechanism, grabbing the light source plate onto a supporting plate of a transfer mechanism by the blanking mechanism, and transporting the light source plate to the feeding end of the resistor inserting equipment by the transfer mechanism;
s5, a feeding mechanism on one side of the feeding end of the resistance inserting equipment clamps a light source board to a light source board bottom board, and a positioning cylinder drives a movable positioning stop block to position and push the light source board;
s6, the central shaft is driven to rotate by the overturning motor until the resistance grabbing clamp is opposite to the discharging end of the resistance feeding mechanism, the feeding cylinder drives the speed reducer to slide along the feeding guide rail, and the resistance is taken out from the discharging end of the resistance feeding mechanism by driving the resistance grabbing clamp to move forwards by pushing the cylinder;
s7, the overturning motor drives the speed reducer to overturn the resistor by 180 degrees, then the inserting cylinder drives the corresponding inserting clamping jaw to clamp the resistor, the correcting cylinder drives the correcting clamping jaw to act to straighten the pin of the resistor, and then the Z-axis inserting mechanism drives the sliding seat to descend to drive the resistor to be downwards inserted into the light source plate;
s8, driving the light source board bottom board to move in sequence in the X-axis and Y-axis directions by the XY-axis translation mechanism, and circularly repeating the step S7 of inserting the action of the lead to insert the resistor, so as to realize the insertion of the whole light source board;
s9, the light source plate of the resistor to be inserted is moved to the blanking end by the X-axis translation mechanism, and the blanking mechanism on one side of the blanking end of the resistor inserting device is used for blanking the whole light source plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110188989.3A CN112954998A (en) | 2021-02-19 | 2021-02-19 | LED bulb lamp light source board plug-in machine and plug-in method |
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| CN202110188989.3A CN112954998A (en) | 2021-02-19 | 2021-02-19 | LED bulb lamp light source board plug-in machine and plug-in method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113381267A (en) * | 2021-06-30 | 2021-09-10 | 博众精工科技股份有限公司 | Plug-in equipment |
| CN114161108A (en) * | 2021-12-03 | 2022-03-11 | 深圳国人科技股份有限公司 | Automatic array assembling device and method |
-
2021
- 2021-02-19 CN CN202110188989.3A patent/CN112954998A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113381267A (en) * | 2021-06-30 | 2021-09-10 | 博众精工科技股份有限公司 | Plug-in equipment |
| CN113381267B (en) * | 2021-06-30 | 2023-02-10 | 博众精工科技股份有限公司 | Plug-in equipment |
| CN114161108A (en) * | 2021-12-03 | 2022-03-11 | 深圳国人科技股份有限公司 | Automatic array assembling device and method |
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