CN112942417A - Precast concrete wall guide support - Google Patents

Precast concrete wall guide support Download PDF

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Publication number
CN112942417A
CN112942417A CN201911254445.1A CN201911254445A CN112942417A CN 112942417 A CN112942417 A CN 112942417A CN 201911254445 A CN201911254445 A CN 201911254445A CN 112942417 A CN112942417 A CN 112942417A
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CN
China
Prior art keywords
guide wall
mold
bracket
concrete
precast concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201911254445.1A
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Chinese (zh)
Other versions
CN112942417B (en
Inventor
张岩
陈法明
李林飞
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China Railway Construction Engineering Group Co Ltd
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China Railway Construction Engineering Group Co Ltd
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Priority to CN201911254445.1A priority Critical patent/CN112942417B/en
Publication of CN112942417A publication Critical patent/CN112942417A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/045Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The patent is a precast concrete wall guide bracket, and the technical field of the precast concrete wall guide bracket is the construction industry and civil engineering major. The prefabricated guide wall support solves the problems that a concrete floor slab does not have a supporting point at a guide wall hanging mould, an inserted steel support is left after being dismantled after the support is dismantled, and a hole of 2.5cm2 is left at the junction of a cast-in-place plate surface and the guide wall. The original process has the problems that the holes are poured for the second time, impurities are easy to enter the holes, the holes cannot be cleaned up, the number of the holes is large, and the like, and the holes cannot be repaired effectively. The water leakage phenomenon of the concrete structure floor is caused, the appearance is very poor, in the decoration process, the decoration wall, the ground and the like are seriously polluted, and the normal use function of a user is influenced. The precast concrete guide wall bracket not only solves the quality problems, but also saves labor cost to a great extent, improves work efficiency and reasonably utilizes concrete excess materials. The method effectively ensures the structural quality, improves the construction speed and is widely applied to all projects of newly-developed similar construction processes.

Description

Precast concrete wall guide support
Technical Field
The patent relates to a precast concrete guide wall bracket, which is particularly suitable for a tunnel formwork construction process and a construction process needing to pour a guide wall, a ridge platform and an upper reversed beam in advance.
Background
The tunnel formwork construction process of Turkish introduced by International engineering company of middle iron construction group, Allan and Liya division is completed in the construction process of a matched inserted steel guide wall bracket, pouring is completed and the design requirements are met, after the bracket is disassembled, a 2.5cm2 hole is left in a cast-in-place floor slab, the hole needs secondary pouring, impurities easily enter the hole, the hole cannot be cleaned completely, the number of the holes is large, and the like, so that effective repairing cannot be achieved. Causes water leakage of the concrete structure floor, has poor appearance, causes serious pollution to the ground engineering of the lower floor wall in the process of decoration and fitment and influences the normal use function of users.
Disclosure of Invention
The precast concrete wall guide support replaces the original inserted section steel wall guide support, effectively prevents that the structural floor from leaking, avoids later stage decoration and finishing engineering to receive the pollution, improves the service function. The concrete support is manufactured as shown in the attached drawing 11, labor cost and material cost are saved to a great extent, construction speed is improved, working procedures are reduced, and waste of concrete excess materials is avoided. Can bring good economic effect for the project.
Drawings
The patent is further explained with reference to the drawings and the implementation effect.
FIG. 1 is a grid plate of a single-sided bracket guide wall mold, FIG. 2 is a grid plate of a double-sided bracket guide wall mold, FIG. 3 is a plastic sleeve between grids, FIG. 4 is a guide wall mold bottom mold, FIG. 5 is a guide wall mold side wall plate, FIG. 6 is a mold grid, a screw, a plastic sleeve, a bottom plate combination, FIG. 7 is a single-sided bracket guide wall mold assembly drawing, FIG. 8 is a double-sided bracket guide wall mold assembly drawing, FIG. 9 is a single-sided bracket guide wall mold assembly drawing, FIG. 10 is a double-sided bracket guide wall mold assembly drawing, FIG. 11 is a double-sided bracket precast concrete guide wall bracket, FIG. 12 is a precast concrete guide wall bracket installation solid picture, FIG. 13 is a precast concrete guide wall bracket installation solid picture after the mold is disassembled
Detailed Description
And (3) after the assembly of the figures 2 to 6 is completed, obtaining the double-side support concrete guide wall mould, as shown in figure 10, after the inside and the outside are uniformly coated with the release agent, pouring the rest concrete by using the structure, vibrating the surface, covering the surface with a plastic film, and curing before final setting (normally 8 to 12 hours). After the pouring is finished for 24 hours, the mould is removed, and the precast concrete guide wall bracket is obtained as shown in fig. 11; placing the precast concrete guide wall bracket into a standard curing room for curing, numbering in batches with different specifications and sizes, performing standard curing for 28 days, and transporting to a construction site to be installed together with a guide wall template after the same-condition curing test block meets the design strength requirement as shown in figure 12; after the pouring is finished, after the strength of the maintenance test block meets the design requirement and the formwork is removed under the same condition, the picture of the concrete structure ceiling is shown in figure 13, and the requirement of the fair-faced concrete can be met; and the board surface of each layer of structure adopts a quota getting mode, so that the mistaking and the waste are avoided. And after the pouring is finished, carrying out water storage acceptance inspection on the support part of the precast concrete guide wall. The concrete structure floor is guaranteed to have the self-waterproof function.

Claims (3)

1. A precast concrete wall guide bracket, a mold for manufacturing the concrete wall guide bracket comprising: the method comprises the following steps of 1, 2, 3, 4, 5, 10, 2, 3, 7, 8, 9 and 10, wherein the grid plate of the unilateral bracket guide wall mold is shown in a bottom mold diagram of the guide wall mold, the side plate diagram of the guide wall mold is shown in a side plate diagram of the guide wall mold, the grid of the mold, a screw rod, a plastic sleeve and a bottom plate combination diagram of the unilateral bracket guide wall mold is shown in a figure, the assembly diagram of the bilateral bracket guide wall mold is shown in a figure, the assembly diagram of the unilateral bracket guide wall mold is shown in a figure, 8, the assembly of the unilateral bracket guide wall mold is shown in a figure, and the assembly of the bilateral bracket guide wall mold is shown in a figure. And (3) after the pouring is finished for 24 hours, removing the mold to obtain a prefabricated concrete guide wall support frame figure 11, when the same-condition maintenance test block meets the design strength requirement, transporting the same-condition maintenance test block to a construction site to be installed with the guide wall template together with the figure 12, after the pouring is finished, removing the mold when the same-condition maintenance test block meets the design requirement, and obtaining a concrete structure ceiling figure 13.
2. The precast concrete guide wall bracket according to claim 1, wherein the precast concrete guide wall bracket fig. 11 can be used to install side formworks, and concrete brackets capable of controlling the thickness of the shear wall, the thickness of the floor slab, and the height of the guide wall are cast in a concrete structure without dismantling.
3. The precast concrete guide wall bracket according to claim 1, wherein water leakage of the structural floor can be effectively prevented, pollution to later-stage decoration engineering is avoided, and the use function is improved. And labor cost and material cost are saved to a great extent, construction speed is improved, working procedures are reduced, and waste of concrete excess materials is avoided. Can bring good economic effect.
CN201911254445.1A 2019-12-10 2019-12-10 Precast concrete guide wall bracket Active CN112942417B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911254445.1A CN112942417B (en) 2019-12-10 2019-12-10 Precast concrete guide wall bracket

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911254445.1A CN112942417B (en) 2019-12-10 2019-12-10 Precast concrete guide wall bracket

Publications (2)

Publication Number Publication Date
CN112942417A true CN112942417A (en) 2021-06-11
CN112942417B CN112942417B (en) 2023-06-13

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CN201911254445.1A Active CN112942417B (en) 2019-12-10 2019-12-10 Precast concrete guide wall bracket

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204098286U (en) * 2014-08-01 2015-01-14 广厦湖北第六建设工程有限责任公司 A kind of washroom dash leads wall
CN106468101A (en) * 2015-08-21 2017-03-01 广西建工集团第四建筑工程有限责任公司 A kind of locating support for cast-in-place upper reversed beam side template
CN206625254U (en) * 2017-03-09 2017-11-10 中国建筑第八工程局有限公司 The guidance system of cast-in-place piping lane sliding system
CN108247812A (en) * 2018-01-31 2018-07-06 舒子杨 A kind of production method of precast concrete
CN207578686U (en) * 2017-12-13 2018-07-06 中国建筑土木建设有限公司 Self-adaptive precast concrete block manufacturing mold
CN109083400A (en) * 2018-08-17 2018-12-25 上海建工二建集团有限公司 Guide wall mold and construction method thereof
CN209304757U (en) * 2018-07-24 2019-08-27 上海石化安东混凝土有限公司 Prefabricated beam mould

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204098286U (en) * 2014-08-01 2015-01-14 广厦湖北第六建设工程有限责任公司 A kind of washroom dash leads wall
CN106468101A (en) * 2015-08-21 2017-03-01 广西建工集团第四建筑工程有限责任公司 A kind of locating support for cast-in-place upper reversed beam side template
CN206625254U (en) * 2017-03-09 2017-11-10 中国建筑第八工程局有限公司 The guidance system of cast-in-place piping lane sliding system
CN207578686U (en) * 2017-12-13 2018-07-06 中国建筑土木建设有限公司 Self-adaptive precast concrete block manufacturing mold
CN108247812A (en) * 2018-01-31 2018-07-06 舒子杨 A kind of production method of precast concrete
CN209304757U (en) * 2018-07-24 2019-08-27 上海石化安东混凝土有限公司 Prefabricated beam mould
CN109083400A (en) * 2018-08-17 2018-12-25 上海建工二建集团有限公司 Guide wall mold and construction method thereof

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