CN112937985A - Control method and system of intelligent bagasse packing device - Google Patents
Control method and system of intelligent bagasse packing device Download PDFInfo
- Publication number
- CN112937985A CN112937985A CN202110472839.5A CN202110472839A CN112937985A CN 112937985 A CN112937985 A CN 112937985A CN 202110472839 A CN202110472839 A CN 202110472839A CN 112937985 A CN112937985 A CN 112937985A
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- Prior art keywords
- bagasse
- input end
- packing device
- output end
- intelligent
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- 241000609240 Ambelania acida Species 0.000 title claims abstract description 69
- 239000010905 bagasse Substances 0.000 title claims abstract description 69
- 238000012856 packing Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000428 dust Substances 0.000 claims description 51
- 239000003921 oil Substances 0.000 claims description 16
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 8
- 239000013618 particulate matter Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 240000000111 Saccharum officinarum Species 0.000 description 2
- 235000007201 Saccharum officinarum Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/12—Baling or bundling compressible fibrous material, e.g. peat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/08—Devices for counting or registering the number of articles handled, or the number of packages produced by the machine
Abstract
The invention discloses a control method and a system of an intelligent bagasse packing device, which comprises a remote controller, wherein the output end of the remote controller is connected with the input end of a signal receiver, the receiving end of the signal receiver is connected with a signal transmitter, and the output end of the signal receiver is connected with the input end of a single chip microcomputer; the input end of the relay is connected with the output end of the single chip microcomputer, the output end of the relay is connected with the input end of the rope threading device, rope threading control during bagasse packing is facilitated, and workload of workers is reduced. According to the control method and the system of the intelligent bagasse packing device, the input end of the rope threading device is connected with the output end of the relay, the input end of the relay is connected with the output end of the single chip microcomputer, and the input end of the single chip microcomputer is connected with the output end of the signal receiver, so that the rope threading device is conveniently and remotely controlled, rope threading and packing processing are carried out on bagasse, the workload of workers is effectively reduced, and the packing progress of the bagasse is also improved.
Description
Technical Field
The invention relates to the technical field of bagasse packaging, in particular to a control method and a control system of an intelligent bagasse packaging device.
Background
Along with the development of intelligent factories, the requirements of the factories on working environment and safety are higher and higher, bagasse is a byproduct of sugarcane, the efficiency of sugar products can be improved due to the refining treatment of the bagasse, the crushed sugarcane and the bagasse containing fibrous stalks left after refining can be used as fuel, so that the bagasse has a plurality of uses, and in order to fully utilize the bagasse, workers can be required to package the bagasse.
However, the existing bagasse packing device still has some defects in the using process, for example, the bagasse packing device is manually controlled on site, the rope threading and knotting needs manual operation, so that the automation degree is low, more workers are needed, one device needs 2-3 persons to operate, the dust on the bagasse packing working site is more, the working environment is severe, the harm to the bodies of operators is greater, and the environment of the working site is also influenced, so that the using efficiency of the bagasse packing device is reduced.
Aiming at the problems, innovative design is urgently needed on the basis of the original system data analysis method.
Disclosure of Invention
The invention aims to provide a control method and a control system of an intelligent bagasse packing device, and aims to solve the problems that the bagasse packing device provided in the background technology has some defects in the use process, for example, the bagasse packing device is manually controlled on site, rope threading and knotting need manual operation, so that the automation degree is low, more workers are needed, one device needs 2-3 workers to operate, the bagasse packing work site has more dust and a severe working environment, the body of an operator is greatly damaged, the environment of the working site is also influenced, and the use efficiency of the bagasse packing device is reduced.
In order to achieve the purpose, the invention provides the following technical scheme: a control method and a system of an intelligent bagasse packing device comprise the following steps:
the output end of the remote controller is connected with the input end of the signal receiver, the receiving end of the signal receiver is connected with the signal transmitter, and the output end of the signal receiver is connected with the input end of the single chip microcomputer;
the input end of the relay is connected with the output end of the single chip microcomputer, and the output end of the relay is connected with the input end of the rope threading device, so that rope threading control during bagasse packaging is facilitated, and the workload of workers is reduced;
the input end of the electromagnetic reversing valve is connected with the output end of the signal receiver, the output end of the electromagnetic reversing valve is connected with the input end of an oil pump, the output end of the oil pump is connected with the input end of a hydraulic oil cylinder, the output ends of the hydraulic oil cylinder and the rope threading device are both connected with the input end of a packing device, and the output end of the packing device is connected with the input end of a counter;
dust collecting equipment, it is placed packing apparatus's next door, when packing the bagasse, can absorb the dust through dust collecting equipment like this, reduce the influence of bagasse dust to surrounding operational environment, ensure the clean and tidy nature of environment.
Preferably, the signal transmitter is a computer display end, and the signal transmitter and the signal receiver are connected with each other through a wireless network, so that signals can be transmitted through the wireless network, operation of workers is facilitated, information can be transmitted more accurately through the computer display end, and checking operation of the workers is facilitated.
Preferably, the signal receiver comprises a mobile phone end and a computer display end, the signal receiver is connected with the single chip microcomputer through a wireless network, when signals are sent out from the computer display end, the signals can be simultaneously checked through the mobile phone end and the computer end, operation and control of workers are further facilitated, the signals are transmitted to the single chip microcomputer, and operation of the single chip microcomputer is achieved.
Preferably, the single chip microcomputer is electrically connected with the relay, the relay is electrically connected with the rope threading device, the relay can be controlled through the single chip microcomputer, the relay can control the rope threading device, and the intelligence of the whole operation is achieved.
Preferably, the packaging device further comprises a feeding hole and a discharging hole;
the feeding hole is formed in the upper end of the middle of the packing device;
the discharge gate, set up in packing apparatus's rear end, the discharge gate with the feed inlet is ninety degrees, and normal feeding pay-off operation when can ensure the packing of bagasse does not influence the rope handling operation to the bagasse simultaneously.
Preferably, a sensor is arranged beside the feeding hole, the feeding condition of the bagasse is collected through the sensor, the output end of the sensor is connected with the input end of the oil pump, the sensor is connected with the oil pump through a wireless network, the information collected by the sensor can be conveyed through the wireless network, the material pressing speed and frequency of the hydraulic oil cylinder can be controlled through the oil pump, and the compression efficiency is improved.
Preferably, dust collecting equipment installs the top of discharge gate, just dust collecting equipment is last to be provided with a plurality of inlet scoop, and dust collecting equipment's output with the input of collecting box is connected, simultaneously dust collecting equipment's input and power are connected, produce the dust when the bagasse is packing easily, and under dust collecting equipment's effect, can adsorb the dust, and then be convenient for reduce the influence of dust to the surrounding environment, have guaranteed whole operation environment's clean and tidy nature.
Preferably, the inside of collecting box is provided with the filter screen that can intercept dust particulate matter, the filter screen with pass through the bolt fastening between the collecting box, be convenient for like this intercept absorbent dust granule, the centralized processing in the dust later stage of being convenient for does not influence the circulation of air current simultaneously, has further guaranteed the normal clear of dust removal work.
Compared with the prior art, the invention has the beneficial effects that: the control method and the system of the intelligent bagasse packing device;
1. the bagasse rope threading device is arranged, the input end of the rope threading device is connected with the output end of the relay, the input end of the relay is connected with the output end of the single chip microcomputer, and the input end of the single chip microcomputer is connected with the output end of the signal receiver, so that the rope threading device is conveniently remotely controlled, the bagasse rope threading and packaging treatment are carried out, the workload of workers is effectively reduced, and the packaging progress of the bagasse is also improved;
2. be provided with dust collecting equipment in packing apparatus's discharge gate department, and be equipped with a plurality of inlet scoops on the dust collecting equipment, and dust collecting equipment's output and collecting box are connected, when packing the processing to the bagasse like this, can adsorb the dust when packing the bagasse through dust collecting equipment, and collect the dust through the collecting box, the centralized processing in the later stage of being convenient for, it is convenient not only to bring for staff's operation, also effectively reduced the influence of dust to operation environment, guaranteed the cleanliness factor of environment.
Drawings
FIG. 1 is a schematic diagram of the workflow of the present invention;
FIG. 2 is a schematic view of the dust removing apparatus of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a control method and a system of an intelligent bagasse packing device comprise the following steps:
the output end of the remote controller is connected with the input end of the signal receiver, the receiving end of the signal receiver is connected with the signal transmitter, and the output end of the signal receiver is connected with the input end of the single chip microcomputer;
the input end of the relay is connected with the output end of the single chip microcomputer, and the output end of the relay is connected with the input end of the rope threading device, so that rope threading control during bagasse packaging is facilitated, and the workload of workers is reduced;
the input end of the electromagnetic reversing valve is connected with the output end of the signal receiver, the output end of the electromagnetic reversing valve is connected with the input end of the oil pump, the output end of the oil pump is connected with the input end of the hydraulic oil cylinder, the output ends of the hydraulic oil cylinder and the rope threading device are both connected with the input end of the packing device, and the output end of the packing device is connected with the input end of the counter;
dust collecting equipment, it is placed on packing apparatus's next door, when packing the bagasse, can absorb the dust through dust collecting equipment like this, reduces the bagasse dust to operational environment's around influence, ensures the clean and tidy nature of environment.
The signal transmitter is a computer display end, and the signal transmitter and the signal receiver are connected with each other through a wireless network.
The signal receiver comprises a mobile phone end and a computer display end, and the signal receiver is connected with the single chip microcomputer through a wireless network.
The single chip microcomputer is electrically connected with the relay, and the relay is electrically connected with the rope threading device.
The packaging device also comprises a feed inlet and a discharge outlet; the feeding hole is formed in the upper end of the middle of the packing device; the discharge gate sets up in packing apparatus's rear end, and discharge gate and feed inlet are ninety degrees, and the next door of feed inlet is provided with the sensor, gathers the feeding condition of bagasse through the sensor, and the output of sensor is connected with the input of oil pump, and is connected through wireless network between sensor and the oil pump.
When the bagasse feed volume of feed inlet department was gathered to the sensor, can set up the flow of oil pump according to bagasse feed volume, thereby control hydraulic cylinder's material pressing speed and frequency, promote compression efficiency, press the flitch material to set size when press device, when the flitch backward motion, can touch contact switch, thereby control system control electromagnetic directional valve switching-over, automatic rope handling of rope handling device simultaneously, knot, accomplish the packing action, the package of beating is released from the discharge gate, the counting system automatic counting of counter, and the distinguishable position that breaks down when bagasse packing device fault alarm appears, still accessible remote control equipment shuts down.
Dust collecting equipment installs in the top of discharge gate, and is provided with a plurality of inlet vents on the dust collecting equipment to dust collecting equipment's output and the input of collecting box are connected, and dust collecting equipment's input and power are connected simultaneously, and the inside of collecting box is provided with the filter screen that can intercept dust particulate matter, passes through the bolt fastening between filter screen and the collecting box.
When bagasse packing is handled, can adsorb the dust that produces when packing bagasse through the inlet scoop, then the dust gets into the inside storage that stores of collecting box, the centralized processing in the later stage of being convenient for, and the internally mounted of collecting box has the filter screen moreover, is like this under the condition to the interception of dust particulate matter, can guarantee the normal circulation of air current, has further ensured the normal clear of whole operation.
The working principle is as follows: when the control method and the system of the intelligent bagasse packing device are used, according to the graph shown in the figure 1-2, firstly, a worker checks whether each part is intact, after the fact that each part can normally work is confirmed, the worker remotely starts the packing device and the rope threading device, at the moment, the signal transmitter is used for converting the action of the remote controller to be executed by the bagasse packing device into a signal to be sent to the signal receiver, the output end of the signal receiver is connected with the input end of the single chip microcomputer, so that the single chip microcomputer receives the signal, then the single chip microcomputer controls the relay to be switched on, switched off and switched on by a programmed program according to the received signal, on one hand, the motor is controlled to be started, the oil pump is controlled to rotate, the hydraulic cylinder executes the bagasse packing action, on the other hand, the rope threading device is controlled to automatically execute the rope threading, the device not only effectively reduces the workload of workers, but also improves the packaging progress of bagasse, when the bagasse is packaged, a sensor collects the feeding amount of the bagasse at a feeding port, then the flow of an oil pump is set according to the feeding amount of the bagasse, so that the pressing speed and frequency of a hydraulic oil cylinder are controlled, the compression efficiency is improved, when a pressing plate of a pressing device presses the material to a set size, the pressing plate moves backwards and touches a contact switch, so that a control system can control the reversing of an electromagnetic reversing valve, meanwhile, a rope penetrating device automatically penetrates through a rope and knots to complete the packaging action, the packaged bag is pushed out from a discharging port, and as a counter is arranged at the discharging port of the packaging device, the counting system of the counter can automatically count, and the device is very convenient and does not need to be manually operated by the workers;
because of the top of packing apparatus discharge gate is provided with the inlet scoop, and inlet scoop is connected with dust collecting equipment, and dust collecting equipment's output and collecting box are connected, so when bagasse packing is handled, can adsorb the dust when bagasse packing through the inlet scoop, then get into the inside storage that saves of collecting box, the centralized processing in the later stage of being convenient for, and the internally mounted of collecting box has the filter screen, like this under the condition to dust particulate matter interception, can guarantee the normal circulation of air current, the normal clear of whole operation has further been ensured.
Those not described in detail in this specification are within the skill of the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A control method and a system of an intelligent bagasse packing device are characterized by comprising the following steps:
the output end of the remote controller is connected with the input end of the signal receiver, the receiving end of the signal receiver is connected with the signal transmitter, and the output end of the signal receiver is connected with the input end of the single chip microcomputer;
the input end of the relay is connected with the output end of the single chip microcomputer, and the output end of the relay is connected with the input end of the rope threading device, so that rope threading control during bagasse packaging is facilitated, and the workload of workers is reduced;
the input end of the electromagnetic reversing valve is connected with the output end of the signal receiver, the output end of the electromagnetic reversing valve is connected with the input end of an oil pump, the output end of the oil pump is connected with the input end of a hydraulic oil cylinder, the output ends of the hydraulic oil cylinder and the rope threading device are both connected with the input end of a packing device, and the output end of the packing device is connected with the input end of a counter;
dust collecting equipment, it is placed packing apparatus's next door, when packing the bagasse, can absorb the dust through dust collecting equipment like this, reduce the influence of bagasse dust to surrounding operational environment, ensure the clean and tidy nature of environment.
2. The control method and the system for the intelligent bagasse packing device according to claim 1, characterized in that: the signal transmitter is a computer display end, and the signal transmitter and the signal receiver are connected with each other through a wireless network.
3. The control method and the system for the intelligent bagasse packing device according to claim 1, characterized in that: the signal receiver comprises a mobile phone end and a computer display end, and the signal receiver is connected with the single chip microcomputer through a wireless network.
4. The control method and the system for the intelligent bagasse packing device according to claim 1, characterized in that: the single chip microcomputer is electrically connected with the relay, and the relay is electrically connected with the rope threading device.
5. The control method and the system for the intelligent bagasse packing device according to claim 1, characterized in that: the packaging device also comprises a feed inlet and a discharge outlet;
the feeding hole is formed in the upper end of the middle of the packing device;
the discharge port is arranged at the rear end of the packing device, and the discharge port and the feed inlet are ninety degrees.
6. The control method and the system for the intelligent bagasse packing device according to claim 5, characterized in that: the next door of feed inlet is provided with the sensor, gathers the feeding condition of bagasse through the sensor, the output of sensor with the input of oil pump is connected, just the sensor with be connected through wireless network between the oil pump.
7. The control method and the system for the intelligent bagasse packing device according to claim 5, characterized in that: the dust removing equipment is installed above the discharge port, a plurality of air suction ports are formed in the dust removing equipment, the output end of the dust removing equipment is connected with the input end of the collecting box, and meanwhile, the input end of the dust removing equipment is connected with the power supply.
8. The control method and the system for the intelligent bagasse packing device according to claim 7, characterized in that: the inside of collecting box is provided with the filter screen that can be to the interception of dust particulate matter, the filter screen with pass through the bolt fastening between the collecting box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110472839.5A CN112937985A (en) | 2021-04-29 | 2021-04-29 | Control method and system of intelligent bagasse packing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110472839.5A CN112937985A (en) | 2021-04-29 | 2021-04-29 | Control method and system of intelligent bagasse packing device |
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| Publication Number | Publication Date |
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| CN112937985A true CN112937985A (en) | 2021-06-11 |
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| CN202110472839.5A Pending CN112937985A (en) | 2021-04-29 | 2021-04-29 | Control method and system of intelligent bagasse packing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPP111797A0 (en) * | 1997-12-24 | 1998-01-22 | Gill, Walter | Shredder and baler apparatus |
| CN201376362Y (en) * | 2009-03-23 | 2010-01-06 | 中国热带农业科学院农业机械研究所 | Electromechanical control system used for fiber-baling machine |
| CN205131743U (en) * | 2015-11-27 | 2016-04-06 | 武汉虹之彩包装印刷有限公司 | Automatic clear useless packing integration machine |
| CN106211831A (en) * | 2016-08-31 | 2016-12-14 | 马英杰 | Efficiently agricultural ploughing machine |
| CN208868425U (en) * | 2018-07-17 | 2019-05-17 | 江西华硕包装有限公司 | A kind of intelligence mesh pocket hydraulic press-packing |
| CN210116543U (en) * | 2019-06-17 | 2020-02-28 | 迟利民 | Steering control device of mini-tiller |
-
2021
- 2021-04-29 CN CN202110472839.5A patent/CN112937985A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPP111797A0 (en) * | 1997-12-24 | 1998-01-22 | Gill, Walter | Shredder and baler apparatus |
| CN201376362Y (en) * | 2009-03-23 | 2010-01-06 | 中国热带农业科学院农业机械研究所 | Electromechanical control system used for fiber-baling machine |
| CN205131743U (en) * | 2015-11-27 | 2016-04-06 | 武汉虹之彩包装印刷有限公司 | Automatic clear useless packing integration machine |
| CN106211831A (en) * | 2016-08-31 | 2016-12-14 | 马英杰 | Efficiently agricultural ploughing machine |
| CN208868425U (en) * | 2018-07-17 | 2019-05-17 | 江西华硕包装有限公司 | A kind of intelligence mesh pocket hydraulic press-packing |
| CN210116543U (en) * | 2019-06-17 | 2020-02-28 | 迟利民 | Steering control device of mini-tiller |
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Application publication date: 20210611 |
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