CN202886875U - Novel automatic control system of rubber ball cleaning device - Google Patents
Novel automatic control system of rubber ball cleaning device Download PDFInfo
- Publication number
- CN202886875U CN202886875U CN 201220344372 CN201220344372U CN202886875U CN 202886875 U CN202886875 U CN 202886875U CN 201220344372 CN201220344372 CN 201220344372 CN 201220344372 U CN201220344372 U CN 201220344372U CN 202886875 U CN202886875 U CN 202886875U
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- glueballs
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Abstract
The utility model relates to a novel automatic control system of a rubber ball cleaning device. The novel automatic control system of the rubber ball cleaning device is characterized in that a circulating water pipe (2) is equipped with an inlet pressure collecting terminal I (3), an inlet pressure collecting terminal II (6), an inlet traffic collecting terminal (7), an outlet pressure collecting terminal (10), an outlet traffic collecting terminal (9), a rubber ball output counting device (20) and a rubber ball recycling counting device (13). A main control processing circuit (31) is equipped with a pressure signal collecting processing circuit (38), a traffic signal collecting processing circuit (34), a counting display terminal (40), an alarm processing module (39), a control execution signal processing circuit (43) and a wireless signal transmitting circuit (41). The automatic control system of the rubber ball cleaning device provided by the utility model realizes dynamic monitoring of the rubber ball cleaning device and automatic operation through displaying signal collection of the cleaning device in real time and controlling an executive device automatically, so that the safety performance and the reliability of the rubber cleaning device is improved.
Description
Technical field
The utility model relates to the control system that a kind of glueballs cleans, more specifically to a kind of novel ball cleaning apparatus automation control system.
Background technology
At present, nearly all industrial pipeline cleaning device, all relatively backward such as chemical pipeline, steam trap dedicated cleaner dispatch control system etc., have in addition stay in completely personal monitoring and control.When cleaning device be cleaned object and in the long-play cleaning process, break down, the user is difficult to find, continues to use the device paralysis then to occur in operational process, can bring very large potential safety hazard, gently then bring harm to device operator, heavy then large commercial production accident occurs.Invent for this reason that a kind of to carry out the automation control system of Real-Time Monitoring, control, security alarm to the operation of cleaning device very necessary.
The utility model content
The technical problems to be solved in the utility model is: a kind of novel ball cleaning apparatus automation control system is provided, utilize run signal demonstration and operation monitoring, security alarm and wireless messages load mode to combine, realize the robotization safe operation of ball cleaning apparatus.The utility model is the reload signal acquisition terminal on the industry cleaning link pipeline, in glueballs conveying and retracting device, install glueballs additional and carry counting assembly, and the control disposal system is by coming the operation of watch-dog to gathering the signal analysis of coming, and result sent on the counting display terminal show.The utility model has improved the equipment Operation safety greatly, has realized again the dynamic monitoring of equipment and the operation of robotization simultaneously.
For solving the problems of the technologies described above, the utility model adopts following technical scheme, and a kind of novel ball cleaning apparatus automation control system comprises that signals collecting, control signal are carried out, the master control treatment circuit, and its characteristics are:
A, between the entrance (1) of circulating water pipeline (2) and Inlet filter mesh (4), inlet pressure acquisition terminal I (3) is installed, inlet pressure acquisition terminal II (6) and inlet flow rate acquisition terminal (7) are installed in the upper end of Inlet filter mesh (4), and rubber ball recovery net (11) upper end of locating in the outlet (12) of circulating water pipeline (2) is equipped with top hole pressure acquisition terminal (10) and rate of discharge acquisition terminal (9);
B, control signal is carried out and is comprised glueballs power conveying equipment and glueballs conveying quantity opertaing device: glueballs output counting assembly (20), glueballs reclaims counting assembly (13), glueballs transmitting power source actuating motor (16), glueballs is carried distributor chamber (18), glueballs output counting assembly (20) is installed on the glueballs output channel (19), at glueballs recovery channel (14) glueballs is installed and reclaims counting assembly (13), glueballs is carried on the distributor chamber (18) and is drawn distributor chamber operation circuit (27), draw actuating motor operation circuit (28) on the glueballs transmitting power source actuating motor (16), glueballs transmitting power source actuating motor (16) receives the signal of the Electric Machine Control circuit (44) in the control executive signal treatment circuit (43), control glueballs power conveying equipment and glueballs and carry quantity, and control executive signal treatment circuit (43) is arranged in master control treatment circuit (31), glueballs output counting assembly (20) is sent to master control treatment circuit (31) with count signal through count signal transmission lines (29), send count signal to master controller (42) by receiving lines (46) again, glueballs reclaims counting assembly (13) count signal is sent to master control treatment circuit (31) through count signal transmission lines (30), sends count signal to master controller (42) by receiving lines (47) again;
C, master control treatment circuit (31) comprising: pressure signal acquisition process circuit (38), flow signal acquisition treatment circuit (34), counting display terminal (40), wireless signal transtation mission circuit (41), master controller (42), warning processing module (39), control executive signal treatment circuit (43), signals collecting comprise entrance (1) and outlet (12) signals collecting terminal: inlet pressure acquisition terminal I (3), inlet pressure acquisition terminal II (6), inlet flow rate acquisition terminal (7), top hole pressure acquisition terminal (10), rate of discharge acquisition terminal (9).
The utility model has the advantages that: can realize dynamic information collection, monitoring to ball cleaning apparatus, can in time send alerting signal and warning message to the apparatus manager in case cause danger, realize the automatic operating of equipment, improved security, the reliability of equipment.
Description of drawings
Fig. 1 is the structural representation of a kind of novel ball cleaning apparatus automation control system of the utility model;
Fig. 2 is the structural representation of master control treatment circuit (31) among Fig. 1.
Embodiment
Fig. 1, among Fig. 2: installed inlet pressure acquisition terminal I (3) additional at about 100mm place, Inlet filter mesh (4) lower end that the entrance (1) of circulating water pipeline (2) is located, and draw pressure signal transmission lines (25), and installed inlet pressure acquisition terminal II (6) additional at about 1000mm place, the upper end of Inlet filter mesh (4), and draw pressure signal transmission lines (24), inlet flow rate acquisition terminal (7) has been installed at about 300mm place in inlet pressure acquisition terminal II (6) top, and has drawn flow signal transmission lines (22); Installed top hole pressure acquisition terminal (10) additional at about 400mm place, rubber ball recovery net (11) upper end that the outlet (12) of circulating water pipeline (2) is located, and draw pressure signal and export conveyer line (26), rate of discharge acquisition terminal (9) has been installed at about 300mm place in top hole pressure acquisition terminal (10) top, and draws flow signal output conveyer line (23).
Apart from the handing-over mouth 250mm place of itself and circulating water pipeline (2) glueballs output counting assembly (20) is installed at glueballs output channel (19), and is drawn count signal transmission lines (29).Apart from the about 100mm of the handing-over mouth place of itself and rubber ball recovery net (11) glueballs is installed at glueballs recovery channel (14) and is reclaimed counting assembly (13), and draw count signal transmission lines (30).Carry distributor chamber (18) to be connected with distributor chamber operation circuit (27) at glueballs, be connected to actuating motor operation circuit (28) at glueballs transmitting power source actuating motor (16).
Master control treatment circuit (31) comprising: pressure signal acquisition process circuit (38), flow signal acquisition treatment circuit (34), counting display terminal (40), wireless signal transtation mission circuit (41), master controller (42), warning processing module (39), control executive signal treatment circuit (43).Counting display terminal (40) is connected with master controller (42), master controller (42) is connected with warning processing module (39) by the signal transmission line road, and master controller (42) is connected and controls the wireless signal of transmission with wireless signal transtation mission circuit (41) through the signal transmission line road.Master controller (42) is connected with control executive signal treatment circuit (43) through signal line, on the one hand, the Electric Machine Control circuit (44) in the control executive signal treatment circuit (43) carries the distributor chamber operation circuit (27) in the distributor chamber (18) to be connected with glueballs; On the other hand, the Electric Machine Control circuit (45) in the control executive signal treatment circuit (43) is connected with actuating motor operation circuit (28).
The utility model is like this work: recirculated water (5) passes through through entrance (1) again and enters in the circulating water pipeline (2) after Inlet filter mesh (4) filters, the glueballs of glueballs induction system carries distributor chamber (18) and glueballs transmitting power source actuating motor (16) to determine to carry the T/A of glueballs (21) according to the control signal of master control treatment circuit (31), glueballs (21) is in glueballs output channel (19) enters circulating water pipeline (2), locate to flow towards outlet (12) with recirculated water (5), target device steam trap (8) through cleaning in the process that flows, because the diameter of glueballs (21) is than the large 2～3mm of pipe diameter of steam trap (8), therefore, glueballs (21) can effectively clean steam trap (8) behind the pipeline through steam trap (8), at last, locate to enter glueballs through glueballs recovery channel (14) at the rubber ball recovery net (11) of outlet (12) upper end and reclaim pump (15), by middle glueballs transfer canal (17) glueballs (21) is sent to glueballs again and carries distributor chamber (18).Inlet pressure acquisition terminal I (3) gathers the pressure signal that entrance (1) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (25), by pressure signal incoming line (36) pressure signal is sent to pressure signal acquisition process circuit (38), the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); Inlet pressure acquisition terminal II (6) gathers the pressure signal that entrance (1) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (24), by pressure signal incoming line (37) pressure signal is sent to pressure signal acquisition process circuit (38), the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); Behind the flow signal that inlet flow rate acquisition terminal (7) collection entrance (1) is located, send master control treatment circuit (31) to through flow signal transmission lines (22), by flow signal incoming line (32) flow signal is sent to flow signal acquisition treatment circuit (34) again, result after treatment sends master controller (42) to; Top hole pressure acquisition terminal (10) gathers the pressure signal that outlet (12) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (26), by pressure signal incoming line (35) pressure signal is sent to pressure signal acquisition process circuit (38), the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); After rate of discharge acquisition terminal (9) collection exports the flow signal of (12) locating, send master control treatment circuit (31) to through flow signal transmission lines (23), by flow signal incoming line (33) flow signal is sent to flow signal acquisition treatment circuit (34) again, result after treatment sends master controller (42) to.Pressure and the flow signal of master controller (42) to sending compares and treats signal according to the program of its inner setting, and the information after processing is sent to counting display terminal (40) shows.Simultaneously, glueballs output counting assembly (20) and glueballs reclaim counting assembly (13) count signal are sent to master control treatment circuit (31) through count signal transmission lines (29,30) respectively, send count signal to master controller (42) by receiving lines (46,47) respectively again.After master controller (42) is processed, the count value of pressure, flow and glueballs is sent to counting display terminal (40), thereby can knows very intuitively the organic efficiency of present glueballs cleaning equipment glueballs.Further, inlet pressure acquisition terminal I (3), inlet pressure acquisition terminal II (6), and the pressure signal that top hole pressure acquisition terminal (10) gathers is sent to master controller (42), through finding that through the program contrast force value surpasses 5Mpa, then send immediately alerting signal and start warning to warning processing module (39), automatically stop simultaneously glueballs transmitting power source actuating motor (16), and pass through wireless signal transtation mission circuit (41) transmission information to the apparatus manager, so that the supvr knows the equipment situation very first time.The pressure that shows inlet pressure acquisition terminal I (3) when counting display terminal (40) is greater than 5Mpa, and other pressure acquisition terminals illustrates Inlet filter mesh (4) obstruction all less than 5Mpa; The pressure that shows inlet pressure acquisition terminal II (6) when counting display terminal (40) is greater than 5Mpa, and other pressure acquisition terminals illustrate steam trap (8) line clogging all less than 5Mpa; The pressure that demonstrates mouth pressure acquisition terminal (10) when counting display terminal (40) is greater than 5Mpa, and other pressure acquisition terminals are all less than 5Mpa, and rubber ball recovery net (11) obstruction be described, thereby has realized the diagnostic process prompt facility of fault.
This Novel practical has dynamic monitoring and dynamically reports to the police and the Troubleshooting Tip function, has realized the automatic operating of glueballs cleaning equipment, has improved security, the reliability of equipment.
Claims (3)
1. a novel ball cleaning apparatus automation control system comprises that signals collecting, control signal are carried out, the master control treatment circuit, it is characterized in that:
A, signals collecting comprise entrance (1) and export (12) signals collecting terminal: inlet pressure acquisition terminal I (3), inlet pressure acquisition terminal II (6), inlet flow rate acquisition terminal (7), top hole pressure acquisition terminal (10), rate of discharge acquisition terminal (9);
B, control signal are carried out and comprised glueballs power conveying equipment and glueballs conveying quantity opertaing device: glueballs output counting assembly (20), glueballs reclaim counting assembly (13), glueballs transmitting power source actuating motor (16), glueballs conveying distributor chamber (18);
C, master control treatment circuit (31) comprising: pressure signal acquisition process circuit (38), flow signal acquisition treatment circuit (34), counting display terminal (40), wireless signal transtation mission circuit (41), master controller (42), warning processing module (39), control executive signal treatment circuit (43).
2. a kind of novel ball cleaning apparatus automation control system according to claim 1, it is characterized in that: inlet pressure acquisition terminal I (3) gathers the pressure signal that entrance (1) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (25), by pressure signal incoming line (36) pressure signal is sent to pressure signal acquisition process circuit (38) again, the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); Inlet pressure acquisition terminal II (6) gathers the pressure signal that entrance (1) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (24), by pressure signal incoming line (37) pressure signal is sent to pressure signal acquisition process circuit (38) again, the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); Top hole pressure acquisition terminal (10) gathers the pressure signal that outlet (12) is located, be sent to master control treatment circuit (31) through pressure signal transmission lines (26), by pressure signal incoming line (35) pressure signal is sent to pressure signal acquisition process circuit (38) again, the result after pressure signal acquisition process circuit (38) is processed is sent to master controller (42); Behind the flow signal that inlet flow rate acquisition terminal (7) collection entrance (1) is located, send master control treatment circuit (31) to through flow signal transmission lines (22), by flow signal incoming line (32) flow signal is sent to flow signal acquisition treatment circuit (34) again, sends after treatment master controller (42) to; After rate of discharge acquisition terminal (9) collection exports the flow signal of (12) locating, send master control treatment circuit (31) to through flow signal transmission lines (23), by flow signal incoming line (33) flow signal is sent to flow signal acquisition treatment circuit (34) again, sends after treatment master controller (42) to.
3. a kind of novel ball cleaning apparatus automation control system according to claim 1, it is characterized in that: glueballs transmitting power source actuating motor (16) receives the signal of the Electric Machine Control circuit (44) in the control executive signal treatment circuit (43), control glueballs power conveying equipment and glueballs and carry quantity, wherein, control executive signal treatment circuit (43) is arranged in master control treatment circuit (31); Glueballs output counting assembly (20) is sent to master control treatment circuit (31) with count signal through count signal transmission lines (29), sends count signal to master controller (42) by receiving lines (46) again; Glueballs reclaims counting assembly (13) count signal is sent to master control treatment circuit (31) through count signal transmission lines (30), sends count signal to master controller (42) by receiving lines (47) again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220344372 CN202886875U (en) | 2012-07-17 | 2012-07-17 | Novel automatic control system of rubber ball cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220344372 CN202886875U (en) | 2012-07-17 | 2012-07-17 | Novel automatic control system of rubber ball cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN202886875U true CN202886875U (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220344372 Expired - Fee Related CN202886875U (en) | 2012-07-17 | 2012-07-17 | Novel automatic control system of rubber ball cleaning device |
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| CN (1) | CN202886875U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104338718A (en) * | 2013-07-23 | 2015-02-11 | 中国石油天然气股份有限公司 | Oil gathering pipe paraffin removal system and method |
| CN112742809A (en) * | 2020-12-14 | 2021-05-04 | 北京蓝星清洗有限公司 | Pipe cleaner control tracking system and method |
-
2012
- 2012-07-17 CN CN 201220344372 patent/CN202886875U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104338718A (en) * | 2013-07-23 | 2015-02-11 | 中国石油天然气股份有限公司 | Oil gathering pipe paraffin removal system and method |
| CN104338718B (en) * | 2013-07-23 | 2016-08-31 | 中国石油天然气股份有限公司 | A kind of gathering line wax removal system and dewaxing method |
| CN112742809A (en) * | 2020-12-14 | 2021-05-04 | 北京蓝星清洗有限公司 | Pipe cleaner control tracking system and method |
| CN112742809B (en) * | 2020-12-14 | 2022-02-15 | 北京蓝星清洗有限公司 | Pipe cleaner control tracking system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130417 Termination date: 20150717 |
|
| EXPY | Termination of patent right or utility model |