CN112928504B - Operation method of high-voltage line Shu Chajie device - Google Patents

Operation method of high-voltage line Shu Chajie device Download PDF

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Publication number
CN112928504B
CN112928504B CN202110124330.1A CN202110124330A CN112928504B CN 112928504 B CN112928504 B CN 112928504B CN 202110124330 A CN202110124330 A CN 202110124330A CN 112928504 B CN112928504 B CN 112928504B
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China
Prior art keywords
connecting pipe
plate
wire harness
female
male
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CN202110124330.1A
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Chinese (zh)
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CN112928504A (en
Inventor
周顺
纪祥
李容
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Wuhu Qiaoyun & Youxing Electrical Industrial Co ltd
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Wuhu Qiaoyun & Youxing Electrical Industrial Co ltd
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Priority to CN202110124330.1A priority Critical patent/CN112928504B/en
Publication of CN112928504A publication Critical patent/CN112928504A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/03Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
    • H01R11/09Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations the connecting locations being identical
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member

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  • Insulating Bodies (AREA)
  • Installation Of Indoor Wiring (AREA)

Abstract

The invention discloses an operation method of a high-voltage wire Shu Chajie device, which relates to the technical field of wire harness connection, wherein the connector comprises an installation box and an installation cover, the installation cover is arranged above the installation box and is connected through screws, and a male terminal wire assembly and a female terminal wire assembly are arranged inside the installation box: the male terminal connecting wire assembly is arranged in front and comprises a male terminal mounting plate, the left side and the right side of the male terminal mounting plate are symmetrically provided with a first connecting pipe, the inward extending end of the first connecting pipe is welded with a male terminal connecting column, and arc-shaped connecting convex blocks are uniformly distributed on the male terminal connecting column at intervals; the female terminal connection assembly is arranged at the back and comprises a female terminal installation plate, the left side and the right side of the female terminal installation plate are symmetrically provided with a second connecting pipe, the inner extending end of the second connecting pipe is welded with a U-shaped female terminal connection plate, arc-shaped connection clamping grooves are uniformly distributed on the female terminal connection plate at intervals, and the connection convex blocks can be clamped in the connection clamping grooves in a one-to-one correspondence mode. The connector for the high-voltage wire harness has the characteristics of reasonable structure, convenience in use, safety and firmness in connection and good protection and vibration reduction effects.

Description

Operation method of high-voltage line Shu Chajie device
Technical Field
The invention relates to the technical field of wire harness connection, in particular to an operation method of a high-voltage wire Shu Chajie device.
Background
The wire harness connector is one type of terminal, and the connector is also called a connector. The wire harness connector is widely applied due to convenience and detachability, and is widely used in the fields of automobiles and household appliances. On the car, the connection of most circuit all adopts the pencil plug connector, and the pencil plug connector has used for a long time afterwards, and the contact can lead to resistance grow because of reasons such as electric arc, and the reason that produces the electric arc is mainly because the contact is not hard up, and especially the car is long-term when traveling on the road surface that the road conditions is bad, shakes greatly, and the pencil plug connector is more easy not hard up to lead to producing electric arc between the contact in the pencil plug connector, and lead to resistance grow, and is easier to generate heat, under the high temperature condition in summer, leads to the vehicle spontaneous combustion easily.
Disclosure of Invention
The invention aims to provide a high-voltage wire harness connector which is used for solving the defects caused by the prior art.
The utility model provides a high-voltage harness connector, includes mounting box and installation lid, the top of mounting box is located to the installation lid and through screw connection, the inside of mounting box is equipped with public terminating line subassembly and female terminating line subassembly: the male terminal wire assembly is arranged in front and comprises a male terminal mounting plate, connecting pipes I are symmetrically arranged on the left side and the right side of the male terminal mounting plate, male terminal connecting columns are welded at the inner extending ends of the connecting pipes I, and arc-shaped connecting convex blocks are uniformly distributed on the male terminal connecting columns at intervals; the female terminal connection assembly is arranged at the back and comprises a female terminal installation plate, a second connecting pipe is symmetrically arranged at the left side and the right side of the female terminal installation plate, a U-shaped female terminal connection plate is welded at the inner extending end of the second connecting pipe, arc-shaped connection clamping grooves are uniformly distributed on the female terminal connection plate at intervals, and the connection convex blocks can be clamped in the connection clamping grooves in a one-to-one correspondence mode.
Preferably, the first connecting pipe is formed by coaxially welding a first thin connecting pipe and a first thick connecting pipe, the first thin connecting pipe is arranged inwards, and a first screw and a second screw are respectively arranged on the first thin connecting pipe and the first thick connecting pipe in a threaded manner; the second connecting pipe is formed by coaxially welding the second thin connecting pipe and the second thick connecting pipe, the second thin connecting pipe is arranged inwards, and a third screw and a fourth screw are respectively arranged on the second thin connecting pipe and the second thick connecting pipe in a threaded manner.
Preferably, the female end mounting plate is symmetrically welded with L-shaped elastic extrusion strips at two sides of the female end connecting plate, and the overhanging ends of the elastic extrusion strips are contacted with the female end connecting plate.
Preferably, the outside of the overhanging end of the elastic extrusion strip is provided with an arc-shaped clamping convex block, two sides of the male end mounting plate on the male end connecting column are symmetrically welded with L-shaped sheet metal mounting strips, the inner side of the overhanging end of each sheet metal mounting strip is provided with a wedge block, the inner side of each wedge block is provided with a clamping pressing plate, extrusion springs are uniformly distributed between the clamping pressing plates and the wedge blocks, the inner wall of each clamping pressing plate is provided with an arc-shaped clamping groove, and each clamping convex block can be clamped in each clamping groove.
Preferably, vibration reduction positioning assemblies are arranged between the male end mounting plate and the female end mounting plate and the mounting box, the vibration reduction positioning assemblies comprise rigid extrusion plates, two ends of each rigid extrusion plate are in contact with the first connecting pipe or the second connecting pipe, and the inner walls of the rigid extrusion plates are in contact with the outer walls of the male end mounting plate or the female end mounting plate.
Preferably, two wire inlet holes are formed in the front side and the rear side of the mounting box, and rubber soft sleeves are arranged at the wire inlet holes.
The invention has the advantages that: the connector for high-voltage wire harness in the invention comprises: two high-voltage wire harnesses are connected through the first connecting pipe and the second connecting pipe respectively, male end connecting posts with connecting convex blocks are arranged at intervals of uniform distribution and are clamped onto female end connecting plates with connecting clamping grooves at intervals of uniform distribution in a one-to-one correspondence mode, firm connection of the two high-voltage wire harnesses is achieved, and electric arcs between contacts are effectively avoided. And the connection strength between the male end connecting post and the female end connecting plate is further improved through the elastic extrusion strips which are welded and the clamping grooves which are clamped to the clamping pressing plates through the clamping convex blocks on the elastic extrusion strips. The vibration reduction positioning assembly can reduce load impact of an external environment on the male end connecting column and the female end connecting plate which are connected together, and ensures stable connection of the male end connecting column and the female end connecting plate. The rubber soft sleeve can avoid the abrasion of the insulation sheath of the high-voltage wire harness due to the direct contact and friction between the edge of the wire inlet hole and the high-voltage wire harness, and the insulation effect and the service life of the high-voltage wire harness are affected. Therefore, the connector for the high-voltage wire harness has the characteristics of reasonable structure, convenience in use, safety and firmness in connection and good protection and vibration reduction effects.
Drawings
Fig. 1 is a schematic view of the entire internal top view of the present invention.
Fig. 2 is a schematic view of the overall exterior top view of the present invention.
Fig. 3 is a schematic diagram of the overall external front view of the present invention.
Wherein:
1-a mounting box; 2-mounting a cover; 3-a male end mounting plate; 4-connecting the pipe I; 401-thin connecting pipe I; 402-screw one; 403-coarse connecting pipe I; 404-screw two; 5-a male end connecting column; 501-connecting bumps; 6-a female end mounting plate; 7-connecting a pipe II; 701-a second thin connecting pipe; 702-screw three; 703-a coarse connecting pipe II; 704-screw four; 8-a female end connecting plate; 801-a connection card slot; 9-elastic extrusion strips; 901-clamping the convex blocks; 10-sheet metal mounting strips; 11-wedge blocks; 12-pressing the spring; 13-clamping a pressing plate; 131-clamping grooves; 14-a rigid compression plate; 15-a vibration damping spring; 16-rubber soft sleeve.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 3, a high-voltage harness connector comprises a mounting box 1 and a mounting cover 2, wherein the mounting cover 2 is arranged above the mounting box 1 and is connected through screws, and a male terminal wire assembly and a female terminal wire assembly are arranged inside the mounting box 1: the male terminal wire assembly is arranged in front and comprises a male terminal mounting plate 3, connecting pipes I4 are symmetrically arranged on the left side and the right side of the male terminal mounting plate 3, male terminal connecting columns 5 are welded at the inner extending ends of the connecting pipes I4, and arc-shaped connecting convex blocks 501 are uniformly distributed on the male terminal connecting columns 5 at intervals; the female terminal connection assembly is arranged at the back and comprises a female terminal installation plate 6, two connecting pipes II 7 are symmetrically arranged at the left side and the right side of the female terminal installation plate 6, U-shaped female terminal connection plates 8 are welded at the inner extending ends of the two connecting pipes 7, arc-shaped connection clamping grooves 801 are uniformly distributed at intervals on the female terminal connection plates 8, and the connection convex blocks 501 can be clamped in the connection clamping grooves 801 in a one-to-one correspondence mode.
In the invention, the first connecting pipe 4 is formed by coaxially welding a first thin connecting pipe 401 and a first thick connecting pipe 403, the first thin connecting pipe 401 is arranged inwards, and a first screw 402 and a second screw 404 are respectively arranged on the first thin connecting pipe 401 and the first thick connecting pipe 403 in a threaded manner; the second connecting pipe 7 is formed by coaxially welding a second thin connecting pipe 701 and a second thick connecting pipe 703, the second thin connecting pipe 701 is arranged inwards, and a third screw 702 and a fourth screw 704 are respectively arranged on the second thin connecting pipe 701 and the second thick connecting pipe 703 in a threaded manner. The locking of the exposed portion of the high voltage harness is achieved by screw one 402 and screw three 702, and the locking of the insulated portion of the high voltage harness is achieved by screw two 404 and screw four 704.
In the invention, the female end mounting plate 6 is symmetrically welded with L-shaped elastic extrusion strips 9 on two sides of the female end connecting plate 8, and the overhanging ends of the elastic extrusion strips 9 are contacted with the female end connecting plate 8. The female end connecting plate 8 is extruded through the elastic extrusion strip 9, so that the female end connecting plate 8 is prevented from being easily unfolded, and the connection strength of the male end connecting column 5 and the female end connecting plate 8 is improved.
In the invention, the outer side of the overhanging end of the elastic extrusion strip 9 is provided with an arc-shaped clamping projection 901, two sides of the male end connecting column 5 of the male end mounting plate 3 are symmetrically welded with L-shaped sheet metal mounting strips 10, the inner side of the overhanging end of each sheet metal mounting strip 10 is provided with a wedge block 11, the inner side of each wedge block 11 is provided with a clamping pressing plate 13, extrusion springs 12 are uniformly distributed between the clamping pressing plates 13 and the wedge blocks 11, the inner wall of each clamping pressing plate 13 is provided with an arc-shaped clamping groove 131, and the clamping projections 901 can be clamped in the clamping grooves 131. The elastic extrusion strip 9 is extruded by the clamping pressing plate 13, so that the elastic extrusion strip 9 is prevented from being easily unfolded, the female end connecting plate 8 is prevented from being easily unfolded, and the connection strength of the male end connecting post 5 and the female end connecting plate 8 is improved; the joint projection 901 is clamped by the clamping groove 131, so that the connection strength of the male end connecting column 5 and the female end connecting plate 8 can be improved.
In the invention, vibration damping positioning components are arranged between the male end mounting plate 3 and the female end mounting plate and the mounting box 1, each vibration damping positioning component comprises a rigid extrusion plate 14, two ends of the rigid extrusion plate 14 are contacted with the first connecting pipe 4 or the second connecting pipe 7, and the inner wall of the rigid extrusion plate 14 is contacted with the outer wall of the male end mounting plate 3 or the female end mounting plate. The load impact of the external environment to the male end connecting column 5 and the female end connecting plate 8 which are connected together can be reduced through the vibration reduction positioning assembly, and the stable connection of the male end connecting column 5 and the female end connecting plate 8 is ensured.
In the invention, two wire inlet holes are arranged on the front side and the rear side of the installation box 1, and a rubber soft sleeve 16 is arranged at each wire inlet hole. The rubber soft sleeve 16 can avoid the situation that the edge of the wire inlet hole is in direct contact with and rubs with the high-voltage wire harness to abrade the insulating sheath of the high-voltage wire harness, and the insulating effect and the service life of the high-voltage wire harness are affected.
In summary, the method for using the connector for high voltage wire bundles is as follows:
step one: opening the mounting cover 2, respectively placing two wire harnesses to be connected on the front side and the rear side of the mounting box 1, and peeling the connection ends of the two wire harnesses;
step two: inserting one wire harness into the first connecting pipe 4, inserting the exposed part of the wire harness into the first thin connecting pipe 401 and locking the wire harness through the first screw 402, and inserting the insulating part of the wire harness into the second thick connecting pipe and locking the wire harness through the second screw 404; inserting another wire harness into the second connecting pipe 7, inserting the exposed part of the wire harness into the second thin connecting pipe 701 and locking the wire harness by the third screw 702, and inserting the insulating part of the wire harness into the second thick connecting pipe 703 and locking the wire harness by the fourth screw 704;
step three: the connecting convex blocks 501 on the male connecting post 5 are correspondingly inserted into the connecting clamping grooves 801 on the female connecting plate 8 one by one, and meanwhile, the clamping convex blocks 901 on the elastic extrusion strip 9 are correspondingly clamped into the clamping grooves 131 on the clamping pressing plate 13;
step four: the front and rear rigid extrusion plates 14 are respectively contacted with the outer walls of the male end mounting plate 3 and the female end mounting plate, so that the relative fixation of the male end terminal assembly and the female end terminal assembly is realized;
step five: the mounting cover 2 is covered onto the mounting box 1 and is connected by screws.
In summary, the connector for a high-voltage wire harness according to the present invention is as follows: two high-voltage wire harnesses are connected through the first connecting pipe and the second connecting pipe respectively, male end connecting posts with connecting convex blocks are arranged at intervals of uniform distribution and are clamped onto female end connecting plates with connecting clamping grooves at intervals of uniform distribution in a one-to-one correspondence mode, firm connection of the two high-voltage wire harnesses is achieved, and electric arcs between contacts are effectively avoided. And the connection strength between the male end connecting post and the female end connecting plate is further improved through the elastic extrusion strips which are welded and the clamping grooves which are clamped to the clamping pressing plates through the clamping convex blocks on the elastic extrusion strips. The vibration reduction positioning assembly can reduce load impact of an external environment on the male end connecting column and the female end connecting plate which are connected together, and ensures stable connection of the male end connecting column and the female end connecting plate. The rubber soft sleeve can avoid the abrasion of the insulation sheath of the high-voltage wire harness due to the direct contact and friction between the edge of the wire inlet hole and the high-voltage wire harness, and the insulation effect and the service life of the high-voltage wire harness are affected. Therefore, the connector for the high-voltage wire harness has the characteristics of reasonable structure, convenience in use, safety and firmness in connection and good protection and vibration reduction effects.
Accordingly, the above disclosed embodiments are illustrative in all respects, and not exclusive. All changes that come within the scope of the invention or equivalents thereto are intended to be embraced therein.

Claims (2)

1. A method of operating a high voltage line Shu Chajie machine, comprising: the connector comprises a mounting box (1) and a mounting cover (2), wherein the mounting cover (2) is arranged above the mounting box (1) and is connected through screws, and a male terminal wire assembly and a female terminal wire assembly are arranged inside the mounting box (1): the male terminal wire assembly is arranged at the front and comprises a male terminal mounting plate (3), connecting pipes I (4) are symmetrically arranged at the left side and the right side of the male terminal mounting plate (3), male terminal connecting columns (5) are welded at the inner extending ends of the connecting pipes I (4), and arc-shaped connecting convex blocks (501) are uniformly distributed on the male terminal connecting columns (5) at intervals; the female terminal connection assembly is arranged at the rear and comprises a female terminal installation plate (6), two connecting pipes (7) are symmetrically arranged at the left side and the right side of the female terminal installation plate (6), U-shaped female terminal connection plates (8) are welded at the inner extending ends of the two connecting pipes (7), arc-shaped connection clamping grooves (801) are uniformly distributed on the female terminal connection plates (8) at intervals, and the connection convex blocks (501) can be clamped in the connection clamping grooves (801) in a one-to-one correspondence mode;
the first connecting pipe (4) is formed by coaxially welding a first thin connecting pipe (401) and a first thick connecting pipe (403), the first thin connecting pipe (401) is arranged inwards, and a first screw (402) and a second screw (404) are respectively arranged on the first thin connecting pipe (401) and the first thick connecting pipe (403) in a threaded manner; the second connecting pipe (7) is formed by coaxially welding a second thin connecting pipe (701) and a second thick connecting pipe (703), the second thin connecting pipe (701) is arranged inwards, and a third screw (702) and a fourth screw (704) are respectively arranged on the second thin connecting pipe (701) and the second thick connecting pipe (703) in a threaded manner;
the female end mounting plate (6) is symmetrically welded with L-shaped elastic extrusion strips (9) at two sides of the female end connecting plate (8), and the overhanging ends of the elastic extrusion strips (9) are contacted with the female end connecting plate (8);
the outer side of the overhanging end of the elastic extrusion strip (9) is provided with an arc-shaped clamping projection (901), two sides of the male end mounting plate (3) on the male end connecting column (5) are symmetrically welded with L-shaped sheet metal mounting strips (10), the inner side of the overhanging end of each sheet metal mounting strip (10) is provided with a wedge-shaped block (11), the inner side of each wedge-shaped block (11) is provided with a clamping pressing plate (13), extrusion springs (12) are uniformly distributed between each clamping pressing plate (13) and each wedge-shaped block (11), the inner wall of each clamping pressing plate (13) is provided with an arc-shaped clamping groove (131), and each clamping projection (901) can be clamped in each clamping groove (131);
vibration reduction positioning assemblies are arranged between the male end mounting plate (3) and the female end mounting plate and the mounting box (1), each vibration reduction positioning assembly comprises a rigid extrusion plate (14), two ends of each rigid extrusion plate (14) are in contact with the first connecting pipe (4) or the second connecting pipe (7), and the inner wall of each rigid extrusion plate (14) is in contact with the outer wall of the male end mounting plate (3) or the outer wall of the female end mounting plate;
the operation method of the connector specifically comprises the following steps:
s1: opening the mounting cover (2), respectively placing two wire harnesses to be connected on the front side and the rear side of the mounting box (1), and peeling the connecting ends of the two wire harnesses;
s2: inserting one wire harness into the first connecting pipe (4), inserting the exposed part of the wire harness into the first thin connecting pipe (401) and locking the wire harness through the first screw (402), and inserting the insulating part of the wire harness into the second thick connecting pipe and locking the wire harness through the second screw (404); inserting another wire harness into the second connecting pipe (7), inserting the exposed part of the wire harness into the second thin connecting pipe (701) and locking the wire harness by the third screw (702), and inserting the insulating part of the wire harness into the second thick connecting pipe (703) and locking the wire harness by the fourth screw (704);
s3: connecting convex blocks (501) on the male end connecting column (5) are correspondingly inserted into connecting clamping grooves (801) on the female end connecting plate (8) one by one, and meanwhile, clamping convex blocks (901) on the elastic extrusion strip (9) are correspondingly clamped into clamping grooves (131) on the clamping pressing plate (13);
s4: the front rigid extrusion plate (14) and the rear rigid extrusion plate (14) are respectively contacted with the outer walls of the male end mounting plate (3) and the female end mounting plate, so that the relative fixation of the male end wiring assembly and the female end wiring assembly is realized;
s5: the mounting cover (2) is covered on the mounting box (1) and connected by screws.
2. A method of operating a high voltage line Shu Chajie as claimed in claim 1, wherein: two wire inlet holes are formed in the front side and the rear side of the mounting box (1), and rubber soft sleeves (16) are arranged at the wire inlet holes.
CN202110124330.1A 2019-11-18 2019-11-18 Operation method of high-voltage line Shu Chajie device Active CN112928504B (en)

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CN202110124330.1A CN112928504B (en) 2019-11-18 2019-11-18 Operation method of high-voltage line Shu Chajie device

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CN202110124330.1A CN112928504B (en) 2019-11-18 2019-11-18 Operation method of high-voltage line Shu Chajie device
CN201911128321.9A CN110931998B (en) 2019-11-18 2019-11-18 High-voltage wire harness connector

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CN201911128321.9A Division CN110931998B (en) 2019-11-18 2019-11-18 High-voltage wire harness connector

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CN112928504A CN112928504A (en) 2021-06-08
CN112928504B true CN112928504B (en) 2024-02-06

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CN202110124330.1A Active CN112928504B (en) 2019-11-18 2019-11-18 Operation method of high-voltage line Shu Chajie device

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CN113594725B (en) * 2021-08-02 2024-04-09 安徽信息工程学院 Graphite lightning-proof grounding body connector
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