CN112924544B - Ultrasonic treatment effect detection device and circuit board production method - Google Patents
Ultrasonic treatment effect detection device and circuit board production method Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 135
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Abstract
Description
技术领域technical field
本发明涉及电子加工领域，尤其涉及一种超声波处理效果检测装置及电路板生产方法。The invention relates to the field of electronic processing, in particular to an ultrasonic treatment effect detection device and a circuit board production method.
背景技术Background technique
在电子行业中，电路板和电路板贴装加工过程中水平或垂直生产线上通常会安装超声波设备，通过超声波的处理来达到良好的过程加工效果，同时保证品质。实际的生产过程中，多数的加工厂和制造商无法对超声波的效果进行确认，只是简单的调整参数，处于一种有设备但无法明白效果的空白区，或者就是需要进行大量的复杂的测试来确认，这一过程即浪费成本又浪费时间；本发明装置及其使用就是为了简单清楚、方便直观的测试超声波处理的效果，从而对超声波设备进行调整、维修或更换，及时准确的进行异常的确认并保证过程中超声波加工的良好状态，同时保证产品的品质。In the electronics industry, ultrasonic equipment is usually installed on horizontal or vertical production lines during circuit board and circuit board placement processing, and ultrasonic treatment is used to achieve good process processing effects while ensuring quality. In the actual production process, most processing plants and manufacturers cannot confirm the effect of ultrasonic waves, but simply adjust the parameters, in a blank area where there is equipment but cannot understand the effect, or it is necessary to conduct a large number of complicated tests. Confirmation, this process is a waste of cost and time; the device of the present invention and its use are for simple, clear, convenient and intuitive testing of the effect of ultrasonic treatment, so as to adjust, repair or replace ultrasonic equipment, and confirm abnormalities in a timely and accurate manner And ensure the good condition of ultrasonic processing in the process, and at the same time ensure the quality of the product.
发明内容Contents of the invention
为了克服现有技术中采用超声波处理时无法直观的了解超声波处理的效果的缺陷，本发明所需要解决的问题在于提出一种超声波处理效果检测装置以及采用该装置的电路板生产方法。其中超声波处理效果检测装置具有可以直观的检测出超声波处理的效果的功能，进而使得工作人员可以及时发现超声波设备存在的问题并进行调整、维修或更换，保证产品的品质。In order to overcome the defect that the effect of ultrasonic treatment cannot be intuitively understood in the prior art, the problem to be solved in the present invention is to provide an ultrasonic treatment effect detection device and a circuit board production method using the device. Among them, the ultrasonic treatment effect detection device has the function of visually detecting the effect of ultrasonic treatment, so that the staff can find out the problems existing in the ultrasonic equipment in time and adjust, repair or replace them to ensure the quality of the products.
为达此目的，本发明采用以下技术方案：For reaching this purpose, the present invention adopts following technical scheme:
本发明一方面提供了一种超声波处理效果检测装置，包括：One aspect of the present invention provides an ultrasonic treatment effect detection device, comprising:
检测板，所述检测板采用平板状的结构，所述检测板的中部设置有凹槽；A detection board, the detection board adopts a flat structure, and the middle part of the detection board is provided with a groove;
检测部，所述检测部嵌入设置于所述检测板上的所述凹槽内，所述检测部采用记忆材料制成；A detection part, the detection part is embedded in the groove provided on the detection plate, and the detection part is made of memory material;
复原板，所述复原板通过铰链连接于所述检测板的一端，所述复原板与所述检测板合拢时，所述复原板上的复原部与所述检测部紧密接触配合，使得所述检测部恢复原本平整的外形。A recovery plate, the recovery plate is connected to one end of the detection plate through a hinge, when the recovery plate and the detection plate are closed, the recovery part on the recovery plate closely contacts and cooperates with the detection part, so that the The detection part returns to its original flat shape.
优选地，还包括磁吸部，所述磁吸部包括：Preferably, a magnetic attraction part is also included, and the magnetic attraction part includes:
第一磁体，所述第一磁体嵌入设置于所述检测板内；a first magnet, the first magnet is embedded in the detection board;
第二磁体，所述第二磁体嵌入设置于所述复原板内，且当所述复原板与所述检测板合拢时，所述第一磁体与所述第二磁体通过磁力相吸附。A second magnet, the second magnet is embedded in the recovery plate, and when the recovery plate and the detection plate are closed, the first magnet and the second magnet are attracted by magnetic force.
优选地，所述检测部采用记忆海绵制成。Preferably, the detection part is made of memory foam.
优选地，所述检测板的凹槽采用由底部至顶部面积逐渐缩小的结构，使得所述检测部处于所述检测板上的凹槽时，所述凹槽可以牢固的卡住所述检测部，避免所述检测部在检测超声效果时从所述凹槽内脱落。Preferably, the groove of the detection board adopts a structure whose area gradually decreases from the bottom to the top, so that when the detection part is in the groove on the detection board, the groove can firmly hold the detection part , to prevent the detection part from falling out of the groove when detecting the ultrasonic effect.
本发明的另一个方面提供了一种电路板生产方法，生产电路板的方法进行超声波处理时，采用上述的超声波处理效果检测装置进行检测超声波的处理效果。Another aspect of the present invention provides a method for producing a circuit board. When ultrasonic treatment is performed in the method for producing a circuit board, the above-mentioned ultrasonic treatment effect detection device is used to detect the ultrasonic treatment effect.
本发明的有益效果为：The beneficial effects of the present invention are:
本发明提供的一种超声波处理效果检测装置，包括检测板、检测部、复原板。其中，检测板采用平板状的结构，检测板的中部设置有凹槽。检测部嵌入设置于检测板上的凹槽内，检测部采用记忆材料制成。复原板通过铰链连接于检测板的一端，复原板与检测板合拢时，复原板上的复原部与检测部紧密接触配合，使得检测部恢复原本平整的外形。当进行超声波效果检测时，通过将超声波处理效果检测装置置于需要检测的位置(如进行超声波清洗时，则将超声波处理效果检测装置置于清洗的水中)，由于超声波存在空化作用(超声波作用于液体时可产生大量小气泡。一个原因是液体内局部出现拉应力而形成负压，压强的降低使原来溶于液体的气体过饱和，而从液体逸出，成为小气泡。另一原因是强大的拉应力把液体“撕开”成一空洞，称为空化。空洞内为液体蒸气或溶于液体的另一种气体，甚至可能是真空。因空化作用形成的小气泡会随周围介质的振动而不断运动、长大或突然破灭。破灭时周围液体突然冲入气泡而产生高温、高压，同时产生激波。)。故而使得，超声波在具有记忆性的检测部(检测部采用锡片或者记忆海绵等受力后不会自动复原的记忆材料制成)表面产生多个由空化作用形成的凹坑，进而当超声波处理效果检测装置检测完成后，将检测装置取出并通过观察检测装置表面的凹坑的大小既可以直观的判断出超声波处理的效果。并且当完成一次检测后，通过将检测板与复原板进行合拢，使得处于复原板上的复原部压于检测部上，在复原部的压平作用下，使得原本检测部表面上的凹坑被整平，使得检测部可以继续进行下次测量，而不会被上次检测结果影响。综上所述，本发明公开的超声波处理效果检测装置，具有可以直观的检测出超声波处理的效果的功能，进而使得工作人员可以及时发现超声波设备存在的问题并进行调整、维修或更换，保证产品的品质。并且可以连续重复进行超声波处理效果检测的优点。An ultrasonic treatment effect detection device provided by the present invention includes a detection board, a detection part, and a restoration board. Wherein, the detection board adopts a flat structure, and a groove is arranged in the middle of the detection board. The detection part is embedded in the groove arranged on the detection plate, and the detection part is made of memory material. The restoration board is connected to one end of the detection board through a hinge. When the restoration board and the detection board are closed, the restoration part on the restoration board closely contacts and cooperates with the detection part, so that the detection part recovers its original flat shape. When performing ultrasonic effect detection, by placing the ultrasonic treatment effect detection device at the position to be detected (for example, when performing ultrasonic cleaning, place the ultrasonic treatment effect detection device in the cleaning water), due to the presence of cavitation (ultrasonic effect) A large number of small bubbles can be produced when in a liquid. One reason is that the local tensile stress in the liquid forms a negative pressure, and the reduction of the pressure makes the gas originally dissolved in the liquid supersaturated, and escapes from the liquid to become small bubbles. Another reason is that The strong tensile stress "tears" the liquid into a cavity, which is called cavitation. Inside the cavity is liquid vapor or another gas dissolved in the liquid, or even a vacuum. The small bubbles formed by cavitation will flow with the surrounding medium Vibration and continuous movement, growth or sudden collapse. When bursting, the surrounding liquid suddenly rushes into the bubbles to generate high temperature, high pressure, and shock waves.). Therefore, the ultrasonic wave produces multiple pits formed by cavitation on the surface of the detection part with memory (the detection part is made of a memory material such as tin sheet or memory sponge that will not automatically recover after being stressed), and then when the ultrasonic wave After the detection by the treatment effect detection device is completed, the detection device can be taken out and the effect of the ultrasonic treatment can be visually judged by observing the size of the pits on the surface of the detection device. And after completing a detection, by closing the detection plate and the recovery plate, the recovery part on the recovery plate is pressed on the detection part, and under the flattening action of the recovery part, the pits on the surface of the original detection part are eliminated. Leveling, so that the detection part can continue to perform the next measurement without being affected by the last detection result. In summary, the ultrasonic treatment effect detection device disclosed in the present invention has the function of intuitively detecting the effect of ultrasonic treatment, so that the staff can timely discover the problems existing in the ultrasonic equipment and adjust, repair or replace them, ensuring that the products quality. And it can continuously repeat the advantages of ultrasonic treatment effect detection.
通过在检测板与复原板上设置磁吸部，使得当检测板与复原板进行合拢时，只需给予较小的力便可以使得检测部恢复原本平整形状。节省恢复检测部原本形状所耗费的力。By arranging the magnetic attraction part on the detection board and the recovery board, when the detection board and the recovery board are closed, only a small force is applied to restore the detection part to its original flat shape. Save the effort required to restore the original shape of the detection part.
通过将凹槽设置为由底部至顶部面积逐渐缩小的结构，使得检测部牢固的卡于凹槽内，在进行超声波检测时，不会因为超声波的影响而使得检测部从凹槽内部脱落。By setting the groove as a structure whose area gradually decreases from the bottom to the top, the detection part is firmly stuck in the groove, and the detection part will not fall off from the inside of the groove due to the influence of ultrasonic waves during ultrasonic detection.
附图说明Description of drawings
图1为本发明提供的超声波处理效果检测装置的结构示意图；Fig. 1 is the structural representation of the ultrasonic treatment effect detection device provided by the present invention;
图2为图1的俯视图；Fig. 2 is the top view of Fig. 1;
图3为检测部完成超声波效果检测后的结构示意图；Fig. 3 is a structural schematic diagram after the detection part completes the ultrasonic effect detection;
图4为检测板与复原板合拢后的结构示意图。Fig. 4 is a schematic diagram of the structure after the detection board and the recovery board are closed.
图中：In the picture:
1、检测板；2、检测部；3、复原板；4、磁吸部；21、凹坑；31、复原部；41、第一磁体；42、第二磁体。1. Detection board; 2. Detection part; 3. Restoration board; 4. Magnetic attraction part; 21. Pit; 31. Restoration part; 41. First magnet; 42. Second magnet.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
实施例一：Embodiment one:
如图1至图4所示，As shown in Figures 1 to 4,
本实施例中提供的一种超声波处理效果检测装置，包括检测板、检测部、复原板。其中，检测板采用平板状的结构，检测板的中部设置有凹槽。检测部嵌入设置于检测板上的凹槽内，检测部采用记忆材料制成。复原板通过铰链连接于检测板的一端，复原板与检测板合拢时，复原板上的复原部与检测部紧密接触配合，使得检测部恢复原本平整的外形。当进行超声波效果检测时，通过将超声波处理效果检测装置置于需要检测的位置(如进行超声波清洗时，则将超声波处理效果检测装置置于清洗的水中)，由于超声波存在空化作用(超声波作用于液体时可产生大量小气泡。一个原因是液体内局部出现拉应力而形成负压，压强的降低使原来溶于液体的气体过饱和，而从液体逸出，成为小气泡。另一原因是强大的拉应力把液体“撕开”成一空洞，称为空化。空洞内为液体蒸气或溶于液体的另一种气体，甚至可能是真空。因空化作用形成的小气泡会随周围介质的振动而不断运动、长大或突然破灭。破灭时周围液体突然冲入气泡而产生高温、高压，同时产生激波。)。故而使得，超声波在具有记忆性的检测部(检测部采用锡片或者记忆海绵等受力后不会自动复原的记忆材料制成)表面产生多个由空化作用形成的凹坑，进而当超声波处理效果检测装置检测完成后，将检测装置取出并通过观察检测装置表面的凹坑的大小既可以直观的判断出超声波处理的效果。并且当完成一次检测后，通过将检测板与复原板进行合拢，使得处于复原板上的复原部压于检测部上，在复原部的压平作用下，使得原本检测部表面上的凹坑被整平，使得检测部可以继续进行下次测量，而不会被上次检测结果影响。综上所述，本发明公开的超声波处理效果检测装置，具有可以直观的检测出超声波处理的效果的功能，进而使得工作人员可以及时发现超声波设备存在的问题并进行调整、维修或更换，保证产品的品质。并且可以连续重复进行超声波处理效果检测的优点。An ultrasonic treatment effect detection device provided in this embodiment includes a detection board, a detection part, and a restoration board. Wherein, the detection board adopts a flat structure, and a groove is arranged in the middle of the detection board. The detection part is embedded in the groove arranged on the detection plate, and the detection part is made of memory material. The restoration board is connected to one end of the detection board through a hinge. When the restoration board and the detection board are closed, the restoration part on the restoration board closely contacts and cooperates with the detection part, so that the detection part recovers its original flat shape. When performing ultrasonic effect detection, by placing the ultrasonic treatment effect detection device at the position to be detected (for example, when performing ultrasonic cleaning, place the ultrasonic treatment effect detection device in the cleaning water), due to the presence of cavitation (ultrasonic effect) A large number of small bubbles can be produced when it is in a liquid. One reason is that a negative pressure is formed due to the local tensile stress in the liquid. The decrease in pressure makes the gas originally dissolved in the liquid supersaturated and escapes from the liquid to become small bubbles. Another reason is that The strong tensile stress "tears" the liquid into a cavity, which is called cavitation. Inside the cavity is liquid vapor or another gas dissolved in the liquid, or even a vacuum. The small bubbles formed by cavitation will flow with the surrounding medium Vibration and continuous movement, growth or sudden collapse. When bursting, the surrounding liquid suddenly rushes into the bubbles to generate high temperature, high pressure, and shock waves.). Therefore, the ultrasonic wave produces multiple pits formed by cavitation on the surface of the memory detection part (the detection part is made of a memory material such as tin sheet or memory sponge that will not automatically recover after being stressed), and then when the ultrasonic wave After the detection by the treatment effect detection device is completed, the detection device can be taken out and the effect of the ultrasonic treatment can be visually judged by observing the size of the pits on the surface of the detection device. And when a detection is completed, by closing the detection plate and the recovery plate, the recovery part on the recovery plate is pressed on the detection part, and under the flattening action of the recovery part, the pits on the surface of the original detection part are eliminated. Leveling, so that the detection part can continue to perform the next measurement without being affected by the last detection result. In summary, the ultrasonic treatment effect detection device disclosed in the present invention has the function of intuitively detecting the effect of ultrasonic treatment, so that the staff can timely discover the problems existing in the ultrasonic equipment and adjust, repair or replace them, ensuring that the products quality. And it can continuously repeat the advantages of ultrasonic treatment effect detection.
进一步地，还包括磁吸部，磁吸部包括第一磁体、第二磁体。第一磁体嵌入设置于检测板内。第二磁体嵌入设置于复原板内，且当复原板与检测板合拢时，第一磁体与第二磁体通过磁力相吸附。通过在检测板与复原板上设置磁吸部，使得当检测板与复原板进行合拢时，只需给予较小的力便可以使得检测部恢复原本平整形状。节省恢复检测部原本形状所耗费的力。Further, a magnetic attraction part is also included, and the magnetic attraction part includes a first magnet and a second magnet. The first magnet is embedded in the detection board. The second magnet is embedded in the restoration board, and when the restoration board and the detection board are closed, the first magnet and the second magnet are attracted by magnetic force. By arranging the magnetic attraction part on the detection board and the recovery board, when the detection board and the recovery board are closed, only a small force is applied to restore the detection part to its original flat shape. Save the effort required to restore the original shape of the detection part.
进一步地，检测部采用记忆海绵制成。Further, the detection part is made of memory foam.
进一步地，检测板的凹槽采用由底部至顶部面积逐渐缩小的结构，使得检测部处于检测板上的凹槽时，凹槽可以牢固的卡住检测部，避免检测部在检测超声效果时从凹槽内脱落。通过将凹槽设置为由底部至顶部面积逐渐缩小的结构，使得检测部牢固的卡于凹槽内，在进行超声波检测时，不会因为超声波的影响而使得检测部从凹槽内部脱落。Further, the groove of the detection board adopts a structure whose area gradually decreases from the bottom to the top, so that when the detection part is in the groove on the detection board, the groove can firmly clamp the detection part, preventing the detection part from fall off in the groove. By setting the groove as a structure whose area gradually decreases from the bottom to the top, the detection part is firmly stuck in the groove, and the detection part will not fall off from the inside of the groove due to the influence of ultrasonic waves during ultrasonic detection.
实施例二：Embodiment two:
本实施例公开一种生产电路板的方法，生产电路板的方法进行超声波处理时，采用实施例一中描述的超声波处理效果检测装置进行检测超声波的处理效果。进而使得超声波处理过程可简单清楚、方便直观的了解效果，从而对超声波设备进行调整、维修或更换，及时准确的进行异常的确认并保证过程中超声波加工的良好状态，同时保证产品的品质。This embodiment discloses a method for producing a circuit board. When ultrasonic treatment is performed in the method for producing a circuit board, the ultrasonic treatment effect detection device described in
本发明是通过优选实施例进行描述的，本领域技术人员知悉，在不脱离本发明的精神和范围的情况下，可以对这些特征和实施例进行各种改变或等效替换。本发明不受此处所公开的具体实施例的限制，其他落入本申请的权利要求内的实施例都属于本发明保护的范围。The present invention has been described through preferred embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited by the specific embodiments disclosed here, and other embodiments falling within the claims of the present application all belong to the protection scope of the present invention.
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