CN112920822A - Rotary kiln type pyrolysis reactor - Google Patents
Rotary kiln type pyrolysis reactor Download PDFInfo
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- CN112920822A CN112920822A CN201911242634.7A CN201911242634A CN112920822A CN 112920822 A CN112920822 A CN 112920822A CN 201911242634 A CN201911242634 A CN 201911242634A CN 112920822 A CN112920822 A CN 112920822A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/02—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
The invention relates to the field of pyrolysis reactor structures, and discloses a rotary kiln type pyrolysis reactor which comprises a rotary cylinder body, wherein the rotary cylinder body comprises a head part and a tail part which are positioned at two ends along the radial direction, one side of the tail part of the rotary kiln type pyrolysis reactor is provided with a solid material inlet and a pyrolysis gas outlet, one side of the head part of the rotary kiln type pyrolysis reactor is provided with a high-temperature gas inlet, the rotary cylinder body comprises a solid material discharge section, wherein, the side wall of the rotary cylinder body is provided with a solid material outlet, the outer side of the rotary cylinder body is sleeved with a solid material discharge sleeve which can rotate around the axis relative to the rotary sleeve, the solid material discharge sleeve is at least arranged at the bottom of the solid material discharge sleeve and is separated from the rotary cylinder body to form a solid material buffer cavity between the solid material discharge sleeve and the rotary cylinder body, a sleeve discharge hole is formed at the bottom of the solid material buffer cavity, a sealing switch valve is arranged at the sleeve discharge hole, and sealing parts are arranged between the solid material discharge sleeve and the rotary cylinder body at the edges of two sides of the solid material discharge sleeve along the axial direction.
Description
Technical Field
The invention relates to the field of pyrolysis reactor structures, in particular to a rotary kiln type pyrolysis reactor.
Background
The rotary kiln type pyrolysis reactor is commonly used for coal pyrolysis and the like, and the inside of the reactor is generally required to have better air tightness, so that the drying and pyrolysis of solid materials such as coal and the like are carried out in an oxygen-insulated environment, and the safety and stability of operation are ensured. But to traditional rotary kiln formula pyrolysis reactor, generally all adopt the fixed ejection of compact mode of kiln head, specifically establish at the kiln head cover and arrange the material sleeve, the sleeve bottom is open, and material propelling movement is discharged from the sleeve bottom to the direct whereabouts of kiln head, and this kind of sleeve can only be established at kiln head or kiln tail, and ejection of compact position flexibility is poor and ejection of compact position becomes the sealed main leakage point of kiln body, is unfavorable for the gas tightness of the internal portion of kiln.
Disclosure of Invention
The invention aims to solve the problems that the discharging position of a rotary kiln type pyrolysis reactor is not flexible and the sealing performance at the discharging position is poor in the prior art, and provides the rotary kiln type pyrolysis reactor with high flexibility in the position arrangement of a solid material outlet and good sealing performance.
In order to achieve the above object, the present invention provides a rotary kiln type pyrolysis reactor, which includes a rotary cylinder, the rotary cylinder includes a head portion and a tail portion located at both ends in a radial direction, the rotary kiln type pyrolysis reactor is provided with a solid material inlet and a pyrolysis gas outlet at one side of the tail portion of the rotary cylinder, a high temperature gas inlet at one side of the head portion of the rotary cylinder, and the rotary cylinder includes a solid material discharge section, in the solid material discharge section, the rotary cylinder is provided with a solid material outlet at a side wall thereof and is externally sleeved with a solid material discharge sleeve capable of rotating around an axis relative to the rotary sleeve, the solid material discharge sleeve is spaced from the rotary cylinder at least at a bottom thereof to form a solid material buffer chamber between the solid material discharge sleeve and the rotary cylinder, a sleeve discharge port is formed at the bottom of the solid material buffer chamber, the sleeve discharge port is provided with a sealing switch valve, and the edges of two axial sides of the solid material discharge sleeve are provided with sealing parts between the solid material discharge sleeve and the rotary cylinder.
Preferably, a plurality of solid material outlets are formed in the solid material discharge section at intervals along the circumferential direction.
Preferably, in the circumferential direction of the rotary cylinder, the span of the solid material buffer cavity is greater than the span of two adjacent solid material outlets in the circumferential direction of the rotary cylinder and is less than the span of three adjacent solid material outlets in the circumferential direction of the rotary cylinder.
Preferably, the seal portion comprises a graphite packing.
Preferably, the solid material buffer cavity is formed in a funnel shape.
Preferably, along the rotation direction of the rotary cylinder, the included angle between the wall close to the front side of the solid material buffer cavity and the horizontal direction is larger than the included angle between the wall close to the rear side of the solid material buffer cavity and the horizontal direction.
Preferably, the head of the rotary cylinder is provided with a spare solid material discharge part, the spare solid material discharge part comprises a spare solid material discharge sleeve sleeved on the head of the rotary cylinder and a spare solid material discharge port formed at the bottom of the spare solid material discharge sleeve, and the spare solid material discharge port is provided with a sealing switch valve.
Preferably, the tail part of the rotary cylinder body is provided with a feeding part, the feeding part comprises a screw conveyer, and the discharge end of the screw conveyer extends into the rotary cylinder body through the solid material inlet; or the feeding part comprises a feeding barrel and a feeding pipe, the feeding barrel is sleeved on the tail part of the rotary barrel body and can rotate around an axis relative to the rotary barrel body, the feeding pipe extends into the feeding barrel from the top end of the feeding through part and extends to the solid material inlet, and a flash port is formed at the bottom of the feeding barrel.
Preferably, the rotary kiln type pyrolysis reactor further comprises a support roller for supporting the rotary cylinder and a driving device for driving the rotary cylinder.
Preferably, the rotary kiln type pyrolysis reactor further comprises a combustion-supporting ventilation unit which is arranged on the rotary cylinder body and used for introducing combustion-supporting gas into the rotary cylinder body.
Through above-mentioned technical scheme, the export of solid material can set up the optional position in the rotary barrel body along the axial direction, and not only be limited to head or afterbody, promptly the solid material discharge section can be any section on the rotary barrel body, therefore the arrangement of ejection of compact position is more nimble, can adjust according to actual product needs etc.. And, in this kind of solid material discharge structure, the inside coal charge of gyration barrel falls to solid material buffer chamber earlier under bulk density and self action of gravity for solid material buffer chamber has piled solid material all the time, in order to form solid sealed effect, thereby forms double seal with the sealed ooff valve of sleeve discharge gate department, for providing better gas tightness in the gyration barrel, make the rotary kiln formula pyrolysis reactor of this embodiment be applicable to the operating mode that is harsher to airtight effect. The sealing part arranged between the solid material discharge sleeve and the rotary cylinder is positioned on the outer wall of the rotary cylinder, the temperature of the outer wall of the rotary cylinder is relatively lower, and the dynamic and static sealing difficulty is reduced.
Drawings
FIG. 1 is a schematic axial configuration of a rotary kiln thermal reactor according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a schematic axial configuration of a rotary kiln thermal reactor according to another embodiment of the present invention;
fig. 4 is a sectional view taken along line B-B in fig. 3.
Description of the reference numerals
1 revolving cylinder 21 solid material inlet 22 solid material outlet
31 high-temperature gas inlet 311 high-temperature gas inlet pipe 32 low-temperature gas outlet
33 high temperature section 332 low temperature section of heat exchange gas pipeline 331
333 connecting segment 41 vent 42 ventilation main pipe
43 ventilating branch pipe 44 air quantity regulating valve 45 combustion-supporting gas buffer cavity
46 combustion-supporting gas inlet pipe 47 sealing ring structure 48 pipeline supporting bearing
5 pyrolysis gas outlet 61 high-temperature gas buffer cavity 62 low-temperature gas buffer cavity
71 high-temperature gas pipeline 72 low-temperature gas pipeline 73 high-temperature gas communicating pipe
Sleeve discharge port of 74 low-temperature gas communicating pipe 81 solid material discharge sleeve 82
83 solid material buffer chamber 9 standby solid material discharge part 10 driving device
111 feeding barrel 112 feeding pipe 113 flash port
12 support idler
Detailed Description
In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
In the present invention, it is to be understood that the terms "away", "toward", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and also correspond to orientations or positional relationships in actual use; use of directional words such as "inner and outer" refers to inner and outer relative to the profile of the respective component itself; this is done solely for the purpose of facilitating a description of the invention or simplifying the description and is not intended to indicate that the device or component being referred to must have a particular orientation, be constructed and operated in a particular orientation and therefore should not be construed as limiting the invention.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments in which a rotary kiln type thermal reactor for use in coal pyrolysis is taken as an example, but not limited to, a rotary kiln type thermal reactor for use in coal pyrolysis.
The invention provides a rotary kiln type pyrolysis reactor, which comprises a rotary cylinder body 1, wherein the rotary cylinder body 1 comprises a head part and a tail part which are positioned at two ends along the radial direction, the rotary kiln type pyrolysis reactor is provided with a solid material inlet 21 and a pyrolysis gas outlet 5 at one side of the tail part of the rotary cylinder body 1, a high-temperature gas inlet 31 is arranged at one side of the head part of the rotary cylinder body 1, the rotary cylinder body 1 comprises a solid material discharge section, in the solid material discharge section, a solid material outlet 22 is formed on the side wall of the rotary cylinder body 1, a solid material discharge sleeve 81 capable of rotating around an axis relative to the rotary sleeve 1 is sleeved at the outer side of the rotary cylinder body 1, the solid material discharge sleeve 81 is at least spaced from the rotary cylinder body 1 at the bottom part to form a solid material buffer cavity 83 between the solid material discharge sleeve 81 and the rotary cylinder body 1, a sleeve discharge port 82 is formed at the bottom of the solid material buffer chamber 83, a sealing switch valve is arranged at the sleeve discharge port 82, and a sealing part is arranged between the solid material discharge sleeve 81 and the rotary cylinder 1 at the edges of two axial sides of the solid material discharge sleeve 81.
After adopting this kind of solid material discharge structure, solid material export 22 can set up at the arbitrary position of gyration barrel 1 along axial, and not only be limited to head or afterbody, promptly the solid material discharge section can be arbitrary one section on the gyration barrel 1, therefore the arrangement of ejection of compact position is more nimble, can adjust according to actual product needs etc.. Furthermore, referring to fig. 2 and 4, in this solid material discharging structure, the coal material inside the rotary cylinder 1 firstly falls into the solid material buffer chamber 83 under the action of bulk density and self gravity, so that the solid material buffer chamber 83 is always filled with the solid material to form a solid sealing effect, and thus a double seal is formed with the sealing switch valve at the sleeve discharge port 82, so as to provide better air tightness in the rotary cylinder 1, and thus the rotary kiln type pyrolysis reactor of the present embodiment is suitable for the working condition with a stricter air tightness effect. The sealing part arranged between the solid material discharge sleeve 81 and the rotary cylinder body 1 is positioned on the outer wall of the rotary cylinder body 1, the temperature of the outer wall of the rotary cylinder body 1 is relatively lower, the dynamic and static sealing difficulty is reduced, and the sealing part can be a graphite packing.
Specifically, in the solid material discharging section, a plurality of solid material outlets 22 may be formed at intervals in the circumferential direction, and the plurality of solid material outlets 22 may be arranged at equal intervals.
Moreover, the solid material falls and accumulates in the solid material buffer cavity 83 to form a better solid sealing effect, and preferably, the solid material buffer cavity 83 is formed in a funnel shape. Referring to fig. 2 and 4, more specifically, along the rotation direction of the rotary cylinder 1, an included angle between a wall near the front side of the solid material buffer cavity 83 and the horizontal direction is larger than an included angle between a wall near the rear side and the horizontal direction.
Still in order to facilitate the solid material to fall and accumulate in the solid material buffer cavity 83 to form a better solid sealing effect, it is further preferable that, in the solid material discharging section, a plurality of solid material outlets 22 are formed at equal intervals along the circumferential direction, and along the circumferential direction of the rotary cylinder 1, the span of the solid material buffer cavity 83 is larger than the span of two adjacent solid material outlets 22 in the circumferential direction of the rotary cylinder 1 and smaller than the span of three adjacent solid material outlets 22 in the circumferential direction of the rotary cylinder 1, so as to ensure that the solid material always falls from the solid material outlets 22 and accumulates in the solid material buffer cavity 83 to form the solid seal.
In addition, in order to ensure the safe and stable operation of the rotary kiln type pyrolysis reactor, further, a spare solid material discharge part 9 may be further installed at the head of the rotary cylinder 1, the spare solid material discharge part 9 includes a spare solid material discharge sleeve sleeved at the head of the rotary cylinder 1 and a spare solid material discharge port formed at the bottom of the spare solid material discharge sleeve, a sealing switch valve is arranged at the spare solid material discharge port, and it can also be understood that a dynamic and static sealing structure needs to be arranged between the solid material discharge sleeve and the rotary cylinder 1.
Further, as for the rotary kiln type pyrolysis reactor of the present invention, the tail of the rotary cylinder 1 is provided with a feeding portion, referring to fig. 1, as an embodiment, the feeding portion may include a screw conveyor, a discharging end of the screw conveyor extends into the rotary cylinder 1 through the solid material inlet 21, raw material coal enters the screw conveyor from an inlet of the screw conveyor and is discharged into the rotary cylinder 1 from the discharging end of the screw conveyor for pyrolysis, the screw conveyor does not rotate along with the rotary cylinder 1, and therefore, a dynamic and static sealing structure is also provided between the rotary cylinder 1 and the screw conveyor.
Alternatively, referring to fig. 3, as another embodiment, the feeding part includes a feeding barrel 111 and a feeding pipe 112, the feeding barrel 111 is sleeved on the tail of the rotary barrel 1 and can rotate around an axis relative to the rotary barrel 1, the feeding pipe 112 extends from the top end of the feeding through 111 into the feeding barrel 111 and extends to the solid material inlet 21, and the feeding barrel 111 is formed with a flash 113 at the bottom, and raw material coal entering from the feeding pipe 112 and overflowing into the feeding barrel 11 can be discharged from the flash 113.
In addition, the rotary kiln type pyrolysis reactor further comprises a supporting carrier roller 12 for supporting the rotary cylinder and a driving device 10 for driving the rotary cylinder 1 to rotate, in addition, helical blades can be further arranged inside the rotary cylinder 1, and the rotation of the rotary cylinder 1 enables the helical blades inside the rotary cylinder 1 to push solid materials from the tail to the head.
In addition, when the existing coal pyrolysis reactor is used for cleaning pretreatment of raw material coal, tar contained in pyrolysis gas obtained in the coal pyrolysis process is collected to block pipelines and equipment, and great challenges are brought to the subsequent gas purification process.
Therefore, if being used as a rotary kiln type pyrolysis reactor for coal pyrolysis, it is preferable that the rotary kiln type pyrolysis reactor further includes a combustion supporting ventilation unit provided on the rotary drum 1 for introducing combustion supporting gas into the rotary drum 1.
The rotary kiln type pyrolysis reactor is used for carrying out pyrolysis reaction on raw material coal, the raw material coal enters the rotary cylinder body 1 from the solid material inlet 21 and is discharged from the solid material outlet 22, high-temperature gas, such as high-temperature flue gas generated by fuel combustion or high-temperature coal gas generated by coal pyrolysis, enters the rotary cylinder body 1 from the high-temperature gas inlet 31 to the bottom to provide heat for the coal material in the rotary cylinder body 1, so that the coal material is dried and generates pyrolysis reaction, in the process, combustion-supporting gas can be introduced into the rotary cylinder body 1 through the combustion-supporting ventilation unit, for example, the combustion-supporting gas can be air most economically and conveniently, so that tar, methane, carbon monoxide and the like generated in the raw material coal pyrolysis process are combusted with the combustion-supporting gas, and final coal gas is formed and discharged from the pyrolysis gas outlet 5, and the influence of the tar on the subsequent gas purification process can be reduced, simplifies the cleaning pretreatment process of the coal, and also prevents tar from gathering or condensing to block pipelines and equipment. And the combustion of tar, methane, carbon monoxide and the like can provide heat for the pyrolysis of the raw material coal, reduce the volatile component of the pyrolysis semicoke, ensure that the product produced by using the rotary kiln type pyrolysis reactor meets the relevant industry and national standard, and improve the utilization efficiency of energy.
Referring to fig. 1 and 3, in general, in order to provide operational flexibility, the combustion-supporting ventilation unit includes a plurality of ventilation portions provided at intervals in an axial direction of the rotary drum 1 and an air volume control portion for controlling ventilation amounts of the respective ventilation portions. The setting of air volume control portion for can make the pyrolysis semicoke surface also take place the burning through the flow (the amount of wind) of the combustion-supporting gas of control entering in the gyration barrel 1, the burning of pyrolysis semicoke plays combustion-supporting effect, ensures the abundant burning of tar and methane, carbon monoxide etc..
As an alternative embodiment, the combustion-supporting ventilation unit of the present invention may have a plurality of different forms according to actual requirements, for example, referring to fig. 1, the combustion-supporting ventilation unit includes a main ventilation pipe 42 extending along an axial direction of the rotary drum 1, the ventilation portion includes a branch ventilation pipe 43 extending from the main ventilation pipe 42, one end of the branch ventilation pipe 43 is communicated with the main ventilation pipe 42, the other end of the branch ventilation pipe 43 extends out of the rotary drum 1 and then extends into the rotary drum 1, and the air volume control portion includes an air volume adjusting valve 44 disposed on a portion of each branch ventilation pipe 43 located outside the rotary drum 1. The air volume adjusting valve 44 is arranged outside the rotary cylinder 1 with lower temperature, so that the influence of high temperature on the air volume adjusting valve 44 is avoided, and meanwhile, the air volume adjusting valve 44 is convenient for workers to perform manual adjustment and maintenance on the air volume adjusting valve 44 when necessary.
And, in order to provide sufficient combustion-supporting gas for tar so that tar and methane, carbon monoxide etc. fully burn, preferably, follow the circumference interval of gyration barrel 1 is provided with many the main pipe 42 that ventilates, and be provided with a combustion-supporting gas cushion chamber 45 outside the gyration barrel 1 head, each the head of the main pipe 42 that ventilates (that is to say ventilate the orientation of being responsible for 42 the one side of gyration barrel 1 head) all connect in combustion-supporting gas cushion chamber 45, and combustion-supporting ventilation unit still including be used for to the combustion-supporting gas intake pipe 46 of combustion-supporting gas is carried in the combustion-supporting gas cushion chamber 45 to be favorable to guaranteeing the continuity that combustion-supporting gas lets in the gyration barrel 1, avoid producing tar because of combustion-supporting gas is not enough as far as possible. While the combustion-supporting gas introduced into the ventilation main pipe 42 may be air, the rotary kiln type pyrolysis reactor of the present invention may further include a blower for introducing air into the combustion-supporting gas buffer chamber 45.
Still more specifically, referring to fig. 1, in the present embodiment, the high-temperature gas inlet 31 is provided in the center of the end surface of the revolving drum 1 on the head side, and the combustion-supporting gas buffer chamber 45 is provided as a hollow annular cylinder coaxial with the revolving drum 1; a pipeline supporting bearing 48 is sleeved in the central channel of the combustion-supporting gas buffer cavity 45, the rotary kiln type pyrolysis reactor further comprises a high-temperature gas inlet pipe 311, one end of the high-temperature gas inlet pipe 311 is connected to the high-temperature gas inlet 31, and the other end of the high-temperature gas inlet pipe 311 extends and is supported by the pipeline supporting bearing 48; a through groove is formed in the peripheral surface of the combustion-supporting gas buffer cavity 45 along the circumferential direction, a sealing ring structure 47 is further arranged at the through groove and sleeved on the combustion-supporting gas buffer cavity 45, a hole is formed in the peripheral surface of the sealing ring structure 47, and the combustion-supporting gas inlet pipe 46 penetrates through the hole and extends to the through groove. In the production process, the rotary cylinder 1 rotates around an axis, the ventilation main pipe 42 and the combustion-supporting gas buffer cavity 45 also rotate around the axis of the rotary cylinder 1 along with the rotary cylinder 1, the combustion-supporting gas inlet pipe 46 (and a blower which may be arranged) is fixed, and the combustion-supporting gas inlet pipe 46 is butted with but not connected with a through groove on the combustion-supporting gas buffer cavity 45, wherein the sealing ring structure 47 can comprise a graphite packing so as to obtain the effect of dynamic and static sealing, so that the combustion-supporting gas is ensured to be introduced into the rotary cylinder 1 while the relative movement between the combustion-supporting gas inlet pipe 46 and the combustion-supporting gas buffer cavity 45 is not hindered; in the embodiment of fig. 1, the high-temperature gas is directly introduced into the rotary drum 1 through the high-temperature gas inlet pipe 311.
And, wherein, the rotary cylinder 1 includes the shell and sets up the heat preservation castable layer on the shell inner wall, the ventilation main pipe 42 is buried in the heat preservation castable layer.
As another alternative, referring to fig. 3, the ventilation part may include a plurality of ventilation openings 41 arranged at intervals in the axial direction of the rotary drum 1 and ventilation pipes extending from the ventilation openings 41, the air volume control part includes air volume adjusting valves arranged on the ventilation pipes, and blowers for introducing combustion-supporting gas into the respective ventilation pipes may be installed on the outer wall of the rotary drum 1.
For the embodiments shown in fig. 1 and 3 or other embodiments, preferably, temperature sensors are further respectively disposed in the rotary cylinder 1 corresponding to the positions of the ventilation portions, in this case, the temperature distribution state of the rotary cylinder 1 can be known according to the temperatures of the ventilation portions detected by the temperature sensors, and it can be determined and calculated which ventilation portion or portions are used for ventilation and the flow rate of the combustion-supporting gas is specifically introduced, so that the ventilation portion is reasonably selected and the ventilation amount is controlled, excessive introduction of the combustion-supporting gas is avoided, and sufficient combustion-supporting gas is also ensured to ensure sufficient combustion of tar, methane, carbon monoxide and the like.
Preferably, the rotary kiln type pyrolysis reactor further comprises a central control unit, an input end and an output end of the central control unit are electrically connected to the temperature sensor and the air volume control part respectively, a relevant program can be set in the central control unit (for example, a computer), and after the temperature sensor transmits the detected temperature to the central control unit in an electric signal mode, the central control unit automatically calculates ventilation volume required by each ventilation part according to the program, further transmits an electric signal instruction to the air volume control part, and adjusts each air volume control part.
In the embodiment of fig. 1, the gas and soot generated by pyrolysis reaction, tar combustion, etc. occurring in the rotary drum 1, and the gas entering the rotary drum 1 from the high-temperature gas inlet 31 are finally discharged through the pyrolysis gas outlet 5 and can be further recovered in heat and processed by evolution, and since the gas (for example, flue gas) introduced from the high-temperature gas inlet 31 is mainly used for heat exchange with the raw coal and is finally mixed into the gas generated in the rotary drum 1, there is a problem that the gas volume discharged from the pyrolysis gas outlet 5 is large regardless of the inside of the rotary drum 1 or the final inside of the rotary drum 1, the size of the rotary drum 1 needs to be designed to be large, and the requirement for subsequent dust removal and purification equipment is also increased.
Therefore, as a preferred embodiment, referring to fig. 3, the rotary kiln type pyrolysis reactor is further provided with a low-temperature gas outlet 32 and a heat exchange gas pipeline 33 extending inside the rotary drum 1, wherein one end of the heat exchange gas pipeline 33 is communicated with the high-temperature gas inlet 31, and the other end of the heat exchange gas pipeline extends to the tail of the rotary drum 1 along the axial direction of the rotary drum 1 and then extends to be communicated with the low-temperature gas outlet 32.
In the present embodiment, the high-temperature gas (e.g., high-temperature flue gas) as the heat source for the pyrolysis reaction of the raw material coal is introduced from the high-temperature gas inlet 31 and then passes through substantially the entire interior of the rotary drum 1 along the heat exchange gas duct 33, and in the process, heat is supplied to the raw material coal to exchange heat therewith, so that the temperature of the high-temperature gas is lowered, and finally the high-temperature gas is discharged through the low-temperature gas outlet 32 and can be used for the next treatment, whereby the high-temperature gas as heat does not directly contact with the solid material or gas in the rotary drum 1, and therefore the gas and dust and the like discharged from the pyrolysis gas outlet 5 do not contain the high-temperature gas as the heat source, and therefore, compared to the conventional pyrolysis reactor using gas as a carrier, the amount of the gas discharged from the gas outlet 5 of the rotary pyrolysis reactor of the present preferred embodiment is greatly reduced, the flue gas purification device has smaller size and lower requirements on subsequent dust removal purification equipment, is beneficial to energy conservation and efficiency improvement, and low-temperature flue gas after heat exchange can be further recycled and heated for recycling, so that the utilization efficiency is optimized.
Preferably, the low-temperature gas outlet 32 is located at the head side of the rotary drum 1, and the heat exchange gas pipeline 33 includes a high-temperature section 331 extending from the head to the tail of the rotary drum 1, a low-temperature section 332 extending from the tail to the head of the rotary drum 1, and a connecting section 333 for connecting the high-temperature section 331 and the low-temperature section 332; an annular through groove is formed in the end face of the rotary cylinder 1 on one side of the head along the circumferential direction, and the ends of the high-temperature section 331 and the low-temperature section 332, which are away from the connecting section 333, extend to the outside of the rotary cylinder 1 through the annular through groove; the high temperature section 331 is located below the low temperature section 332. Therefore, in the process of pyrolyzing the raw material coal, the rotary cylinder 1 rotates around the axis, but the heat exchange gas pipeline 33 is fixed without rotating along with the rotary cylinder 1, so that a high-temperature zone can be always formed at the part of the rotary cylinder 1 close to the lower side, which corresponds to the motion track of the coal, so that the high-temperature section 331 is always in contact with the coal for heat exchange, the low-temperature gas after heat exchange is discharged from the low-temperature section 332 positioned at the upper side, and the low-temperature gas obtains the heat generated by the combustion at the upper part of the rotary cylinder 1 in the process of passing through the low-temperature section 332 to obtain the temperature rise, thereby improving the heat exchange efficiency and optimizing the energy utilization rate. In order to maintain the sealing property inside the rotary cylinder 1, a dynamic and static sealing portion may be further disposed around the annular through groove at the head end surface of the rotary cylinder 1, for example, a graphite packing may be used to form dynamic and static sealing between the rotary cylinder 1 and the heat exchange gas pipe 33.
It is further preferable that the heat transfer gas duct 33 includes a plurality of heat transfer gas ducts, and the high temperature section 331 of each heat transfer gas duct 33 is closely arranged to correspond to the lower half portion of the rotary drum 1 to form a high temperature zone, and the low temperature section 332 of each heat transfer gas duct 33 is closely arranged to correspond to the upper half portion of the rotary drum 1 to form a low temperature zone, which is located in the low temperature zone, for example, the high temperature zone and the low temperature zone are divided in half along the circumferential direction of the rotary drum 1, so that most of the raw coal in the rotary drum 1 is in the high temperature zone.
Further specifically, referring to fig. 3, the high temperature section 331 and the low temperature section 332 both extend along the axial direction of the rotary drum 1, and the connecting section 333 is perpendicular to the axis of the rotary drum 1 and located inside the rotary drum 1, which also facilitates the arrangement of the plurality of heat exchanging gas pipes 33.
Preferably, the rotary kiln type pyrolysis reactor further comprises a high temperature gas buffer chamber 61 between the high temperature gas inlet 31 and the high temperature section 331 and a low temperature gas buffer chamber 62 between the low temperature gas outlet 32 and the low temperature section 332. Thereby be favorable to guaranteeing the heat transfer and pass through the continuity in the rotary barrel 1 with high-temperature gas, continuously and fully provide the heat for the pyrolysis of raw materials coal, correspondingly, high-temperature gas buffer chamber 61 and low-temperature gas buffer chamber 62 all can be half hollow cyclic annular cylinder to butt joint each other for a hollow cyclic annular cylinder.
Referring to fig. 3, specifically, in the present embodiment, a through hole is opened on an end surface of the rotary drum 1 located at the head, the rotary kiln type pyrolysis reactor further includes a high temperature gas pipeline 71 and a low temperature gas pipeline 72 sleeved in the high temperature gas pipeline 71, the high temperature gas pipeline 71 is disposed through the through hole, one end of the high temperature gas pipeline located inside the rotary drum 1 is closed, the other end of the high temperature gas pipeline is formed as the high temperature gas inlet 31, an inner side end of the low temperature gas pipeline 72 is closed, and an outer side end of the low temperature gas pipeline 72 extends from a portion of the high temperature gas pipeline 71 located outside the rotary drum 1 through a circumferential side wall and is formed as the low temperature gas outlet 32; the rotary kiln type pyrolysis reactor further comprises a high-temperature gas communicating pipe 73 and a low-temperature gas communicating pipe 74, two ends of the high-temperature gas communicating pipe 73 are respectively connected to the circumferential side wall of the high-temperature gas pipeline 71 and the high-temperature gas buffer chamber 61 to communicate the high-temperature gas buffer chamber 61 with the high-temperature gas pipeline 71, two ends of the low-temperature gas communicating pipe 74 are respectively connected to the portion of the low-temperature gas pipeline 72 located inside the high-temperature gas pipeline 71 and the low-temperature gas buffer chamber 62 to communicate the low-temperature gas buffer chamber 62 with the low-temperature gas pipeline 72, and conceivably, in order to ensure the sealing property inside the rotary cylinder 1, dynamic and static sealing parts or mechanisms can be arranged between all dynamic and static combined parts in the embodiment.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention. Including each of the specific features, are combined in any suitable manner. The invention is not described in detail in order to avoid unnecessary repetition. Such simple modifications and combinations should be considered within the scope of the present disclosure as well.
Claims (10)
1. The utility model provides a rotary kiln formula pyrolysis reactor, this rotary kiln formula pyrolysis reactor includes rotary barrel (1), rotary barrel (1) is including being located head and the afterbody at radial both ends, rotary kiln formula pyrolysis reactor is in rotary barrel's (1) afterbody one side is provided with solid material entry (21) and pyrolysis gas export (5), rotary barrel's (1) head one side is provided with high-temperature gas entry (31), its characterized in that, rotary barrel (1) is including solid material discharge section in the solid material discharge section, rotary barrel (1) is formed with solid material export (22) and the outside cover is equipped with can for rotary sleeve (1) axis line pivoted solid material discharge sleeve (81), solid material discharge sleeve (81) at least bottom with rotary barrel (1) looks interval is in order to form solid material discharge sleeve (81) with rotary barrel (1) between form solid material buffer memory chamber (1) (the solid material buffer memory chamber) 83) The bottom of the solid material buffer cavity (83) is provided with a sleeve discharge hole (82), a sealing switch valve is arranged at the sleeve discharge hole (82), and a sealing part is arranged between the solid material discharge sleeve (81) and the rotary cylinder body (1) at the edges of two axial sides of the solid material discharge sleeve (81).
2. The rotary kiln pyrolysis reactor of claim 1, wherein a plurality of the solid outlets (22) are formed at intervals in a circumferential direction in the solid discharge section.
3. The rotary kiln pyrolysis reactor according to claim 2, wherein in the circumferential direction of the rotary drum (1), the span of the solid material buffer chamber (83) is larger than the span of two adjacent solid material outlets (22) in the circumferential direction of the rotary drum (1) and smaller than the span of three adjacent solid material outlets (22) in the circumferential direction of the rotary drum (1).
4. The rotary kiln pyrolysis reactor of claim 1, wherein the seal comprises a graphite packing.
5. The rotary kiln pyrolysis reactor of claim 1, characterized in that the solids buffer chamber (83) is formed in a funnel pattern.
6. The rotary kiln pyrolysis reactor according to claim 4, wherein the angle between the wall near the front side of the solid material buffer chamber (83) and the horizontal direction is larger than the angle between the wall near the rear side and the horizontal direction along the rotation direction of the rotary cylinder (1).
7. The rotary kiln type pyrolysis reactor according to claim 1, wherein the rotary drum (1) is provided with a spare solid material discharging part (9) at the head, the spare solid material discharging part (9) comprises a spare solid material discharging sleeve sleeved at the head of the rotary drum (1) and a spare solid material discharging port formed at the bottom of the spare solid material discharging sleeve, and the spare solid material discharging port is provided with a sealing switch valve.
8. The rotary kiln pyrolysis reactor according to claim 1, characterized in that the rotary drum (1) is provided with a feed section at the tail, the feed section comprising a screw conveyor, the discharge end of which extends into the interior of the rotary drum (1) through the solids inlet (21); or the feeding part comprises a feeding barrel (111) and a feeding pipe (112), the feeding barrel (111) is sleeved at the tail part of the rotary barrel body (1) and can rotate around an axis relative to the rotary barrel body (1), the feeding pipe (112) extends into the feeding barrel (111) from the top end of the feeding through (111) and extends to the solid material inlet (21), and a overflowing opening (113) is formed at the bottom of the feeding barrel (111).
9. A rotary kiln pyrolysis reactor according to claim 1 further comprising support idlers (12) for supporting the rotary drum and drive means (10) for driving the rotary drum (1).
10. The rotary kiln pyrolysis reactor according to claim 1, further comprising a combustion supporting ventilation unit provided on the rotary drum (1) for introducing combustion supporting gas into the rotary drum (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911242634.7A CN112920822A (en) | 2019-12-06 | 2019-12-06 | Rotary kiln type pyrolysis reactor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911242634.7A CN112920822A (en) | 2019-12-06 | 2019-12-06 | Rotary kiln type pyrolysis reactor |
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| CN112920822A true CN112920822A (en) | 2021-06-08 |
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