CN112919189A - Novel scroll machine control system - Google Patents
Novel scroll machine control system Download PDFInfo
- Publication number
- CN112919189A CN112919189A CN202110218076.1A CN202110218076A CN112919189A CN 112919189 A CN112919189 A CN 112919189A CN 202110218076 A CN202110218076 A CN 202110218076A CN 112919189 A CN112919189 A CN 112919189A
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- module
- cloth
- control unit
- motor
- cpu
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- 239000004744 fabric Substances 0.000 claims abstract description 133
- 238000013500 data storage Methods 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000009958 sewing Methods 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 9
- 230000003321 amplification Effects 0.000 claims description 6
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007405 data analysis Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
Abstract
The invention discloses a novel scroll machine control system, which comprises a control unit, wherein the control unit comprises a CPU (central processing unit), the control unit respectively controls a single chip machine control unit 1 and a single chip machine control unit 2, and the single chip machine control unit 1 controls the following modules: the monitoring system comprises a cloth releasing module, a cloth feeding module, a cloth receiving module, a detection module, a monitoring module, a motor module and a data storage module, wherein the monitoring module controls the field of equipment through a camera and transmits monitored data to a control unit, and the cloth releasing module, the cloth feeding module and the cloth receiving module are linked with the motor module. According to the invention, the data received by the control unit is stored through the data storage module, and then big data analysis can be carried out according to the stored information, so that the repeated problems can be better solved, the problem solving efficiency is improved, the use method is simple, the labor and time are greatly reduced, the cost is saved, the production efficiency is high, and people can conveniently know the working state of the system.
Description
Technical Field
The invention relates to the field of scroll machines, in particular to a novel scroll machine control system.
Background
With the rapid development of society and the continuous improvement of related technologies in the scroll making industry, people invent some related auxiliary equipment, wherein a scroll machine is provided, a plurality of structures are arranged in the scroll machine, one important part of the structures is a scroll machine control system, and with the development of science and technology, the requirements of people on the scroll machine control system are higher and higher, so that the existing scroll machine control system cannot meet the use requirements of people.
The existing scroll machine control system has certain disadvantages when in use, firstly, the existing scroll machine control system cannot control the operation of the whole scroll machine at one time, the working efficiency is low, a large amount of manpower is needed for regulation, the sales volume is low, the production cost is high, the procedures of trimming and hemming of scroll are generally complex, the data processed by a controller of the scroll machine control system is large, the scroll machine control system runs for a long time and is easy to damage, and the whole scroll machine cannot be used temporarily after being damaged.
Disclosure of Invention
The invention mainly aims to provide a novel scroll machine control system which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a novel web machine control system comprising: the control unit comprises a CPU which is a main control chip of the equipment, the control unit respectively controls a single chip microcomputer control unit 1 and a single chip microcomputer control unit 2, and the single chip microcomputer control unit 1 controls the following modules: the cloth feeding and collecting device comprises a cloth releasing module, a cloth feeding module, a cloth collecting module, a detection module, a monitoring module, a motor module and a data storage module, wherein the motor module controls cloth processing through a motor for releasing, feeding and collecting cloth, the detection module monitors the position of the cloth feeding through a photoelectric sensor and transmits the position to a control unit, the monitoring module controls the equipment site through a camera and transmits the monitored data to the control unit, the cloth releasing module, the cloth feeding module and the cloth collecting module are linked with the motor module and perform auxiliary control through the data of the monitoring module, the data storage module stores the data received by the control unit, and then large data analysis can be performed according to the stored information, so that the repeated problems can be better dealt with, and the problem solving efficiency is improved.
The method comprises the steps of receiving data of each module sensor, analyzing and processing the data, and sending corresponding control instructions to control operations such as cloth placing, detecting, automatic cutting, automatic edge sewing, cloth feeding, cloth collecting, power-off resetting, monitoring, motor and data storage.
The operation steps of the novel scroll machine control system comprise the following steps:
the method comprises the following steps: the CPU is internally provided with a designed running program for controlling the motors of all the modules, and the motors of all the modules can run accurately and stably by receiving the data of the sensors of all the modules.
Step two: when the machine operates, the cloth feeding module presses the cloth head, the cloth feeding motor of the cloth feeding module rotates forwards to feed the cloth head to the cloth sewing module for edge sewing, the cloth feeding module feeds the cloth to the cloth pressing head position of the cloth collecting module after edge sewing, the cloth collecting module presses the cloth collecting motor of the cloth collecting module to rotate forwards, the cloth pressing head of the cloth feeding module is loosened, and the cloth feeding motor of the cloth feeding module rotates backwards and resets to the original point position;
step three: when the cloth collecting module receives the banner at the tail, the sensor sends data to the CPU, the CPU analyzes and processes the data, the data is sent to a cloth collecting motor stop command of the cloth collecting module, meanwhile, the automatic cutting module cuts at the tail, and the cloth sewing module performs edge sewing operation;
step four: after the edge is sewn, a cloth collecting motor of the cloth collecting module collects the tail part into a roll, and finally the roll is loosened and placed at a cloth outlet;
preferably, the data storage module is a CPU data storage chip, the CPU reads data from the storage chip to perform initialization operation when starting, the CPU communicates with the storage module through an interface, and the CPU performs read-write operation on the storage device through the interface.
Preferably, the CPU monitors the current and voltage changes in the load circuit in real time through the power management chip, and when the circuit has circuit faults such as overvoltage, overcurrent and short circuit, the system actively disconnects the circuit when monitoring the abnormality, thereby protecting the equipment.
Preferably, the cloth receiving and releasing modules share the same circuit, reach the stepping motor through a series of signal amplification and filtering, control the rotating step length of the stepping motor, and adopt optical coupling isolation to ensure that the high voltage damages the chip, so that the signal and the motor circuit safely operate.
Preferably, after cloth collection is completed, a cutting control instruction is sent from the CPU, a corresponding pwm is output, the relay is controlled to be opened through signal amplification, the motor starts to operate, the cutter cuts the banner, when the banner is cut next time, the motor is controlled to rotate reversely to cut for the second time, and the process is circulated.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention discloses a novel scroll machine control system, which comprises a control unit, two groups of single chip microcomputer control units, a cloth releasing module, a detection module, an automatic cutting module, an automatic edge sewing module, a cloth feeding module, a cloth receiving module, a power-off reset module, a monitoring module, a motor module and a data storage module, wherein the control unit is connected with the two groups of single chip microcomputer control units;
2. the automatic cutting module and the automatic edge sewing module are connected with the single-chip microcomputer control unit, the data storage module stores data received by the control unit, follow-up big data analysis can be carried out according to stored information, the repeated problem can be better solved, the problem solving efficiency is improved, data of each module sensor is received, the data are analyzed and processed, and corresponding control instructions are sent to control the operations of cloth placing, detection, automatic cutting, automatic edge sewing, cloth feeding, cloth receiving, power-off reset, monitoring, a motor, data storage and the like. The invention is suitable for the banner cloth printed by a banner machine, and the banner cloth is automatically cut, hemmed and finally collected into rolls. The invention has simple use method, greatly reduces labor and time, saves cost, has high production efficiency and is convenient for people to know the working state.
Drawings
Fig. 1 is a block diagram of a novel control system for a web machine according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, a novel control system for a web machine includes: the control unit comprises a CPU which is a main control chip of the equipment, the control unit respectively controls a single chip microcomputer control unit 1 and a single chip microcomputer control unit 2, and the single chip microcomputer control unit 1 controls the following modules: the cloth releasing module, the cloth feeding module, the cloth receiving module, the detection module, the monitoring module, the motor module and the data storage module, wherein the motor module comprises a motor for releasing, feeding and receiving cloth to control the processing of the cloth, the detection module monitors the position of the cloth feeding through a photoelectric sensor and transmits the position to the control unit, the monitoring module controls the equipment site through a camera and transmits the monitored data to the control unit, the cloth releasing module, the cloth feeding module and the cloth receiving module are linked with the motor module to perform auxiliary control through the data of the monitoring module, the data storage module stores the data received by the control unit, and then large data analysis can be performed according to the stored information, so that the occurrence of repeated problems can be better dealt with, and the problem solving efficiency is improved,
the single chip microcomputer control unit 2 is connected with an automatic cutting module and an automatic edge sewing module, the automatic operation of the cloth is controlled through the automatic cutting module and the automatic edge sewing module, the labor and the time are greatly reduced, the cost is saved, the production efficiency is high,
the data of each module sensor is received, the data is analyzed and processed, and corresponding control instructions are sent to control the operations of cloth placing, detecting, automatic cutting, automatic edge sewing, cloth feeding, cloth collecting, power-off resetting, monitoring, motor, data storage and the like,
the data storage module is a CPU data storage chip, when the CPU is started, the CPU reads data from the storage chip to perform initialization operation, the CPU communicates with the storage module through an interface, the CPU performs read-write operation on the storage device through the interface,
wherein the CPU can monitor the current and voltage changes in the load circuit in real time through the power management chip, when the circuit has circuit faults such as overvoltage, overcurrent, short circuit and the like, the system can actively cut off the circuit when monitoring the abnormity, protect equipment,
when the CPU sends a color tape receiving and releasing module or a cloth releasing module, the color tape receiving and releasing module and the cloth releasing module reach the stepping motor through a series of signal amplification and filtering to control the rotating step length of the stepping motor, and in order to ensure that a chip is damaged by high voltage, the optical coupler is adopted for isolation, so that the signals and a motor circuit can safely operate.
The operation steps of the novel scroll machine control system comprise the following steps:
the method comprises the following steps: the CPU is internally provided with a designed running program for controlling the motors of all the modules, and the motors of all the modules can run accurately and stably by receiving the data of the sensors of all the modules.
Step two: when the machine operates, the cloth feeding module presses the cloth head, the cloth feeding motor of the cloth feeding module rotates forwards to feed the cloth head to the cloth sewing module for edge sewing, the cloth feeding module feeds the cloth to the cloth pressing head position of the cloth collecting module after edge sewing, the cloth collecting module presses the cloth collecting motor of the cloth collecting module to rotate forwards, the cloth pressing head of the cloth feeding module is loosened, and the cloth feeding motor of the cloth feeding module rotates backwards and resets to the original point position;
step three: when the cloth collecting module receives the banner at the tail, the sensor sends data to the CPU, the CPU analyzes and processes the data, the data is sent to a cloth collecting motor stop command of the cloth collecting module, meanwhile, the automatic cutting module cuts at the tail, and the cloth sewing module performs edge sewing operation;
step four: after the edge is sewn, a cloth collecting motor of the cloth collecting module collects the tail part into a roll, and finally the roll is loosened and placed at a cloth outlet;
step five: after cloth collection is finished, a cutting control instruction is sent from the CPU, then a corresponding pwm is output, a relay is controlled to be opened through signal amplification, a motor starts to operate, and a cutter cuts the scroll;
step six: when the next cutting is performed, the motor is controlled to rotate reversely to perform the second cutting, and the process is circulated.
The invention discloses a novel scroll machine control system which comprises a control unit, two sets of single chip microcomputer control units, a cloth releasing module, a detection module, an automatic cutting module, an automatic edge sewing module, a cloth feeding module, a cloth receiving module, a power-off reset module, a monitoring module, a motor module and a data storage module. The automatic cutting module and the automatic edge sewing module are connected with a group of single chip microcomputer control units, and other modules are connected with a group of single chip microcomputer control units. The invention is suitable for the banner cloth printed by a banner machine, and the banner cloth is automatically cut, hemmed and finally collected into rolls. The invention has simple use method, greatly reduces labor and time, saves cost, has high production efficiency and is convenient for people to know the working state.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A novel scroll machine control system, includes the control unit, its characterized in that: the control unit comprises a CPU, the control unit respectively controls a single chip microcomputer control unit 1 and a single chip microcomputer control unit 2, and the single chip microcomputer control unit 1 controls the following modules: the cloth feeding and collecting device comprises a cloth releasing module, a cloth feeding module, a cloth collecting module, a detection module, a monitoring module, a motor module and a data storage module, wherein the motor module controls the cloth processing through a motor for releasing, feeding and collecting the cloth, the monitoring module controls the equipment field through a camera and transmits monitored data to a control unit, and the cloth releasing module, the cloth feeding module and the cloth collecting module are linked with the motor module.
2. The new web machine control system of claim 1, characterized by: the operation steps comprise the following steps:
the method comprises the following steps: the CPU is internally provided with a designed running program for controlling the motors of all the modules, and receives data of sensors of all the modules.
Step two: when the machine is in operation, the cloth feeding module presses the cloth head, and a cloth feeding motor of the cloth feeding module rotates forwards to send the cloth head to the cloth sewing module for edge sewing;
step three: when the cloth collecting module receives the banner at the tail, the sensor sends data to the CPU, the CPU analyzes and processes the data, the data is sent to a cloth collecting motor stop command of the cloth collecting module, meanwhile, the automatic cutting module cuts at the tail, and the cloth sewing module performs edge sewing operation;
step four: after the edge is sewn, a cloth collecting motor of the cloth collecting module collects the tail part into a roll, and finally the roll is loosened and placed at a cloth outlet;
step five: after cloth collection is finished, a cutting control instruction is sent from the CPU, then a corresponding pwm is output, a relay is controlled to be opened through signal amplification, a motor starts to operate, and a cutter cuts the scroll;
step six: when the next cutting is performed, the motor is controlled to rotate reversely to perform the second cutting, and the process is circulated.
3. The new web machine control system of claim 3, characterized by: in the third step: after the edge is sewn, the cloth is sent to the cloth pressing head position of the cloth collecting module by the cloth feeding module, the cloth pressing head part of the cloth feeding module is loosened while the cloth collecting motor of the cloth collecting module is pressed by the cloth collecting module to rotate forwards, and the cloth feeding motor of the cloth feeding module rotates reversely to reset to the original point position.
4. The new web machine control system of claim 3, characterized by: the CPU monitors the current and voltage changes in the load circuit in real time through the power management chip.
5. The new web machine control system of claim 4, characterized by: when the CPU sends the color tape receiving and releasing or the cloth releasing module, the color tape receiving and releasing module reaches the stepping motor through a series of signal amplification and filtering to control the rotating step length of the stepping motor.
6. The new web machine control system of claim 5, characterized by: the single chip microcomputer control unit 2 is connected with an automatic cutting module and an automatic edge sewing module.
7. The new web machine control system of claim 6, characterized by: the data storage module is a CPU data storage chip, when the CPU is started, data is read from the storage chip to carry out initialization operation, the CPU is communicated with the storage module through an interface, and the CPU carries out read-write operation on the storage device through the interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110218076.1A CN112919189A (en) | 2021-02-26 | 2021-02-26 | Novel scroll machine control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110218076.1A CN112919189A (en) | 2021-02-26 | 2021-02-26 | Novel scroll machine control system |
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| CN112919189A true CN112919189A (en) | 2021-06-08 |
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| CN202110218076.1A Pending CN112919189A (en) | 2021-02-26 | 2021-02-26 | Novel scroll machine control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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-
2021
- 2021-02-26 CN CN202110218076.1A patent/CN112919189A/en active Pending
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| JP2733760B1 (en) * | 1996-09-12 | 1998-03-30 | 佰龍機械廠股▲ふん▼有限公司 | Automatic motor control device for cloth winding mechanism |
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Application publication date: 20210608 |