CN217999842U - Air compressor machine control system - Google Patents
Air compressor machine control system Download PDFInfo
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- CN217999842U CN217999842U CN202221043868.6U CN202221043868U CN217999842U CN 217999842 U CN217999842 U CN 217999842U CN 202221043868 U CN202221043868 U CN 202221043868U CN 217999842 U CN217999842 U CN 217999842U
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Abstract
The utility model provides an air compressor machine control system, including collection module, control module, monitoring module, adjusting module and power module: the acquisition module is used for acquiring data information of the air compressor, the dryer and the water tower; the control module comprises a central controller which is used for processing according to the data information acquired by the acquisition module so as to generate a control instruction; the monitoring module is used for monitoring various parameter information of the air compressor, the dryer and the water tower in real time, and generating alarm information to the control module if the parameter information does not accord with standard parameter information; the adjusting module is used for adjusting the operation time of the air compressor, the dryer and the water tower according to the control instruction; the power module is used for supplying electric energy to each module. The utility model discloses a set up collection module, control module, monitoring module, adjusting module and power module for the air compressor machine can realize automatic control according to each module, and operating personnel also can implement control and change procedure to the air compressor machine through each module.
Description
Technical Field
The utility model relates to an air compressor machine control technical field, in particular to air compressor machine control system.
Background
With the rapid development of science and technology and the improvement of living standard of people, various mechanical manufacturing equipment also appears in the visual field of people, the air compressor is used as a large-scale inherent equipment applied by military enterprises, and with the improvement of the mechanical manufacturing level and the automation control technology, the mechanical performance and the control level of the existing air compressor reach quite high standards. The improvement of the manufacturing process improves the stability and the reliability of the equipment and greatly simplifies the complicated daily maintenance.
Most of the current application scenes of the air compressor still stay in manual control operation, and the manual operation has high risk and wastes human resources. Meanwhile, the improvement of the automation level puts forward a new requirement on the unmanned equipment, reduces the use of personnel and has higher economic value.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims at providing an air compressor machine control system to at least, solve the not enough in the above-mentioned correlation technique.
The utility model provides an air compressor machine control system, including collection module, control module, monitoring module, adjusting module and power module:
the acquisition module is used for acquiring data information of the air compressor, the dryer and the water tower;
the control module at least comprises a central controller, and the central controller is used for processing according to the data information acquired by the acquisition module so as to generate a corresponding control instruction;
the monitoring module is used for monitoring various parameter information of the air compressor, the dryer and the water tower, and generating corresponding alarm information to the control module if the parameter information does not conform to standard parameter information in the monitoring module;
the adjusting module is used for adjusting the corresponding running time of the air compressor, the dryer and the water tower according to the control instruction;
the power module is used for supplying electric energy to each module.
Further, the collection module includes first pressure sensor and second pressure sensor, first pressure sensor locates in the air compressor machine, and be used for acquireing atmospheric pressure data in the air compressor machine, second pressure sensor locates in the water tower, and be used for acquireing hydraulic data in the water tower.
Furthermore, the acquisition module further comprises a plurality of signal collectors, and each signal collector is respectively arranged between each module and is used for acquiring signals transmitted between each module.
Further, the control module further comprises a timing unit, and the timing unit is used for generating corresponding timing parameters according to the control instruction, so that the air compressor, the dryer and the water tower are operated in a timing mode according to the timing parameters.
Further, the monitoring module includes first pressure monitoring unit and second pressure monitoring unit, first pressure monitoring unit is used for monitoring the atmospheric pressure data that first pressure sensor acquireed, works as the atmospheric pressure data that first pressure monitoring unit monitored appears unusually, sends atmospheric pressure unusual instruction extremely control module, second pressure monitoring unit is used for monitoring the hydraulic data that second pressure sensor acquireed, works as the hydraulic data that second pressure monitoring unit monitored appears unusually, sends hydraulic pressure unusual instruction extremely control module.
Further, the monitoring module still includes voltage monitoring unit and current monitoring unit, voltage monitoring unit is used for the monitoring the air compressor machine the desiccator and the voltage input data and the voltage output data of water tower, current monitoring unit is used for the monitoring the air compressor machine the desiccator and the current input data and the current output data of water tower.
Further, the adjusting module comprises a data receiver, and the data receiver is used for receiving the control command transmitted by the control module and outputting corresponding operation time to the air compressor, the dryer and the water tower according to the control command.
Furthermore, the power module comprises a constant voltage and constant current unit and a power output unit, wherein the constant voltage and constant current unit is respectively connected with the power output unit and the central controller and is used for adjusting the voltage and the current output by the power output unit according to a control instruction of the central controller.
Further, the constant voltage and constant current unit comprises a DC-DC converter and a filter, and the filter and the DC-DC converter are connected with the air compressor, the dryer and the water tower.
Further, the air compressor control system further comprises an alarm module, and the alarm module is used for giving an alarm when alarm information is triggered.
Compared with the prior art, the beneficial effects of the utility model are that: the air compressor can realize automatic control according to each module by arranging the acquisition module, the control module, the monitoring module, the adjusting module and the power supply module, and an operator can also control and change programs of the air compressor through each module; specifically, the data message of air compressor machine, desiccator and water tower can be gathered to collection module to control module generates corresponding control command according to this data message, and then reaches automatic control's effect through adjusting module, and monitoring module can real-time supervision air compressor machine, desiccator and water tower's state, and then can in time discover unusually effectively.
Drawings
Fig. 1 is a block diagram of an embodiment of the present invention;
fig. 2 is a block diagram of the acquisition module according to the embodiment of the present invention;
fig. 3 is a block diagram of a monitoring module according to an embodiment of the present invention;
fig. 4 is a block diagram of a control module according to an embodiment of the present invention;
fig. 5 is a block diagram of an adjusting module according to an embodiment of the present invention;
fig. 6 is a block diagram of a power module according to an embodiment of the present invention;
fig. 7 is a block diagram of the constant voltage and constant current unit in the embodiment of the present invention.
Description of the main element symbols:
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100 | Second |
220 |
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200 | |
230 |
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300 | |
240 |
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400 | |
310 |
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500 | |
320 |
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600 | |
410 |
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110 | Constant voltage and constant |
510 |
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120 | Power |
520 |
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130 | DC- |
511 |
| First |
210 | |
512 |
The following detailed description of the invention will be further described in conjunction with the above-identified drawings.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Several embodiments of the invention are presented in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for purposes of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 7, an air compressor control system according to an embodiment of the present invention is shown, including an acquisition module 100, a control module 300, a monitoring module 200, an adjustment module 400, and a power module 500:
the acquisition module 100 is used for acquiring data information of an air compressor, a dryer and a water tower;
the control module 300 at least includes a central controller 310, and the central controller 310 is configured to process data information acquired by the acquisition module 100 to generate a corresponding control instruction;
the monitoring module 200 is configured to monitor various parameter information of the air compressor, the dryer, and the water tower in real time, and if the parameter information does not conform to standard parameter information inside the monitoring module 200, generate corresponding alarm information to the control module 300;
the adjusting module 400 is configured to adjust the operation time corresponding to the air compressor, the dryer, and the water tower according to the control instruction;
the power module 500 is used for supplying power to each module.
It can be understood that the collecting module 100 transmits the data information of the air compressor, the dryer and the water tower collected by the collecting module 100 to the control module 300, the control module 300 generates a corresponding control command according to the data information, and transmits the control command to the adjusting module 400, in this embodiment, the central controller 310 adopts LoGo |! The platform, the adjusting module 400, after receiving the control instruction, analyzes the operation program corresponding to the control instruction and the corresponding execution object, and controls the execution object to operate according to the operation program, the monitoring module 200 can obtain various parameter information of the air compressor, the dryer and the water tower in real time, if the parameter information does not satisfy the standard parameter information set in the operation program, it means that the operation of the air compressor, the dryer and the water tower is abnormal, and after the monitoring module 200 judges the specific abnormal object, the monitoring module 200 sends corresponding alarm information to the control module 300, so that the control module 300 repairs the abnormal object. The power module 500 can ensure power supply between the modules so that the modules can perform corresponding operations.
Specifically, the acquisition module 100 includes a first pressure sensor 110 and a second pressure sensor 120, the first pressure sensor 110 is located in the air compressor and is used for acquiring air pressure data in the air compressor, and the second pressure sensor 120 is located in the water tower and is used for acquiring hydraulic data in the water tower.
It can be understood that the first pressure sensor 110 can collect air pressure data in the air compressor, the second pressure sensor 120 can collect hydraulic data in the water tower, and both the pressure sensors are connected to the monitoring module 200 and the control module 300, so as to ensure that the monitoring module 200 and the control module 300 can operate the air compressor, the water tower and the dryer.
Further, the acquisition module 100 further includes a plurality of signal collectors 130, and each of the signal collectors 130 is respectively disposed between each of the modules and is configured to acquire signals transmitted between each of the modules.
It should be noted that the signal collector 130 can obtain the signals transmitted between the modules, convert the signals into signal types that can be received by the modules, and forward the signal types to corresponding targets, so as to effectively avoid the occurrence of abnormalities between signal transmissions.
Specifically, the control module 300 further includes a timing unit 320, where the timing unit 320 is configured to generate corresponding timing parameters according to the control instruction, so that the air compressor, the dryer, and the water tower perform timing operations according to the timing parameters.
It will be appreciated that the timing unit 320 can provide timing functions for the control programs of the air compressor, the dryer and the water tower, further ensuring the automatic control of the air compressor, the dryer and the water tower by the central controller 310.
In this embodiment, the monitoring module 200 includes a first pressure monitoring unit 210 and a second pressure monitoring unit 220, the first pressure monitoring unit 210 is configured to monitor the air pressure data obtained by the first pressure sensor 110, when the air pressure data monitored by the first pressure monitoring unit 210 is abnormal, an air pressure abnormal instruction is sent to the control module 300, the second pressure monitoring unit 220 is configured to monitor the hydraulic data obtained by the second pressure sensor 120, and when the hydraulic data monitored by the second pressure monitoring unit 220 is abnormal, an hydraulic abnormal instruction is sent to the control module 300.
It can be understood that when the first pressure monitoring unit 210 monitors the air pressure data of the first pressure sensor 110, it means that the internal air pressure of the air compressor is abnormal according to the air pressure data not matching the air pressure data set in the control program, and then sends abnormal air pressure data to the control module 300, so that the control module 300 checks the air compressor according to the abnormal air pressure data and notifies a maintenance person, and similarly, when the second pressure monitoring unit 220 monitors the hydraulic data of the second pressure sensor 120, it means that the internal hydraulic pressure of the water tower is abnormal according to the hydraulic data not matching the hydraulic data set in the control program, and then sends abnormal hydraulic data to the control module 300, so that the control module 300 checks the water tower according to the abnormal hydraulic data and notifies the maintenance person.
Further, the monitoring module 200 further includes a voltage monitoring unit 230 and a current monitoring unit 240, the voltage monitoring unit 230 is configured to monitor the voltage input data and the voltage output data of the air compressor, the dryer and the water tower, and the current monitoring unit 240 is configured to monitor the current input data and the current output data of the air compressor, the dryer and the water tower.
It can be understood that the voltage monitoring unit 230 and the current monitoring unit 240 can effectively monitor the voltage input data, the voltage output data, the current input data and the current output data of the air compressor, the dryer and the water tower, and can avoid the problem of circuit abnormality and abnormality of each device caused by the input voltage, the current, the output current and the current.
In this embodiment, the adjusting module 400 includes a data receiver 410, and the data receiver 410 is configured to receive the control command transmitted by the control module 300 and output corresponding operation time to the air compressor, the dryer, and the water tower according to the control command.
It is understood that the data receiver 410 is configured to receive the control instruction transmitted by the central controller 310, and generate the running time required by each device in the control program according to the control instruction, so as to ensure that each device runs according to the running time.
The power module 500 includes a constant voltage and constant current unit 510 and a power output unit 520, wherein the constant voltage and constant current unit 510 is respectively connected to the power output unit 520 and the central controller 310, and is configured to adjust the voltage and current output by the power output unit 520 according to a control instruction of the central controller 310. The constant voltage and constant current unit 510 includes a DC-DC converter 511 and a filter 512, and the filter 512 and the DC-DC converter 511 are connected to the air compressor, the dryer and the water tower.
It can be understood that the filter 512 can filter the voltage of the power supply output by the power supply output unit 520, and the DC-DC converter 511 can perform voltage stabilization and current stabilization control on the filtered power supply, so as to further avoid the abnormal condition of the device or the circuit caused by the transient voltage or the transient current when the voltage or the current is switched on or off.
Further, the air compressor control system further comprises an alarm module 600, wherein the alarm module 600 is used for sending out an alarm when the alarm information is triggered
It can be understood that the alarm module 600 can effectively warn the operator and send corresponding alarm information in time to notify the maintainer, further increasing the practicability of the system.
The following does the utility model provides an air compressor machine control system's operation flow under a certain control program:
in the starting operation, when the starting time set by a program is reached, the central controller starts the water tower, then activates the control point position of the air compressor on the same day, and immediately starts the air compressor. Delaying for ten minutes, and activating a preset dryer until the startup operation is completed.
In the shutdown operation, when the set shutdown time is reached, the central controller firstly shuts down the dryer, then sets the control point position of the air compressor, immediately shuts down the air compressor, and simultaneously shuts down the water tower, so that the shutdown operation is completed.
In the operation process, the monitoring module can monitor the current air pressure value and the hydraulic pressure value in real time, and if the air pressure value and the hydraulic pressure value are lower than the preset value, an alarm is triggered to warn maintenance personnel to go to the site for inspection.
To sum up, the air compressor control system in the above embodiment of the present invention, by setting the collection module, the control module, the monitoring module, the adjustment module and the power module, enables the air compressor to realize automatic control according to each module, and the operator can also control and change the program of the air compressor through each module; specifically, the data message of air compressor machine, desiccator and water tower can be gathered to collection module to control module generates corresponding control command according to this data message, and then reaches automatic control's effect through adjusting module, and monitoring module can real-time supervision air compressor machine, desiccator and water tower's state, and then can in time discover unusually effectively.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The utility model provides an air compressor machine control system which characterized in that, includes collection module, control module, monitoring module, adjusting module and power module:
the acquisition module is used for acquiring data information of the air compressor, the dryer and the water tower;
the control module at least comprises a central controller, and the central controller is used for processing according to the data information acquired by the acquisition module so as to generate a corresponding control instruction;
the monitoring module is used for monitoring various parameter information of the air compressor, the dryer and the water tower in real time, and generating corresponding alarm information to the control module if the parameter information does not conform to standard parameter information in the monitoring module;
the adjusting module is used for adjusting the corresponding operation time of the air compressor, the dryer and the water tower according to the control instruction;
the power module is used for supplying electric energy to each module.
2. The air compressor control system according to claim 1, wherein the collection module includes a first pressure sensor and a second pressure sensor, the first pressure sensor is disposed in the air compressor and is configured to acquire air pressure data in the air compressor, and the second pressure sensor is disposed in the water tower and is configured to acquire hydraulic data in the water tower.
3. The air compressor control system according to claim 1, wherein the collection module further includes a plurality of signal collectors, and each of the signal collectors is disposed between each of the modules and configured to acquire signals transmitted between each of the modules.
4. The air compressor control system of claim 1, wherein the control module further comprises a timing unit, and the timing unit is configured to generate corresponding timing parameters according to the control command, so that the air compressor, the dryer, and the water tower are operated in a timing manner according to the timing parameters.
5. The air compressor control system according to claim 2, wherein the monitoring module includes a first pressure monitoring unit and a second pressure monitoring unit, the first pressure monitoring unit is configured to monitor air pressure data obtained by the first pressure sensor, when the air pressure data monitored by the first pressure monitoring unit is abnormal, the monitoring module sends an air pressure abnormal command to the control module, the second pressure monitoring unit is configured to monitor hydraulic data obtained by the second pressure sensor, and when the hydraulic data monitored by the second pressure monitoring unit is abnormal, the monitoring module sends a hydraulic pressure abnormal command to the control module.
6. The air compressor control system of claim 1, wherein the monitoring module further comprises a voltage monitoring unit and a current monitoring unit, the voltage monitoring unit is configured to monitor voltage input data and voltage output data of the air compressor, the dryer and the water tower, and the current monitoring unit is configured to monitor current input data and current output data of the air compressor, the dryer and the water tower.
7. The air compressor control system of claim 1, wherein the adjustment module comprises a data receiver, and the data receiver is configured to receive the control command transmitted by the control module and output corresponding operation time to the air compressor, the dryer, and the water tower according to the control command.
8. The air compressor control system according to claim 1, wherein the power module includes a constant voltage and constant current unit and a power output unit, the constant voltage and constant current unit is respectively connected to the power output unit and the central controller, and is configured to adjust the voltage and current output by the power output unit according to a control instruction of the central controller.
9. The air compressor control system of claim 8, wherein the constant voltage and constant current unit comprises a DC-DC converter and a filter, and the filter and the DC-DC converter are connected with the air compressor, the dryer and the water tower.
10. The air compressor control system of claim 1, further comprising an alarm module for issuing an alarm when an alarm message is triggered.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221043868.6U CN217999842U (en) | 2022-05-05 | 2022-05-05 | Air compressor machine control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221043868.6U CN217999842U (en) | 2022-05-05 | 2022-05-05 | Air compressor machine control system |
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| CN217999842U true CN217999842U (en) | 2022-12-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117759530A (en) * | 2023-12-29 | 2024-03-26 | 江苏新克医疗器械有限公司 | Quality control system of air pressure pump |
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2022
- 2022-05-05 CN CN202221043868.6U patent/CN217999842U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117759530A (en) * | 2023-12-29 | 2024-03-26 | 江苏新克医疗器械有限公司 | Quality control system of air pressure pump |
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