CN112916784A - Compact reinforcement holder - Google Patents
Compact reinforcement holder Download PDFInfo
- Publication number
- CN112916784A CN112916784A CN202110159378.6A CN202110159378A CN112916784A CN 112916784 A CN112916784 A CN 112916784A CN 202110159378 A CN202110159378 A CN 202110159378A CN 112916784 A CN112916784 A CN 112916784A
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- clamp
- movable shaft
- lower clamp
- upper clamp
- driver
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- 230000002787 reinforcement Effects 0.000 title abstract description 5
- 238000005242 forging Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004458 analytical method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention belongs to the technical field of forging automation, and relates to a compact type reinforcement clamp holder, which comprises: the clamp holder comprises a clamp holder bracket, a driver connector, a movable shaft, an upper clamp, a lower clamp and a fixed shaft; the driver is arranged at the rear part of the holder bracket; the movable end of the driver is connected with the rear end of the driver connector; the front end of the driver connector is connected with the movable shaft; the fixed shaft is fixedly arranged at the front part of the holder bracket; the front parts of the upper clamp and the lower clamp are clamping ends, the middle parts of the upper clamp and the lower clamp are movably connected with the fixed shaft, and the rear parts of the upper clamp and the lower clamp are provided with an upper clamp movable shaft slideway and a lower clamp movable shaft slideway; the driver pushes the movable shaft through the driver connector, so that the movable shaft slides along the slide ways of the movable shafts of the upper clamp and the lower clamp; and then the upper clamp and the lower clamp rotate around the fixed shaft, so that the clamping and the loosening of the forge piece are realized. This application is under simple compact structure, and indirect increase drive power and clamping-force. Not only reducing size and weight; and is more suitable for small-space forging production.
Description
Technical Field
The invention belongs to the technical field of forging automation, and relates to a compact type reinforcement clamp holder.
Background
In the automatic forging production by using the robot, due to the limitation of the operation space and the constraint of the bearing weight of the robot, the following requirements are required: under the range of the weight of the clamping forging, the size of the clamp is reduced as much as possible, and the weight of the clamp is reduced. In the above case, the gripper having a compact mechanical structure and an increased driving force can be more suitably adapted to the robot and the narrow operation space.
The existing force-increasing clamp mainly adopts a lever mechanism, the clamping force is increased by increasing the size of a driving force arm, but the force-increasing effect of the structure is proportional to the length of the driving force arm; namely: if the clamping force is to be increased, the size of the entire clamp should be increased, and the weight of the clamp should be increased. Therefore, the above-mentioned holder is not suitable for a narrow space; meanwhile, the load requirement of the robot is increased, and the economic burden is also increased.
Except for the lever structure, a mode of increasing the driving force by adopting a gas-liquid pressure cylinder is also adopted, but the gas-liquid pressure cylinder is large in size and weight, not stable enough in operation and not suitable for narrow space.
The application provides a force amplification mechanism technical scheme, under the structural design who keeps simple compactness, through the mode of indirect increase drive power, increase clamping-force. The solution allows to reduce the size and weight of the gripper; furthermore, the device can meet the requirements of forging production in a narrow space under the condition of meeting the load of the robot.
Disclosure of Invention
In order to realize increasing clamping-force in the forging production in narrow and small space, this application provides a compact reinforcement holder, and concrete technical scheme is as follows:
a compact force-increasing clamp comprising: the clamp holder comprises a clamp holder bracket 1, a driver 2, a driver connector 3, a movable shaft 4, an upper clamp 5, a lower clamp 6 and a fixed shaft 7;
the fixed shaft 7 is fixedly arranged at the front part of the holder bracket 1;
the driver 2 is mounted on the gripper bracket 1;
the movable end of the driver 2 is connected with the rear end of the driver connector 3;
the front end of the driver connector 3 is connected with the movable shaft 4;
the structure of the upper clamp 5 and the structure of the lower clamp 6 are symmetrical,
when the forge piece is horizontally clamped, the structure of the upper clamp 5 and the structure of the lower clamp 6 are vertically symmetrical;
the front part of the upper clamp 5 is a clamping end, the middle part of the upper clamp 5 is movably connected with a fixed shaft 7, and the rear part of the upper clamp 5 is provided with an upper clamp movable shaft slideway 9;
the front part of the lower clamp 6 is also a clamping end, the middle part of the lower clamp 6 is also movably connected with a fixed shaft 7, and the rear part of the lower clamp 6 is provided with a lower clamp movable shaft slideway 8;
the movable shaft 4 is positioned in the upper clamp movable shaft slide way 9 and the lower clamp movable shaft slide way 8 and can slide along the upper clamp movable shaft slide way 9 and the lower clamp movable shaft slide way 8 simultaneously;
the driver 2 is used for: the movable shaft 4 is pushed to and fro through the driver connector 3, so that the movable shaft 4 slides along the upper clamp movable shaft slide way 9 and the lower clamp movable shaft slide way 8; and the upper clamp 5 and the lower clamp 6 are further enabled to rotate around the fixed shaft 7, so that the clamping and the loosening of the forge piece are realized.
On the basis of the above technical solution, the driver 2 is: cylinder piston mechanism, cylinder piston mechanism or electric mechanism.
On the basis of the technical scheme, the interior of the clamp support 1 is hollow, and the driver 2 and the driver connector 3 are positioned in the interior of the clamp support 1, so that the compact type boosting clamp is smaller in volume.
On the basis of the technical scheme, the upper clamp movable shaft slide way 9 and the lower clamp movable shaft slide way 8 are in the shape of elongated holes, and the axial line along the length direction of the elongated holes is vertical to the axial line of the movable shaft 4; the axis of the movable shaft 4 is parallel to the axis of the fixed shaft 7 and is positioned on the same horizontal plane O-O'.
On the basis of the technical scheme, the middle parts and the rear parts of the upper clamp 5 and the lower clamp 6 are flat plates, and the upper clamp movable shaft slide ways 9 and the lower clamp movable shaft slide ways 8 are respectively arranged at the rear flat plate parts of the upper clamp 5 and the lower clamp 6;
the front part of the flat plate-shaped part of the upper clamp 5 and the front part of the flat plate-shaped part of the lower clamp 6 form an opening for clamping a forge piece;
the included angle between the central line of the elongated hole of the upper clamp movable shaft slide way 9 and the horizontal plane O-O' is alpha;
the included angle between the central line of the elongated hole of the lower clamp movable shaft slideway 8 and the horizontal plane O-O' is also alpha;
when the movable shaft 4 moves backwards, the upper clamp 5 and the lower clamp 6 rotate around the fixed shaft 7, so that the included angle alpha is reduced, the clamping end of the upper clamp 5 is close to the clamping end of the lower clamp 6, and the forge piece is clamped;
when the movable shaft 4 moves forwards, the upper clamp 5 and the lower clamp 6 rotate around the fixed shaft 7, so that the included angle alpha is increased, the clamping end of the upper clamp 5 and the clamping end of the lower clamp 6 are far away, and the forge piece is released.
On the basis of the technical scheme, the front part of the flat plate-shaped part of the upper clamp 5 inclines outwards relative to the rear part, and the front part of the flat plate-shaped part of the lower clamp 6 also inclines outwards relative to the rear part, and the inclined structure is adopted so as to reduce the volume and the weight of the compact force-increasing clamp, so that the compact force-increasing clamp is more compact and is easier to use.
On the basis of the technical scheme, the two ends in the hole along the length direction of the strip-shaped hole are arc-shaped.
On the basis of the technical scheme, V-shaped blocks are fixedly arranged on the inner sides of the clamping ends of the upper clamp 5 and the lower clamp 6, so that the forged piece with the cambered surface can be better clamped.
The invention has the following beneficial technical effects:
the compact boosting clamp holder increases the clamping force in a mode of indirectly increasing the driving force under the condition of keeping a simple and compact structure. Not only the size and weight of the holder are reduced; and under the condition of meeting the load of the robot, the forging device can be more suitable for the requirement of forging production in a narrow space.
Drawings
The invention has the following drawings:
FIG. 1 is a side view of a compact force-increasing clamp according to the present application
Fig. 2 is a force analysis diagram of the movable shaft 4.
Reference numerals:
1-holder support 2-driver 3-driver connector 4-loose axle 5-upper clamp 6-lower clamp 7-fixed axle 8-lower clamp loose axle slideway 9-upper clamp loose axle slideway.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples.
FIG. 1 is a schematic side view of a compact force-increasing clamp according to the present application, comprising: the clamp holder comprises a clamp holder bracket 1, a driver 2, a driver connector 3, a movable shaft 4, an upper clamp 5, a lower clamp 6 and a fixed shaft 7;
the driver 2 is arranged on the gripper bracket 1;
an upper clamp movable shaft slideway 9 is arranged at the rear part of the upper clamp 5, and a lower clamp movable shaft slideway 8 is arranged at the rear part of the lower clamp 6; the fixed shaft 7 is fixedly installed at the front of the holder bracket 1.
The upper clamp 5 and the lower clamp 6 are rotatably connected through a fixed shaft 7 and are slidably connected with an upper clamp movable shaft slideway 9 and a lower clamp movable shaft slideway 8 through a movable shaft 4. The driver 2 pushes the movable shaft 4 through the driver connector 3, so that the movable shaft 4 moves along the upper clamp movable shaft slide way 9 and the lower clamp movable shaft slide way 8, the upper clamp 5 and the lower clamp 6 are driven to rotate around the fixed shaft 7, and clamping and loosening of the forge piece are achieved.
FIG. 2 is a force analysis diagram of the movable shaft 4, when clamping a forging piece, the movable shaft 4 is subjected to the tensile force T of the driver 2, and the thrust F2 of the upper clamp movable shaft slideway 9 to the movable shaft 4 and the thrust F1 of the lower clamp movable shaft slideway 8 to the movable shaft 4 are obtained;
f1 and F2 both keep an included angle alpha with the Y axis, the resultant force F of F1 and F2 is equal to the tension T of the driver 2, and as the compact force-increasing clamp is in an up-and-down symmetrical structure, the formula (1) is obtained,
F1＝F2 (1)
further, the formulas (2), (3) and (4) are obtained,
F＝Sin(α)F1+Sin(α)F2＝2Sin(α)F1＝2Sin(α)F2 (2)
T＝F＝2Sin(α)F1＝2Sin(α)F2 (3)
F1＝F2＝T/[2Sin(α)] (4)
in the process that the upper clamp 5 and the lower clamp 6 clamp the forge piece, the angle of alpha changes from large to small, and F1 and F2 gradually increase as the angle alpha gradually decreases.
Take α as an example of 9 °: f1 ═ F2 ═ T/[2Sin (9 °) ] ═ 3.20T
According to the acting force and the acting counterforce, the acting counterforce of F1 is applied to the lower clamp movable shaft slide way 8 through the movable shaft 4, the acting counterforce of F2 is applied to the upper clamp movable shaft slide way 9 through the movable shaft 4, the acting counterforce of F1 and F2 is the clamping force for driving the lower clamp 6 and the upper clamp 5 respectively, and therefore, the clamping force is gradually increased as the angle alpha is gradually reduced.
As described above, according to the structure of the present invention, the driving force of the clamper can be increased to 3 times or more, and thus the force for clamping the forged piece can be increased to 3 times or more.
According to the clamping force requirement of the clamp, the smaller the angle of alpha is, the larger the boosting force can be generated in the process of clamping the forged piece, and the minimum angle of alpha is not limited to 9 degrees.
The driving force may be a cylinder, or other power.
It is to be understood that the foregoing description of the embodiments of the present invention is provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims.
Those not described in detail in this specification are within the knowledge of those skilled in the art.
Claims (8)
1. A compact force-increasing clamp, comprising: the clamp holder comprises a clamp holder bracket (1), a driver (2), a driver connector (3), a movable shaft (4), an upper clamp (5), a lower clamp (6) and a fixed shaft (7);
the fixed shaft (7) is fixedly arranged at the front part of the holder bracket (1);
the driver (2) is mounted on the gripper bracket (1);
the movable end of the driver (2) is connected with the rear end of the driver connector (3);
the front end of the driver connector (3) is connected with the movable shaft (4);
the structure of the upper clamp (5) is symmetrical to that of the lower clamp (6);
the front part of the upper clamp (5) is a clamping end, the middle part of the upper clamp (5) is movably connected with the fixed shaft (7), and the rear part of the upper clamp (5) is provided with an upper clamp movable shaft slideway (9);
the front part of the lower clamp (6) is also a clamping end, the middle part of the lower clamp (6) is also movably connected with the fixed shaft (7), and the rear part of the lower clamp (6) is provided with a lower clamp movable shaft slideway (8);
the movable shaft (4) is positioned in the upper clamp movable shaft slide way (9) and the lower clamp movable shaft slide way (8) and can slide along the upper clamp movable shaft slide way (9) and the lower clamp movable shaft slide way (8) simultaneously;
the driver (2) is configured to: the movable shaft (4) is pushed to and fro through the driver connector (3), so that the movable shaft (4) slides along the upper clamp movable shaft slideway (9) and the lower clamp movable shaft slideway (8); and the upper clamp (5) and the lower clamp (6) rotate around the fixed shaft (7), so that the clamping and the loosening of the forge piece are realized.
2. The compact force-amplifying clamp of claim 1, wherein: the driver (2) is: cylinder piston mechanism, cylinder piston mechanism or electric mechanism.
3. The compact force-amplifying clamp of claim 1, wherein: the inside cavity of holder support (1), driver (2) and driver connector (3) are located the inside of holder support (1).
4. The compact force-amplifying clamp of claim 1, wherein: the upper clamp movable shaft slide way (9) and the lower clamp movable shaft slide way (8) are strip-shaped holes, and the axis along the length direction of the strip-shaped holes is vertical to the axis of the movable shaft (4); the axis of the movable shaft (4) is parallel to the axis of the fixed shaft (7) and is positioned on the same horizontal plane O-O'.
5. The compact force-amplifying clamp of claim 4, wherein: the middle parts and the rear parts of the upper clamp (5) and the lower clamp (6) are flat-plate-shaped, and the upper clamp movable shaft slideway (9) and the lower clamp movable shaft slideway (8) are respectively arranged at the rear flat-plate-shaped parts of the upper clamp (5) and the lower clamp (6);
the front part of the flat plate-shaped part of the upper clamp (5) and the front part of the flat plate-shaped part of the lower clamp (6) form an opening for clamping a forge piece;
the included angle between the central line of the elongated hole of the upper clamp movable shaft slide way (9) and the horizontal plane O-O' is alpha;
the included angle between the central line of the elongated hole of the lower clamp movable shaft slideway (8) and the horizontal plane O-O' is also alpha.
6. The compact force-amplifying clamp of claim 5, wherein: the front part of the flat plate-shaped part of the upper clamp (5) inclines outwards relative to the rear part, and the front part of the flat plate-shaped part of the lower clamp (6) also inclines outwards relative to the rear part, so that the volume and the weight of the compact power-increasing clamp are reduced.
7. The compact force-amplifying clamp of claim 4, wherein: the two ends in the hole along the length direction of the strip-shaped hole are arc-shaped.
8. The compact force-amplifying clamp of claim 1, wherein: and V-shaped blocks are fixedly arranged on the inner sides of the clamping ends of the upper clamp (5) and the lower clamp (6) so as to better clamp the forge piece with the cambered surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110159378.6A CN112916784A (en) | 2021-02-05 | 2021-02-05 | Compact reinforcement holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110159378.6A CN112916784A (en) | 2021-02-05 | 2021-02-05 | Compact reinforcement holder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112916784A true CN112916784A (en) | 2021-06-08 |
Family
ID=76170717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110159378.6A Pending CN112916784A (en) | 2021-02-05 | 2021-02-05 | Compact reinforcement holder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112916784A (en) |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0632494U (en) * | 1992-09-28 | 1994-04-28 | 小松フォークリフト株式会社 | Push-pull cargo handling equipment for cargo handling vehicles |
| JP2001138004A (en) * | 1999-11-19 | 2001-05-22 | Kurimoto Ltd | Stock feed device |
| CN202079220U (en) * | 2011-05-24 | 2011-12-21 | 浙江东瑞机械工业有限公司 | Clamp mechanism of cold-upsetting forming machine |
| CN202398762U (en) * | 2011-12-16 | 2012-08-29 | 江阴同庆机械制造有限公司 | Forging clamping pliers |
| DE202012103004U1 (en) * | 2012-08-09 | 2012-09-03 | Ho Cheng Garden Tools Co., Ltd. | tongs |
| CN203817266U (en) * | 2013-09-17 | 2014-09-10 | 山西忻州五台山锻压设备有限公司 | Clamping mechanism for forging operation machine binding clip |
| CN203917775U (en) * | 2014-04-23 | 2014-11-05 | 浙江鑫联机械制造有限公司 | On a kind of cold headers, use translation clamping mechanism |
| CN204470474U (en) * | 2015-02-03 | 2015-07-15 | 瑞安市瑞春标准件有限公司 | Cold headers clamp structure |
| CN105170859A (en) * | 2015-09-23 | 2015-12-23 | 武汉新威奇科技有限公司 | Gripper for automatic robot forging line |
| CN207325865U (en) * | 2017-10-09 | 2018-05-08 | 山东瑞烨法兰有限公司 | A kind of flange pneumatic hammer forging auxiliary clamp |
| CN207900117U (en) * | 2018-01-17 | 2018-09-25 | 江苏大凡照明有限公司 | A kind of mechanical clamping device of Multistation cold upsetting formation machine |
| CN109047615A (en) * | 2018-06-22 | 2018-12-21 | 青岛大学 | A kind of forging machinery arm clamper being suitable for various outer diameter size cylindrical workpiece |
| CN110523904A (en) * | 2019-07-26 | 2019-12-03 | 安徽省合肥汽车锻件有限责任公司 | Front shaft forging of automobile nip rotation device |
| CN211588354U (en) * | 2019-12-24 | 2020-09-29 | 浙江乾泰机车部件有限公司 | Clamp structure of cold header |
| CN214557103U (en) * | 2021-02-05 | 2021-11-02 | 北京机电研究所有限公司 | Compact reinforcement holder |
-
2021
- 2021-02-05 CN CN202110159378.6A patent/CN112916784A/en active Pending
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0632494U (en) * | 1992-09-28 | 1994-04-28 | 小松フォークリフト株式会社 | Push-pull cargo handling equipment for cargo handling vehicles |
| JP2001138004A (en) * | 1999-11-19 | 2001-05-22 | Kurimoto Ltd | Stock feed device |
| CN202079220U (en) * | 2011-05-24 | 2011-12-21 | 浙江东瑞机械工业有限公司 | Clamp mechanism of cold-upsetting forming machine |
| CN202398762U (en) * | 2011-12-16 | 2012-08-29 | 江阴同庆机械制造有限公司 | Forging clamping pliers |
| DE202012103004U1 (en) * | 2012-08-09 | 2012-09-03 | Ho Cheng Garden Tools Co., Ltd. | tongs |
| CN203817266U (en) * | 2013-09-17 | 2014-09-10 | 山西忻州五台山锻压设备有限公司 | Clamping mechanism for forging operation machine binding clip |
| CN203917775U (en) * | 2014-04-23 | 2014-11-05 | 浙江鑫联机械制造有限公司 | On a kind of cold headers, use translation clamping mechanism |
| CN204470474U (en) * | 2015-02-03 | 2015-07-15 | 瑞安市瑞春标准件有限公司 | Cold headers clamp structure |
| CN105170859A (en) * | 2015-09-23 | 2015-12-23 | 武汉新威奇科技有限公司 | Gripper for automatic robot forging line |
| CN207325865U (en) * | 2017-10-09 | 2018-05-08 | 山东瑞烨法兰有限公司 | A kind of flange pneumatic hammer forging auxiliary clamp |
| CN207900117U (en) * | 2018-01-17 | 2018-09-25 | 江苏大凡照明有限公司 | A kind of mechanical clamping device of Multistation cold upsetting formation machine |
| CN109047615A (en) * | 2018-06-22 | 2018-12-21 | 青岛大学 | A kind of forging machinery arm clamper being suitable for various outer diameter size cylindrical workpiece |
| CN110523904A (en) * | 2019-07-26 | 2019-12-03 | 安徽省合肥汽车锻件有限责任公司 | Front shaft forging of automobile nip rotation device |
| CN211588354U (en) * | 2019-12-24 | 2020-09-29 | 浙江乾泰机车部件有限公司 | Clamp structure of cold header |
| CN214557103U (en) * | 2021-02-05 | 2021-11-02 | 北京机电研究所有限公司 | Compact reinforcement holder |
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Address after: 18 Xueqing Road, Haidian District, Beijing 100089 Applicant after: China National Machinery Institute Group Beijing Electromechanical Research Institute Co.,Ltd. Address before: 18 Xueqing Road, Haidian District, Beijing 100089 Applicant before: BEIJING Research Institute OF MECHANICAL & ELECTRICAL TECHNOLOGY |
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