CN112915612A - Production and processing method of edible starch - Google Patents
Production and processing method of edible starch Download PDFInfo
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- CN112915612A CN112915612A CN202110073931.4A CN202110073931A CN112915612A CN 112915612 A CN112915612 A CN 112915612A CN 202110073931 A CN202110073931 A CN 202110073931A CN 112915612 A CN112915612 A CN 112915612A
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- 229920002472 Starch Polymers 0.000 title claims abstract description 102
- 235000019698 starch Nutrition 0.000 title claims abstract description 101
- 239000008107 starch Substances 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 240000002853 Nelumbo nucifera Species 0.000 claims abstract description 155
- 235000006508 Nelumbo nucifera Nutrition 0.000 claims abstract description 155
- 238000001914 filtration Methods 0.000 claims abstract description 109
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 239000002002 slurry Substances 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 210000003813 thumb Anatomy 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000001376 precipitating effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000006228 supernatant Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 3
- 239000007788 liquid Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004898 kneading Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 235000003283 Pachira macrocarpa Nutrition 0.000 description 2
- 240000001085 Trapa natans Species 0.000 description 2
- 235000014364 Trapa natans Nutrition 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 235000009165 saligot Nutrition 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 240000004922 Vigna radiata Species 0.000 description 1
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 1
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000007721 medicinal effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
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-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/13—Supported filter elements
- B01D29/23—Supported filter elements arranged for outward flow filtration
- B01D29/27—Filter bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/04—Extraction or purification
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention relates to an edible starch production and processing method, which uses edible starch production and processing equipment, wherein the edible starch production and processing equipment comprises a base and a filtering device, and the filtering device is arranged on the upper surface of the base. The invention can solve the problems existing in the production and processing of lotus root starch in the edible starch at present: the lotus root pulp in the lotus root pulp is separated from the lotus root pulp residue in a manual kneading and pressing mode, the manual force is limited, the pressing effect on the lotus root pulp is common, and the lotus root pulp remained in the lotus root pulp residue is difficult to be completely separated manually, so that the starch yield of lotus roots is reduced again, and the lotus root starch is wasted; when current press to crossing the filter bag, be difficult to the crowded pressure degree of filter bag of gradual control of tracking to lead to crossing the inhomogeneous problem that damages of appearing of atress of filter bag easily, cause the outflow of lotus root thick liquid to lead to extravagant.
Description
Technical Field
The invention relates to the field of starch processing, in particular to a production and processing method of edible starch.
Background
In the food types eaten by people, edible starch occupies a large place, and the edible starch is various, and the edible starch comprises corn starch, water chestnut starch, lotus root starch, water chestnut starch, mung bean starch, potato starch, wheat starch, sweet potato starch and cassava starch. The invention mainly aims at lotus root powder prepared from lotus roots, the lotus root powder is a traditional nourishing food which is reputed for a long time, the lotus root powder has high nutritive value and good medical effect, and the lotus root powder is simple and easy to eat after being prepared into an instant food, is delicious in taste and is suitable for people of all ages. Is a gluten-free powder, is ground with dried lotus root, and is used as thickener in Chinese dishes and Japanese seasonings.
At present, the following problems exist when lotus root starch in edible starch is produced and processed:
1. because the lotus root starch yield is low, the lotus root starch is supported by a beater or a grinder in most of the traditional methods for manufacturing the lotus root starch, then the lotus root starch is filled in a filter belt, the lotus root starch in the lotus root starch is separated from the lotus root starch residues in a manual kneading and pressing mode, the manual force is limited to have a common pressing effect on the lotus root starch, and the lotus root starch remained in the lotus root starch residues is difficult to be completely separated manually, so that the starch yield of the lotus root is reduced again, and the lotus root starch is wasted;
2. when carrying out lotus root thick liquid and lotus root thick liquid sediment and separating to the parcel at the interior lotus root thick liquid of filter bag, need grasp the mode of pressing to the filter bag, the dynamics is from little to big increase gradually, and current when pressing to the filter bag, is difficult to the extrusion pressure degree of gradual control of tracking to the filter bag to the inhomogeneous problem that the damage appears in the atress that leads to the filter bag easily, the outflow that causes the lotus root thick liquid leads to extravagant.
Disclosure of Invention
The invention aims to provide a production and processing method of edible starch, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the edible starch production and processing method uses edible starch production and processing equipment, the edible starch production and processing equipment comprises a base and a filtering device, and the specific method for producing and processing the edible starch lotus root starch by adopting the edible starch production and processing equipment is as follows:
step one, preparation operation: before the edible starch lotus root starch is produced and processed, the edible starch production and processing equipment is debugged;
step two, preparing lotus root pulp: firstly cleaning the surface of the dug lotus root, then cutting off lotus root nodes and rotten lotus root tips, removing outer skins, then cleaning holes of the lotus root sections, and then processing the lotus root sections into lotus root pulp by using a conventional beater or grinder;
step three, separating the lotus root pulp from the lotus root pulp residues: placing the lotus root pulp prepared in the step two into the filtering device, and then filtering the lotus root pulp by the filtering device so as to separate the lotus root pulp from the lotus root pulp residues;
step four, preparing lotus root starch: standing the lotus root slurry prepared in the third step for a period of time, removing supernatant slurry, then precipitating to obtain wet lotus root starch, then removing the wet lotus root starch, slicing or crushing, and then insolating until the lotus root starch is in the form of powder, finishing the preparation of the lotus root starch, and then sealing the prepared lotus root starch;
the upper surface of the base is provided with a filtering device; wherein:
the filtering device comprises a filtering slide way, filtering slide plates, a filtering lead screw, a filtering motor, a twisting unit, a filtering stay cord, a filtering bag, a filtering frame body, a mud jacking unit and a mud collecting groove body, wherein the filtering slide way is arranged on the upper surface of a base along the length direction of the base, the filtering slide plates are symmetrically and slidably arranged at the two ends of the filtering slide way, the filtering lead screw passes through the filtering slide way, the filtering slide plates are in threaded fit connection with the filtering lead screw, the thread fit directions of the two filtering slide plates and the filtering lead screw are opposite, one end of the filtering lead screw is connected with the filtering motor which is a forward and reverse rotating motor, the twisting unit is symmetrically arranged on the opposite surfaces of the two filtering slide plates, one end of the twisting unit is provided with the filtering stay cord, the filtering bag is arranged between the two filtering stay, a pulp collecting groove body is arranged in the middle of the filtering slideway along the width direction of the filtering slideway in a sliding manner;
the mud jacking unit comprises a mud jacking clamp plate, a mud jacking support rod, a mud jacking slide way, a mud jacking slide block, a mud jacking ejector rod, a mud jacking push rod, a mud jacking crankshaft, a mud jacking connecting rod and a mud jacking motor, wherein the mud jacking clamp plate is symmetrically and rotatably arranged at two ends of the lower surface of the top end inside the filtering frame body, the bottom of the inner wall of one side of the filtering frame body is connected with the lower end of the adjacent mud jacking clamp plate through the mud jacking support rod, the mud jacking support rod is of an elastic telescopic structure, the mud jacking slide ways are symmetrically and vertically arranged on the inner walls of two sides of the filtering frame body, the mud jacking slide block is slidably arranged in the mud jacking slide ways, the bottom end of one side of the mud jacking clamp plate is connected with the mud jacking slide block through the mud jacking ejector rod, the mud jacking push rod is arranged above the mud jacking slide block, the filtering frame body is slidably connected with the mud jacking push rod, the two grouting crankshafts are meshed with the grouting motor through bevel gears, and the bevel gears between the two grouting crankshafts and the grouting motor are in opposite meshing positions.
As a further scheme of the invention: twist and press the unit including twisting and press the round bar, twist and press the circle piece, twist and press the spout and twist and press the ball, the symmetry is provided with on the opposite face of two filtration slides and twists and press the round bar, twist and press the inside hollow structure that is of round bar, and slidable mounting twists and press the circle piece and be connected with reset spring between the two, twist and press the inside spiral of having seted up of round bar and twist and press the spout, twist and evenly to be provided with a plurality of on pressing the circle piece and twist and press the ball, and twist the range of pressing the ball and be helical structure, twist and press the spout and twist and press the ball cooperation and be connected.
As a further scheme of the invention: receive and divide into thick liquid groove and clear water groove on the thick liquid groove body, receive thick liquid groove body bottom and seted up Z type groove, be provided with through screw-thread fit on the filter screw and promote the piece, promote to install on the piece and promote the gyro wheel, Z type groove is connected with the contact of promotion gyro wheel.
As a further scheme of the invention: the inside vibration cavity that is provided with of mud jacking splint, vibration cavity both ends symmetry is provided with the vibrating roller, connect through the vibration area between the vibrating roller, and evenly be provided with a plurality of vibration lug on the vibration area side, be located and install the vibration gear on the vibrating roller of vibration cavity one end, the position that filter frame body upper end lower surface and mud jacking splint are connected is provided with the vibration ring gear, the vibration gear is connected with the meshing of vibration ring gear, vibration spout has been seted up to vibration cavity one side, vibration spout bottom is prolonged its length direction and evenly is provided with a plurality of vibration kicking block and is connected with vibrating spring between the two, the vibration gyro wheel is installed to the one end of vibration kicking block, the vibration lug is connected with the vibration gyro wheel contact, slidable mounting has vibration clamp plate and is connected with supporting spring between the two in the.
As a further scheme of the invention: the grouting connecting rod is internally provided with an adjusting cavity, one end of the adjusting cavity is provided with an adjusting thumb wheel and an adjusting groove wheel, the grouting crankshaft is connected with the adjusting thumb wheel, the adjusting thumb wheel is connected with the adjusting groove wheel in a matched mode, the adjusting groove wheel is provided with an adjusting gear, the other end of the adjusting cavity is slidably provided with an adjusting supporting rod, the grouting push rod is connected with one end of the adjusting supporting rod, the other end of the adjusting supporting rod is provided with an adjusting rack, and the adjusting gear is meshed with the adjusting rack and is connected with.
Compared with the prior art, the invention has the following advantages:
the method can solve the following problems in the prior production and processing of the lotus root starch in the edible starch:
1. because the lotus root starch yield is low, the lotus root starch is supported by a beater or a grinder in most of the traditional methods for manufacturing the lotus root starch, then the lotus root starch is filled in a filter belt, the lotus root starch in the lotus root starch is separated from the lotus root starch residues in a manual kneading and pressing mode, the manual force is limited to have a common pressing effect on the lotus root starch, and the lotus root starch remained in the lotus root starch residues is difficult to be completely separated manually, so that the starch yield of the lotus root is reduced again, and the lotus root starch is wasted;
2. when carrying out lotus root thick liquid and lotus root thick liquid sediment and separating to the parcel at the interior lotus root thick liquid of filter bag, need grasp the mode of pressing to the filter bag, the dynamics is from little to big increase gradually, and current when pressing to the filter bag, is difficult to the extrusion pressure degree of gradual control of tracking to the filter bag to the inhomogeneous problem that the damage appears in the atress that leads to the filter bag easily, the outflow that causes the lotus root thick liquid leads to extravagant.
3. When the device is used for producing and processing the lotus root starch in the edible starch, when the mud pressing unit presses the lotus root pulp in the filter bag, the pressure applied by the mud pressing unit to the filter bag is gradual from small to large, and the filter bag is pressed in a wrapping type pressing mode, so that the filter bag can be uniformly pressed, and the lotus root pulp in the lotus root pulp can be completely separated from lotus root pulp residues;
4. the squeezing unit can squeeze the filter bag to enable lotus root pulp in the filter bag to be more compact, so that when the squeezing unit pressurizes the filter bag, lotus root pulp can be better pressed, the squeezing unit can be not only squeezed into the filter bag, but also loosened after being squeezed, lotus root pulp residue in the filter bag can be shaken once, the filter bag is immersed into clear water again, the lotus root pulp residue absorbs water again, and when the squeezing unit pressurizes the filter bag next time, the lotus root pulp residue can be completely squeezed out, so that the lotus root pulp waste is avoided, and the lotus root starch discharging rate is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the front cross-sectional structure of the present invention;
FIG. 4 is a schematic side sectional view of the present invention;
FIG. 5 is a schematic cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 4B;
FIG. 7 is an enlarged view of FIG. 4 at C in accordance with the present invention;
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.
The edible starch production and processing method uses edible starch production and processing equipment, the edible starch production and processing equipment comprises a base 1 and a filtering device 2, and the specific method for producing and processing the edible starch lotus root starch by adopting the edible starch production and processing equipment is as follows:
step one, preparation operation: before the edible starch lotus root starch is produced and processed, the edible starch production and processing equipment is debugged;
step two, preparing lotus root pulp: firstly cleaning the surface of the dug lotus root, then cutting off lotus root nodes and rotten lotus root tips, removing outer skins, then cleaning holes of the lotus root sections, and then processing the lotus root sections into lotus root pulp by using a conventional beater or grinder;
step three, separating the lotus root pulp from the lotus root pulp residues: placing the lotus root pulp prepared in the second step into the filtering device 2, and then filtering the lotus root pulp by the filtering device 2, so as to separate the lotus root pulp from the lotus root pulp residues;
step four, preparing lotus root starch: standing the lotus root slurry prepared in the third step for a period of time, removing supernatant slurry, then precipitating to obtain wet lotus root starch, then removing the wet lotus root starch, slicing or crushing, and then insolating until the lotus root starch is in the form of powder, finishing the preparation of the lotus root starch, and then sealing the prepared lotus root starch;
the upper surface of the base 1 is provided with a filtering device 2; wherein:
the filtering device 2 comprises a filtering slide way 20, a filtering slide plate 21, a filtering lead screw 22, a filtering motor 23, a twisting and pressing unit 24, a filtering pull rope 25, a filtering bag 26, a filtering frame 27, a mud jacking unit 28 and a mud collecting groove 29, wherein the filtering slide way 20 is arranged on the upper surface of the base 1 along the length direction of the upper surface, the filtering slide way 21 is symmetrically and slidably arranged at two ends of the filtering slide way 20, the filtering lead screw 22 penetrates through the filtering slide way 20, the filtering slide plate 21 is connected with the filtering lead screw 22 in a threaded fit manner, the threaded fit directions of the two filtering slide plates 21 and the filtering lead screw 22 are opposite, one end of the filtering lead screw 22 is connected with the filtering motor 23, the filtering motor 23 is a forward and reverse rotating motor, the twisting and pressing unit 24 is symmetrically arranged on the opposite surfaces of the two filtering slide plates 21, one end of the twisting, a filtering frame body 27 is arranged in the middle of the upper surface of the base 1, a mud jacking unit 28 is arranged in the filtering frame body 27, and a mud collecting groove body 29 is arranged in the middle of the filtering slide way 20 in a sliding manner along the width direction of the filtering slide way;
during specific work, firstly, the prepared lotus root pulp is placed in the filter bag 26, then, two ends of the filter bag 26 are fastened and fixed with the filter pull ropes 25, then, the filter motor 23 is started to drive the filter lead screw 22 to rotate, two filter sliding plates 21 slide relatively in the filter slideway 20, the distance between the two filter pull ropes 25 is increased, the filter bag 26 can be pulled to a horizontal position, then the filter sliding plates 21 continue to slide, the twisting and pressing unit 24 can twist two ends of the filter bag 26 in opposite directions, lotus root pulp in the filter bag 26 is pressurized, meanwhile, the pulp pressing unit 28 is started to pressurize the filter bag 26, lotus root pulp in the lotus root pulp and lotus root pulp residues are pressurized and separated, the filtered lotus root pulp can be collected by the pulp collecting unit 29, and then, the lotus root pulp can be subsequently treated to obtain lotus root starch.
The twisting and pressing unit 24 comprises twisting and pressing round rods 240, twisting and pressing round blocks 241, twisting and pressing chutes 242 and twisting and pressing balls 243, the twisting and pressing round rods 240 are symmetrically arranged on opposite surfaces of the two filter sliding plates 21, the interior of each twisting and pressing round rod 240 is of a hollow structure, each twisting and pressing round block 241 is slidably mounted, a return spring is connected between each twisting and pressing round rod and each twisting and pressing round block 241, each twisting and pressing round rod 240 is internally provided with a spiral twisting and pressing chute 242, each twisting and pressing round block 241 is uniformly provided with a plurality of twisting and pressing balls 243, the arrangement of the twisting and pressing balls 243 is of a spiral structure, and the twisting and pressing chutes 242 are connected with the twisting and pressing balls 243 in a;
during specific work, after the filter bag 26 is pulled to a horizontal position, the filter sliding plates 21 continuously slide, so that the twisting and pressing round block 241 slides in the twisting and pressing round rod 240 under the action of pulling force, the twisting and pressing ball 243 can move along the track of the twisting and pressing chute 242, and the twisting and pressing round block 241 rotates, so that the filter bag 26 is twisted by the rotation of the twisting and pressing round block 241 through the filter pull rope 25, pressure is applied to lotus root pulp in the filter bag 26, the lotus root pulp can be better separated from lotus root pulp residue by the auxiliary pulp pressing unit 28, and when the two filter sliding plates 21 approach each other, the twisting and pressing round block 241 resets in the twisting and pressing round rod 240 under the action of the reset spring, so that the filter bag 26 can recover the original shape, the lotus root pulp residue in the filter bag 26 can be shaken and shaken, and then the process is continuously repeated, the lotus root pulp residue in the filter bag 26 is pressurized for a plurality of times, so that the lotus root pulp liquid and the lotus root pulp residue are better and thoroughly separated.
The mud jacking unit 28 comprises a mud jacking clamp plate 280, a mud jacking support rod 281, a mud jacking slide way 282, a mud jacking slide block 283, a mud jacking push rod 284, a mud jacking push rod 285, a mud jacking crankshaft 286, a mud jacking connecting rod 287 and a mud jacking motor 288, the mud jacking clamp plate 280 is symmetrically and rotatably arranged at two ends of the lower surface of the top end in the filtering frame body 27, the bottom of the inner wall at one side of the filtering frame body 27 is connected with the lower end of the adjacent mud jacking clamp plate 280 through the mud jacking support rod 281, the mud jacking support rod 281 is of an elastic telescopic structure, the mud jacking slide ways 282 are symmetrically and vertically arranged on the inner walls at two sides of the filtering frame body 27, the mud jacking slide blocks 283 are slidably arranged in the mud jacking slide ways 282, the bottom ends at one side of the mud jacking clamp plate 280 are connected with the mud jacking slide blocks 283 through the mud jacking push rod 284, the mud jacking push rod 285 is arranged above the, the grouting push rod 285 is connected with the grouting crankshaft 286 through a grouting connecting rod 287, the middle above the filtering frame body 27 is provided with a grouting motor 288, the grouting crankshaft 286 is meshed with the grouting motor 288 through bevel gears, and the bevel gears between the two grouting crankshafts 286 and the grouting motor 288 are opposite in meshing position;
during specific operation, the rotation of the grouting motor 288 drives the grouting crankshafts 286 to rotate through bevel gear engagement transmission, the rotation directions of the two grouting crankshafts 286 are opposite, the rotation of the grouting crankshafts 286 drives the grouting push rods 285 to reciprocate up and down at the upper ends of the grouting slide ways 282 through the grouting connecting rods 287, so that the grouting slide blocks 283 are driven to reciprocate up and down synchronously in the grouting slide ways 282, the grouting slide blocks 283 push the grouting clamp plates 280 to reciprocate with the connecting positions of the grouting clamp plates and the filter frame 27 as the axial points through the grouting push rods 284, the grouting support rods 281 can support the grouting clamp plates 280, and the two grouting clamp plates 280 can synchronously reciprocate, so that pressure can be repeatedly applied to the filter bag 26, and the lotus root pulp in the filter bag 26 can be separated from lotus root pulp and lotus root pulp residue.
A vibration cavity 2800 is arranged inside the mud jacking clamp plate 280, two ends of the vibration cavity 2800 are symmetrically provided with vibration rollers 2801, the vibration rollers 2801 are connected through a vibration belt 2802, a plurality of vibration lugs 2803 are uniformly arranged on one side surface of the vibration belt 2802, a vibration gear 2804 is arranged on the vibration roller 2801 at one end of the vibration cavity 2800, a vibration gear ring 2805 is arranged at the position where the lower surface of the upper end of the filtering frame 27 is connected with the mud jacking clamp plate 280, the vibration gear 2804 is connected with the vibration gear ring 2805 in a meshing manner, a vibration chute 2806 is arranged at one side of the vibration cavity 2800, a plurality of vibration jacking blocks 2807 are uniformly arranged at the bottom of the vibration chute 2806 along the length direction, vibration springs are connected between the vibration jacking blocks 2807 and the vibration rollers 2808 are arranged at one end of the vibration jacking blocks 2807, the vibration lugs 2803 are connected with the vibration rollers 2808 in a contacting manner, the other end of the vibration top block 2807 is in contact connection with a vibration pressing plate 2809;
specifically, when the compressing bar 280 rotates back and forth about the connecting position with the filter frame 27, the vibration gear 2804 and the vibration ring 2805 engage to rotate the vibration gear 2804 forward and backward to drive the vibration roller 2801 to rotate back and forth, so that the vibration belt 2802 drives the vibration lug 2803 to move back and forth, so that the vibration lug 2803 frequently contacts and pushes against the roller 2808 at one end of the vibration pushing block 2807, so that the vibration pushing block 2807 frequently pushes against the vibration pressing plate 2809 under the action of the vibration spring, and the vibration pressing plate 2809 can vibrate the filter bag 26 when applying pressure to the filter bag, thereby improving the separation efficiency of the lotus root pulp and the lotus root pulp residue, and improving the separation effect of the lotus root pulp and the lotus root pulp residue, and thus improving the powder yield of the lotus root powder.
An adjusting cavity 2870 is arranged in the grouting connecting rod 287, one end of the adjusting cavity 2870 is provided with an adjusting thumb wheel 2871 and an adjusting grooved wheel 2872, the grouting crankshaft 286 is connected with the adjusting thumb wheel 2871, the adjusting thumb wheel 2871 is connected with the adjusting grooved wheel 2872 in a matching manner, the adjusting grooved wheel 2872 is provided with an adjusting gear 2873, the other end of the adjusting cavity 2870 is provided with an adjusting support rod 2874 in a sliding manner, the grouting push rod 285 is connected with one end of the adjusting support rod 2874, the other end of the adjusting support rod 2874 is provided with an adjusting rack 2875, and the adjusting gear 2873 is meshed with the adjusting rack 2875;
during specific work, when the mud jacking crankshaft 286 drives the mud jacking connecting rod 287 to rotate, each rotation of one circle can enable the adjusting shifting wheel 2871 to shift the adjusting grooved wheel 2872 to rotate once, so that the adjusting gear 2873 can rotate once and the adjusting rack 2875 can be moved once, so that the adjusting supporting rod 2874 can extend a little at one end of the mud jacking connecting rod 287, the distance of the mud jacking push rod 285 moving downwards in the mud jacking sliding way 282 can be lengthened a little, the pressure of the mud jacking clamping plate 280 on the filter bag 26 is increased a little, a process of gradually applying pressure along the filter bag 26 is provided, and the filter bag 26 is effectively prevented from being damaged due to uneven pressure application.
The slurry collecting groove body 29 is divided into a slurry groove 290 and a clear water groove 291, a Z-shaped groove 292 is formed in the bottom of the slurry collecting groove body 29, a pushing block 293 is arranged on the filter screw rod 22 in a threaded fit mode, a pushing roller 294 is arranged on the pushing block 293, and the Z-shaped groove 292 is in contact connection with the pushing roller 294;
when the specific work is carried out, when the filter motor 23 drives the filter screw rod 22 to rotate, the push block 293 can slide in the filter slideway 20, the roller 294 is pushed to pass through the Z-shaped groove 292 formed in the bottom of the pulp receiving groove body 29, the pulp receiving groove body 29 is extruded, the pulp receiving groove body 29 slides back and forth in the filter slideway 20, the pulp groove 290 and the clear water groove 291 are switched, the filter bag 26 is pressurized, the pulp groove 290 is positioned under the filter bag 26, when the filter bag 26 is not screwed and pressed, the filter bag 26 can sag, at the moment, the clear water groove 291 is positioned under the filter bag 26, the filter bag 26 can enter the clear water groove 291, the pressed lotus root pulp residue absorbs water again, the filter bag 26 is pressurized again, and the better separation of residual lotus root pulp in the lotus root pulp residue is facilitated.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The edible starch production and processing method uses edible starch production and processing equipment, and the edible starch production and processing equipment comprises a base (1) and a filtering device (2), and is characterized in that: the specific method for producing and processing the edible starch lotus root starch by adopting the edible starch production and processing equipment comprises the following steps:
step one, preparation operation: before the edible starch lotus root starch is produced and processed, the edible starch production and processing equipment is debugged;
step two, preparing lotus root pulp: firstly cleaning the surface of the dug lotus root, then cutting off lotus root nodes and rotten lotus root tips, removing outer skins, then cleaning holes of the lotus root sections, and then processing the lotus root sections into lotus root pulp by using a conventional beater or grinder;
step three, separating the lotus root pulp from the lotus root pulp residues: placing the lotus root pulp prepared in the step two into the filtering device (2) of the invention, and then filtering the lotus root pulp by the filtering device (2), thereby separating the lotus root pulp from the lotus root pulp residues;
step four, preparing lotus root starch: standing the lotus root slurry prepared in the third step for a period of time, removing supernatant slurry, then precipitating to obtain wet lotus root starch, then removing the wet lotus root starch, slicing or crushing, and then insolating until the lotus root starch is in the form of powder, finishing the preparation of the lotus root starch, and then sealing the prepared lotus root starch;
the upper surface of the base (1) is provided with a filtering device (2); wherein:
the filtering device (2) comprises a filtering slide way (20), filtering sliding plates (21), a filtering lead screw (22), a filtering motor (23), a twisting and pressing unit (24), a filtering pull rope (25), a filtering bag (26), a filtering frame body (27), a mud jacking unit (28) and a mud collecting groove body (29), wherein the filtering slide way (20) is arranged on the upper surface of the base (1) along the length direction of the filtering slide way, the filtering sliding plates (21) are symmetrically and slidably arranged at the two ends of the filtering slide way (20), the filtering lead screw (22) penetrates through the filtering slide way (20), the filtering sliding plates (21) and the filtering lead screw (22) are connected in a thread fit way, the thread fit directions of the two filtering sliding plates (21) and the filtering lead screw (22) are opposite, one end of the filtering lead screw (22) is connected with the filtering motor (23), the filtering motor (23) is a forward and reverse rotating motor, the twisting and pressing, one end of the twisting and pressing unit (24) is provided with a filtering pull rope (25), a filtering bag (26) is arranged between the two filtering pull ropes (25), the middle of the upper surface of the base (1) is provided with a filtering frame body (27), a pulp pressing unit (28) is arranged inside the filtering frame body (27), and the middle of the filtering slide way (20) is provided with a pulp receiving groove body (29) along the width direction in a sliding manner;
the mud jacking unit (28) comprises a mud jacking clamp plate (280), a mud jacking support rod (281), a mud jacking slide way (282), a mud jacking slide block (283), a mud jacking ejector rod (284), a mud jacking push rod (285), a mud jacking crankshaft (286), a mud jacking connecting rod (287) and a mud jacking motor (288), the mud jacking clamp plate (280) is symmetrically and rotatably arranged at two ends of the lower surface of the top end in the filtering frame body (27), the bottom of the inner wall at one side of the filtering frame body (27) is connected with the lower end of the adjacent mud jacking clamp plate (280) through the mud jacking support rod (281), the mud jacking support rod (281) is of an elastic telescopic structure, the mud jacking slide ways (282) are symmetrically and vertically arranged on the inner walls at two sides of the filtering frame body (27), the mud jacking slide blocks (283) are slidably arranged in the mud jacking slide ways (282), the bottom end at one side of the mud jacking clamp plate (280) is connected with the mud jacking slide block (283, the filter frame body (27) is in sliding connection with the grouting push rod (285), grouting crankshafts (286) are symmetrically arranged at the upper ends of two side walls of the grouting frame body, the grouting push rod (285) is connected with the grouting crankshafts (286) through a grouting connecting rod (287), a grouting motor (288) is arranged in the middle of the upper portion of the filter frame body (27), the grouting crankshafts (286) are connected with the grouting motor (288) through bevel gear meshing, and the bevel gear meshing positions between the two grouting crankshafts (286) and the grouting motor (288) are opposite.
2. The method for producing and processing edible starch according to claim 1, wherein the method comprises the following steps: twist and press unit (24) including twisting round bar (240), twist and press circle piece (241), twist and press spout (242) and twist and press ball (243), the symmetry is provided with on the opposite face of two filtration slides (21) twists and presses circle piece (240), twist and press the inside hollow structure that is of circle piece (240), and slidable mounting twists and press circle piece (241) and be connected with reset spring between the two, twist and press circle piece (240) inside and seted up the spiral and twist and press spout (242), twist and press evenly to be provided with a plurality of on circle piece (241) and twist and press ball (243), and twist and press the range of ball (243) and be helical structure, twist and press spout (242) and twist and press ball (243) cooperation and be connected.
3. The method for producing and processing edible starch according to claim 1, wherein the method comprises the following steps: the slurry collecting groove body (29) is divided into a slurry groove (290) and a clear water groove (291), a Z-shaped groove (292) is formed in the bottom of the slurry collecting groove body (29), a pushing block (293) is arranged on the filter lead screw (22) in a threaded fit mode, a pushing roller (294) is installed on the pushing block (293), and the Z-shaped groove (292) is in contact connection with the pushing roller (294).
4. The method for producing and processing edible starch according to claim 1, wherein the method comprises the following steps: a vibration cavity (2800) is arranged in the mud jacking clamp plate (280), two ends of the vibration cavity (2800) are symmetrically provided with vibration rollers (2801), the vibration rollers (2801) are connected with each other through a vibration belt (2802), a plurality of vibration lugs (2803) are uniformly arranged on one side surface of the vibration belt (2802), a vibration gear (2804) is arranged on the vibration roller (2801) positioned at one end of the vibration cavity (2800), a vibration gear ring (2805) is arranged at the position where the lower surface of the upper end of the filtering frame body (27) is connected with the mud jacking clamp plate (280), the vibration gear (2804) is meshed with the vibration gear ring (2805), a vibration chute (2806) is arranged at one side of the vibration cavity (2800), a plurality of vibration jacking blocks (2807) are uniformly arranged at the bottom of the vibration chute (2806) along the length direction, a vibration spring is connected between the vibration jacking blocks, a vibration roller (2808) is arranged, the vibration lug (2803) is in contact connection with the vibration roller (2808), the vibration sliding groove (2806) is internally provided with a vibration pressing plate (2809) in a sliding way, a supporting spring is connected between the vibration pressing plate and the vibration sliding groove, and the other end of the vibration ejecting block (2807) is in contact connection with the vibration pressing plate (2809).
5. The method for producing and processing edible starch according to claim 1, wherein the method comprises the following steps: the utility model discloses a mud jacking system, including mud jacking connecting rod (287), regulating cavity (2870), regulating thumb wheel (2871) and regulation sheave (2872) are installed to the one end of regulating cavity (2870), mud jacking bent axle (286) are connected with regulation thumb wheel (2871), it is connected with regulation sheave (2872) cooperation to adjust thumb wheel (2871), install adjusting gear (2873) on regulation sheave (2872), it has adjusting branch (2874) to adjust cavity (2870) other end slidable mounting, mud jacking push rod (285) are connected with adjusting branch (2874) one end, adjusting rack (2875) are installed to adjusting branch (2874) other end, adjusting gear (2873) are connected with adjusting rack (2875) meshing.
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| CN112915612B (en) | 2023-01-24 |
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