CN112914358A - Flexible and reliable pulse type self-propelled heating device - Google Patents

Abstract

The invention discloses a flexible and reliable pulse type self-propelled heating device, wherein guide rails I are horizontally arranged on two sides of the top end of a support, at least two sliding blocks I are arranged on the guide rails I at intervals, a moving frame I is respectively fixed with the sliding blocks I on the guide rails I on the two sides, a body of a linear driving unit I is parallel to the guide rails I and is fixed or hinged with the support, and a moving end of the linear driving unit I is fixed or hinged with the moving frame I; the linear driving units II are oppositely arranged on the two sides of the guide rail I of the moving frame I, the bottom end of the chuck is fixed with the moving end of the linear driving unit II, and the front end of the chuck is provided with a clamping part; the lower part between the guide rail I is provided with a linear driving unit III, at least two electric heating furnaces are arranged between the guide rails I at intervals along the axial direction, a body of the linear driving unit III is fixed with the support, the moving end of the upper part of the body is fixed with the bottom of the electric heating furnaces, and the linear driving units I, II, III and the electric heating furnaces are respectively and electrically connected with the control end of the control system. The invention has the characteristics of high efficiency, good flexibility, safety and reliability.

Description

Flexible and reliable pulse type self-propelled heating device

Technical Field

The invention belongs to the technical field of food equipment, and particularly relates to a flexible and reliable pulse type self-propelled heating device which is high in efficiency, good in flexibility, safe and reliable.

Background

With the improvement of the requirements of automatic catering equipment, more and more attention is paid to how to realize the cooking automation. The traditional process of cooking products, cooking and the like needs to cook according to the sequence, and if the cooking process is as follows: putting the pot, adding the soup, putting the main materials and the auxiliary materials, adding the seasonings and the like in sequence. In order to improve the cooking efficiency, a plurality of manual pans are adopted to cook simultaneously or alternately in the prior art, so that the labor cost is higher, and the taste difference caused by human factors can directly influence the consumption experience of customers. Therefore, at present, some devices such as a noodle cooker, a dumpling cooker, a cooking machine and the like try to realize automation of a cooking process, but most of the devices are single-pot cooking systems, the whole auxiliary blanking and stirring system only serves one cooking pot, the continuity and streamline operation of the cooking process are difficult to realize, the efficiency is low, the device cannot be suitable for commercial application, and the device is only suitable for families; although some of the devices try to realize commercial application by matching multiple pots with a mechanical arm, the adopted fixed heating mode causes the multiple pots to be matched with a corresponding number of fixed feeding devices, and the structure is complex; the fixed heating mode can cause the matched manipulator to repeat the same action at each pot position, thereby not only increasing the control difficulty of the manipulator, but also causing the overlong action path of the manipulator to influence the cooking efficiency. In order to solve the drawback of fixed many pans heating, also have the mode that adopts conveyer belt or transfer chain to carry out continuity or intermittent type formula sequence heating at present, but can cause conveyer belt or transfer chain occupation space big problem, conveyer belt or transfer chain still can shelter from fixed heating device moreover, not only cause the food heating inefficiency of culinary art, and can make conveyer belt or transfer chain be in high temperature environment, have reduced conveying system's reliability low. Therefore, the research on a flexible and reliable pulse type self-propelled heating device with high efficiency, good flexibility, safety and reliability is an urgent need for improving the efficiency of catering enterprises at present.

Disclosure of Invention

The invention aims to provide a flexible and reliable pulse type self-propelled heating device which is high in efficiency, good in flexibility, safe and reliable.

The invention is realized by the following steps: the electric heating furnace comprises a support, a guide rail I, sliders I, a linear driving unit I, a moving frame I, a linear driving unit II, a chuck, a linear driving unit III, an electric heating furnace and a control system, wherein the guide rail I is horizontally and fixedly arranged on two sides of the top end of the support; the moving frame I is provided with linear driving units II in opposite directions on two sides of the guide rail I, the bottom end of the chuck is fixedly connected with a moving end of the linear driving unit II, which extends towards the inner side of the guide rail I, and the front end of the chuck is provided with a clamping part; lower part between the guide rail I upwards sets up sharp drive unit III, be provided with two electric heaters along axial interval at least between the guide rail I, the removal end on body and support fixed connection and upper portion and the bottom fixed connection of electric heater of sharp drive unit III, the control end of sharp drive unit I, sharp drive unit II, sharp drive unit III and electric heater respectively with control system's control end electric connection.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the linear driving unit I drives the moving frame I to realize reciprocating motion along the guide rail I, and the linear driving unit II drives the chuck to realize reciprocating motion vertical to the guide rail I, so that a heating object on the previous electric heating furnace panel is clamped and transferred to the next electric heating furnace panel; meanwhile, the linear driving unit III is used for driving the electric heating furnace to move up and down, so that the heating object can not be blocked when the clamping heads clamp the heating object to move, and the heating time of the heating object on the electric heating furnace can be adjusted according to requirements. Therefore, the electric heating furnace can realize the consistency and streamlined operation of multiple pans by the up-and-down movement of the electric heating furnace and the pulsating movement of the heating object, thereby effectively improving the cooking efficiency and being suitable for commercial application of catering enterprises;

2. according to the invention, through the centralized control of the control system, the heating time and the heating power of the heating objects on each electric heating furnace position can be automatically and flexibly adjusted according to the order, so that the method can adapt to the simultaneous cross production of different dishes; moreover, the degree of automation is high, and the standardized operation of the cooking process can be realized so as to avoid the influence of personnel on the quality of the product;

3. according to the invention, through pulse type sequential manufacturing of the cooking process of dishes along the direction of the guide rail I, only corresponding feeding devices can be matched with a single cooked dish according to the cooking step, so that the defect that each pot needs to be matched with a corresponding feeding device for the conventional multi-pot fixed heating is avoided, and the sequential manufacturing enables the matched manipulator to execute the same action position fixation, so that the control difficulty of the manipulator can be reduced, the action position fixation can also reduce the action path of the manipulator moving back and forth, the cooking efficiency and the working time of the manipulator can be effectively influenced, and the reliability of the manipulator is improved;

4. the invention adopts the guide rail, the slide block and the moving frame to match with the chuck to realize the pulsating movement of the heating position at one side of the electric heating furnace, the whole occupied space is smaller, and the moving structure can not shield and fix the heating device of the electric heating furnace, thereby improving the heating efficiency of cooked food;

5. the invention adopts the non-open fire electric heating furnace for heating, not only the cooking taste is basically consistent with the traditional open fire heating cooking, but also the sanitation of the cooking environment can be effectively improved, and the potential safety hazard of the open fire heating can be eliminated.

Therefore, the invention has the characteristics of high efficiency, good flexibility, safety and reliability.

Drawings

FIG. 1 is a schematic side view of the present invention;

FIG. 2 is a schematic view of the bottom side structure of FIG. 1;

FIG. 3 is a front view;

FIG. 4 is a top view of FIG. 3;

FIG. 5 is a left side view of the subject 3;

in the figure: 1-support, 2-guide rail I, 3-slide block I, 4-linear driving unit I, 5-moving frame I, 6-linear driving unit II, 6A-first driving unit II, 6B-rear driving unit II, 7-chuck, 7A-first chuck, 7B-rear chuck, 8-linear driving unit III, 9-electric heater, 10-workbench, 11-lifting mounting plate, 12-guide rail II, 13-slide block II, 14-moving frame II, 15-housing and 16-cooking bowl.

Detailed Description

The invention is further illustrated by the following figures and examples, which are not intended to limit the invention in any way, and any variations or modifications which are based on the teachings of the invention are intended to be within the scope of the invention.

As shown in fig. 1 to 5, the invention comprises a support 1, a guide rail i 2, a slider i 3, a linear driving unit i 4, a moving frame i 5, a linear driving unit ii 6, a chuck 7, a linear driving unit iii 8, an electric heating furnace 9 and a control system, wherein the guide rail i 2 is horizontally and fixedly arranged on two sides of the top end of the support 1, at least two sliders i 3 are arranged on the guide rail i 2 at intervals along the axis direction, the moving frame i 5 is respectively and fixedly connected with the sliders i 3 on the guide rails i 2 on two sides, the body of the linear driving unit i 4 is parallel to the guide rail i 2 and is fixedly connected or hinged with the support 1, and the moving end of the linear driving unit i 4 is fixedly connected or hinged with the moving frame i 5; the linear driving units II 6 are oppositely arranged on the two sides of the guide rail I2 of the moving frame I5, the bottom end of the chuck 7 is fixedly connected with a moving end, extending towards the inner side of the guide rail I2, of the linear driving unit II 6, and a clamping part is arranged at the front end of the chuck 7; lower part between I2 guide rail upwards sets up sharp drive unit III 8, be provided with two electric heat ovens 9 along axial interval at least between I2 guide rail, the removal end on body and 1 fixed connection of support and upper portion of sharp drive unit III 8 and the bottom fixed connection of electric heat oven 9, the control end electric connection with control system respectively of sharp drive unit I4, sharp drive unit II 6, sharp drive unit III 8 and electric heat oven 9.

As shown in fig. 2, 4 and 5, the bottom or both sides of the electric heating furnace 9 between the guide rails i 2 are fixedly arranged on the workbench 10, and the moving end of the upper part of the linear driving unit iii 8 is fixedly connected with the bottom of the workbench 10.

Lower part between I2 is provided with both ends and 1 fixed connection's of support lift mounting panel 11, sharp drive unit III 8's body and 11 fixed connection of lift mounting panel.

As shown in fig. 1, a guide rail ii 12 is fixedly arranged on the moving frame i 5 in parallel to the moving direction of the linear driving unit ii 6, a sliding block ii 13 is arranged on the guide rail ii 12, a moving frame ii 14 is fixedly arranged on the sliding block ii 13, and the moving frame ii 14 is fixedly connected with the bottom end of the chuck 7 at the position corresponding to the electric heater 9 on the inner side facing the guide rail i 2.

The clamping part at the front end of the chuck 7 is arc-shaped, elliptic arc-shaped, V-shaped or inner polygonal, and a groove is formed in the inner edge of the upper part of the arc-shaped clamping part.

Guide rail I2 is provided with the removal frame I5 that the multistage was fixed on slider I3 along the axis, remove and be provided with a sharp drive unit II 6 on the frame I5 at least, be provided with at least one on the removal frame I5 and correspond with electric heater 9 and hold fixedly connected with chuck 7 with the removal of sharp drive unit II 6.

The guide rail I2 is fixedly provided with a body of a first section driving unit II 6A on a movable frame I5 at two sides of a first electric heating furnace 9A along the axis respectively, and the movable end of the first section driving unit II 6A is fixedly connected with a first chuck 7A; the body of the rear-section driving unit II 6B is fixedly arranged on the moving frame I5 on the two sides of the front electric heating furnace 9A along the axis of the guide rail I2 respectively, and the moving end of the rear-section driving unit II 6B is fixedly connected with a rear-section chuck 7B.

Each section that guide rail I2 set up along the axis removes frame I5 and corresponds respectively and is connected with different straight line drive unit I4, perhaps each section removes interconnect between frame I5 and has at least one section to remove and be connected with straight line drive unit II 6 on putting up I5.

The linear driving unit I4, the linear driving unit II 6 and the linear driving unit III 8 are cylinders or oil cylinders, and electromagnetic valves on control pipelines of the cylinders and the oil cylinders are electrically connected with control ports of a control system.

The electric heating furnace 9 is an induction cooker or an electric ceramic furnace.

Examples

As shown in fig. 1 to 3, taking the present invention with 4 heating positions of the electric heater 9 as an example to cook the small-pot rice noodles, the working process is as follows:

1. starting the equipment, the control system, the matched manipulator and each electric control part for self-checking, returning the linear driving unit I4, the linear driving unit II 6 and the linear driving unit III 8 to a preparation state according to the current states of each heating position, returning the manipulator to an original point, and completing equipment operation preparation.

2. Judging the state of a heating position:

2.1 the first heating position reads order information: the control system receives the pushed customer ordering information, splits the order into preset single commodity information after receiving a new order and puts the single commodity information into a commodity queue, and obtains the commodity information from the commodity queue during operation;

2.2 the control system judges the processing states and commodity information of the second, third and fourth heating positions.

3. And (3) the control system sends the states of the heating positions and the counts of the cooking bowls or pots judged in the step (2) to a controller of a matched manipulator, and the operation flow of the manipulator is started.

4. Cooking process:

4.1 the mechanical arm takes the cooking bowl or pot and puts it on the first heating position of the electric heater 9;

4.2 the controller of the manipulator sends the soup and seasoning injection requests to the control system, and the control system controls the liquid batching system to inject the soup and the seasoning into the cooking bowl or the pot;

4.3 after the controller receives the completion signals of soup and seasoning injection sent by the control system, the manipulator is controlled to place rice noodles into a cooking bowl or a pot from the material supply device, and the control system starts the electric heating furnace 9 at the first heating position to heat;

4.4 the manipulator puts the rice noodles into the cooking bowl or the pot and then sends a request for making meat patties to the control system, and the control system starts a meat patty making device;

4.5 after the controller receives the signal that the meat pie is made, the controller controls the mechanical arm to put the meat pie into a cooking bowl or a pot, and the control system stops the electric heating furnace 9 at the first heating position according to the preset heating time;

4.6 the linear driving unit II 6 which is started by the control system clamps the cooking bowl or pot through the chuck 7, then the linear driving unit III 8 is started to enable the table top of the electric heating furnace 9 to descend, finally the linear driving unit I4 is started to move the cooking bowl or pot to the position above the table top of the electric heating furnace 9 at the second heating position, the linear driving unit III 8 is started again to enable the electric heating furnace 9 to ascend to support the cooking bowl or pot, the linear driving unit II 6 withdraws to place the cooking bowl or pot on the table top of the electric heating furnace 9 at the second heating position, and the linear driving unit I4 withdraws to return the moving frame I5 and accessories on the moving frame to the first heating position;

4.7 after the controller receives that the cooking bowl or the pot reaches the second heating position, controlling the manipulator to grab preset ingredients from the material supply device according to the commodity information and place the ingredients into the cooking bowl or the pot at the second heating position, and then controlling the system to start and stop the electric heating furnace 9 at the second heating position according to preset heating duration;

4.8 according to the step 4.6, the cooking bowl or the pan on the second heating position is transferred to the table surface of the electric heating furnace 9 on the third heating position and reset;

4.9 after the controller receives that the cooking bowl or the pot reaches the third heating position, the manipulator is controlled to grab the pressure plate, then ingredients in the cooking bowl or the pot in the third heating position are uniformly stirred according to the preset time length and speed, and meanwhile, the control system starts and stops the electric heating furnace 9 at the third heating position according to the preset heating time length;

4.10 the controller controls the manipulator to grab the bowl support from the bowl holding device and place the bowl support on the table top of the electric heating furnace 9 at the fourth heating position;

4.11 transferring the cooking bowl on the third heating position into the bowl support of the fourth heating position or transferring the pot to the fourth heating position and resetting according to the step 4.6, and then controlling the filling device to inject sauce into the cooking bowl or the pot according to the commodity information;

and 4.12, the control system controls the outward feeding device or the mechanical arm to transfer the bowl support and the cooking bowl or the pan at the fourth heating position to a finished product blanking area at one side of the guide rail I2, so that cooking of the small-pot rice noodles is completed, and the processed commodity information is recorded.

5. Repeating the step 4 can realize the pulse type continuous cooking of the cooked food.

Claims (10)

1. A flexible and reliable pulse type self-propelled heating device is characterized by comprising a support (1), a guide rail I (2), a sliding block I (3), a linear driving unit I (4), a moving frame I (5), a linear driving unit II (6), a chuck (7), a linear driving unit III (8), an electric heating furnace (9) and a control system, the guide rails I (2) are horizontally and fixedly arranged at two sides of the top end of the bracket (1), at least two sliding blocks I (3) are arranged on the guide rail I (2) at intervals along the axis direction, the moving frame I (5) is respectively fixedly connected with the sliding blocks I (3) on the guide rails I (2) at two sides, the body of the linear driving unit I (4) is parallel to the guide rail I (2) and is fixedly connected or hinged with the bracket (1), the moving end of the linear driving unit I (4) is fixedly connected or hinged with the moving frame I (5); the linear driving units II (6) are oppositely arranged on two sides of the guide rail I (2) of the moving frame I (5), the bottom end of the chuck (7) is fixedly connected with the moving end, extending towards the inner side of the guide rail I (2), of the linear driving unit II (6), and a clamping part is arranged at the front end of the chuck (7); lower part between I (2) of guide rail upwards sets up sharp drive unit III (8), be provided with two electric heat stoves (9) at least along axial interval between I (2) of guide rail, the body of sharp drive unit III (8) and the bottom fixed connection of support (1) fixed connection and the removal end on upper portion and electric heat stove (9), the control end of sharp drive unit I (4), sharp drive unit II (6), sharp drive unit III (8) and electric heat stove (9) is connected with control system's control end electric connection respectively.

2. The flexible and reliable pulse type self-propelled heating device according to claim 1, wherein the bottom or two sides of the electric heating furnace (9) between the guide rails I (2) are fixedly arranged on the workbench (10), and the moving end of the upper part of the linear driving unit III (8) is fixedly connected with the bottom of the workbench (10).

3. The flexible and reliable pulse type self-propelled heating device according to claim 2, wherein a lifting mounting plate (11) with two ends fixedly connected with the bracket (1) is arranged at the lower part between the guide rails I (2), and the body of the linear driving unit III (8) is fixedly connected with the lifting mounting plate (11).

4. The flexible and reliable pulse type self-propelled heating device according to claim 1, wherein a guide rail II (12) is fixedly arranged on the moving frame I (5) in parallel with the moving direction of the linear driving unit II (6), a sliding block II (13) is arranged on the guide rail II (12), a moving frame II (14) is fixedly arranged on the sliding block II (13), and the moving frame II (14) is fixedly connected with the bottom end of the chuck (7) at the position corresponding to the electric heating furnace (9) on the inner side facing the guide rail I (2).

5. The flexible and reliable pulse type self-propelled heating device according to claim 4, wherein the clamping portion at the front end of the clamping head (7) is arc-shaped, elliptic arc-shaped, V-shaped or polygonal, and the inner edge of the upper portion of the arc-shaped clamping portion is provided with a groove.

6. The flexible and reliable pulse type self-propelled heating device according to any one of claims 1 to 5, characterized in that the guide rail I (2) is provided with a plurality of sections of moving frames I (5) fixed on the slide block I (3) along the axis, the moving frames I (5) are provided with at least one linear driving unit II (6), and the moving frames I (5) are provided with at least one chuck (7) corresponding to the electric heating furnace (9) and fixedly connected with the moving end of the linear driving unit II (6).

7. The flexible and reliable pulse type self-propelled heating device according to claim 6, wherein the guide rail I (2) is fixedly provided with a body of a first section driving unit II (6A) on a moving frame I (5) at two sides of a first electric heating furnace (9A) along an axis, and a first chuck (7A) is fixedly connected with the moving end of the first section driving unit II (6A); the guide rail I (2) is fixedly provided with a body of a rear section driving unit II (6B) on a moving frame I (5) on two sides behind a first electric heating furnace (9A) along an axis respectively, and the moving end of the rear section driving unit II (6B) is fixedly connected with a rear section chuck (7B).

8. The flexible and reliable pulse type self-propelled heating device according to claim 6, wherein the sections of the moving frames I (5) arranged along the axis of the guide rail I (2) are respectively and correspondingly connected with different linear driving units I (4), or the sections of the moving frames I (5) are mutually connected and at least one section of the moving frame I (5) is connected with a linear driving unit II (6).

9. The flexible and reliable pulse type self-propelled heating device according to claim 6, wherein a cover (15) is fixedly arranged on the moving frame I (5) and at least covers the upper part and the inner side of the guide rail I (2), and the clamping heads (7) penetrate through the cover (15) and are fixedly connected with the linear driving unit II (6).

10. The flexible and reliable pulse type self-propelled heating device according to claim 6, wherein the linear driving unit I (4), the linear driving unit II (6) and the linear driving unit III (8) are cylinders or oil cylinders, and electromagnetic valves on control pipelines of the cylinders and the oil cylinders are electrically connected with control ports of a control system.

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