CN112899827B - Fabric weaving snatchs edulcoration device after unpacking with fibre - Google Patents

Fabric weaving snatchs edulcoration device after unpacking with fibre Download PDF

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Publication number
CN112899827B
CN112899827B CN202110087560.5A CN202110087560A CN112899827B CN 112899827 B CN112899827 B CN 112899827B CN 202110087560 A CN202110087560 A CN 202110087560A CN 112899827 B CN112899827 B CN 112899827B
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rotating shaft
cotton
gear
fiber
screen
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CN112899827A (en
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龚培强
彭志洪
王新盛
张正清
李威
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Fujian Unitex Technology Co ltd
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Fujian Unitex Technology Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G7/00Breaking or opening fibre bales
    • D01G7/02Breaking or opening fibre bales by means of beater arms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G7/00Breaking or opening fibre bales
    • D01G7/06Details of apparatus or machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses a fiber unpacking, grabbing and impurity removing device for fabric weaving, wherein a turret penetrates through a central hole of a chassis from top to bottom, partition plates are arranged on the chassis, and two adjacent partition plates are distributed at intervals; the peripheral plate surrounds the periphery of the chassis, and a sub-bin is formed between two adjacent partition plates, the peripheral plate, the chassis and the turret; a screen mesh capable of moving up and down is in sliding fit in the sub-bin; the screen driving device is used for driving the screen to move up and down; the rotating shaft of the turret can drive the cotton grabbing mechanism to rotate and can drive the height adjusting piece in the height adjusting device to move linearly in the vertical direction to adjust the height of the fibers on the screen. The invention has the advantages of improving the impurity removal degree and the impurity removal efficiency of the plucker in the fiber dispersion impurity removal stage, optimizing the opening degree of the fibers and optimizing the continuous contact mode of the plucking mechanism and the fibers so as to improve the working efficiency and the operation convenience of the plucker.

Description

Fabric weaving snatchs edulcoration device after unpacking with fibre
Technical Field
The invention relates to the technical field of textile processing, in particular to a device for grabbing and removing impurities after unpacking fibers for fabric weaving.
Background
The spinning process generally includes the processes of unsealing the fiber package, and obtaining the spooled yarn through processes of cotton grabbing, cotton opening, cotton mixing, carding, drawing, roving, spun yarn and the like. Partial process also comprises yarn steaming and the like. The initial process of cotton grabbing as fiber yarn formation mainly comprises the steps of loosening compressed fiber blocks into fiber bundles by fibers in a fiber bag through a cotton grabbing beater or a cotton grabbing roller, grabbing the fiber bundles, and blowing away the grabbed fibers to the next procedure through an exhaust pipe under the action of a fan.
Prior art bale pluckers typically have a reciprocating bale plucker and a disc bale plucker, respectively, depending on the manner in which the fibers are gripped. The working principle of the efficient reciprocating bale plucker is that fibers are pre-laid in a strip-shaped cotton box, and the fibers are dispersedly grabbed through the linear reciprocating motion of a bale plucking mechanism. Disc type plucker like that disclosed in patent application 201921913812.X is a disc type plucker for spinning, and its theory of operation is to lay the fibre in advance in the circular cotton box, through the circular motion of plucking mechanism, realize the dispersion of fibre and snatch.
The prior art has the following technical problems in the prior art that the bale plucker dispersedly snatchs the fiber bundles:
firstly, because fibers in a fiber bag, such as a cotton bag, contain a large amount of cottonseeds, dust, metal particles and other impurities, the fibers need to be removed in each process before spinning and forming so as to avoid influencing evenness of yarn, generating mechanical collision and even causing fire; therefore, impurity removal processes exist in all the working procedures of cotton picking, cotton opening and picking, cotton mixing, carding and the like; in the cotton grabbing process, the impurity removal of the fibers mainly falls on the removal of metal particles in the fibers, for example, a beating hand of a reciprocating cotton grabbing machine with a strong magnetic iron roller disclosed in patent application 201310119993.X, a metal separation device on a grabbing arm of the reciprocating cotton grabbing machine disclosed in patent application 201910487583.8, and the impurity removal device such as a magnet is integrated on the cotton grabbing mechanism to adsorb the magnetic metal particles mixed in the fibers. However, other impurities such as cotton seeds and dust cannot be removed well, and thus, the workload of impurity removal in the subsequent process is increased. Patent application 201820294. X discloses a cotton opening impurity removal machine, though blow in the edulcoration case through the inside cotton of hair-dryer with defeated cotton passageway, send into the cotton feed roller through defeated cotton roller with the cotton that blows in, when cotton feed roller is rotatory for cotton, arrange impurity roller together rotatory take away the cotton surface's that the cotton feed roller carried impurity and fall into in arranging impurity passageway through the third filter screen, carry out getting rid of other impurity on fibre surface, but this cotton feed roller, what parts such as row impurity roller actually formed is opening the scutching mechanism, equivalent to will open clear and grab cotton and integrated, and can not carry out getting rid of other impurity in grabbing the cotton stage.
Secondly, because the fibre piles up in the hopper, grab cotton mechanism and often open the fibre piece of upper strata only and snatch, along with the reduction of upper fibre piece height, can influence the efficiency of snatching of grabbing cotton mechanism, the mode of prior art's mode one adoption grabbing cotton mechanism lift activity is grabbed the reduction of cotton mechanism height and is satisfied the fibre piece contact with the upper strata, a disc bale plucker as patent application 201710398784.1 discloses, the disc bale plucker that patent application 201920354858.6 disclosed, through dispose elevating system alone on grabbing cotton mechanism, drive through the elevating system motion and grab cotton mechanism elevating movement. This approach suffers from the following disadvantages: if a proximity switch (infrared probe) is adopted for automatic control, the production cost of the whole machine is high, the subsequent maintenance cost is high, and the fibers are scattered, so that the false judgment of the proximity switch is caused; in addition, the horizontal movement (reciprocating linear movement or circular movement) of the cotton grabbing mechanism of the whole machine and the horizontal movement lifting movement of the cotton grabbing mechanism need to be controlled independently, which can cause troublesome regulation and control. The second mode is the disc type plucker disclosed in patent 201310737879.3, which changes the deformation of the compression spring by supporting the spring under the chassis and changing the gravity of the cotton fiber borne by the spring, so that the cotton fiber to be combed can be automatically lifted to adapt to the height of the plucker beater, and the following disadvantages exist in this mode: the spring is continuously pressed, and the elastic coefficient change is influenced by the repeated deformation, so that the resilience accuracy is low; the stability of the chassis in the ascending motion and the non-motion state is improved only by the support of the spring.
Its third, prior art's plucker is at the plucking in-process, and the angle tooth that only relies on the plucking beater carries out opening, snatching of fibre piece more, when fibre piece compactedness is higher, opens and snatchs efficiency value gliding to leading to the plucking beater, influences work efficiency.
Disclosure of Invention
The invention aims to solve the technical problems of how to improve the impurity removal degree and the impurity removal efficiency of a fiber dispersing and impurity removal stage of a bale plucker, the fiber loosening degree of fibers and the optimization of a continuous contact mode of a bale plucking mechanism and the fibers so as to improve the working efficiency of the bale plucker and the control convenience of the device for grabbing and removing impurities after bale plucking of fibers for fabric weaving.
The invention solves the technical problems through the following technical means: a gripping and impurity-removing device for unpacking fibers for fabric weaving comprises a fiber placing bin, a cotton gripping mechanism, a fiber conveying channel and a fan, wherein the fan is arranged on the fiber conveying channel; the cotton grabbing mechanism is used for grabbing the fibers in the fiber placing bin and conveying the grabbed fibers to a fiber conveying channel through a fan;
the device also comprises a turret and a height adjusting device; the fiber placing bin comprises a chassis, a screen, a peripheral plate and a screen driving device; the turret penetrates through a central hole of the chassis from top to bottom, partition plates are arranged on the chassis, and two adjacent partition plates are distributed at intervals; the peripheral plate surrounds the periphery of the base plate, and a sub-bin is formed between every two adjacent partition plates, the peripheral plate, the base plate and the turret; the screen capable of moving up and down is in sliding fit with the sub-bin; the screen driving device is used for driving the screen to move up and down; the rotating shaft of the rotating tower can drive the cotton grabbing mechanism to rotate and can drive the height adjusting piece in the height adjusting device to move linearly in the vertical direction to adjust the height of the fibers on the screen.
Preferably, the height adjusting device further comprises a screw rod, the height adjusting piece comprises a connecting block, the connecting block is arranged at the bottom of the chassis, and the screw rod is vertically arranged below the chassis and combined with the connecting block; a main gear is arranged on a rotating shaft of the turret, an auxiliary gear is arranged on the screw rod, and the main gear is meshed with the auxiliary gear.
Preferably, the screw rods are multiple, and each screw rod is in threaded fit with a corresponding connecting block; the main gear and the auxiliary gear are driven by an intermittent transmission device; the intermittent transmission device comprises a transition gear and an incomplete gear which are coaxially linked; the transition gear is meshed with the main gear, and the incomplete gear can be meshed with the auxiliary gear.
Preferably, the screen driving device comprises a screen driving rotating shaft and a cam; the sub-bins are provided with mounting seats, the screen driving rotating shaft is in running fit with the mounting seats, one end of the screen driving rotating shaft is limited in the sub-bins, and the other end of the screen driving rotating shaft extends into the adjacent sub-bins; the cam is arranged on the screen cloth driving rotating shaft, and the outer surface of the cam is in contact with the bottom of the screen cloth; two ends of each screen mesh driving rotating shaft are respectively provided with a conical gear;
in each sub-bin, a conical gear limited at one end of the screen mesh driving rotating shaft in the sub-bin is meshed with a conical gear extending into the other end of the other screen mesh driving rotating shaft in the sub-bin from the adjacent sub-bin.
Preferably, the cotton grabbing mechanism comprises an installation cover and a cotton grabbing beater, a fiber inlet and a linkage port are formed in the bottom of the installation cover, and the fiber inlet is communicated with the fiber conveying channel; the fiber inlet is matched with the cotton grabbing beater in a rotating mode, the linkage port and the fiber inlet are mutually isolated, and one end of the cotton grabbing beater extends into the linkage port;
the turret comprises a rotating shaft and an annular mounting bin, and the annular mounting bin is of a hollow structure; the rotating shaft extends out of a central hole of the annular mounting bin from top to bottom, and the sub-bin is formed between two adjacent partition plates, the peripheral plate, the annular mounting bin and the chassis;
a gear ring, a first planetary gear and a first connecting arm are arranged in an inner cavity of the annular mounting bin, one end of the first connecting arm is fixed on the rotating shaft, the other end of the first connecting arm is in rotating fit with the first planetary gear, and the first planetary gear is meshed with the gear ring; one end of the mounting cover is fixed on the rotating shaft; and a first cotton grabbing beater conical gear is arranged at one end of the cotton grabbing beater, which extends into the linkage port, and a second cotton grabbing beater conical gear is coaxially linked with the first planetary gear and extends into the linkage port to be meshed with the first cotton grabbing beater conical gear.
Preferably, the cotton grabbing beater comprises a cotton grabbing roller and angle teeth; the angle teeth are fixed on the cotton grabbing roller, the end part of the cotton grabbing roller is in running fit with the fiber inlet, one end of the cotton grabbing roller extends into the linkage port, and the second cotton grabbing beater bevel gear is arranged at the end part of the cotton grabbing roller.
Preferably, a first circular groove is formed in the top of the annular mounting bin, and the first circular groove is communicated with the inner cavity of the annular mounting bin; the first circular groove divides the annular mounting bin into an inner ring plate and an outer ring mounting bin body, and the inner ring plate is fixed with the rotating shaft; the first rotating shaft extends out of the first annular groove.
Preferably, a circular through groove is further formed in the top of the annular mounting bin, and a circle of first supporting plate and a circle of second supporting plate are respectively arranged on two opposite inner walls of the circular through groove; a circle of circular ring cleaning channel is arranged between the first supporting plate and the second supporting plate; the circular through grooves can be covered by the circular cover plates, so that the bottoms of the circular cover plates are supported on the first supporting plate and the second supporting plate; and a connecting rod is connected between the first supporting plate and the second supporting plate.
Preferably, a fiber pre-opening device is further arranged on the rotating shaft, and the fiber pre-opening device comprises a cantilever, a pre-opening rotating shaft and a cotton opening rod; one end of the cantilever is fixed on the rotating shaft, and the pre-opening rotating shaft is in rotating fit with the cantilever; the opening rod is fixed on the pre-opening rotating shaft and is used for pre-opening the fibers accumulated in the fiber storage bin; a second planetary gear and a second connecting arm are further arranged in the inner cavity of the annular mounting bin, one end of the second connecting arm is fixed on the rotating shaft, the other end of the second connecting arm is in rotating fit with the second planetary gear, and the second planetary gear is meshed with the gear ring; a third cotton picking beater conical gear is arranged on the pre-opening rotating shaft, a fourth cotton picking beater conical gear is coaxially linked with the second planetary gear, and the fourth cotton picking beater conical gear is meshed with the third cotton picking beater conical gear.
Preferably, the fiber conveying channel comprises an exhaust pipe, and the rotating shaft comprises an upper hollow pipe section and a lower rotating shaft body section; the upper end of the hollow pipe section is communicated with an exhaust pipe; the fiber inlet is communicated with the inner cavity of the hollow pipe section
The invention has the advantages that: firstly, the fiber bale opening and picking impurity removing device for fabric weaving can open and grab fiber blocks, and can perform the cotton grabbing function of the traditional cotton grabbing machine, besides, the sub-bin is matched with the screen capable of moving up and down in a sliding mode, namely, the screen can slide (shake) up and down relative to the rotary tower, the partition plate and the peripheral plate, the fiber blocks stacked on the screen can shake along with the upward and downward shaking of the screen through the upward and downward shaking of the screen, the impurities in the fiber blocks can move due to the shaking of the fiber blocks, the impurities doped on one part of the surface of the fiber and the fibers with small adhesive force can be separated from each other and fall from meshes of the screen, the impurity removal of the fibers is realized, the pre-opening of the fiber blocks is realized by the shaking motion of the fiber blocks, and the working loads of cotton grabbing and opening of cotton and picking and subsequent cylinder and roller opening are reduced. Secondly, the invention forms a plurality of sub-bins through the partition board isolation, thus the fiber jittering accumulated in the annular cotton storage bin is differentiated, namely different screen meshes drive the fiber blocks in different areas to jitter, on one hand, the independent jittering of the fiber blocks in different areas can be realized, the fiber blocks on each screen mesh can jitter from place to place, on the other hand, the technical problems of poor control stability and poor impurity removal and dispersion efficiency caused by the integral synchronous jittering of all the fiber blocks are avoided. Thirdly, the rotating shaft of the turret can drive the cotton grabbing mechanism to rotate and can drive the height adjusting piece in the height adjusting device to move linearly in the vertical direction to adjust the height of the screen, so that the turret is linked with the height adjusting device, the height adjusting piece in the height adjusting device moves synchronously through the rotation of the rotating shaft of the turret, and the technical effect that the upper fiber blocks in the current annular cotton storage bin can be always opened and grabbed by the cotton grabbing mechanism is further met. The linkage cooperation mode of the turret and the height adjusting device of the invention abandons the mode that the height of the cotton grabbing mechanism is reduced by adopting the lifting movement mode of the cotton grabbing mechanism in the prior art to meet the contact with the upper layer of the fiber block, does not need to be provided with a proximity switch, and does not have the technical defect of untimely cooperation caused by signal deviation; when the rotation speed of the cotton grabbing mechanism is required to be adjusted according to the compaction degree of the fiber block, the lifting speed of the height adjusting piece can be linked only by adjusting the rotation speed of the rotating shaft, the working parameters of a power source for realizing the rotation of the cotton grabbing mechanism and a power source for realizing the lifting motion of the cotton grabbing mechanism are not required to be adjusted simultaneously in the prior art, and the control convenience is improved. Compared with the prior art that the deformation amount of the compression spring is changed by only supporting the spring below the chassis through the spring and utilizing the change of the fiber gravity, the technical scheme that the fiber to be managed can be automatically lifted does not exist.
Furthermore, the intermittent adjustment of the rotation opening of the cotton grabbing mechanism and the lifting of the screen is realized, namely the time period of the lifting of the screen can be concentrated in the time period from the rotation of the cotton grabbing mechanism to the setting, so that the height of the fiber blocks on the screen is kept unchanged in most of the time except the factor of height floating caused by shaking.
Furthermore, the mechanical cooperation of revolution of the cotton grabbing beater around the rotating shaft and self rotation of the cotton grabbing beater is realized, and compared with the structure that the end part of the cotton grabbing beater is connected with a motor, the mechanical cooperation of the revolution of the cotton grabbing beater around the rotating shaft and the self rotation of the cotton grabbing beater further saves power sources and further improves the operation convenience of the whole machine.
Furthermore, compared with an annular mounting bin structure with an opening at the top, the annular mounting bin structure has the advantages that only one circle of first annular grooves capable of enabling the first rotating shaft to rotate is formed in the top of the annular mounting bin, and the sealing performance of the annular mounting bin is further improved. Because still be provided with the round baffle in the outside of first ring groove, utilize the effect of baffle, can further prevent to open the probability that the flying cotton fibre that snatchs the in-process production falls into to annular installation storehouse inside through first ring groove.
Furthermore, the fiber block is opened in advance through the fiber pre-opening device, so that the efficiency of opening and grabbing cotton by a follow-up grabbing cotton beater can be improved. The invention realizes the mechanical cooperation of the revolution of the fiber pre-opening device around the rotating shaft and the rotation of the fiber pre-opening device, and compared with the connection of a motor at the end part of the fiber pre-opening device, the invention further saves power sources and further improves the operation convenience of the whole machine.
Drawings
FIG. 1 is a schematic structural view of a grabbing and impurity removing device after unpacking fibers for fabric weaving.
Fig. 2 is a schematic structural view of a screen driving apparatus according to the present invention.
Fig. 3 is a schematic side view of the fiber storage bin according to the present invention.
Fig. 4 is a schematic structural view of the fiber storage bin in a top view.
Fig. 5 is a schematic structural view of the height adjusting device of the present invention.
Fig. 6 is a schematic structural view of the screw rod and the connecting block in a threaded fit state according to the present invention.
Fig. 7 is a schematic structural view of the guide rod and the connecting block in a sliding fit state in the invention.
FIG. 8 is a schematic view showing the structure of the intermittent drive mechanism of the present invention.
Fig. 9 is a schematic structural view of the screen driving motor driving the screen driving shaft according to the present invention.
FIG. 10 is a schematic structural view of the grabbing and impurity removing device after unpacking fibers for fabric weaving in the working state.
Fig. 11 is a schematic structural view of the mounting cover of the present invention from a bottom view.
Fig. 12 is a schematic view of the mounting cover of the present invention from a side view.
Fig. 13 is a schematic view of the internal structure of the annular installation chamber of the present invention.
FIG. 14 is a schematic structural view of a cotton plucking mechanism, a rotating shaft and a fiber pre-opening device in a linkage working state.
FIG. 15 is a schematic view of the cotton catching mechanism of the present invention from the bottom.
Fig. 16 is an enlarged view of a portion a of fig. 15 according to the present invention.
FIG. 17 is a schematic view of the lower side structure of the cotton plucking mechanism, the rotating shaft and the fiber pre-opening device in linkage state.
Fig. 18 is a schematic structural view of the annular installation bin of the invention with the bottom fixed on the frame.
Fig. 19 is a schematic structural view of the annular cover plate and the circular through groove in a separated state.
FIG. 20 is an enlarged view of portion A of FIG. 19 according to the present invention.
FIG. 21 is a schematic view of the structure of each planetary gear in the transmission matching state in the present invention.
Fig. 22 is a schematic structural view of the present invention in a state where each planetary gear is engaged with the sun gear.
Fig. 23 is a schematic structural view of the rotation shaft and the exhaust pipe in a matching state in the present invention.
FIG. 24 is a schematic view of a third belt conveyor according to the present invention, in a state of linking a rotating shaft motor and a rotating shaft.
FIG. 25 is a schematic structural view of the reversing bevel gear linkage spindle motor of the present invention in a spindle state.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Example 1
As shown in fig. 1, the embodiment discloses a device for grabbing and removing impurities after unpacking fibers for fabric weaving, which comprises a fiber placing bin 1, a cotton grabbing mechanism 2, a fiber conveying channel 3, a fan 4, a turret 5 and a height adjusting device 6.
The fan 4 is provided on the fiber transfer passage 3. The cotton grabbing mechanism 2 is used for grabbing fibers in the fiber placing bin 1 and conveying the grabbed fibers to the fiber conveying channel 3 through the fan 4.
As shown in fig. 2 to 4, the fiber placing bin 1 includes a base plate 11, a screen 12, a peripheral plate 13, and a screen driving device 14. The turret 5 penetrates through a central hole of the chassis 11 from top to bottom, partition plates 15 are arranged on the chassis 11, and two adjacent partition plates 15 are distributed at intervals, preferably at equal angles. The peripheral plate 13 surrounds the periphery of the base plate 11, and a sub-bin with an open top is formed between two adjacent partition plates 15, the peripheral plate 13, the base plate 11 and the turret 5. A screen 12 which can move up and down is slidably fitted in the sub-bin. The screen driving device 14 is used for driving the screen 12 to move up and down. The cotton grabbing mechanism 2 is arranged on the turret 5, and the rotating shaft 51 of the turret 5 can drive the cotton grabbing mechanism 2 to rotate and can drive the height adjusting piece in the height adjusting device 6 to move linearly in the vertical direction to adjust the height of the fibers on the screen cloth 12.
The invention takes cotton fibers as an example to introduce the operation of the gripping and impurity-removing device after unpacking the fibers for fabric weaving, and the gripping and impurity-removing device after unpacking the fibers for fabric weaving is also suitable for dispersing and removing impurities after unpacking other fibers.
According to the invention, the top surface of each screen 12 is flush with the top surface of each partition plate 15 by adjusting each screen 12, so that an annular cotton storage bin with an open top is formed among each screen 12, each partition plate 15, each peripheral plate 13 and each turret 5, a lower bin body with a space changing along with the up-and-down shaking of the screen 12 is formed by two adjacent partition plates 15, the peripheral plates 13, the base plate 11, the turret 5 and the screens 12, and the annular cotton storage bin is positioned above the lower bin body. The lower bin body is the area of each sub-bin that is below the screen 12 in the current position. And the cotton fiber blocks after unpacking are dispersedly accumulated in the annular cotton storage bin until the cotton fiber blocks are accumulated to the upper layer of the cotton fiber blocks to be contacted with the cotton grabbing mechanism 2. The turret 5 is started, the rotating shaft 51 of the turret 5 rotates to drive the cotton grabbing mechanism 2 to rotate, the cotton grabbing mechanism 2 rotates by taking the central axis of the annular cotton storage bin (namely the central axis of the rotating shaft 51) as an axis, cotton fiber blocks on the upper layer in the annular cotton storage bin are loosened and grabbed, and the grabbed fiber bundles are conveyed to the fiber conveying channel 3 under the action of the fan 4. Meanwhile, the rotating shaft 51 of the turret 5 can drive the height adjusting piece in the height adjusting device 6 to move linearly in the vertical direction to adjust the height of the fibers in the screen cloth 12, the height adjusting piece in the height adjusting device 6 moves upwards while the rotating shaft 51 rotates, and the chassis 11 and the area in the screen cloth 12, which is in contact with the turret 5 and the peripheral plate 13, can slide up and down relative to the turret 5 and the peripheral plate 13 to drive the chassis 11 to move upwards so as to drive the screen cloth 12 to move upwards, so that the height of the screen cloth 12 is gradually increased, and the cotton fiber blocks which are currently positioned at the upper layer in the annular cotton storage bin can be opened and grabbed by the cotton grabbing mechanism 2 all the time. The cotton grabbing mechanism 2 provided by the invention adopts the screen 12 to perform lifting motion relative to the sub-bin while performing rotary opening and grabbing on fibers, preferably, at the initial moment, namely when the top surface of the screen 12 is flush with the top surface of the partition 15, the screen 12 is lifted to the highest point relative to the sub-bin, so that the shaking of the screen 12 is realized, fiber blocks accumulated on the screen 12 shake along with the up-and-down shaking of the screen 12, the shaking of the fiber blocks enables impurities in the fiber blocks to move, and partial impurities such as dust, sludge, crushed sand, sand grains and even some short fibers fall into a lower bin body from the surface of the fibers after separating from the surface of the fibers.
In conclusion, the invention has the technical effects of improving the impurity removal degree, the impurity removal efficiency and the fiber loosening degree of the bale plucker in the fiber dispersion impurity removal stage, and improving the working efficiency and the operation convenience of the bale plucker by optimizing the continuous contact mode of the bale plucker and the fibers.
In some embodiments, the side periphery of the screen 12 is provided with a sealing layer (not shown), such as a rubber layer, to ensure that it is in sealing contact with the inner peripheral wall of the sub-chamber, thereby ensuring that the fiber cake does not leak out of the gap between the screen 12 and the sub-chamber.
In some embodiments, a bottom of the lower bin body, i.e. the bottom plate 11, is provided with a feeding hole (not shown) which is communicated up and down, and impurities falling in the lower bin body fall through the feeding hole so as to be prevented from being accumulated in the lower bin body. Of course, a valve (not shown) may be disposed on the bottom plate 11, and the valve is opened to open the discharging hole, so as to clean the interior of the lower bin body.
Furthermore, the lifting motion of the screen 12 relative to the sub-bin is to meet the requirements of the dispersing blanking of impurities in the fiber blocks and the pre-dispersion of the fiber blocks, and the height difference of the amplitude of the vertical motion is small, so that the cotton fiber blocks at the middle upper layer of the current annular cotton storage bin can be ensured to be in contact with the cotton grabbing mechanism 2.
As shown in fig. 2, in some embodiments, the screen drive 14 includes a screen drive shaft 141 and a cam 142. The lower bin body is provided with a mounting seat 143, the screen driving rotating shaft 141 is in running fit with the mounting seat 143, one end of the screen driving rotating shaft 141 is limited in the lower bin body, and the other end of the screen driving rotating shaft 141 extends into the adjacent lower bin body. The cam 142 is fixed to the screen driving rotating shaft 141 and the outer surface of the cam 142 contacts the bottom of the screen 12. A bevel gear 144 is fixed to both ends of each screen driving rotation shaft 141.
In each lower bin body, a bevel gear 144 limited at one end of the screen driving rotating shaft 141 in the lower bin body is meshed with a bevel gear 144 at the other end of the other screen driving rotating shaft 141 extending into the lower bin body from the adjacent lower bin body.
A screen driving motor is connected to one of the screen driving rotating shafts 141. The fixed end of the screen driving motor is arranged in the lower bin body, and the output shaft end of the screen driving motor is connected with the screen driving rotating shaft 141.
As shown in fig. 5 to 7, in some embodiments, the height adjusting device 6 of the present invention includes a screw rod 61, a connecting block 62, wherein the connecting block 62 is a height adjusting member, the connecting block 62 is fixed at the bottom of the base plate 11, the screw rod 61 is vertically disposed below the base plate 11 and the upper end thereof is screw-engaged with the connecting block 62. A main gear 63 is fixed on a section of the rotating shaft 51 of the turret 5 extending downward out of the chassis 11, an auxiliary gear 64 is fixed on the screw rod 61, and the main gear 63 is meshed with the auxiliary gear 64.
According to the invention, the main gear 63 is driven to rotate by the rotation of the rotating shaft 51, the main gear 63 drives the auxiliary gear 64 engaged with the main gear to rotate, the auxiliary gear 64 drives the screw rod 61 to rotate, the connecting block 62 is driven to move up and down along the axial direction of the screw rod 61, the chassis 11 is driven to move up and down, the chassis 11 moves up and down to drive the screen 12 to synchronously move up and down, and the adjustment of the height of the fibers in the screen 12 is realized.
When the compactness of the fiber block after unpacking is larger, the opening time of the cotton grabbing mechanism 2 to the fiber block in a unit area is prolonged by adjusting the rotating speed of the rotating shaft 51, the rotating speed of the linkage screw rod 61 is synchronously reduced, and the rising speed of the screen 12 is reduced. When the compactness of the unpacked fiber blocks is small and the rotating speed of the rotating shaft 51 needs to be accelerated, the rotating speed of the linkage screw rod 61 can be synchronously increased in a linkage manner, and then the rising speed of the height adjusting piece can be linked only by adjusting the rotating speed of the rotating shaft 51.
In some embodiments, the rotating shaft 51 of the turret 5 of the present invention is rotatably coupled to the frame 7.
In some embodiments, the lower end of the screw 61 of the present invention is rotatably engaged with the frame 7, so as to improve the support of the screw 61.
In some embodiments, a guide rod 69 is vertically fixed on the frame 7, an axial direction of the guide rod 69 is parallel to an axial direction of the screw rod 61, and the connecting block 62 is slidably engaged with the guide rod 69 in the axial direction.
In some embodiments, the lead screw 61 is provided in a plurality, and each lead screw 61 is threadedly engaged with a corresponding connecting block 62. The invention further improves the motion stability of the chassis 11 through the combined action of the plurality of screw rods 61.
In some embodiments, a spring, such as a compression spring (not shown), is supported below the chassis 11. The upper end and the lower end of the pressure spring are respectively connected with the bottom of the chassis 11 and the frame 7. The height is lifted and adjusted by the aid of the restoration of the pressure spring.
In some embodiments, as shown in fig. 8, the main gear 63 and the auxiliary gear 64 are driven by an intermittent drive mechanism. The intermittent transmission device comprises a transition gear 651 and an incomplete gear 652, wherein the transition gear 651 and the incomplete gear 652 are fixed on a transition rotating shaft 653, and the transition rotating shaft 653 is in rotating fit with the frame 7. The transition gear 651 is meshed with the main gear 63, and the incomplete gear 652 can be meshed with the sub-gear 64.
The present invention is described by taking the case where one rotation of the rotating shaft 51 drives the transition gear 651 to rotate one rotation, so that the incomplete gear 652 is engaged with the auxiliary gear 64 once, so that the auxiliary gear 64 rotates several times. Of course, the present invention realizes that the rotating shaft 51 rotates for a plurality of turns to drive the transition gear 651 to rotate for one turn by changing the outer diameter of each gear, so that the incomplete gear 652 is meshed with the auxiliary gear 64 once, and the auxiliary gear 64 rotates for a plurality of turns.
In the process that the rotating shaft 51 rotates forwards for one circle, the cotton grabbing mechanism 2 completes one circle of rotation around the central axis of the annular cotton storage bin, and completes one circle of opening and cotton grabbing of the upper fiber blocks in the annular cotton storage bin. In the initial stage of the process, the rotating shaft 51 rotates to drive the main gear 63 to rotate, the main gear 63 rotates to drive the transition gear 651 to rotate, the transition rotating shaft 653 rotates to drive the incomplete gear 652 to rotate, the toothed section of the incomplete gear 652 is not meshed with the auxiliary gear 64, the non-toothed section, namely the outer convex arc section of the incomplete gear 652 is matched with the inner concave arc of the tooth part of the auxiliary gear 64, the incomplete gear 652 rotates and the auxiliary gear 64 is locked relatively, when the main gear 63 rotates to be close to a circle, specifically 270-350 degrees, the incomplete gear 652 rotates to be meshed with the auxiliary gear 64, the incomplete gear 652 rotates to be a complete section of the toothed section to complete the rotation of the auxiliary gear 64 for several circles, and the connecting block 62 is driven to complete one-time ascending motion.
Therefore, the intermittent adjustment of the rotation opening cotton grabbing of the cotton grabbing mechanism 2 and the ascending of the screen 12 is realized, namely the time period of the ascending of the screen 12 can be concentrated in the time period of the rotation to the set time period of the cotton grabbing mechanism 2, and the height of the fiber block on the screen 12 is kept unchanged in most of time except the factor of height floating caused by shaking.
As shown in fig. 9, in some embodiments, in particular, the output shaft of the screen driving motor 145 is linked with the screen driving shaft 141 by the first belt conveyor. The first belt transmission device comprises a first belt wheel 1461 fixed on an output shaft of the screen mesh driving motor, a second belt wheel 1462 fixed on the screen mesh driving rotating shaft 141, and a first belt sleeved on the first belt wheel and the second belt wheel.
According to the invention, the screen driving motor is started to drive the screen driving rotating shaft 141 in transmission fit with the screen driving motor to rotate, and the two conical gears 144 matched with each other are used for reversing transmission to drive the other screen driving rotating shaft 141 to rotate, so that in linkage, each screen driving rotating shaft 141 is driven to rotate, the cam 142 in each lower bin body is driven to rotate, and when the cam 142 rotates until the protruding section of the cam is contacted with the bottom of the screen 12, the screen 12 is driven to shake.
By adopting the structure of the screen driving device 14, the cams 142 in each lower bin body are linked, and compared with the mode that one screen driving motor is configured on the screen driving rotating shaft 141 of each lower bin body, the screen driving device can realize the movement of all the cams 142 by actually controlling one screen driving motor. If a mode that one screen driving motor is configured on the screen driving rotating shaft 141 of each lower bin body is adopted, the other end of the screen driving rotating shaft 141 does not need to extend into the adjacent lower bin body, and the bevel gear 144 does not need to be arranged at the two ends of each screen driving rotating shaft 141.
In some embodiments, when cam 142 has a circular arc, screen 12 is relatively stationary when cam 142 has a circular arc in contact with the bottom of screen 12. The screen 12 is intermittently moved up and down and shaken every time the screen driving shaft 141 rotates one turn.
In some embodiments, at the same time, the rotation states of the cams 142 in the lower bin bodies are different, for example, when two cams 142 in two adjacent lower bin bodies rotate until the top point of the protruding section contacts with the bottom of the corresponding screen 12, that is, when the screen 12 shakes to the top point, the cam 142 in the second bin body rotates until the circular arc section contacts with the bottom of the corresponding screen 12, that is, the screen 12 shakes to the bottom point, or when the cam 142 in the second bin body rotates until the non-top point of the protruding section contacts with the bottom of the corresponding screen 12, that is, the screen 12 shakes to the non-top point. Thereby effecting the fiber masses on each screen 12 to dither in this pitch. In this way, in the initial stage of the present invention, a small height difference exists between the top surfaces of the screens 12, for example, the distance between the top point and the bottom point of the movement of the screens 12 can be controlled to be 1-5 cm according to the size of the cam 142. Since the amplitude of the shaking of the screens 12 is small, the top surface of each screen 12 can be set at an initial stage to be approximately flush with the top surface of each partition 15. Of course, the present invention can also realize the synchronous movement of all the screens 12 in the same way of the rotation state of the cams 142 in each lower bin body.
In some embodiments, the mounting base 143 is fixed to the top of the chassis 11.
In some embodiments, two screen driving shafts 141 are arranged in parallel in the same lower bin, and the two screen driving shafts 141 in the same lower bin are linked by a second belt conveyor. That is, a third belt wheel (not shown) is fixed on each of the two screen driving shafts 141, and a second belt is sleeved between the two third belt wheels in the same lower bin body.
In some embodiments, as shown in fig. 1, the outer wall of the peripheral plate 13 is further provided with a ring-shaped track, and the end of the cotton catching mechanism 2 is fixed with a connecting member 108, and the lower end of the connecting member 108 extends into the ring-shaped track and is in sliding fit with the ring-shaped track.
In some embodiments, the bottom of the connecting member is provided with a pulley, which is in rolling contact with the endless track.
Compared with the prior art, the device for grabbing and removing impurities after unpacking the fibers for fabric weaving has the following advantages: firstly, the gripping and impurity removing device for unpacking the fibers for fabric weaving of the invention can open and grip the fiber blocks at the same time, besides the function of grabbing cotton of the traditional plucker, because the sub-bin is slidably matched with the screen 12 which can move up and down, that is, the screen 12 can slide (shake) up and down with respect to the turret 5, the partition 15 and the peripheral plate 13, by the up-and-down shaking of the screen 12, it is achieved that the fiber mass accumulated on the screen 12 is shaken along with the up-and-down shaking of the screen 12, the shaking of the fiber mass causes the movement of impurities therein, further realizing that the impurities with small adhesive force between one part of the surface of the fiber and the fiber are separated from the fiber and fall down from the meshes of the screen 12, realizing the impurity removal of the fiber, and the pre-loosening of the fiber block is realized by utilizing the shaking motion of the fiber block, so that the working loads of cotton grabbing and loosening and subsequent cylinder and roller loosening are reduced. Secondly, the invention separates a plurality of sub-bins through the partition plates 15, so that the shaking of the fibers accumulated in the annular cotton storage bin is differentiated, namely different screens 12 drive the fiber blocks in different areas to shake, on one hand, the independent shaking of the fiber blocks in different areas can be realized, the shaking of the fiber blocks on each screen 12 in a lying mode can be met, and on the other hand, the technical problems of poor control stability and poor impurity removal and dispersion efficiency caused by the integral synchronous shaking of all the fiber blocks are avoided. Thirdly, since the rotating shaft 51 of the turret 5 of the present invention rotates to drive the cotton picker 2 to rotate and to drive the height adjuster of the height adjuster 6 to move linearly in the vertical direction to adjust the height of the screen 12, the present invention couples the turret 5 and the height adjuster 6, the synchronous movement of the height adjustment members in the height adjustment device 6 is performed by the rotation of the rotating shaft 51 of the turret 5, for example, in the view of fig. 1, the rotating shaft 51 of the turret 5 is rotated counterclockwise (forward direction), the height adjusting member is ascended, the rotating shaft 51 of the turret 5 is rotated clockwise (reverse direction), the height adjusting member is descended, when the rotating shaft 51 of the turret 5 rotates anticlockwise, the cotton grabbing mechanism 2 is driven to rotate anticlockwise to open and grab the cotton fiber blocks on the upper layer, the height adjusting piece rises to drive the screen 12 to move upwards, and then satisfy and be in the fibre piece of current annular storage cotton storehouse middle and upper strata and can be opened the technological effect of snatching by plucking cotton mechanism 2 all the time. According to the invention, the linkage cooperation mode of the turret 5 and the height adjusting device 6 is adopted, so that the mode that the height of the cotton grabbing mechanism 2 is reduced by adopting the lifting movement mode of the cotton grabbing mechanism 2 in the prior art to meet the requirement of contacting with the upper-layer fiber block is abandoned, a proximity switch is not required to be configured, and the technical defect of untimely cooperation caused by signal deviation is avoided; when the rotation speed of the cotton grabbing mechanism 2 is required to be adjusted according to the compaction degree of the fiber block, the lifting speed of the height adjusting piece can be linked only by adjusting the rotation speed of the rotating shaft 51, the working parameters of a power source for realizing the rotation of the cotton grabbing mechanism 2 and a power source for realizing the lifting motion of the cotton grabbing mechanism 2 do not need to be adjusted simultaneously in the prior art, and the operation convenience is improved. Compared with the prior art that the deformation amount of the compression spring is changed by only supporting the spring below the chassis 11 through the spring and utilizing the change of the fiber gravity, the technical scheme that the fiber to be managed can be automatically lifted does not exist, the invention has the technical defects that the spring is continuously pressed, the elastic coefficient change of the spring is influenced by the repeated deformation, the resilience accuracy is low, and the technical problems of the lifting motion of the chassis 11 and the poor stability in a non-motion state caused by the deformable support of the spring do not exist.
Example 2
As shown in fig. 10-12, the present embodiment is different from the above embodiments in that the cotton picking mechanism 2 includes a mounting cover 21 and a cotton picking beater 22, a fiber inlet 211 and a linkage port 212 are opened at the bottom of the mounting cover 21, and the fiber inlet 211 is communicated with the fiber conveying passage 3. The fiber inlet 211 is rotatably matched with a cotton grasping beater 22, the linkage port 212 is isolated from the fiber inlet 211, and one end of the cotton grasping beater 22 extends into the linkage port 212.
The turret 5 comprises a rotating shaft 51 and an annular mounting bin 52, wherein the annular mounting bin 52 is of a hollow structure. The rotating shaft 51 extends out of the central hole of the annular mounting bin 52 from top to bottom, and a sub-bin with an open top is formed between two adjacent partition plates 15, the peripheral plate 13, the annular mounting bin 52 and the chassis 11.
As shown in fig. 13 to 16, a gear ring 81 is disposed in the inner cavity of the annular mounting chamber 52, and the gear ring 81 is fixedly connected with the annular mounting chamber 52 or is rotatably engaged with the inner wall of the annular mounting chamber 52 through a bearing. The planetary gear transmission mechanism further comprises a first planetary gear 82 and a first connecting arm 83, one end of the first connecting arm 83 is fixed on the rotating shaft 51, the other end of the first connecting arm 83 is in rotating fit with a first rotating shaft 841, the first planetary gear 82 is fixed on the first rotating shaft 841, and the first planetary gear 82 is meshed with the gear ring 81. One end of the mounting cover 21 is fixed to the rotary shaft 51. A first cotton grabbing beater bevel gear 851 is fixed at one end of the cotton grabbing beater 22 extending into the linkage port 212, a second cotton grabbing beater bevel gear 852 is fixed on the first rotating shaft 841, and the second cotton grabbing beater bevel gear 852 extends into the linkage port 212 to be meshed with the first cotton grabbing beater bevel gear 851.
When the rotating shaft 51 rotates to drive the mounting cover 21 to rotate, the rotating shaft 51 rotates and simultaneously drives the first connecting arm 83 to rotate, the first planetary gear 82 is driven to rotate around the central axis of the gear ring 81, and because the gear ring 81 and the first planetary gear 82 are meshed with each other, the first planetary gear 82 rotates while revolving, the rotation drives the first rotating shaft 841 to rotate, the first cotton grabbing beater 851 and the second cotton grabbing beater 852 which are meshed with each other rotate in a reversing way to drive the cotton grabbing beater 22 to rotate, the cotton grabbing beater 22 rotates to loosen and grab fiber blocks which are contacted with the lower end of the cotton grabbing beater, and the grabbed fiber bundles are conveyed into the fiber conveying channel 3 through the fiber inlet 211 under the action of the fan 4.
Therefore, the mechanical cooperation of revolution of the cotton grabbing beater 22 around the rotating shaft 51 and self rotation is realized, compared with the structure that the end part of the cotton grabbing beater 22 is connected with a motor, the power source is further saved, and the operation convenience of the whole machine is further improved.
As shown in fig. 11, 16, and 17, in some embodiments, the grasper beater 22 includes a grasper roller 221, and a horn tooth 222. The cotton grabbing roller 221 comprises a cotton grabbing roller body 2211 and a cotton grabbing rotating shaft 2212, and the cotton grabbing roller body 2211 is fixedly sleeved on the cotton grabbing rotating shaft 2212. The angle teeth 222 are fixed on the cotton grabbing roller body 2211, two ends of the cotton grabbing rotating shaft 2212 are respectively in running fit with corresponding inner walls in the fiber inlet 211, one end of the cotton grabbing rotating shaft 2212 extends into the linkage port 212, and the first cotton grabbing beater bevel gear 851 is fixed at the end of the cotton grabbing rotating shaft 2212.
In some embodiments, as shown in fig. 18, the bottom of the annular mounting bin 52 is fixed to the frame 7.
In some embodiments, a sealing ring (not shown) is disposed between the rotating shaft 51 and the central hole of the annular installation chamber 52, and the sealing ring can be fixedly sleeved on the rotating shaft 51.
In some embodiments, the top of the annular mounting bin 52 is opened with a first annular groove 521, and the first annular groove 521 is communicated with the inner cavity of the annular mounting bin 52. The first circular groove 521 divides the annular installation bin 52 into an inner ring plate 522 and an outer ring installation bin body 523, the inner ring plate 522 is fixed with the rotating shaft 51, and the bottom of the outer ring installation bin body 523 is fixed on the frame 7. The first rotating shaft 841 upwardly extends out of the first circular groove 521. A ring of baffles 524 is also arranged outside the first circular groove 521.
Compared with the annular mounting bin 52 with an open top, the annular mounting bin 52 is provided with a circle of first annular grooves 521 at the top of the annular mounting bin 52, and the first rotating shaft 841 can rotate, so that the sealing performance of the annular mounting bin 52 is further improved. Because still be provided with round baffle 524 in the outside of first ring groove 521, utilize the effect of baffle 524, can further prevent to open the probability that the flying cotton fibre that snatchs the in-process and produce falls into to annular installation storehouse 52 through first ring groove 521.
In some embodiments, a circular through groove 5221 is further formed on the top of the annular mounting bin 52, specifically on the inner ring plate 522, and a ring of first and second support plates 5223, 5224 are respectively formed on two opposite inner walls of the circular through groove 5221. A ring of annular clearance channels exists between the first and second retainer plates 5223, 5224. An annular cover plate 528 is also included, and the annular cover plate 528 can be closed in the circular through groove 5221 so that the bottom of the annular cover plate 528 is supported on the first and second support plates 5223, 5224. A connecting rod 5222 is fixedly connected between the first and second support plates 5223 and 5224.
When the interior of the annular installation bin 52 needs to be cleaned, the annular cover plate 528 is opened, the interior of the installation bin is cleaned through the annular cleaning channel by using a dust collector or other cleaning devices in the prior art, and an arm can extend into the annular cleaning channel by a worker to be manually cleaned.
Example 3
As shown in fig. 10 and 14, the present embodiment is different from the above embodiments in that a fiber pre-opening device 9 is further provided on the rotating shaft 51, and the cotton picker rotates backward to the area where the fiber pre-opening device rotates forward. The fiber pre-opening device 9 comprises a cantilever 91, a pre-opening rotating shaft 92 and an opening rod 93. One end of the cantilever 91 is fixed on the rotating shaft 51, and the pre-release rotating shaft 92 is rotatably matched with the cantilever 91. The opening rod 93 is fixed on the pre-opening rotating shaft 92 for pre-opening the fibers accumulated in the fiber placing bin 1. A second planetary gear 86 and a second connecting arm 87 are further arranged in the inner cavity of the annular mounting bin 52, one end of the second connecting arm 87 is fixed on the rotating shaft 51, the other end of the second connecting arm 87 is in rotating fit with the second planetary gear 86, and the second planetary gear 86 is in inner meshing with the gear ring 81. A third cotton grabbing beater conical gear 881 is fixed on the pre-opening rotating shaft 92, a fourth cotton grabbing beater conical gear 882 is coaxially linked with the second planetary gear 86, and the fourth cotton grabbing beater conical gear 882 is meshed with the third cotton grabbing beater conical gear 881.
The fourth cotton picker beater conical gear 882 and the second planetary gear 86 are fixed on the second rotating shaft 842, the second rotating shaft 842 is in rotating fit with the second connecting arm 87, and the second rotating shaft 842 extends upwards out of the first circular groove 521.
In the cotton grabbing process of the cotton grabbing machine in the prior art, the opening and grabbing of the fiber blocks are mostly carried out only by the angular teeth 222 of the cotton grabbing beater 22, and when the compactness of the fiber blocks is high, the opening and grabbing efficiency of the cotton grabbing beater 22 is reduced, so that the working efficiency is affected.
Therefore, in order to alleviate the above technical problems, the present invention provides a fiber pre-opening device 9. When the rotating shaft 51 rotates, the second connecting arm 87 is driven to rotate, the second connecting arm 87 rotates to drive the second planetary gear 86 to rotate while revolving around the gear ring 81, the second planetary gear 86 rotates while driving the second rotating shaft 842 to rotate, the third cotton grabbing beater bevel gear 881 and the fourth cotton grabbing beater bevel gear 882 are used for reversing transmission to drive the pre-opening rotating shaft 92 to rotate, the rotation of the cotton opening rod 93 on the pre-opening rotating shaft 92 is realized, and the cotton opening rod 93 acts on the fiber block on the upper layer to pre-open the fiber block on the upper layer.
According to the invention, the fiber blocks are opened in advance through the fiber pre-opening device 9, so that the opening efficiency of the subsequent cotton grabbing beater 22 can be improved.
When the angle tooth 222 rotates to the position below the cotton grabbing roller 221 and the cotton opening rod 93 rotates to the position below the pre-opening rotating shaft 92, the angle tooth 222 and the cotton opening rod 93 both extend into the annular cotton storage bin, namely after fiber blocks are stacked in the annular cotton storage bin, the angle tooth 222 and the cotton opening rod 93 both contact with the upper layer of the fiber blocks, so that the cotton can be loosened and grabbed at the initial working stage of the cotton grabbing device. Compare the cylinder body end of adopting two fixed cylinders on pivot 51, the tailpiece of the piston rod of two cylinders is fixed respectively at cantilever 91, installation cover 21, drives the mode of horn tooth 222, division cotton pole 93 elevating movement through the cylinder motion, need not the height of adjusting the cylinder constantly in the course of the work, and can realize the second linking arm 87 and pivot 51, install the fixed of cover 21 and pivot 51, guarantee the stability of installation.
In some embodiments, the present invention has a sun gear 801 fixed to the periphery of the shaft 51.
In some embodiments, a sun gear 801 is fixed in the inner cavity of the annular installation chamber 52, the central axis of the sun gear 801 is collinear with the central axis of the rotating shaft 51, and the rotating shaft 51 passes through the central hole of the sun gear in a clearance fit mode.
The first and second planetary gears 82, 86 are externally meshed with the sun gear. The revolution and rotation of the first planetary gear 82 and the second planetary gear 86 are realized by using a sun gear instead of the ring gear 81 or by engaging the sun gear 801 and the ring gear 81 with the first planetary gear 82 and the second planetary gear 86 at the same time.
In some embodiments, the opener bar 93 may be a brad or a bar.
If the air cylinder is configured to drive the cotton grabbing mechanism and the fiber pre-opening device to move up and down, the cotton grabbing mechanism and the fiber pre-opening device are in sliding fit with the rotating shaft 51 in the vertical direction instead of being fixedly connected. Namely, the cantilever 91 and the mounting cover 21 are slidably engaged with the rotary shaft 51 in the vertical direction. And the linkage structure of the rotating shaft 51, the cotton grabbing mechanism and the fiber pre-opening device 9 cannot be adopted, and only motors can be respectively arranged on the pre-opening rotating shaft 92 and the cotton grabbing rotating shaft 2212, and the pre-opening rotating shaft 92 and the cotton grabbing rotating shaft 2212 are driven to rotate independently through the rotation of the motors.
In some embodiments, if the cylinder is configured to drive the cotton grasping mechanism and the fiber pre-opening device to move up and down, the circular rail is in sliding fit with the peripheral plate 13 in the vertical direction, and the bottom of the circular rail is further supported with a supporting cylinder, and the supporting cylinder is lifted up and down synchronously with the cylinder configured on the cotton grasping mechanism and the cylinder configured on the fiber pre-opening device.
The invention realizes the mechanical cooperation of revolution of the fiber pre-opening device 9 around the rotating shaft 51 and self rotation, and compared with the connection of a motor at the end part of the fiber pre-opening device, the invention further saves power sources and further improves the operation convenience of the whole machine.
Further, when the rotating shaft 51 rotates for a circle to drive the transition gear 651 to rotate for a circle so that the incomplete gear 652 is meshed with the auxiliary gear 64 for one time to enable the auxiliary gear 64 to rotate for a plurality of circles, in order to keep the effective rate of pre-opening and grabbing, an included angle between the cotton grabbing mechanism and the fiber pre-opening device is as small as possible and can be controlled to be 5-30 degrees, and after the fiber pre-opening device is pre-opened every time, the cotton grabbing mechanism can timely open and grab the pre-opened fibers. For example, after a certain area is pre-opened by the fiber pre-opening device, the cotton grabbing mechanism rotates 5-30 degrees, and then the area can be grabbed.
When the rotating shaft 51 rotates for multiple circles to drive the transition gear 651 to rotate for one circle so that the incomplete gear 652 is meshed with the auxiliary gear 64 for one time so that the auxiliary gear 64 rotates for multiple circles, that is, after the cotton grabbing mechanism and the fiber pre-opening device rotate for multiple circles, the chassis 11 moves up once, and an included angle between the cotton grabbing mechanism and the fiber pre-opening device can be properly larger, such as 60-180 degrees.
In some embodiments, the fiber pre-opening device of the present invention may be provided in a plurality of numbers, and the plurality of fiber pre-opening devices are equidistantly surrounded around the rotating shaft 51.
In some embodiments, a fiber pre-opening device is arranged on both sides of the cotton grabbing mechanism.
In some embodiments, magnetic blocks (not shown) are fixed to the fiber inlet 211 and the cantilever 91 of the mounting cover 21, respectively. According to the invention, the magnetic blocks are respectively fixed on the mounting cover 21 and the cantilever 91, so that metal particles in the fiber blocks are adsorbed in real time, and the impurity removal degree in the cotton picking stage is further improved.
As shown in fig. 21, in some embodiments, in order to further increase the rotation speed of the cotton grasping rotation shaft 2212, a first rotation shaft 1011 is further rotatably fitted on the first connecting arm 83, and the first planetary gear 82 is fixed to the first rotation shaft 1011. That is, the first planetary gear 82 is not provided on the first rotation shaft 841, the large pulley 1012 is fixed to the first rotation shaft 1011, the small pulley 1013 is fixed to the first rotation shaft 841, and a belt is fitted between the large pulley 1012 and the small pulley 1013. The outer diameter of the large pulley 1012 is larger than the outer diameter of the small pulley 1013.
Similarly, in order to further increase the rotation speed of the pre-opening rotation shaft 92, a second rotation shaft 1014 is further rotatably fitted on the second connection arm 87, a second planetary gear 86 is fixed on the second rotation shaft 1014, that is, the second planetary gear 86 is not arranged on the second rotation shaft 842 at this time, and a large linkage pulley 1015 is further fixed on the second rotation shaft 1014. A small linkage belt pulley 1016 is fixed on the second rotating shaft 842, and a linkage belt is sleeved between the large linkage belt pulley 1015 and the small linkage belt pulley 1016. The outer diameter of the large linkage pulley 1015 is larger than the outer diameter of the small linkage pulley 1016.
Example 4
As shown in fig. 23, the present embodiment is different from the above embodiments in that the fiber feeding passage 3 includes an exhaust tube 31, and the rotary shaft 51 includes an upper hollow tube section 511 and a lower rotary shaft body section 512.
The top of the main body section 512 of the rotating shaft extends into the inner cavity of the lower end of the hollow pipe section 511, and the top of the main body section 512 of the rotating shaft is fixedly connected with the inner cavity of the hollow pipe section 511. Alternatively, the upper end of the rotating shaft 51 is provided with a blind hole communicated to the top thereof, the upper end (including the blind hole) of the rotating shaft 51 forms a hollow pipe section 511, and the lower end (not including the blind hole) of the rotating shaft 51 forms a rotating shaft body section 512.
The upper end of the hollow pipe section 511 communicates with the extraction pipe 31. The fiber inlet 211 communicates with the interior cavity of the hollow tube segment 511.
In some embodiments, the bale plucking mechanism and the fiber pre-opening device are disposed on the main shaft section 512. Specifically, the mounting cover 21, the suspension arm 91, the first connecting arm 83, and the second connecting arm 87 are all fixed to the shaft body section 512.
Of course, in some embodiments, the mounting cap 21, the cantilever 91, the first connecting arm 83, and the second connecting arm 87 are all fixed to the hollow tube 511. Alternatively, the mounting cap 21 and the cantilever 91 are fixed to the hollow pipe section 511, and the first connecting arm 83 and the second connecting arm 87 are fixed to the main shaft body section 512.
Further, the top side circumferential surface of the rotating shaft body section 512 is hermetically connected to the inner circumferential wall of the inner cavity of the hollow pipe section 511.
In some embodiments, the upper end of hollow tube segment 511 is rotatably coupled to extraction tube 31 by bearing 101. Other components which are matched with each other in a rotating mode can be connected with each other in a rotating mode through the bearing.
Alternatively, the exhaust pipe 31 is inserted into the hollow pipe section 511 to be in clearance fit with the hollow pipe section 511, and a seal ring is provided in the clearance between the hollow pipe section 511 and the exhaust pipe 31.
Further, the fiber inlet 211 of the mounting cover 21 communicates with the inner cavity of the hollow pipe section 511 through the hose 102. The hose 102 is preferably a prior art flexible, flexible rubber hose or plastic hose.
In some embodiments, the present invention drives the shaft 51 to rotate via a shaft motor. Specifically, the fixed end of the rotating shaft motor is disposed on the frame 7, and the output shaft end of the rotating shaft motor is linked with the rotating shaft 51 through a third belt transmission device.
As shown in fig. 24, in some embodiments, the third belt transmission device includes a fourth belt pulley 103 fixed at an output shaft end of the rotating shaft motor, a fifth belt pulley 104 fixed at the rotating shaft 51, and a third belt sleeved on the fourth belt pulley and the fifth belt pulley.
In some embodiments, the output shaft end of the spindle motor is coupled to the spindle 51 through a gear set.
As shown in fig. 25, the gear set includes two reversing bevel gears 105 that are engaged with each other, and the two reversing bevel gears 105 are fixed to the output shaft end of the rotating shaft motor and the rotating shaft 51, respectively.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. A gripping and impurity-removing device for unpacking fibers for fabric weaving comprises a fiber placing bin, a cotton gripping mechanism and a fiber conveying channel; the cotton grabbing mechanism is used for grabbing the fibers in the fiber placing bin, and the grabbed fibers are conveyed to the fiber conveying channel;
it is characterized by also comprising a turret and a height adjusting device; the fiber placing bin comprises a chassis, a screen, a peripheral plate and a screen driving device; the turret penetrates through a central hole of the chassis from top to bottom, partition plates are arranged on the chassis, and two adjacent partition plates are distributed at intervals; the peripheral plate surrounds the periphery of the base plate, and a sub-bin is formed between every two adjacent partition plates, the peripheral plate, the base plate and the turret; the screen capable of moving up and down is in sliding fit with the sub-bin; the screen driving device is used for driving the screen to move up and down; the rotating shaft of the turret can drive the cotton grabbing mechanism to rotate and can drive the height adjusting piece in the height adjusting device to move linearly in the vertical direction to adjust the height of the fibers on the screen;
the height adjusting device further comprises a screw rod, the height adjusting piece comprises a connecting block, the connecting block is arranged at the bottom of the base plate, and the screw rod is vertically arranged below the base plate and is in threaded fit with the connecting block; a main gear is arranged on a rotating shaft of the turret, and an auxiliary gear is arranged on the screw rod;
the screw rods are multiple, and each screw rod is in threaded fit with a corresponding connecting block; the main gear and the auxiliary gear are driven by an intermittent transmission device; the intermittent transmission device comprises a transition gear and an incomplete gear which are coaxially linked; the transition gear is meshed with the main gear, and the incomplete gear can be meshed with the auxiliary gear;
the screen driving device comprises a screen driving rotating shaft and a cam; the sub-bins are provided with mounting seats, the screen driving rotating shaft is in running fit with the mounting seats, one end of the screen driving rotating shaft is limited in the sub-bins, and the other end of the screen driving rotating shaft extends into the adjacent sub-bins; the cam is arranged on the screen cloth driving rotating shaft, and the outer surface of the cam is in contact with the bottom of the screen cloth; two ends of each screen mesh driving rotating shaft are respectively provided with a conical gear;
in each sub-bin, a conical gear limited at one end of the screen mesh driving rotating shaft in the sub-bin is meshed with a conical gear extending into the other end of the other screen mesh driving rotating shaft in the sub-bin from the adjacent sub-bin.
2. The device for grabbing and removing impurities after unpacking fibers for fabric weaving according to claim 1, wherein the cotton grabbing mechanism comprises an installation cover and a cotton grabbing beater, a fiber inlet and a linkage port are formed in the bottom of the installation cover, and the fiber inlet is communicated with the fiber conveying channel; the fiber inlet is matched with the cotton grabbing beater in a rotating mode, and one end of the cotton grabbing beater extends into the linkage port;
the turret further comprises an annular mounting bin which is of a hollow structure; the rotating shaft extends out of a central hole of the annular mounting bin from top to bottom, and the sub-bin is formed between two adjacent partition plates, the peripheral plate, the annular mounting bin and the chassis;
a gear ring, a first planetary gear and a first connecting arm are arranged in an inner cavity of the annular mounting bin, one end of the first connecting arm is fixed on the rotating shaft, the other end of the first connecting arm is in rotating fit with the first planetary gear, and the first planetary gear is internally meshed with the gear ring; one end of the mounting cover is fixed on the rotating shaft; and a first cotton grabbing beater conical gear is arranged at one end of the cotton grabbing beater, which extends into the linkage port, and a second cotton grabbing beater conical gear is coaxially linked with the first planetary gear and extends into the linkage port to be meshed with the first cotton grabbing beater conical gear.
3. The device for grabbing and removing impurities after unpacking fibers for fabric weaving according to claim 2, wherein the cotton grabbing beater comprises a cotton grabbing roller and angle teeth; the angle teeth are fixed on the cotton grabbing roller, the end part of the cotton grabbing roller is in rotating fit with the fiber inlet, one end of the cotton grabbing roller extends into the linkage port, and the second cotton grabbing beater bevel gear is arranged at the end part of the cotton grabbing roller.
4. The fabric weaving post-fiber bale opening and impurity removing device according to claim 3, wherein a first annular groove is formed in the top of the annular mounting bin, and the first annular groove is communicated with an inner cavity of the annular mounting bin; the first circular groove divides the annular mounting bin into an inner ring plate and an outer ring mounting bin body, and the inner ring plate is fixed with the rotating shaft; the other end of the first connecting arm is in rotating fit with a first rotating shaft, the first planetary gear is fixed on the first rotating shaft, and the first rotating shaft extends out of the first annular groove.
5. The fabric weaving post-unpacking grabbing impurity-removing device for the fibers according to claim 4, wherein a circular through groove is further formed in the top of the annular mounting bin, and a circle of first supporting plate and a circle of second supporting plate are respectively arranged on two opposite inner walls of the circular through groove; a circle of circular ring cleaning channel is arranged between the first supporting plate and the second supporting plate; the circular through grooves can be covered by the circular cover plates, so that the bottoms of the circular cover plates are supported on the first supporting plate and the second supporting plate; and a connecting rod is connected between the first supporting plate and the second supporting plate.
6. The fabric weaving post-fiber bale opening grabbing and impurity removing device according to claim 5, characterized in that a fiber pre-opening device is further arranged on the rotating shaft, and the fiber pre-opening device comprises a cantilever, a pre-opening rotating shaft and a cotton opening rod; one end of the cantilever is fixed on the rotating shaft, and the pre-opening rotating shaft is in rotating fit with the cantilever; the opening rod is fixed on the pre-opening rotating shaft and is used for pre-opening the fibers accumulated in the fiber storage bin; a second planetary gear and a second connecting arm are further arranged in the inner cavity of the annular mounting bin, one end of the second connecting arm is fixed on the rotating shaft, the other end of the second connecting arm is in rotating fit with the second planetary gear, and the second planetary gear is in inner meshing with the gear ring; a third cotton picking beater conical gear is arranged on the pre-opening rotating shaft, a fourth cotton picking beater conical gear is coaxially linked with the second planetary gear, and the fourth cotton picking beater conical gear is meshed with the third cotton picking beater conical gear.
7. The device for grabbing and removing impurities after unpacking fibers for fabric weaving as claimed in claim 2, wherein the fiber conveying channel comprises an exhaust pipe, and the rotating shaft comprises an upper hollow pipe section and a lower rotating shaft body section; the upper end of the hollow pipe section is communicated with an exhaust pipe; the fiber inlet is communicated with the inner cavity of the hollow pipe section.
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CN116145407B (en) * 2022-12-30 2024-09-10 福建宇邦纺织科技有限公司 Cloth surface floating hair removing treatment device and method

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