CN112895496A - Manufacturing method of improved artificial quartz stone plate - Google Patents
Manufacturing method of improved artificial quartz stone plate Download PDFInfo
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- CN112895496A CN112895496A CN202011572591.1A CN202011572591A CN112895496A CN 112895496 A CN112895496 A CN 112895496A CN 202011572591 A CN202011572591 A CN 202011572591A CN 112895496 A CN112895496 A CN 112895496A
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- artificial quartz
- quartz stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention provides a manufacturing method of an improved artificial quartz stone plate, which is characterized by comprising the following steps: a. weighing the following raw materials in parts by weight: 34 parts of quartz sand, 21 parts of quartz powder, 3 parts of epoxy resin, 2 parts of polyvinyl chloride resin, 13 parts of medical stone powder, 4 parts of pigment, 7 parts of silica sand, 8 parts of wollastonite, 9 parts of coconut shell carbon and 8 parts of coal cinder; b. b, uniformly mixing the raw materials in the step a in a stirrer, flatly paving the mixture on a mold, then conveying the mold into a vacuum chamber, vacuumizing, and carrying out vibration molding to obtain the artificial quartz stone; c. polishing the molded artificial quartz stone by using a water mill polishing device; d. the polished artificial quartz stone is punched, sprayed and dried through the processing device, and the coating used for spraying is an antibacterial coating, so that the finished artificial quartz stone plate can be obtained.
Description
Technical Field
The invention belongs to the technical field of architectural decoration, and relates to a manufacturing method of an improved artificial quartz stone plate.
Background
The artificial quartz stone is used as a novel artificial building material and has the advantages incomparable with natural stone materials in the aspects of moisture resistance, acid resistance, splicing property and the like. In the day that natural stone resources are gradually exhausted, artificial quartz is the best substitute; meanwhile, the artificial quartz stone can adopt waste glass as a raw material, so that the resource recycling is realized while the environment is protected, and the advantages enable the artificial quartz stone to become a new and expensive material in the building decoration industry, so that the artificial quartz stone is widely applied to the fields of public buildings such as hotels, restaurants, banks, hospitals, exhibitions, laboratories and the like, and home decorations such as kitchen table tops, wash tables, kitchen and toilet wall surfaces, dining tables, tea tables, window platforms, door pockets and the like.
Through retrieval, for example, chinese patent literature discloses a high-performance artificial quartz stone plate [ application number: 201711078612.2, respectively; publication No.: CN 107805003a ]. The high-performance artificial quartz stone plate is characterized by being prepared from the following raw materials in parts by weight: 25-30 parts of quartz sand, 15-20 parts of glass sand, 20-25 parts of quartz powder, 10-15 parts of medical stone powder, 4-7 parts of acrylic resin, 4-6 parts of polyurethane resin, 3-5 parts of dibenzoyl peroxide, 2-5 parts of calcium sulfate whisker, 1-3 parts of pigment and 0.2-0.7 part of coupling agent.
Although the artificial quartz stone plate disclosed in the patent has the characteristic of difficult deformation, the artificial quartz stone plate does not have a corresponding manufacturing method, is manufactured only by manual experience, and is slow in manufacturing speed, so that an improved manufacturing method of the artificial quartz stone plate is necessary.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an improved manufacturing method of an artificial quartz stone plate, which has the characteristic of high manufacturing speed.
The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the improved artificial quartz stone plate is characterized by comprising the following steps: a. weighing the following raw materials in parts by weight: 30-40 parts of quartz sand, 20-26 parts of quartz powder, 2-6 parts of epoxy resin, 1-5 parts of polyvinyl chloride resin, 11-16 parts of medical stone powder, 2-6 parts of pigment, 4-9 parts of silica sand, 6-10 parts of wollastonite, 6-12 parts of coconut shell carbon and 7-11 parts of coal cinder; b. b, uniformly mixing the raw materials in the step a in a stirrer, flatly paving the mixture on a mold, then conveying the mold into a vacuum chamber, vacuumizing, and carrying out vibration molding to obtain the artificial quartz stone; c. polishing the molded artificial quartz stone by using a water mill polishing device; d. the polished artificial quartz stone is punched, sprayed and dried through the processing device, and the coating used for spraying is an antibacterial coating, so that the finished artificial quartz stone plate can be obtained.
The stirring speed in the step a is 300-500 rpm.
And d, stirring time in the step a is 15-25 min.
And c, controlling the air pressure of the mold to be-0.12 to-0.08 MPa during vacuumizing in the step b.
The processing device in the step d comprises a workbench, a rotary rod is vertically arranged on the workbench, the lower end of the rotary rod is connected with a power assembly capable of driving the rotary rod to rotate, the upper end of the rotary rod is connected with a rotary disc, a plurality of U-shaped placing racks are fixed on the rotary disc, the rack is uniformly distributed, one end of the rack is rotatably connected with the middle of the driving shaft, one end of the driving shaft is connected with a first power motor capable of driving the driving shaft to rotate, the other end of the driving shaft is connected with a first finger cylinder, a first clamping plate capable of clamping one end of a sheet is fixed on a piston rod of the first finger cylinder, the other end of the rack is rotatably connected with one end of a driven shaft, the other end of the driven shaft is connected with a second finger cylinder, a second clamping plate capable of clamping the other end of the sheet is fixed on a piston rod of the second finger cylinder, and a punching mechanism for punching the sheet, a spraying mechanism for spraying the sheet and a drying mechanism for drying the sheet are.
The working principle of the processing device is as follows: the sheet is positioned on the placing frame through the combined action of the first finger cylinder and the second finger cylinder, the power assembly drives the rotary rod to rotate, the rotary rod drives the rotary disc to rotate, the rotary disc drives the placing frame to rotate, the placing frame drives the sheet to rotate, the sheet is conveyed to a required station, the sheet is punched through the punching mechanism, the sheet is sprayed through the spraying mechanism, the sheet is dried through the drying mechanism, and the sheet is processed quickly.
The power assembly comprises a servo motor, a driving wheel, a driven wheel and a belt, the servo motor is fixed on the workbench, an output shaft of the servo motor is vertically upward, the driving wheel is fixed at the end part of the output shaft of the servo motor, the driven wheel is fixed at the lower end of a rotating rod, and the belt is sleeved outside the driving wheel and the driven wheel.
When the rotary rod needs to be rotated, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel drives the rotary rod to rotate, and therefore the rotary rod can be rotated.
The punching mechanism comprises a first bottom plate, a movable plate, a first push rod motor, a lifting plate, a second power motor and a drill bit, the first bottom plate is fixed on a workbench, the first bottom plate is close to a rotating disc, the movable plate is arranged on the first bottom plate, the movable plate is connected with a moving structure capable of driving the first bottom plate to move back and forth, the first push rod motor is fixed on the movable plate through a first connecting rod, a push rod of the first push rod motor faces downwards vertically, the end portion of the push rod motor is connected with the lifting plate, the second power motor is fixed on the lifting plate, an output shaft of the second power motor faces downwards vertically, the end portion of the output shaft of the second power motor is connected with the drill bit through a coupler, the drill bit can be located right above the.
When the plate needs to be punched, the output shaft of the second power motor is controlled to rotate, the output shaft of the second power motor drives the drill bit to rotate, the moving plate is driven to move back and forth through the moving structure, the moving plate drives the first connecting rod to move back and forth, the supporting plate is located under the plate on the placing frame and supports the plate, the push rod of the first push rod motor is controlled to move vertically downwards, the push rod of the first push rod motor drives the lifting plate to move downwards, the lifting plate drives the drill bit to move downwards, the plate is punched through the drill bit, and punching is convenient.
The movable structure comprises a positioning strip, a guide rod, a guide sleeve, a stepping motor, a gear and a rack, the positioning strip is fixed on the first bottom plate, the guide rod is horizontally fixed on the positioning strip, the guide sleeve is arranged on the guide rod, the rack is horizontally fixed on the positioning strip, the rack is parallel to the guide rod, the stepping motor is fixed on the guide sleeve, an output shaft of the stepping motor is vertically arranged, the gear is fixed at the end part of the output shaft of the stepping motor, the gear is meshed with the rack, and the movable plate is fixed on the guide sleeve.
When the movable plate needs to move back and forth, the output shaft of the stepping motor is controlled to rotate, the output shaft of the stepping motor drives the gear to rotate, the gear is gradually meshed with the rack, so that the guide sleeve moves back and forth along the guide rod, and the guide sleeve drives the movable plate to move back and forth, so that the movable plate can move back and forth.
The spraying mechanism comprises a second bottom plate, a second push rod motor, a blocking cover, a sprayer and a storage box, wherein the second bottom plate is fixed on the workbench, the second bottom plate is close to the rotating disc, the second push rod motor is fixed on the second bottom plate through a second connecting rod, the push rod of the second push rod motor is vertical downwards, the end part of the push rod of the second push rod motor is connected with the blocking cover, the blocking cover can be located right above the placing frame, the sprayer is fixed in the blocking cover, a liquid outlet of the sprayer faces downwards, a liquid inlet of the sprayer is communicated with the bottom of the storage box through a connecting pipe, a water pump is arranged on the connecting pipe, and a material conveying structure capable of conveying material liquid to the.
When the plate needs to be sprayed, a push rod of a push rod motor II is controlled to move downwards, the push rod of the push rod motor II drives a separation cover to move downwards, the separation cover covers the support, a water pump is started, the feed liquid in the storage tank is conveyed to the spray head through a connecting pipe and is sprayed on the plate, and the spraying is convenient; an output shaft of the power motor I drives a driving shaft to rotate, and the driving shaft can enable the plate to turn over.
And the connecting pipe is also provided with a flow regulating valve.
The separation cover is also provided with an observation port, and a transparent observation plate is arranged at the observation port.
The observation plate is made of an organic plate.
The drying mechanism comprises a third bottom plate, a third push rod motor and a drying oven with an opening at the bottom, the third bottom plate is fixed on the workbench and close to the rotating disc, the third push rod motor is fixed on the third bottom plate through a third connecting rod, a push rod of the third push rod motor is vertically downward, the end part of the push rod of the third push rod motor is connected with the drying oven, the drying oven can be positioned right above the placing frame, and a plurality of electric heating pipes are arranged in the drying oven.
When the plate needs to be dried, the push rod of the push rod motor III is controlled to move downwards, the push rod of the push rod motor III drives the drying oven to move downwards, the drying oven covers the support, the electric heating pipe is connected, and the plate is dried through the drying oven, so that the drying is convenient.
The material conveying structure comprises a material mixing box and a material conveying pipe, wherein the material mixing box is provided with a material mixing cavity, the material mixing box is fixed on a second bottom plate through a mounting frame and is positioned above a material storage box, the upper part of one side of the material mixing box is provided with a feeding hole, a first electromagnetic valve is arranged at the feeding hole, the lower part of the other side of the material mixing box is communicated with one end of the material conveying pipe, the other end of the material conveying pipe is communicated with the material storage box, a second electromagnetic valve is arranged on the material conveying pipe, two driving motors are symmetrically and fixedly arranged above the material mixing cavity, stirring shafts are fixedly connected to output shafts of the two driving motors, one ends of the stirring shafts, far away from the driving motors, are rotatably connected with the bottom of the material mixing cavity, a plurality of stirring rods are symmetrically and fixedly arranged on the stirring shafts, a plurality of stirring blades are symmetrically and fixedly arranged, a swing rod is arranged in the first sliding opening, a regulating and controlling box with an installation cavity is fixed above the batching box through two supporting columns, a second sliding opening communicated with the installation cavity is arranged below the regulating and controlling box, the second sliding opening is positioned right above the first sliding opening, one end of the swing rod sequentially penetrates through the first sliding opening and the second sliding opening and extends into the installation cavity, a rotating shaft is horizontally arranged in the installation cavity, a bearing used for rotatably connecting the rotating shaft is arranged at one end of the swing rod, a first speed reducing motor and a second speed reducing motor are respectively and fixedly arranged above the installation cavity, the first speed reducing motor and the second speed reducing motor are symmetrically distributed on two sides of the swing rod, a first rotating shaft is fixedly connected to an output shaft of the first speed reducing motor, one end of the first rotating shaft, far away from the first speed reducing motor, is rotatably connected to the bottom of the installation cavity, a first eccentric wheel is, one end, far away from the second speed reduction motor, of the second rotating shaft is rotatably connected with the bottom of the mounting cavity, the middle of the second rotating shaft is fixedly connected with a second eccentric wheel, the second eccentric wheel can be matched with the first eccentric wheel, a driving plate is fixedly mounted on the swing rod, and the driving plate is located between the first eccentric wheel and the second eccentric wheel.
When the material storage tank needs to be conveyed with material liquid, the two driving motors are started, so that the driving motors drive the stirring shaft to rotate, the stirring shaft drives the stirring rod to rotate, and the stirring rod drives the stirring blades to stir the raw materials in the batching tank; meanwhile, the first reduction motor drives the first rotating shaft to rotate by starting the first reduction motor and the second reduction motor, the first rotating shaft drives the first eccentric wheel to rotate, the second reduction motor drives the second rotating shaft to rotate, the second rotating shaft drives the second eccentric wheel to rotate, when the first eccentric wheel rotates to abut against the driving plate, the driving plate drives the oscillating rod to swing clockwise by taking the rotating shaft as an axis, so that the material flow in the batching cavity flows towards the left side, when the first eccentric wheel rotates to be separated from the abutting state with the driving plate, the second eccentric wheel rotates to abut against the driving plate, the driving plate drives the oscillating rod to swing anticlockwise by taking the rotating shaft as an axis, so that the material flow in the batching cavity flows towards the right side, the material flow is reciprocated, the material in the batching box can be quickly and uniformly stirred, the second electromagnetic valve is opened, and the material flow flows to the storage box from the material conveying pipe under the action of, reliable material conveying.
And two buffer blocks are symmetrically and fixedly arranged on the inner walls of the first sliding opening and the second sliding opening.
The one end fixed mounting that the pendulum rod is located the batching intracavity has the switch board, and the cross-section of switch board is the zigzag, and one side fixed mounting elastic supplementary scraper blade of pendulum rod is kept away from to the switch board, and the supplementary scraper blade one side of keeping away from the switch board offsets with the batching chamber and leans on.
By adopting the structure, the swing rod drives the material stirring plate to swing left and right, the material stirring plate enables the raw materials in the batching cavity to flow left and right, so that the stirring time can be reduced, meanwhile, the auxiliary scraper plate can ensure that the material stirring plate does not interfere with the bottom of the batching box when swinging left and right, the auxiliary scraper plate can scrape the raw materials at the bottom of the batching box, and the auxiliary effect is good; the section of the material shifting plate is Z-shaped, so that liquid flows on two sides of the material shifting plate are inconsistent.
The bottom of batching chamber and installation cavity is equal symmetry fixed mounting has two ring flanges, all offers the rotation mouth one that is used for rotating the connection (mixing) shaft on two ring flanges that are located the batching intracavity, offers respectively on two ring flanges that are located the installation cavity to be used for rotating the rotation mouth two that connects rotation axis one and the rotation mouth three that is used for rotating the connection rotation axis two.
The below in batching chamber is provided with two back pressure boards, and two back pressure board symmetric distribution are in the both sides in pendulum rod, and back pressure board one end is articulated mutually with the bottom in batching chamber, and the back pressure board other end is the free end, and back pressure board middle part and spring one end link to each other, and the spring other end links to each other with the bottom in batching chamber, and two back pressure boards form the splayed, have still seted up a plurality of discharge orifices on the back pressure board.
By adopting the structure, the driving plate drives the swing rod to swing clockwise by taking the rotating shaft as an axis, the swing rod drives the material shifting plate to swing leftwards, so that a material flow in the batching cavity flows towards the left side, a liquid flow impacts the left counter pressing plate, a left spring is elongated, a small part of raw materials flow through the overflowing hole, and when the material shifting plate swings rightwards, the left counter pressing plate also pushes the liquid flow to flow rightwards under the action of the spring, so that a secondary liquid flow flowing rightwards is formed; the driving plate drives the swing rod to swing anticlockwise by taking the rotating shaft as an axis, the swing rod drives the material shifting plate to swing to the right side, so that a material flow in the batching cavity flows towards the right side, a liquid flow impacts the reverse pressing plate on the right side, a spring on the right side is stretched, a small part of raw materials flow through the overflowing hole, and when the material shifting plate swings to the left side to enable the raw materials to flow towards the left side, the reverse pressing plate on the right side also pushes the liquid flow to the left under the action of the spring to form a secondary liquid flow flowing to the left, so that the stirring.
Two adjacent sides of the two counter pressure plates are provided with auxiliary parts in a wave shape.
With the structure, the back pressure plate can generate wave-shaped liquid flow through the auxiliary part.
Compared with the prior art, the manufacturing method of the improved artificial quartz stone plate has the advantages that: continuous and uninterrupted manufacturing can be realized through operations such as material taking, stirring, forming, punching, spraying, drying and the like, and the manufacturing is rapid.
Drawings
Fig. 1 is a schematic perspective view of a processing apparatus.
Fig. 2 is a schematic plan view of a power unit in the treatment apparatus.
Fig. 3 is a schematic plan view of a hole punching mechanism in the processing apparatus.
Fig. 4 is a schematic plan view of the spray mechanism in the processing apparatus.
Fig. 5 is a schematic plan view of a drying mechanism in the processing apparatus.
FIG. 6 is a schematic plan view of a feeding structure in the treating apparatus.
Fig. 7 is a schematic perspective view of the processing apparatus with portions broken away.
In the figure, 1, a workbench; 2. rotating the rod; 3. rotating the disc; 4. a first bottom plate; 5. a second bottom plate; 6. a bottom plate III; 7. placing a rack; 8. a first power motor; 9. a drive shaft; 11. a finger cylinder I; 12. a finger cylinder II; 13. a driven shaft; 14. a servo motor; 15. a driving wheel; 16. a belt; 17. a driven wheel; 18. a rack; 19. a guide bar; 21. a positioning bar; 22. a support plate; 23. a drill bit; 24. a lifting plate; 25. a push rod motor I; 26. a second power motor; 27. a first connecting rod; 28. moving the plate; 29. a guide sleeve; 31. a stepping motor; 32. a gear; 33. a water pump; 34. a flow regulating valve; 35. a barrier cover; 36. a push rod motor II; 37. a spray head; 38. a second connecting rod; 39. a connecting pipe; 41. a material storage box; 42. an electric heating tube; 43. an oven; 44. a third push rod motor; 45. a third connecting rod; 46. a batching box; 46a, a sliding opening I; 46b, a feed inlet; 47. a counter-pressure plate; 47a, an overflow hole; 47b, an auxiliary part; 48. a spring; 49. an auxiliary squeegee; 51. a kick-out plate; 52. a delivery pipe; 53. a second electromagnetic valve; 54. stirring blades; 55. a stirring rod; 56. a swing rod; 57. a stirring shaft; 58. a drive motor; 59. a buffer block; 61. a flange plate; 62. a rotating shaft; 63. rotating a first shaft; 64. a first eccentric wheel; 65. a first speed reducing motor; 66. a bearing; 68. a second speed reducing motor; 69. a second eccentric wheel; 71. a drive plate; 72. a second rotating shaft; 73. a regulating and controlling box; 73a and a sliding port II; 74. a support pillar; 75. a first electromagnetic valve; 76. a vibration motor.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The manufacturing method of the improved artificial quartz stone plate comprises the following steps: a. weighing the following raw materials in parts by weight: 30-40 parts of quartz sand, 20-26 parts of quartz powder, 2-6 parts of epoxy resin, 1-5 parts of polyvinyl chloride resin, 11-16 parts of medical stone powder, 2-6 parts of pigment, 4-9 parts of silica sand, 6-10 parts of wollastonite, 6-12 parts of coconut shell carbon and 7-11 parts of coal cinder; b. b, uniformly mixing the raw materials in the step a in a stirrer, flatly paving the mixture on a mold, then conveying the mold into a vacuum chamber, vacuumizing, and carrying out vibration molding to obtain the artificial quartz stone; c. polishing the molded artificial quartz stone by using a water mill polishing device; d. the polished artificial quartz stone is punched, sprayed and dried through the processing device, and the coating used for spraying is an antibacterial coating, so that the finished artificial quartz stone plate can be obtained.
In this embodiment, the manufacturing method of the improved artificial quartz stone plate includes the following steps: a. weighing the following raw materials in parts by weight: 34 parts of quartz sand, 21 parts of quartz powder, 3 parts of epoxy resin, 2 parts of polyvinyl chloride resin, 13 parts of medical stone powder, 4 parts of pigment, 7 parts of silica sand, 8 parts of wollastonite, 9 parts of coconut shell carbon and 8 parts of coal cinder; b. b, uniformly mixing the raw materials in the step a in a stirrer, flatly paving the mixture on a mold, then conveying the mold into a vacuum chamber, vacuumizing, and carrying out vibration molding to obtain the artificial quartz stone; c. polishing the molded artificial quartz stone by using a water mill polishing device; d. the polished artificial quartz stone is punched, sprayed and dried through the processing device, and the coating used for spraying is an antibacterial coating, so that the finished artificial quartz stone plate can be obtained.
The stirring speed in the step a is 300-500 rpm, and in the embodiment, the stirring speed in the step a is 400 rpm.
The stirring time in the step a is 15-25 min, and in the embodiment, the stirring time in the step a is 18 min.
The mold pressure was controlled to-0.12-0.08 MPa during evacuation in step b, and in this example, the mold pressure was controlled to-0.09 MPa during evacuation in step b.
As shown in fig. 1-7, the processing device in step d includes a working platform 1, a rotating rod 2 is vertically disposed on the working platform 1, the lower end of the rotating rod 2 is connected to a power assembly capable of driving the rotating rod to rotate, the upper end of the rotating rod 2 is connected to a rotating disc 3, and in this example, the upper end of the rotating rod 2 is connected to the rotating disc 3 by a key connection; a plurality of U-shaped placing racks 7 are fixed on the rotating disc 3, and in the present embodiment, the number of the placing racks 7 is six; in the embodiment, the power motor I8 is fixed on the placing rack 7, and an output shaft of the power motor I8 is horizontally arranged; the other end of the driving shaft 9 is connected with the first finger cylinder 11, a first clamping plate capable of clamping one end of a plate is fixed on a piston rod of the first finger cylinder 11, the other end of the placing frame 7 is rotatably connected with one end of the driven shaft 13, the other end of the driven shaft 13 is connected with the second finger cylinder 12, a second clamping plate capable of clamping the other end of the plate is fixed on a piston rod of the second finger cylinder 12, and a punching mechanism for punching the plate, a spraying mechanism for spraying the plate and a drying mechanism for drying the plate are sequentially arranged on the workbench 1.
The power assembly comprises a servo motor 14, a driving wheel 15, a driven wheel 17 and a belt 16, the servo motor 14 is fixed on the workbench 1, and in the present practical example, the servo motor 14 is fixed on the workbench 1 in a bolt connection mode; the output shaft of the servo motor 14 is vertically upward, the driving wheel 15 is fixed at the end part of the output shaft of the servo motor 14, the driven wheel 17 is fixed at the lower end of the rotating rod 2, and the belt 16 is sleeved outside the driving wheel 15 and the driven wheel 17.
The punching mechanism comprises a first bottom plate 4, a moving plate 28, a first push rod motor 25, a lifting plate 24, a second power motor 26 and a drill bit 23, wherein the first bottom plate 4 is fixed on the workbench 1, and in the present practical number example, the first bottom plate 4 is fixed on the workbench 1 in a welding mode; the first bottom plate 4 is close to the rotating disc 3, the moving plate 28 is arranged on the first bottom plate 4, the moving plate 28 is connected with a moving structure capable of driving the moving plate to move back and forth, the first push rod motor 25 is fixed on the moving plate 28 through the first connecting rod 27, a push rod of the first push rod motor 25 faces downwards vertically, the end portion of the push rod motor is connected with the lifting plate 24, the second power motor 26 is fixed on the lifting plate 24, an output shaft of the second power motor 26 faces downwards vertically, the end portion of the output shaft of the second power motor 26 is connected with the drill bit 23 through a coupler, the drill bit 23 can be located right above the placing frame 7, and the first connecting rod 27 is further fixedly provided with a.
The moving structure comprises a positioning strip 21, a guide rod 19, a guide sleeve 29, a stepping motor 31, a gear 32 and a rack 18, wherein the positioning strip 21 is fixed on the first bottom plate 4, and in the present real example, the positioning strip 21 is fixed on the first bottom plate 4 in a bolt connection mode; the guide rod 19 is horizontally fixed on the positioning strip 21, the guide sleeve 29 is arranged on the guide rod 19, the rack 18 is horizontally fixed on the positioning strip 21, the rack 18 and the guide rod 19 are parallel to each other, the stepping motor 31 is fixed on the guide sleeve 29, an output shaft of the stepping motor 31 is vertically arranged, the gear 32 is fixed at the end part of the output shaft of the stepping motor 31, the gear 32 is meshed with the rack 18, and the moving plate 28 is fixed on the guide sleeve 29.
The spraying mechanism comprises a second bottom plate 5, a second push rod motor 36, a blocking cover 35, a spray head 37 and a material storage box 41, the second bottom plate 5 is fixed on the workbench 1, and in the present practical number example, the second bottom plate 5 is fixed on the workbench 1 in a welding mode; and the second bottom plate 5 is close to the rotating disc 3, the second push rod motor 36 is fixed on the second bottom plate 5 through the second connecting rod 38, the push rod of the second push rod motor 36 is vertically downward, the end part of the push rod of the second push rod motor 36 is connected with the separation cover 35, the separation cover 35 can be positioned right above the placing frame 7, the spray head 37 is fixed in the separation cover 35, the liquid outlet of the spray head 37 is downward, the liquid inlet of the spray head 37 is communicated with the bottom of the material storage box 41 through the connecting pipe 39, the connecting pipe 39 is provided with the water pump 33, and the second base is further provided with a material conveying structure capable of conveying material liquid to.
The connection pipe 39 is also provided with a flow rate control valve 34.
The blocking cover 35 is further provided with an observation port, and a transparent observation plate is arranged at the observation port.
The material of the observation plate is an organic plate.
The drying mechanism comprises a third bottom plate 6, a third push rod motor 44 and an oven 43 with an opening at the bottom, the third bottom plate 6 is fixed on the workbench 1, and in the present practical example, the third bottom plate 6 is fixed on the workbench 1 in a welding manner; and the bottom plate three 6 is close to the rotating disc 3, the push rod motor three 44 is fixed on the bottom plate three 6 through the connecting rod three 45, the push rod of the push rod motor three 44 is vertically downward, the end part of the push rod motor three 44 is connected with the oven 43, the oven 43 can be positioned right above the placing frame 7, the oven 43 is internally provided with a plurality of electric heating pipes 42, and in the present real number example, the number of the electric heating pipes 42 is ten.
The material conveying structure comprises a material mixing box 46 with a material mixing cavity and a material conveying pipe 52, wherein the material mixing box 46 is fixed on a second bottom plate 5 through a mounting frame, the material mixing box 46 is positioned above a material storage box 41, the upper part of one side of the material mixing box 46 is provided with a feed opening 46b, a first electromagnetic valve 75 is arranged at the position of the feed opening 46b, the lower part of the other side of the material mixing box 46 is communicated with one end of the material conveying pipe 52, the other end of the material conveying pipe 52 is communicated with the material storage box 41, the material conveying pipe 52 is provided with a second electromagnetic valve 53, two driving motors 58 are symmetrically and fixedly arranged above the material mixing cavity, and in the embodiment, the two driving motors 58 are symmetrically and fixedly; the output shafts of the two driving motors 58 are fixedly connected with stirring shafts 57, one ends of the stirring shafts 57 far away from the driving motors 58 are rotatably connected with the bottom of the batching cavity, a plurality of stirring rods 55 are symmetrically and fixedly installed on the stirring shafts 57, and in the embodiment, two stirring rods 55 are symmetrically and fixedly installed on each stirring shaft 57; the stirring rods 55 are horizontally arranged, and a plurality of stirring blades 54 are symmetrically and fixedly mounted on the stirring rods 55, in the embodiment, six stirring blades 54 are symmetrically and fixedly mounted on each stirring rod 55; a first sliding opening 46a is formed above the batching box 46, the first sliding opening 46a is located between the two driving motors 58, a swing rod 56 is arranged in the first sliding opening 46a, a regulating and controlling box 73 with an installation cavity is fixed above the batching box 46 through two supporting columns 74, a second sliding opening 73a communicated with the installation cavity is arranged below the regulating and controlling box 73, the second sliding opening 73a is located right above the first sliding opening 46a, one end of the swing rod 56 sequentially penetrates through the first sliding opening 46a and the second sliding opening 73a to extend into the installation cavity, a rotating shaft 62 is horizontally arranged in the installation cavity, a bearing 66 used for rotatably connecting the rotating shaft 62 is arranged at one end of the swing rod 56, a first speed reducing motor 65 and a second speed reducing motor 68 are respectively and fixedly arranged above the installation cavity, and in the embodiment, the first speed reducing motor 65 and the second speed reducing motor 68 are respectively and fixedly arranged above the installation cavity in a bolt connection mode; the first gear motor 65 and the second gear motor 68 are symmetrically distributed on two sides of the oscillating bar 56, a first rotating shaft 63 is fixedly connected to an output shaft of the first gear motor 65, one end, far away from the first gear motor 65, of the first rotating shaft 63 is rotatably connected with the bottom of the mounting cavity, a first eccentric wheel 64 is fixedly connected to the middle of the first rotating shaft 63, and in the embodiment, a first eccentric wheel 64 is fixedly connected to the middle of the first rotating shaft 63 in a welding mode; a second rotating shaft 72 is fixedly connected to an output shaft of the second reduction motor 68, one end, far away from the second reduction motor 68, of the second rotating shaft 72 is rotatably connected to the bottom of the mounting cavity, a second eccentric wheel 69 is fixedly connected to the middle of the second rotating shaft 72, and in the embodiment, the second eccentric wheel 69 is fixedly connected to the middle of the second rotating shaft 72 in a welding mode; the eccentric wheel II 69 can be matched with the eccentric wheel I64, a driving plate 71 is fixedly mounted on the oscillating rod 56, and in the embodiment, the driving plate 71 is fixedly mounted on the oscillating rod 56 in a welding mode; the driving plate 71 is located between the first eccentric wheel 64 and the second eccentric wheel 69.
When the material liquid needs to be conveyed to the material storage box 41, the two driving motors 58 are started, so that the driving motors 58 drive the stirring shaft 57 to rotate, the stirring shaft 57 drives the stirring rod 55 to rotate, and the stirring rod 55 drives the stirring blades 54 to stir the raw materials in the batching box 46; meanwhile, the first gear motor 65 and the second gear motor 68 are started, so that the first gear motor 65 drives the first rotating shaft 63 to rotate, the first rotating shaft 63 drives the first eccentric wheel 64 to rotate, the second gear motor 68 drives the second rotating shaft 72 to rotate, the second rotating shaft 72 drives the second eccentric wheel 69 to rotate, when the first eccentric wheel 64 rotates to abut against the driving plate 71, the driving plate 71 can gradually drive the swing rod 56 to swing clockwise by taking the rotating shaft 62 as an axis, so that the material flow in the batching cavity flows towards the left side, when the first eccentric wheel 64 rotates to be separated from the abutting state with the driving plate 71, the second eccentric wheel 69 rotates to abut against the driving plate 71, and the driving plate 71 drives the swing rod 56 to swing anticlockwise by taking the rotating shaft 62 as an axis, so that the raw material in the batching cavity flows towards the right side; the material stirring device has the advantages that the material stirring device drives the material stirring plate 51 to swing left and right through the swing rod 56, the material stirring plate 51 enables raw materials in the batching cavity to flow left and right, so that the stirring time can be reduced, meanwhile, the material stirring plate 51 can not interfere with the bottom of the batching box 46 when swinging left and right through the auxiliary scraper 49, and the auxiliary scraper 49 can scrape the raw materials at the bottom of the batching box 46; by this reciprocating, the raw materials in the batching box 46 can be quickly and uniformly stirred, after the finished material liquid is obtained, the second electromagnetic valve 53 is opened, the material liquid flows to the material storage box 41 from the material conveying pipe 52 under the action of gravity, and the material conveying is reliable.
Two buffer blocks 59 are symmetrically and fixedly arranged on the inner walls of the first sliding opening 46a and the second sliding opening 73 a.
One end of the oscillating bar 56 positioned in the batching cavity is fixedly provided with a material shifting plate 51, and the section of the material shifting plate 51 is Z-shaped, so that liquid flows on two sides of the material shifting plate 51 are inconsistent by adopting the structure; an elastic auxiliary scraping plate 49 is fixedly arranged on one side of the material poking plate 51 far away from the swing rod 56, and one side of the auxiliary scraping plate 49 far away from the material poking plate 51 is abutted against the batching cavity.
The bottom of batching chamber and installation cavity is equal symmetry fixed mounting has two ring flanges 61, all offers the rotation mouth one that is used for rotating connection (mixing) shaft 57 on two ring flanges 61 that are located the batching intracavity, offers respectively on two ring flanges 61 that are located the installation cavity to be used for rotating the rotation mouth two that connects rotation axis one 63 and the rotation mouth three that is used for rotating connection rotation axis two 72.
Two counter pressure plates 47 are arranged below the batching cavity, the two counter pressure plates 47 are symmetrically distributed on two sides of the swing rod 56, one end of each counter pressure plate 47 is hinged with the bottom of the batching cavity, the other end of each counter pressure plate 47 is a free end, the middle of each counter pressure plate 47 is connected with one end of a spring 48, the other end of each spring 48 is connected with the bottom of the batching cavity, the two counter pressure plates 47 form a splayed shape, a plurality of overflowing holes 47a are formed in each counter pressure plate 47, and in the embodiment, the quantity of the overflowing holes 47a in each counter pressure plate 47 is fifty; by adopting the structure, the driving plate 71 drives the swing rod 56 to swing clockwise by taking the rotating shaft 62 as an axis, the swing rod 56 drives the material shifting plate 51 to swing leftwards, so that a material flow in the material mixing cavity flows leftwards, a liquid flow impacts the left counter pressure plate 47, the left spring 48 is stretched, a small part of the material flows through the overflowing hole 47a, and when the material shifting plate 51 swings rightwards, so that the material flows rightwards, the left counter pressure plate 47 also pushes the liquid flow to flow rightwards under the action of the spring 48, and a secondary liquid flow flowing rightwards is formed; the driving plate 71 drives the swing rod 56 to swing counterclockwise around the rotating shaft 62, the swing rod 56 drives the material shifting plate 51 to swing to the right side, so that the material flow in the material mixing cavity flows to the right side, the liquid flow impacts the right-side counter pressure plate 47, the right-side spring 48 is elongated, a small part of the raw material flows through the overflowing hole 47a, and when the material shifting plate 51 swings to the left side, the right-side counter pressure plate 47 also pushes the liquid flow to the left under the action of the spring 48, so that a secondary left-flowing liquid flow is formed, the stirring of the raw material can be accelerated, and the flow guiding effect is good.
Two adjacent sides of the two counter pressure plates 47 are provided with waved auxiliary parts 47 b; with this configuration, the back pressure plate 47 can generate a wavy liquid flow by the auxiliary portion 47 b.
The working principle of the processing device is as follows: the sheet is positioned on the placing frame 7 through the combined action of the first finger cylinder 11 and the second finger cylinder 12, an output shaft of the servo motor 14 is controlled to drive a driving wheel 15 to rotate, the driving wheel 15 drives a driven wheel 17 to rotate through a belt 16, the driven wheel 17 drives a rotating rod 2 to rotate, the rotating rod 2 drives a rotating disc 3 to rotate, the rotating disc 3 drives the placing frame 7 to rotate, and the placing frame 7 drives the sheet to rotate, so that the sheet is sequentially conveyed to a punching station, a spraying station and a drying station; controlling an output shaft of a second power motor 26 to drive a drill bit 23 to rotate, simultaneously controlling an output shaft of a stepping motor 31 to drive a gear 32 to rotate, gradually meshing the gear 32 with the rack 18 to enable a guide sleeve 29 to move back and forth along a guide rod 19, driving a movable plate 28 to move back and forth by the guide sleeve 29, driving a first connecting rod 27 to move back and forth by the movable plate 28, enabling a support plate 22 to be located under the plate material on the placing rack 7 and support the plate material, controlling a push rod of a first push rod motor 25 to drive a lifting plate 24 to move downwards, driving the drill bit 23 to move downwards by the lifting plate 24, and punching the plate material; a push rod of a push rod motor II 36 is controlled to drive a blocking cover 35 to move downwards, the blocking cover 35 covers the support, a water pump 33 is started, the feed liquid in a storage tank 41 is conveyed to a spray head 37 through a connecting pipe 39 and sprayed on the plate, meanwhile, an output shaft of a power motor I8 drives a driving shaft 9 to rotate, and the plate is turned over by the driving shaft 9; and a push rod of the third push rod motor 44 is controlled to drive the oven 43 to move downwards, the oven 43 covers the support, the electric heating pipe 42 is connected, and the plate is dried through the oven 43, so that the continuous treatment of the plate is realized, and the treatment is rapid.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (5)
1. The manufacturing method of the improved artificial quartz stone plate is characterized by comprising the following steps: a. weighing the following raw materials in parts by weight: 34 parts of quartz sand, 21 parts of quartz powder, 3 parts of epoxy resin, 2 parts of polyvinyl chloride resin, 13 parts of medical stone powder, 4 parts of pigment, 7 parts of silica sand, 8 parts of wollastonite, 9 parts of coconut shell carbon and 8 parts of coal cinder; b. b, uniformly mixing the raw materials in the step a in a stirrer, flatly paving the mixture on a mold, then conveying the mold into a vacuum chamber, vacuumizing, and carrying out vibration molding to obtain the artificial quartz stone; c. polishing the molded artificial quartz stone by using a water mill polishing device; d. the polished artificial quartz stone is punched, sprayed and dried through the processing device, and the coating used for spraying is an antibacterial coating, so that the finished artificial quartz stone plate can be obtained. .
2. The method as claimed in claim 1, wherein the stirring speed in step a is 400 rpm.
3. The method as claimed in claim 1, wherein the stirring time in step a is 18 min.
4. The method as claimed in claim 1, wherein the mold pressure is controlled to-0.09 MPa during the evacuation in step b.
5. The improved method for manufacturing artificial quartz stone plates according to claim 1, wherein the processing device in step d comprises a worktable, a rotary rod is vertically arranged on the worktable, the lower end of the rotary rod is connected with a power assembly capable of driving the rotary rod to rotate, the upper end of the rotary rod is connected with a rotary disc, a plurality of U-shaped placing frames are fixed on the rotary disc and are uniformly distributed, one end of each placing frame is rotatably connected with the middle part of a driving shaft, one end of the driving shaft is connected with a first power motor capable of driving the driving shaft to rotate, the other end of the driving shaft is connected with a first finger cylinder, a first clamping plate capable of clamping one end of the plates is fixed on a piston rod of the first finger cylinder, the other end of the placing frame is rotatably connected with one end of a driven shaft, the other end of the driven shaft is connected with a second finger cylinder, and a second clamping plate capable of clamping the, the workbench is also sequentially provided with a punching mechanism for punching the sheet, a spraying mechanism for spraying the sheet and a drying mechanism for drying the sheet; the power assembly comprises a servo motor, a driving wheel, a driven wheel and a belt, the servo motor is fixed on the workbench, an output shaft of the servo motor is vertically upward, the driving wheel is fixed at the end part of the output shaft of the servo motor, the driven wheel is fixed at the lower end of a rotating rod, and the belt is sleeved outside the driving wheel and the driven wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011572591.1A CN112895496A (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of improved artificial quartz stone plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011572591.1A CN112895496A (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of improved artificial quartz stone plate |
| CN201810522300.4A CN108483995B (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of artificial quartz stone plate |
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| CN201810522300.4A Division CN108483995B (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of artificial quartz stone plate |
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| CN112895496A true CN112895496A (en) | 2021-06-04 |
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| CN201810522300.4A Expired - Fee Related CN108483995B (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of artificial quartz stone plate |
| CN202011572591.1A Withdrawn CN112895496A (en) | 2018-05-28 | 2018-05-28 | Manufacturing method of improved artificial quartz stone plate |
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| CN115287909A (en) * | 2022-06-15 | 2022-11-04 | 常州市金月亮织物厂有限公司 | Formula and processing technology of artificial lawn for pets |
| CN117484290A (en) * | 2024-01-02 | 2024-02-02 | 广东纳德新材料有限公司 | Artificial organic quartz stone with lasting high gloss and preparation method thereof |
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Also Published As
| Publication number | Publication date |
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| CN108483995B (en) | 2021-01-29 |
| CN108483995A (en) | 2018-09-04 |
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Application publication date: 20210604 |