CN112895107A - Intelligent production equipment for aerated concrete and working method thereof - Google Patents
Intelligent production equipment for aerated concrete and working method thereof Download PDFInfo
- Publication number
- CN112895107A CN112895107A CN202110132835.2A CN202110132835A CN112895107A CN 112895107 A CN112895107 A CN 112895107A CN 202110132835 A CN202110132835 A CN 202110132835A CN 112895107 A CN112895107 A CN 112895107A
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- module
- aerated concrete
- intelligent
- monitoring module
- production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 54
- 230000008569 process Effects 0.000 claims abstract description 40
- 238000012544 monitoring process Methods 0.000 claims abstract description 38
- 238000012423 maintenance Methods 0.000 claims abstract description 17
- 238000003745 diagnosis Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 230000003993 interaction Effects 0.000 claims description 9
- 238000004537 pulping Methods 0.000 claims description 7
- 238000003801 milling Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 210000003811 finger Anatomy 0.000 claims description 2
- 210000003813 thumb Anatomy 0.000 claims description 2
- 238000007726 management method Methods 0.000 description 12
- 239000002994 raw material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 206010063385 Intellectualisation Diseases 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses an intelligent aerated concrete production device which comprises a production unit assembly, a process monitoring module, an enterprise management module and a remote monitoring module, wherein the production unit assembly and the process monitoring module are communicated with the enterprise management module in real time through serial interfaces, and the remote monitoring module is communicated with the enterprise management module through a server; the production unit components are respectively provided with a process monitoring module; the remote monitoring module comprises a remote maintenance module, a fault diagnosis module and an expert connecting system. The invention also discloses a working method of the intelligent aerated concrete production equipment. The intelligent production equipment for aerated concrete provided by the invention is simple to operate, has high automation degree, improves the working environment, improves the fault diagnosis and maintenance efficiency through the remote monitoring module, and reduces the production loss.
Description
Technical Field
The invention belongs to the field of aerated concrete manufacturing, and particularly relates to intelligent aerated concrete production equipment and a working method thereof.
Background
The aerated concrete is a light porous silicate product prepared by using sand, fly ash, lime and cement as main raw materials, adding aluminum powder serving as a gas former, and carrying out the processes of proportioning, stirring, pouring, pre-curing, cutting, autoclaving, curing and the like. The existing aerated concrete production equipment is basically semi-automatic, the production labor intensity is high, the quality of aerated concrete produced by manual operation is unstable, and the performance is difficult to control, so the improvement target of the aerated concrete equipment is still automation and intellectualization.
The invention aims to provide intelligent aerated concrete production equipment and a working method thereof, and aims to solve the problems in the background art.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide the intelligent aerated concrete production equipment which is simple to operate and high in automation degree, realizes the process control of the production unit through the process monitoring module and the enterprise management module, prints production reports through the database, improves the working environment, improves the fault diagnosis and maintenance efficiency through the remote monitoring module, and reduces the production loss.
In order to achieve the aim, the invention provides an intelligent aerated concrete production device which comprises a production unit assembly, a process monitoring module, an enterprise management module and a remote monitoring module, wherein the production unit assembly and the process monitoring module are communicated with the enterprise management module in real time through a serial interface, so that an equipment operator and an enterprise manager can conveniently monitor a process in time to obtain real-time data; the remote monitoring module is communicated with the enterprise management module through the server, so that a device manufacturer can remotely diagnose and maintain faults; the production unit assembly comprises a pulping and milling system, a conveying system, a weighing and stirring system, an overturning and hoisting system, a cutting system, a plate-breaking and bottom skin removing system, an autoclaved curing system and a packaging line system, wherein the pulping and milling system, the conveying system, the weighing and stirring system, the overturning and hoisting system, the cutting system, the plate-breaking and bottom skin removing system, the autoclaved curing system and the packaging line system are respectively provided with a process monitoring module; the process monitoring module comprises a process computer, a human-computer interaction interface and a display; the enterprise management module comprises a database and a personal computer, and the personal computer is connected with the printer; the remote monitoring module comprises a remote maintenance module, a fault diagnosis module and an expert connecting system.
Further, foretell aerated concrete's intelligent production facility, slurrying powder process system, conveying system, the mixing system of weighing, upset hoist and mount system, cutting system, break off the board and remove the end skin system all contain functional device and PLC the control unit off with the fingers and thumb, realize automated control, the functional device is equipped with frequency conversion drive unit, field sensor, fault alarm, functional device, PLC the control unit are connected with process monitoring module electricity, make control room and workshop separation, improve operating personnel operational environment.
Furthermore, foretell aerated concrete's intelligent production facility, the process monitoring module still is equipped with graphical interface and generates the module, graphical interface generates the module and shows the process flow animation through the display, and the process flow shows more directly perceived clear, the process computer is equipped with data generation module, data file and exchange module, keeps the production data in the process computer through data generation module to turn into the production data report mode through data file and exchange module and store in the database.
Further, according to the intelligent aerated concrete production equipment, a personal computer in the enterprise management module is provided with an input/output module and a report generation module, the input/output module is provided with a personal login module, equipment operators and enterprise managers log in through passwords, authority is set according to different personnel, the mistaken input of other personnel is prevented, and meanwhile, the protection of business secrets is facilitated.
Furthermore, according to the intelligent aerated concrete production equipment, the fault diagnosis module is internally provided with the strategy module and the network configuration module, the strategy module is internally provided with the fault reason primary screening type diagnosis established by an equipment manufacturer, the troubleshooting sequence is set according to different faults, and the network configuration module starts the connection server when the troubleshooting is correct or the fault reason cannot be debugged, so that the connection server is connected to a maintenance expert of the equipment manufacturer to carry out remote maintenance.
Furthermore, according to the intelligent aerated concrete production equipment, the weighing and stirring system is provided with two control modes, namely an automatic control program and a manual control program, one control mode is manually selected after initialization, the equipment is set according to a certain production tonnage, and the manual control mode can be selected when the material variable of the weighing and stirring system is controlled due to the change of the production capacity or the change of raw materials, so that the quality of aerated concrete is favorably ensured.
The working method of the intelligent aerated concrete production equipment comprises the following steps:
1) starting the equipment, connecting a network and finishing the initialization of the equipment;
2) inputting and setting various working parameters of the production equipment through a human-computer interaction interface;
3) the production equipment completes production according to the control program and imports the real-time production parameters into a database.
Further, in the working method of the intelligent aerated concrete production equipment, after the step 1 is finished, an interface prompts selection of automatic control or manual control of the weighing and stirring system.
Further, in the working method of the intelligent aerated concrete production equipment, when the production unit is abnormal in the step 3, the fault alarm is automatically started to pause control, and the human-computer interaction interface is switched to the fault diagnosis module
Compared with the prior art, the invention has the beneficial effects that:
1. according to the intelligent production equipment for aerated concrete, the process monitoring module is configured for each process equipment of the production unit assembly and connected to the enterprise management module, so that a production workshop is separated from a control operation room, full-automatic control is realized, the production labor intensity is reduced, the quality stability of aerated concrete is improved, and the working environment of staff is improved.
2. According to the intelligent aerated concrete production equipment, the remote monitoring module is arranged, so that the regular remote maintenance of the equipment is realized, the detection step is prompted for the fault detection through the strategy module, the equipment user can maintain the equipment quickly, an expert connection system is provided when the maintenance is difficult, the remote maintenance of equipment manufacturers is facilitated, the maintenance time of the equipment is shortened, the downtime is reduced, and the loss of production stoppage is greatly reduced.
Detailed Description
The invention will be further elucidated with reference to the following specific examples.
The intelligent production equipment for aerated concrete comprises a production unit assembly, a process monitoring module, an enterprise management module and a remote monitoring module, wherein the production unit assembly and the process monitoring module are communicated with the enterprise management module in real time through serial interfaces, and the remote monitoring module is communicated with the enterprise management module through a server; the production unit assembly comprises a pulping and milling system, a conveying system, a weighing and stirring system, an overturning and hoisting system, a cutting system, a plate-breaking and bottom skin removing system, an autoclaved curing system and a packaging line system, wherein the pulping and milling system, the conveying system, the weighing and stirring system, the overturning and hoisting system, the cutting system, the plate-breaking and bottom skin removing system, the autoclaved curing system and the packaging line system are respectively provided with a process monitoring module; the process monitoring module comprises a process computer, a human-computer interaction interface and a display; the enterprise management module comprises a database and a personal computer, and the personal computer is connected with the printer; the remote monitoring module comprises a remote maintenance module, a fault diagnosis module and an expert connecting system.
Further, slurrying powder process system, conveying system, the stirring system that weighs, upset hoist and mount system, cutting system, break off board and remove the end skin system and all contain functional equipment and PLC the control unit, functional equipment is equipped with frequency conversion drive unit, field sensor, fault alarm, functional equipment, PLC the control unit is connected with the process monitoring module electricity.
Furthermore, the process monitoring module is also provided with a graphical interface generating module, the graphical interface generating module displays the process flow animation through a display, and the process computer is provided with a data generating module and a data archiving and exchanging module.
Furthermore, a personal computer in the enterprise management module is provided with an input/output module and a report generation module, and the input/output module is provided with a personal login module.
Furthermore, a strategy module and a network configuration module are arranged in the fault diagnosis module.
Furthermore, the weighing and stirring system is provided with two control modes, namely an automatic control program and a manual control program, and one control mode is manually selected after initialization.
The working method of the intelligent aerated concrete production equipment comprises the following steps:
1) starting the equipment, connecting a network and finishing the initialization of the equipment;
2) inputting and setting various working parameters of the production equipment through a human-computer interaction interface;
3) the production equipment completes production according to the control program and imports the real-time production parameters into a database.
Further, in the working method of the intelligent aerated concrete production equipment, when the production capacity is not the rated yield of the equipment or the production parameters need to be adjusted according to different raw materials, the weighing and stirring system is selected to be manually controlled through an interface after the step 1 is finished.
Further, according to the working method of the intelligent aerated concrete production equipment, when the production unit is abnormal in the step 3, the fault alarm is automatically started to pause control, the human-computer interaction interface is switched to the fault diagnosis module, the interface displays the fault maintenance steps according to specific fault categories, maintenance personnel determine whether the fault is normal one by one according to the maintenance steps, and when the fault diagnosis module cannot diagnose possible faults or the installation steps cannot be maintained one by one, the network configuration module starts the connection server, so that the connection server is connected to a maintenance expert of an equipment manufacturer to carry out remote maintenance.
The above-described embodiments should not be construed as limiting the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc., which are within the spirit and principle of the present invention, should be included in the scope of the present invention by those skilled in the art, and those not described in detail in the present specification are known in the art.
Claims (9)
1. The utility model provides an aerated concrete's intelligent production facility which characterized in that: the system comprises a production unit assembly, a process monitoring module, an enterprise management module and a remote monitoring module, wherein the production unit assembly and the process monitoring module are communicated with the enterprise management module in real time through serial interfaces, and the remote monitoring module is communicated with the enterprise management module through a server; the production unit assembly comprises a pulping and milling system, a conveying system, a weighing and stirring system, an overturning and hoisting system, a cutting system, a plate-breaking and bottom skin removing system, an autoclaved curing system and a packaging line system, wherein the pulping and milling system, the conveying system, the weighing and stirring system, the overturning and hoisting system, the cutting system, the plate-breaking and bottom skin removing system, the autoclaved curing system and the packaging line system are respectively provided with a process monitoring module; the process monitoring module comprises a process computer, a human-computer interaction interface and a display; the enterprise management module comprises a database and a personal computer, and the personal computer is connected with the printer; the remote monitoring module comprises a remote maintenance module, a fault diagnosis module and an expert connecting system.
2. The intelligent aerated concrete production equipment according to claim 1, wherein: pulping powder process system, conveying system, the stirring system that weighs, upset hoist and mount system, cutting system, break off with the fingers and thumb board and remove the end skin system and all contain functional equipment and PLC the control unit, functional equipment is equipped with frequency conversion drive unit, field sensor, fault alarm ware, functional equipment, PLC the control unit are connected with the process monitoring module electricity.
3. The intelligent aerated concrete production equipment according to claim 1, wherein: the process monitoring module is also provided with a graphical interface generating module which displays the process flow animation through a display, and the process computer is provided with a data generating module and a data archiving and exchanging module.
4. The intelligent aerated concrete production equipment according to claim 1, wherein: the personal computer in the enterprise management module is provided with an input/output module and a report generation module, and the input/output module is provided with a personal login module.
5. The intelligent aerated concrete production equipment according to claim 1, wherein: and a strategy module and a network configuration module are arranged in the fault diagnosis module.
6. The intelligent aerated concrete production equipment according to claim 1, wherein: the weighing and stirring system is provided with two control modes, namely an automatic control program and a manual control program, and one control mode is manually selected after initialization.
7. The working method of the intelligent aerated concrete production facility according to any one of claims 1 to 6, comprising the following steps:
1) starting the equipment, connecting a network and finishing the initialization of the equipment;
2) inputting and setting various working parameters of the production equipment through a human-computer interaction interface;
3) the production equipment completes production according to the control program and imports the real-time production parameters into a database.
8. The working method of the intelligent aerated concrete production equipment according to claim 7, characterized in that: and (3) after the step (1) is finished, an interface prompts to select automatic control or manual control of the weighing and stirring system.
9. The working method of the intelligent aerated concrete production equipment according to claim 7, characterized in that: and 3, when the production unit is abnormal in the step 3, the fault alarm automatically starts pause control, and the human-computer interaction interface is switched to the fault diagnosis module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110132835.2A CN112895107A (en) | 2021-02-01 | 2021-02-01 | Intelligent production equipment for aerated concrete and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110132835.2A CN112895107A (en) | 2021-02-01 | 2021-02-01 | Intelligent production equipment for aerated concrete and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112895107A true CN112895107A (en) | 2021-06-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110132835.2A Pending CN112895107A (en) | 2021-02-01 | 2021-02-01 | Intelligent production equipment for aerated concrete and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112895107A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203802A (en) * | 2013-02-08 | 2013-07-17 | 南京理工大学 | Weighing mixing control system in aerated concrete production line |
| CN106094775A (en) * | 2016-08-26 | 2016-11-09 | 长春宝钢钢材贸易有限公司 | A kind of cutting production line long distance control system |
| CN107153410A (en) * | 2017-07-12 | 2017-09-12 | 上海云统创申智能科技有限公司 | A kind of intelligent sandstone aggregate production line |
-
2021
- 2021-02-01 CN CN202110132835.2A patent/CN112895107A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203802A (en) * | 2013-02-08 | 2013-07-17 | 南京理工大学 | Weighing mixing control system in aerated concrete production line |
| CN106094775A (en) * | 2016-08-26 | 2016-11-09 | 长春宝钢钢材贸易有限公司 | A kind of cutting production line long distance control system |
| CN107153410A (en) * | 2017-07-12 | 2017-09-12 | 上海云统创申智能科技有限公司 | A kind of intelligent sandstone aggregate production line |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210604 |
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| RJ01 | Rejection of invention patent application after publication |