CN112893798A - Water gap separator - Google Patents
Water gap separator Download PDFInfo
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- CN112893798A CN112893798A CN202110069591.8A CN202110069591A CN112893798A CN 112893798 A CN112893798 A CN 112893798A CN 202110069591 A CN202110069591 A CN 202110069591A CN 112893798 A CN112893798 A CN 112893798A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
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Abstract
The invention discloses a water gap separator, and relates to the technical field of die casting water gap separation equipment; the ultrasonic separation device comprises a frame, a workbench arranged on the frame, and an ultrasonic separation mechanism arranged on the workbench; a material leaking mechanism and a bottom die for placing a product to be processed are arranged below the ultrasonic separation mechanism on the workbench; the ultrasonic separation mechanism comprises a damping bottom plate, can reciprocate along the vertical direction and acts on a product to be processed arranged on the bottom die, and the damping bottom plate is in contact with the product to be processed; by adopting the technical scheme provided by the invention, the technical problems that the existing die-casting product water gap has poor removal effect and the product quality is influenced are solved.
Description
Technical Field
The invention relates to the technical field of die casting nozzle separation equipment, in particular to a nozzle separator.
Background
Die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing an inner cavity of a die. The mold is typically machined from a stronger alloy, a process somewhat similar to injection molding. Most die cast parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, either a cold chamber die casting machine or a hot chamber die casting machine may be used.
The product produced by the die casting machine usually needs to go out a water gap and separate the product from the water gap. At present, most of water gap separation is manually operated, the working efficiency is low, the water gap separation is not uniform, and burrs are easily remained. At present, a stamping mode is also used for removing the water gap, but the deformation is easily caused, and the production quality of products is reduced.
Disclosure of Invention
The invention aims to provide a water gap separator, and the technical scheme provided by the invention solves the technical problems that the water gap removing effect of the existing die-casting product is poor and the product quality is influenced.
In order to solve the technical problem, the invention provides a water gap separator, which comprises a rack, a workbench arranged on the rack, and an ultrasonic separation mechanism arranged on the workbench;
a material leaking mechanism and a bottom die for placing a product to be processed are arranged below the ultrasonic separation mechanism on the workbench;
the ultrasonic separation mechanism comprises a damping bottom plate, can reciprocate along the vertical direction and acts on a product to be processed arranged on the bottom die, and the damping bottom plate is in contact with the product to be processed;
in the implementation process, a worker or a mechanical arm places a product to be processed on the bottom die, the ultrasonic separation mechanism descends until the damping bottom plate contacts the product to be processed, and then the ultrasonic separation mechanism acts on the opposite end of the die casting through the characteristic of high-frequency vibration of ultrasonic waves, so that the separation surface between the product and the water gap waste is smooth, meanwhile, the product cannot be greatly influenced, and the product quality is improved;
the damping bottom plate can effectively protect the outer surface of a product, prevent the surface of the product from being scraped and damaged, and further guarantee the product quality.
Preferably, the ultrasonic separation mechanism further comprises a fixing plate, an ultrasonic generator arranged on the fixing plate, and an ultrasonic transmission rod;
one end of the ultrasonic transmission rod is connected with the ultrasonic generator, and the other end of the ultrasonic transmission rod is connected with the damping bottom plate;
in the implementation process, the ultrasonic generator generates ultrasonic waves and transmits the ultrasonic waves to the damping bottom plate through the ultrasonic transmission rod, and the damping bottom plate transmits high-frequency vibration to a product to be processed so as to separate a water gap material from the product.
Preferably, the ultrasonic separation device further comprises a first lifting driving group for driving the ultrasonic separation mechanism to lift; the fixed plate is connected with the output end of the first lifting driving group;
in the implementation process, the automatic lifting of the ultrasonic separation mechanism is achieved through the first lifting driving set, the automation degree is improved, the manpower input is reduced, and the working efficiency is improved.
Preferably, a support frame is arranged on the workbench; the first lifting driving group is arranged on the supporting frame;
the damping bottom plate is characterized by also comprising a limiting guide rod vertically and slidably arranged on the supporting frame, wherein the limiting guide rod penetrates through the supporting frame and the fixing plate and is fixed on the damping bottom plate;
in the implementation process, the motion path of the ultrasonic separation mechanism can be effectively controlled through the limiting guide rod, the ultrasonic separation mechanism is enabled to keep vertical lifting, the risk of deviation is reduced, the damping plate can act vertically on the surface of a product, the processing quality is guaranteed, and therefore the product quality is guaranteed.
Preferably, the product to be processed consists of a nozzle material and a product; the bottom die comprises a fixing groove and a waste material groove;
the upper surface of the bottom die is provided with an inclined surface;
the product to be processed is placed on the fixing groove, after the product is separated from the nozzle material, the product vertically falls through the fixing groove, and the nozzle material is guided to enter the waste material groove through the inclined surface;
in the above-mentioned realization in-process, the product is vertical under the action of gravity to drop with the dirty tank after product and mouth of a river material separation, and mouth of a river material drops under the guide effect on inclined plane to this automatic letter sorting of realizing mouth of a river material and product need not artifical or manipulator letter sorting, simple structure divides the material efficient, and is effectual.
Preferably, a finished product hopper communicated with the fixing groove and a waste hopper communicated with the waste trough are arranged below the workbench;
in the implementation process, the separated product falls into the finished product funnel through the fixing groove and is collected at one position, the water gap material also enters the waste funnel through the waste chute, and efficient material distribution is automatically achieved in sequence.
Preferably, the device also comprises a feeding mechanism arranged on the workbench; the feeding mechanism is arranged on the side edge of the bottom die and used for grabbing a product to be processed and placing the product on the bottom die;
in the above-mentioned realization process, can realize automatic feeding through feed mechanism, need not artifical material loading, further liberation manpower promotes automatic level, promotes work efficiency.
Preferably, the feeding mechanism comprises a feeding clamp, a second lifting driving group and a first transferring driving group;
the feeding frame is horizontally arranged, the clamping end of the feeding frame is close to the bottom die, and the other end of the feeding frame is connected with the output end of the second lifting driving group;
the first transfer driving group comprises a sliding rail extending along a first direction and a sliding block arranged on the sliding rail in a sliding manner; the second lifting driving group is arranged on the sliding block;
in the implementation process, the first transfer driving group drives the sliding block to the feeding area, the second lifting driving group drives the feeding clamp to descend and clamp a product to be processed, the feeding clamp finishes clamping of the product and then ascends, the product is transferred to the bottom die under the driving action of the first transfer driving, the second lifting driving group drives the feeding clamp to descend, the product to be processed is placed on the bottom die, the feeding operation is finished, and the operation is repeated subsequently.
Preferably, a lifting electromagnetic valve electrically connected with the second lifting driving group is arranged on the side edge of the feeding clamp;
in the above-mentioned realization process, when the pay-off pressed from both sides and dropped to a certain position, the solenoid valve sensed the pay-off and pressed from both sides and sent signal to second lift drive group, made the pay-off press from both sides and stopped further decline, prevented that the decline from excessively causing the damage to the product, was favorable to the stable of production process to go on.
Compared with the prior art, the invention has the beneficial effects that: the water gap is separated by utilizing the ultrasonic principle, so that the water gap and a product can be uniformly separated, burrs at the water gap of the product are removed, the surface of the product is not damaged, the quality of the product is ensured, the separation speed is high, and the working efficiency is improved; in addition, the shock absorption plate is arranged to effectively protect the outer surface of the product, and the product quality is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of one embodiment of the present application;
FIG. 2 is an enlarged schematic view of a portion of the structure of one embodiment of the present application;
FIG. 3 is a schematic structural diagram of another perspective of an embodiment of the present application;
fig. 4 is a schematic structural diagram of a product to be processed according to an embodiment of the present application.
Wherein: 10. a frame; 20. a work table; 30. an ultrasonic separation mechanism; 31. a fixing plate; 32. an ultrasonic generator; 33. an ultrasonic transmission rod; 34. a damping bottom plate; 40. bottom die; 41. fixing grooves; 411. A finished product hopper; 42. a waste chute; 421. a waste hopper; 43. a bevel; 50. a first lifting driving group; 60. a support frame; 61. a limiting guide rod; 70. a feeding mechanism; 71. feeding the clamp; 72. a first transfer drive group; 73. a second lifting driving group; 80. a product to be processed; 81. producing a product; 82. and (4) pouring gate materials.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indications such as up, down, left, right, front and rear … … in the embodiment of the present invention are only used to explain the relative positional relationship, movement, etc. between the components in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings:
examples
The product produced by the die casting machine usually needs to go out a water gap and separate the product from the water gap. At present, most of water gap separation is manually operated, the working efficiency is low, the water gap separation is not uniform, and burrs are easily remained. At present, a water gap is removed by using a stamping mode, but deformation is easily caused, and the production quality of a product is reduced; in order to solve the technical problem, the present embodiment provides the following technical solutions:
specifically, referring to fig. 1-4, the present embodiment provides a water gap separator, which includes a frame 10, a worktable 20 disposed on the frame 10, and an ultrasonic separation mechanism 30 disposed on the worktable 20;
specifically, a material leaking mechanism and a bottom die 40 for placing a product 80 to be processed are arranged below the ultrasonic separation mechanism 30 on the workbench 20;
specifically, the ultrasonic separation mechanism 30 includes a damping bottom plate 34, and can reciprocate in the vertical direction and act on the product 80 to be processed placed on the bottom die 40, and the damping bottom plate 34 is in contact with the product 80 to be processed;
in the scheme, a worker or a mechanical hand places a product 80 to be processed on the bottom die 40, the ultrasonic separation mechanism 30 descends until the damping bottom plate 34 contacts the product 80 to be processed, and then the ultrasonic separation mechanism 30 acts on the opposite end of a die casting through the characteristic of high-frequency vibration of ultrasonic waves, so that the separation surface between the product 81 and the nozzle waste is smooth, meanwhile, the product 81 cannot be greatly influenced, and the quality of the product 81 is improved;
the damping bottom plate 34 can effectively protect the outer surface of the product 81, prevent the surface of the product 81 from being scratched, and further ensure the quality of the product 81.
Specifically, the ultrasonic separation mechanism 30 further comprises a fixing plate 31, an ultrasonic generator 32 arranged on the fixing plate 31, and an ultrasonic transmission rod 33;
one end of the ultrasonic transmission rod 33 is connected with the ultrasonic generator 32, and the other end is connected with the damping bottom plate 34;
in the above scheme, the ultrasonic generator 32 generates ultrasonic waves and transmits the ultrasonic waves to the damping bottom plate 34 through the ultrasonic transmission rod 33, and the damping bottom plate 34 transmits high-frequency vibration to the product 80 to be processed, so that the nozzle material 82 is separated from the product 81.
Specifically, the ultrasonic separation device further comprises a first lifting driving group 50 for driving the ultrasonic separation mechanism 30 to lift; the fixed plate 31 is connected with the output end of the first lifting driving group 50;
in the above scheme, realize ultrasonic separation mechanism 30's automatic rising through first lift drive group, promote degree of automation, reduce the human input, promote work efficiency.
Specifically, a support frame 60 is provided on the table 20; the first lifting driving group 50 is arranged on the supporting frame 60;
the damping device also comprises a limiting guide rod 61 vertically and slidably arranged on the support frame 60, wherein the limiting guide rod 61 penetrates through the support frame 60 and the fixing plate 31 and is fixed on the damping bottom plate 34;
in the above scheme, the motion path of the ultrasonic separation mechanism 30 can be effectively controlled through the limiting guide rod 61, so that the ultrasonic separation mechanism keeps vertical lifting, the risk of deviation is reduced, the damping plate can vertically act on the surface of the product 81, the processing quality is ensured, and the quality of the product 81 is ensured.
Specifically, the product 80 to be processed is composed of a nozzle material 82 and a product 81; the bottom die 40 includes a fixing groove 41 and a waste chute 42;
the upper surface of the bottom die 40 is provided with an inclined surface 43;
further, the product 80 to be processed is placed on the fixing groove 41, after the product 81 is separated from the nozzle material 82, the product 81 vertically drops through the fixing groove 41, and the nozzle material 82 is guided to enter the waste material groove 42 through the inclined surface 43;
in the above scheme, after product 81 and mouth of a river material 82 separate, product 81 is vertical to drop under the action of gravity, and mouth of a river material 82 drops under the guide effect on inclined plane 43 with in the waste material groove 42 to this automatic letter sorting of realizing mouth of a river material 82 and product 81 need not artifical or manipulator letter sorting, simple structure, divides the material efficiently, effectual.
Specifically, a finished product hopper 411 communicated with the fixing groove 41 and a waste hopper 421 communicated with the waste chute 42 are arranged below the workbench 20;
in the above scheme, the separated product 81 falls into the finished product hopper 411 through the fixing groove 41 and is collected at one position, and the nozzle material 82 also enters the waste hopper 421 through the waste chute 42, so that efficient material distribution is automatically realized in sequence.
Specifically, the device further comprises a feeding mechanism 70 arranged on the workbench 20; the feeding mechanism 70 is arranged on the side edge of the bottom die 40 and used for grabbing a product 80 to be processed and placing the product on the bottom die 40;
in the above scheme, can realize automatic feeding through feed mechanism 70, need not artifical material loading, further liberate the manpower, promote automatic level, promote work efficiency.
Specifically, the feeding mechanism 70 includes a feeding clamp 71, a second lifting drive set 73, and a first transfer drive set 72;
specifically, the feeding frame is horizontally arranged, the clamping end of the feeding frame is close to the bottom die 40, and the other end of the feeding frame is connected with the output end of the second lifting driving group 73;
further, the first transfer driving group 72 includes a slide rail extending along the first direction, and a slider slidably disposed on the slide rail; the second lifting driving group 73 is arranged on the slide block;
in the scheme, the first transfer driving group 72 drives the sliding block to the feeding area, the second lifting driving group 73 drives the feeding clamp 71 to descend and clamp the product 80 to be processed, the feeding clamp 71 ascends after clamping the product 81 and transfers to the bottom die 40 under the driving action of the first transfer driving, the second lifting driving group 73 drives the feeding clamp 71 to descend, the product 80 to be processed is placed on the bottom die 40, the feeding operation is completed, and the operations are repeated subsequently.
Specifically, a lifting electromagnetic valve electrically connected with the second lifting driving group 73 is arranged on the side edge of the feeding clamp 71;
in the above scheme, when the feeding clamp 71 descends to a certain position, the electromagnetic valve senses the feeding clamp 71 and sends a signal to the second lifting driving group 73, so that the feeding clamp 71 stops further descending, the product 81 is prevented from being damaged due to excessive descending, and the stable operation of the production process is facilitated.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.
Claims (9)
1. A water gap separator is characterized in that: the ultrasonic separation device comprises a frame, a workbench arranged on the frame, and an ultrasonic separation mechanism arranged on the workbench;
a material leaking mechanism and a bottom die for placing a product to be processed are arranged below the ultrasonic separation mechanism on the workbench;
the ultrasonic separation mechanism comprises a damping bottom plate, and can reciprocate along the vertical direction and act on the bottom die to be processed, and the damping bottom plate is in contact with the to-be-processed product.
2. The nozzle separator of claim 1, wherein: the ultrasonic separation mechanism also comprises a fixed plate, an ultrasonic generator arranged on the fixed plate and an ultrasonic transmission rod;
one end of the ultrasonic transmission rod is connected with the ultrasonic generator, and the other end of the ultrasonic transmission rod is connected with the damping bottom plate.
3. The nozzle separator of claim 2, wherein: the first lifting driving group drives the ultrasonic separation mechanism to lift; the fixed plate is connected with the output end of the first lifting driving group.
4. The nozzle separator of claim 3, wherein: a support frame is arranged on the workbench; the first lifting driving group is arranged on the supporting frame;
the damping bottom plate is characterized by further comprising a limiting guide rod which is vertically arranged on the supporting frame in a sliding mode, penetrates through the supporting frame and the fixing plate and is fixed on the damping bottom plate.
5. The nozzle separator of claim 1, wherein: the product to be processed consists of a water gap material and a product; the bottom die comprises a fixing groove and a waste material groove;
the upper surface of the bottom die is provided with an inclined surface;
the product to be processed is placed on the fixing groove, after the product is separated from the water gap material, the product vertically drops through the fixing groove, and the water gap material enters the waste material groove through the inclined plane.
6. The nozzle separator of claim 5, wherein: a finished product hopper communicated with the fixing groove and a waste hopper communicated with the waste trough are arranged below the workbench.
7. A nozzle separator according to any one of claims 1 to 6, wherein: the feeding mechanism is arranged on the workbench; the feeding mechanism is arranged on the side edge of the bottom die and used for grabbing a product to be processed and placing the product on the bottom die.
8. The nozzle separator of claim 7, wherein: the feeding mechanism comprises a feeding clamp, a second lifting driving group and a first transferring driving group;
the feeding frame is horizontally arranged, the clamping end of the feeding frame is close to the bottom die, and the other end of the feeding frame is connected with the output end of the second lifting driving group;
the first transfer driving group comprises a sliding rail extending along a first direction and a sliding block arranged on the sliding rail in a sliding manner; the second lifting driving group is arranged on the sliding block.
9. The nozzle separator of claim 8, wherein: and a lifting electromagnetic valve electrically connected with the second lifting driving group is arranged on the side edge of the feeding clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110069591.8A CN112893798A (en) | 2021-01-19 | 2021-01-19 | Water gap separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110069591.8A CN112893798A (en) | 2021-01-19 | 2021-01-19 | Water gap separator |
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| Publication Number | Publication Date |
|---|---|
| CN112893798A true CN112893798A (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110069591.8A Pending CN112893798A (en) | 2021-01-19 | 2021-01-19 | Water gap separator |
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| CN (1) | CN112893798A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202878617U (en) * | 2012-10-12 | 2013-04-17 | 东莞钜升塑胶电子制品有限公司 | Ultrasonic degraded material fusion cutting device |
| CN105665685A (en) * | 2016-04-26 | 2016-06-15 | 泉州苗亿自动化机械有限公司 | Ultrasonic casting separation device and method |
| CN107377932A (en) * | 2017-08-24 | 2017-11-24 | 东莞星河精密技术股份有限公司 | A kind of fully-automatic supersonic goes mouth of a river production system |
| CN107983940A (en) * | 2017-12-28 | 2018-05-04 | 石狮市森科智能科技有限公司 | A kind of ultrasonic type casting seperator |
| CN207414322U (en) * | 2017-10-14 | 2018-05-29 | 泉州苗亿自动化机械有限公司 | The guiding mechanism of metal casting ultrasonic separation device |
| CN209755967U (en) * | 2019-01-16 | 2019-12-10 | 广州光宝移动电子部件有限公司 | Novel ultrasonic water gap cutting device |
| CN111036890A (en) * | 2020-01-15 | 2020-04-21 | 东莞市闻誉实业有限公司 | Deslagging and tapping device |
| CN111451479A (en) * | 2020-05-12 | 2020-07-28 | 东莞市奥力精密五金技术有限公司 | Full-automatic die-casting ultrasonic production equipment |
-
2021
- 2021-01-19 CN CN202110069591.8A patent/CN112893798A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202878617U (en) * | 2012-10-12 | 2013-04-17 | 东莞钜升塑胶电子制品有限公司 | Ultrasonic degraded material fusion cutting device |
| CN105665685A (en) * | 2016-04-26 | 2016-06-15 | 泉州苗亿自动化机械有限公司 | Ultrasonic casting separation device and method |
| CN107377932A (en) * | 2017-08-24 | 2017-11-24 | 东莞星河精密技术股份有限公司 | A kind of fully-automatic supersonic goes mouth of a river production system |
| CN207414322U (en) * | 2017-10-14 | 2018-05-29 | 泉州苗亿自动化机械有限公司 | The guiding mechanism of metal casting ultrasonic separation device |
| CN107983940A (en) * | 2017-12-28 | 2018-05-04 | 石狮市森科智能科技有限公司 | A kind of ultrasonic type casting seperator |
| CN209755967U (en) * | 2019-01-16 | 2019-12-10 | 广州光宝移动电子部件有限公司 | Novel ultrasonic water gap cutting device |
| CN111036890A (en) * | 2020-01-15 | 2020-04-21 | 东莞市闻誉实业有限公司 | Deslagging and tapping device |
| CN111451479A (en) * | 2020-05-12 | 2020-07-28 | 东莞市奥力精密五金技术有限公司 | Full-automatic die-casting ultrasonic production equipment |
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Application publication date: 20210604 |
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