CN112892768A - Control device for high-speed mixing granulator - Google Patents
Control device for high-speed mixing granulator Download PDFInfo
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- CN112892768A CN112892768A CN202110067167.XA CN202110067167A CN112892768A CN 112892768 A CN112892768 A CN 112892768A CN 202110067167 A CN202110067167 A CN 202110067167A CN 112892768 A CN112892768 A CN 112892768A
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- agitator tank
- wall
- stirring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- Food Science & Technology (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention belongs to the technical field of pharmaceutical and food processing and manufacturing equipment, and particularly relates to a control device for a high-speed mixing granulator. This a controlling means for high-speed mixer granulator, upper surface center department through setting up the casing is provided with stirring rubbing crusher and constructs, and stirring rubbing crusher constructs including the agitator tank, the lower surface of agitator tank and the upper surface center department fixed connection of casing, reached the heat conduction with carbon fiber heating pipe work production in heat conduction layer to the heating intracavity, thereby realize the material at the stirring in-process, carry out the thermal drying to the material with bull stick and stirring blade contact, guarantee that material product moisture evenly volatilizees, wet effect in the outer dry of material is avoided appearing.
Description
Technical Field
The invention relates to the technical field of pharmaceutical and food processing and manufacturing equipment, in particular to a control device for a high-speed mixing granulator.
Background
The machine body is used as a support, the pot is used as a container, stirring rotation and cutting fly-cutter transmission are used as power, a stirring paddle is used for stirring materials, the materials are rolled and mixed uniformly in a short time, then the materials are made into particles by the cutting fly-cutter, and finally the particles are discharged from a discharge port, and the rotating speed of the stirring and cutting fly-cutter is changed, so that the equipment for obtaining the particles with different sizes can be obtained.
When the high-speed mixing granulator on the market is used for granulating and processing materials with high viscosity, although the existing high-speed mixing granulator also has a variable frequency control device, the effect of adjusting the stirring and cutting speeds of the materials during processing is realized, but in the process of stirring the materials, the materials are dried only by the centrifugal force generated in the stirring process, the drying efficiency is low, the drying effect is poor, further, the volatilization speed of the water contained in the material is slow, which causes uneven stirring for the material processing and is easy to influence the product quality of the subsequent granulating of the material with large viscosity, contain a large amount of moisture in the stirring in-process because of the material, and then make the easy adhesion of material at the agitator tank inner wall, brought very big inconvenience for the staff clearance agitator tank inner wall, greatly increased staff's work load, it is big to staff intensity of labour.
Disclosure of Invention
The invention provides a control device for a high-speed mixing granulator, which is based on the technical problems that the existing drying mode for materials is low in drying efficiency and poor in drying effect, so that the volatilization speed of moisture contained in the materials is low, the processing and stirring of the materials are not uniform, and the subsequent product quality of granulating the materials with large viscosity is easily influenced.
The invention provides a control device for a high-speed mixing granulator, which comprises a shell, wherein the lower surface of the shell is fixedly connected with symmetrically distributed supporting blocks, the outer surfaces of the two supporting blocks are in a trapezoidal shape, the right end of the front surface of the shell is respectively provided with a placing groove and a guide groove, the opposite inner walls of the two guide grooves are fixedly communicated with the inner walls of the two sides of the placing groove, the center of the upper surface of the shell is provided with a stirring and crushing mechanism, the stirring and crushing mechanism comprises a stirring box, and the lower surface of the stirring box is fixedly connected with the center of the upper surface of the shell.
Preferably, the stirring box is made of an acrylic material, the outer surface of the stirring box is octagonal, a feeding hole is formed in the right end of the upper surface of the stirring box, a one-way valve is connected to the inner wall of the feeding hole in a threaded manner, and a first driving motor is fixedly mounted at the left end of the upper surface of the stirring box;
through above-mentioned technical scheme, set up the agitator tank and make by the ya keli material, make the agitator tank surface be transparent form and play the staff of being convenient for and watch the stirring progress of material in the agitator tank.
Preferably, a first transmission shaft is fixedly mounted on an output shaft of the first driving motor through a coupler, the lower surface of one end of the first transmission shaft penetrates through and extends into the stirring box, a first gear is fixedly sleeved on the outer surface of one end of the first transmission shaft, and a rotating rod is fixedly connected to the center of the inner top wall of the stirring box through a bearing;
through above-mentioned technical scheme, the agitator tank plays fixed effect to the bull stick.
Preferably, a second gear is fixedly sleeved on the upper surface of one end of the rotating rod, the first gear is meshed with the second gear, stirring blades distributed in a rectangular array are fixedly connected to the outer surface of the other end of the rotating rod, and the stirring blades are distributed at intervals on the outer surface of the other end of the rotating rod;
through above-mentioned technical scheme, first gear and second gear meshing for first driving motor is when driving first transmission shaft pivoted, through first gear and second gear, drives bull stick and stirring blade and stirs crushing to the material in the agitator tank.
Preferably, the rotating rod and the stirring blades are made of carbon fiber materials, the upper surfaces of one ends of the stirring blades are fixedly connected with separating rods distributed in a rectangular array, and a second driving motor is fixedly installed on the left side surface of the shell close to the stirring box;
through above-mentioned technical scheme, bull stick and stirring blade are made by carbon fiber material to make it have excellent heat conductivility.
Preferably, a second transmission shaft is fixedly mounted on an output shaft of the second driving motor through a coupler, a discharging cavity is arranged inside the stirring box, an inner top wall of the discharging cavity penetrates through and extends to an inner bottom wall of the stirring box, the outer surface of one end of the second transmission shaft is fixedly positioned with the inner wall of the left side of the discharging cavity through a bearing and then extends into the discharging cavity, and the outer surface of one end of the second transmission shaft is in a spiral shape;
through above-mentioned technical scheme, the one end outward surface of second transmission shaft is the spiral shape to be convenient for carry out spiral discharge with the material in the agitator tank.
Preferably, a discharge outlet is formed in the right end of the inner bottom wall of the discharge cavity, the inner wall of the right side of the discharge outlet penetrates through and extends to the surface of the right side of the stirring box, an air cylinder is fixedly connected to the right end of the upper surface of the shell, and a sealing block is fixedly connected to the surface of one end of a piston rod of the air cylinder;
through the technical scheme, the cylinder plays a fixed effect on the sealing block.
Preferably, the sealing block is made of an aluminum material, the left side surface of the sealing block is fixedly connected with a sealing rod, the outer surface of the sealing rod is fixedly sleeved with a sealing sleeve, and the sealing sleeve is made of a butyl rubber material;
through above-mentioned technical scheme, sealing rod and seal cover cooperation use, carry out elasticity extrusion seal to the inner wall of bin outlet.
Preferably, the surface of seal cover and the inner wall of bin outlet slip cup joint, the surface difference fixed mounting all around of agitator tank has and is the first transducer of rectangle and second transducer, just first transducer with the second transducer is interval distribution at eight external surfaces of agitator tank, the positive fixed mounting of agitator tank has the drying cabinet, the both sides inner wall fixed mounting of drying cabinet has the carbon fiber heating pipe, the inside of agitator tank is provided with the heating chamber, the inner diapire in heating chamber link up respectively and extends to the inside of bull stick and stirring blade, is located the inside of agitator tank the heating chamber inner wall all around with be located the inside of bull stick the heating chamber inner wall all around all fixedly bonds there is the heat-conducting layer, the inside of heat-conducting layer is provided with graphite, the preceding inner wall in heating chamber link up and extends to the back inner wall of drying cabinet, be located stirring blade's inside heating chamber one side inner wall all link up and extend to being located the inside of bull stick heat-conducting layer both sides inner wall in the heating chamber, the interior roof right-hand member fixed mounting of agitator tank has humidity transducer, the positive fixed mounting of casing has control mechanism, control mechanism comprises switch, first starting switch, second starting switch, third starting switch, fourth starting switch, fifth starting switch, sixth starting switch, single chip module and display screen, first starting switch is located fourth starting switch directly over, second starting switch is located fifth starting switch directly over, third starting switch is located sixth starting switch directly over, switch is located the right side of display screen, the display screen is located single chip module's right side, first driving motor and second driving motor, The cylinder, the first transducer, the second transducer, the carbon fiber heating pipe and the humidity sensor are electrically connected with the control mechanism;
through above-mentioned technical scheme, the power that sets up first transducer is K, carries out the broken dispersion of gentle power to the material of agitator tank inner wall adhesion, and the power of second transducer is K, and the material of agitator tank inner wall adhesion carries out brute force broken dispersion.
Preferably, the control method is as follows: firstly, preparing, pouring raw materials into a one-way valve through an inlet end of the one-way valve to flow into a stirring box, screwing a sealing cover on the inlet end of the one-way valve after pouring is finished to enable the stirring box to be in a sealing state, and driving a sealing block, a sealing rod and a sealing sleeve sleeved on the surface of the sealing block to be in elastic sealing contact with the inner wall of a discharge port when an air cylinder is in an extending state;
secondly, a worker firstly presses a power switch of the control mechanism and then presses a first starting switch to transmit signals to the single chip microcomputer module, the signals are processed by the single chip microcomputer module to control a first driving motor and a carbon fiber heating pipe to start, the first driving motor works to drive a first transmission shaft and a first gear installed on the surface of the first transmission shaft to rotate, the first gear is meshed with a second gear to drive a rotating rod and a stirring blade to stir materials with high viscosity in the stirring box at a low speed, the first starting switch and the second starting switch are arranged to control the first driving motor to perform conversion rotation between the low speed and the high speed, heat generated by the carbon fiber heating pipe works is transferred into a heat conducting layer in a heating cavity, so that the materials are thermally dried in the stirring process, the materials in contact with the rotating rod and the stirring blade are guaranteed to be uniformly evaporated, and the materials are prevented from being dry outside and wet inside, the third starting switch is arranged to control the first transducer, the fourth starting switch is arranged to control the second transducer to work, materials adhered to the inner wall of the stirring box are subjected to soft force and strong force crushing and dispersing, the materials are prevented from being adhered to the inner wall of the stirring box, the humidity sensor is arranged to detect moisture contained in the materials in the stirring box, when the moisture contained in the materials is lower than the set humidity sensor, a signal is transmitted to the single chip microcomputer module, and the single chip microcomputer module controls the carbon fiber heating pipe to stop drying work after processing;
and step three, the outer surfaces of two sides of the upper end of the charging barrel are slidably inserted into the guide grooves by workers to drive the charging barrel to be placed in the placing groove, a fifth starting switch and a sixth starting switch are pressed after stirring is completed, a second driving motor and an air cylinder are controlled to be started, the second driving motor drives a second transmission shaft to make spiral rotary motion, dried materials in the stirring box are driven to be spirally discharged to a discharge hole, the air cylinder makes contraction motion to drive a sealing block, a sealing rod and a sealing sleeve to move to the right side of the shell, the sealing sleeve is separated from the inner wall of the discharge hole, and the materials are discharged from the discharge hole and fall into the charging barrel in the placing groove to be charged.
The beneficial effects of the invention are as follows:
1. the upper surface center department through setting up the casing is provided with stirring rubbing crusher and constructs, and stirring rubbing crusher constructs including the agitator tank, the lower surface of agitator tank and the upper surface center department fixed connection of casing, reached with the heat conduction heat transfer of carbon fiber heating pipe work production to the heat conduction in the heating chamber in, thereby realize the material at the stirring in-process, carry out thermal drying to the material with bull stick and stirring blade contact, guarantee that material product moisture volatilizees evenly, avoid appearing the outer dry interior wet effect of material, it is low to have solved current drying method drying efficiency to the material, drying effect is poor, and then make the moisture volatilization speed that contains in the material slow, it is inhomogeneous to have caused the material processing stirring, influence the follow-up product quality's problem of granule is made to the big material of viscosity easily.
2. Through the outer surface difference fixed mounting all around that sets up the agitator tank be the first transducer of rectangle and second transducer, and first transducer and second transducer are interval distribution at eight outward appearance of agitator tank, reached to set up and set up the first transducer of third start switch control, fourth start switch control second transducer work, the material to agitator tank inner wall adhesion carries out gentle power and powerful broken dispersion, avoid there being the effect of material adhesion at the agitator tank inner wall, it contains a large amount of moisture because of the material to have solved present at the stirring in-process, and then make the easy adhesion of material at the agitator tank inner wall, it is very big inconvenient to have brought for staff's clearance agitator tank inner wall, greatly increased staff's work load, the problem that intensity of labour is big to staff.
3. The equal fixedly connected with of one end upper surface through setting up stirring blade is the knockout pin that the rectangular array distributes, has reached when smashing the stirring of material in the agitator tank, stirs the separation to the material, makes the more even effect of material stirring, has solved current high-speed mixer granulator and has stirred the material inhomogeneously, influences the problem of follow-up product quality who makes the granule to the big material of viscosity easily.
Drawings
FIG. 1 is a schematic view of a control apparatus for a high speed mixing granulator;
FIG. 2 is an enlarged view of the structure of the control device for the high-speed mixer-granulator at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1 of a control device for a high speed mixer granulator;
FIG. 4 is a sectional view of a dryer cabinet for a control device of a high speed mixing granulator;
FIG. 5 is a cross-sectional view of a seal block configuration for a control device for a high speed mixing granulator;
FIG. 6 is a cross-sectional view of the agitator tank configuration for the control device of the high-speed mixing granulator;
fig. 7 is an enlarged view of the structure at C in fig. 6 of a control device for a high-speed mixing granulator.
In the figure: 1. a housing; 2. a support block; 3. a placement groove; 4. a guide groove; 5. a stirring box; 51. a one-way valve; 52. a first drive motor; 53. a first drive shaft; 54. a first gear; 55. a rotating rod; 56. a second gear; 57. a stirring blade; 58. a separating lever; 59. a second drive motor; 510. a second drive shaft; 511. a discharge cavity; 512. a discharge outlet; 513. a cylinder; 514. a sealing block; 515. a sealing rod; 516. sealing sleeves; 517. a first transducer; 518. a second transducer; 519. a drying oven; 520. a carbon fiber heating pipe; 521. a heating cavity; 522. a heat conductive layer; 523. a humidity sensor; 524. a power switch; 525. a first start switch; 526. a second start switch; 527. a third start switch; 528. a fourth start switch; 529. a fifth start switch; 530. a sixth start switch; 531. a single chip module; 532. a display screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, a controlling means for high-speed mixing granulator, including casing 1, the lower fixed surface of casing 1 is connected with the supporting shoe 2 that is the symmetric distribution, the surface of two supporting shoes 2 all is trapezoidal form, standing groove 3 and guide way 4 have been seted up respectively to the front right-hand member of casing 1, the inner wall that two guide ways 4 are relative all with the fixed intercommunication of both sides inner wall of standing groove 3, the upper surface center department of casing 1 is provided with stirring rubbing crusher and constructs, and stirring rubbing crusher constructs including agitator tank 5, the lower surface of agitator tank 5 and the upper surface center department fixed connection of casing 1.
Further, the stirring box 5 is made of an acrylic material, the outer surface of the stirring box 5 is octagonal, a feeding hole is formed in the right end of the upper surface of the stirring box 5, a one-way valve 51 is connected to the inner wall of the feeding hole in a threaded manner, and a first driving motor 52 is fixedly mounted at the left end of the upper surface of the stirring box 5;
further, set up agitator tank 5 and make by ya keli material, make 5 surfaces of agitator tank be the transparence and play the stirring progress of the staff of being convenient for to material in agitator tank 5 and watch.
Further, a first transmission shaft 53 is fixedly mounted on an output shaft of the first driving motor 52 through a coupling, a lower surface of one end of the first transmission shaft 53 penetrates through and extends into the stirring box 5, a first gear 54 is fixedly sleeved on an outer surface of one end of the first transmission shaft 53, and a rotating rod 55 is fixedly connected to the center of the inner top wall of the stirring box 5 through a bearing;
further, the stirring box 5 has a fixing effect on the rotating rod 55.
Furthermore, a second gear 56 is fixedly sleeved on the upper surface of one end of the rotating rod 55, the first gear 54 is meshed with the second gear 56, stirring blades 57 distributed in a rectangular array are fixedly connected to the outer surface of the other end of the rotating rod 55, and the stirring blades 57 are distributed at intervals on the outer surface of the other end of the rotating rod 55;
further, the first gear 54 is engaged with the second gear 56, so that the first driving motor 52 drives the first transmission shaft 53 to rotate, and simultaneously drives the rotating rod 55 and the stirring blade 57 to stir and crush the materials in the stirring box 5 through the first gear 54 and the second gear 56.
Furthermore, the rotating rod 55 and the stirring blades 57 are made of carbon fiber materials, the upper surfaces of one ends of the stirring blades 57 are fixedly connected with separating rods 58 distributed in a rectangular array, and the left side surface of the shell 1 close to the stirring box 5 is fixedly provided with a second driving motor 59;
further, the rotating rod 55 and the stirring blade 57 are made of a carbon fiber material, so that they have excellent heat-conducting properties.
Further, a second transmission shaft 510 is fixedly mounted on an output shaft of the second driving motor 59 through a coupler, a discharging cavity 511 is arranged inside the stirring box 5, an inner top wall of the discharging cavity 511 penetrates through and extends to an inner bottom wall of the stirring box 5, an outer surface of one end of the second transmission shaft 510 is fixedly positioned with an inner wall of the left side of the discharging cavity 511 through a bearing and then extends into the discharging cavity 511, and an outer surface of one end of the second transmission shaft 510 is in a spiral shape;
further, an outer surface of one end of the second transmission shaft 510 is formed in a spiral shape, thereby facilitating spiral discharge of the material in the agitator tank 5.
Further, a discharge outlet 512 is formed in the right end of the inner bottom wall of the discharge cavity 511, the right inner wall of the discharge outlet 512 penetrates and extends to the right surface of the stirring box 5, an air cylinder 513 is fixedly connected to the right end of the upper surface of the housing 1, and a sealing block 514 is fixedly connected to the surface of one end of a piston rod of the air cylinder 513;
further, the cylinder 513 has a fixing effect on the sealing block 514.
Further, the sealing block 514 is made of an aluminum material, the left side surface of the sealing block 514 is fixedly connected with a sealing rod 515, the outer surface of the sealing rod 515 is fixedly sleeved with a sealing sleeve 516, and the sealing sleeve 516 is made of a butyl rubber material;
further, a sealing rod 515 is used in cooperation with a sealing sleeve 516 to elastically press and seal the inner wall of the discharge opening 512.
Further, the outer surface of the sealing sleeve 516 is in sliding sleeve connection with the inner wall of the discharge port 512, the peripheral outer surfaces of the stirring box 5 are respectively fixedly provided with a rectangular first transducer 517 and a rectangular second transducer 518, the first transducer 517 and the second transducer 518 are distributed at intervals on the eight outer surfaces of the stirring box 5, the front surface of the stirring box 5 is fixedly provided with a drying box 519, the inner walls of two sides of the drying box 519 are fixedly provided with carbon fiber heating pipes 520, a heating cavity 521 is arranged in the stirring box 5, the inner bottom wall of the heating cavity 521 is respectively communicated with and extends to the rotating rod 55 and the stirring blade 57, the peripheral inner walls of the internal heating cavity 521 of the stirring box 5 and the peripheral inner walls of the internal heating cavity 521 of the rotating rod 55 are respectively fixedly bonded with heat conduction layers 522, graphite is arranged in the heat conduction layers, the front inner wall of the heating cavity 521 is communicated with and extends to the rear inner wall 522 of the drying box 519, the inner wall of one side of the internal heating cavity 521 The inner walls of two sides of a heat conducting layer 522 in the thermal cavity 521, the right end of the inner top wall of the stirring box 5 is fixedly provided with a humidity sensor 523, the front surface of the shell 1 is fixedly provided with a control mechanism, the control mechanism consists of a power switch 524, a first starting switch 525, a second starting switch 526, a third starting switch 527, a fourth starting switch 528, a fifth starting switch 529, a sixth starting switch 530, a singlechip module 531 and a display screen 532, the first starting switch 525 is positioned right above the fourth starting switch 528, the second starting switch 526 is positioned right above the fifth starting switch 529, the third starting switch 527 is positioned right above the sixth starting switch 530, the power switch 524 is positioned on the right side of the display screen 532, the display screen 532 is positioned on the right side of the singlechip module 531, the first driving motor 52, the second driving motor 59, the cylinder 513, the first transducer 517, the second transducer 518, the carbon fiber heating pipe 520, The humidity sensors 523 are all electrically connected with the control mechanism;
further, the power of the first transducer 517 is set to be 30K, the materials adhered to the inner wall of the stirring box 5 are subjected to soft force crushing and dispersing, the power of the second transducer 518 is set to be 18K, and the materials adhered to the inner wall of the stirring box 5 are subjected to strong force crushing and dispersing.
Be provided with stirring rubbing crusher through the upper surface center department that sets up casing 1 and construct, and stirring rubbing crusher constructs including agitator tank 5, agitator tank 5's lower surface and casing 1's upper surface center department fixed connection, reached and heated the heat-conducting layer 522 in heating chamber 521 with the heat transfer that carbon fiber heating pipe 520 work produced, thereby realize the material at the stirring in-process, carry out thermal drying to the material with bull stick 55 and stirring blade 57 contact, guarantee that material product moisture volatilizees evenly, avoid appearing the outer dry interior wet effect of material, it is low to have solved current drying method drying efficiency to the material, drying effect is poor, and then make the moisture volatilization rate that contains in the material slow, it is inhomogeneous to have caused the material processing stirring, influence the problem of follow-up product quality who makes the granule to the big material of viscosity easily.
Through setting up agitator tank 5 outer surface all around respectively fixed mounting be the first transducer 517 of rectangle and second transducer 518, and first transducer 517 and second transducer 518 are interval distribution at agitator tank 5's eight outward surfaces, reached and set up third starting switch 527 control first transducer 517, fourth starting switch 528 control second transducer 518 work, carry out gentle power and powerful broken dispersion to the material of agitator tank 5 inner wall adhesion, avoid the effect of material adhesion at agitator tank 5 inner wall, solved and present contain a large amount of moisture because of the material in the stirring process, and then make the easy adhesion of material at agitator tank 5 inner wall, it has brought very big inconvenience to clear up agitator tank 5 inner wall for the staff, greatly increased staff's work load, problem big to staff intensity of labour.
The equal fixedly connected with of one end upper surface through setting up stirring blade 57 is the knockout pin 58 that the rectangular array distributes, has reached when smashing the stirring of material in agitator tank 5, stirs the separation to the material, makes the more even effect of material stirring, has solved current high-speed mixing granulator and has stirred the material inhomogeneous, influences the follow-up product quality's of making the granule to the big material of viscosity problem easily.
The working principle is as follows: step one, preparation, pouring raw materials into a one-way valve 51 through an inlet end of the one-way valve 51 to flow into a stirring box 5, screwing a sealing cover on the inlet end of the one-way valve 51 after pouring is finished, so that the stirring box 5 is in a sealed state, and a cylinder 513 is in an extending state to drive a sealing block 514, a sealing rod 515 and a sealing sleeve 516 sleeved on the surface of the sealing block to be in elastic sealing contact with the inner wall of a discharge port 512;
step two, the worker firstly presses the power switch 524 of the control mechanism and then presses the first start switch 525, the signal is transmitted to the single chip module 531, the single chip module 531 processes the signal and then controls the first driving motor 52 and the carbon fiber heating tube 520 to start, the first driving motor 52 works to drive the first transmission shaft 53 and the first gear 54 arranged on the surface of the first transmission shaft to rotate, the first gear 54 is meshed with the second gear 56 to drive the rotating rod 55 and the stirring blade 57 to stir the material with high viscosity in the stirring box 5 at low speed, the first start switch 525 and the second start switch 526 are arranged to control the first driving motor 52 to perform conversion rotation work between low speed and high speed, the heat generated by the work of the carbon fiber heating tube 520 is transferred to the heat conducting layer 522 in the heating cavity 521, so as to realize thermal drying of the material contacted with the rotating rod 55 and the stirring blade 57 in the stirring process, the moisture of a material product is enabled to be evenly volatilized, the occurrence of the dry and wet outside and inside of the material is avoided, the third starting switch 527 is arranged to control the first transducer 517 and the fourth starting switch 528 to control the second transducer 518 to work, the material adhered to the inner wall of the stirring box 5 is subjected to soft force and strong force crushing and dispersing, the material is prevented from being adhered to the inner wall of the stirring box 5, the humidity sensor 523 is arranged to detect the moisture contained in the material in the stirring box 5, when the moisture contained in the material is lower than the set humidity sensor 523, a signal is transmitted to the single chip module 531, and the carbon fiber heating pipe 520 is controlled to stop drying after being processed by the single chip module 531;
and step three, the outer surfaces of two sides of the upper end of the charging barrel are slidably inserted into the guide groove 4 by a worker to drive the charging barrel to be placed in the placing groove 3, the fifth starting switch 529 and the sixth starting switch 530 are pressed after stirring is completed, the second driving motor 59 and the cylinder 513 are controlled to be started, the second driving motor 59 drives the second transmission shaft 510 to make spiral rotation motion to drive the dried material in the stirring box 5 to be spirally discharged to the discharge port 512, the cylinder 513 makes contraction motion to drive the sealing block 514, the sealing rod 515 and the sealing sleeve 516 to move towards the right side of the shell 1, so that the sealing sleeve 516 is separated from the inner wall of the discharge port 512, and the material is discharged from the discharge port 512 and falls into the charging barrel in the placing groove 3 to be barreled.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A control device for a high-speed mixing granulator, comprising a casing (1), characterized in that: the lower fixed surface of casing (1) is connected with supporting shoe (2) that are the symmetric distribution, two the surface of supporting shoe (2) all is trapezoidal form, standing groove (3) and guide way (4) have been seted up respectively to the front right-hand member of casing (1), two the inner wall that guide way (4) are relative all with the fixed intercommunication of both sides inner wall of standing groove (3), the upper surface center department of casing (1) is provided with stirring rubbing crusher and constructs, and stirs rubbing crusher and construct including agitator tank (5), the lower surface of agitator tank (5) and the upper surface center department fixed connection of casing (1).
2. A control device for a high speed mixing granulator according to claim 1, wherein: the material of agitator tank (5) is made for the ya keli material, the outward appearance of agitator tank (5) is octagon shape, the feed inlet has been seted up to the upper surface right-hand member of agitator tank (5), the inner wall threaded connection of feed inlet has check valve (51), the upper surface left end fixed mounting of agitator tank (5) has first driving motor (52).
3. A control device for a high speed mixing granulator according to claim 2, wherein: the output shaft of first driving motor (52) passes through shaft coupling fixed mounting and has first transmission shaft (53), the inside that runs through and extend to agitator tank (5) is run through to the one end lower surface of first transmission shaft (53), the fixed cover of one end surface of first transmission shaft (53) has been cup jointed first gear (54), the interior roof center department of agitator tank (5) is through bearing fixedly connected with bull stick (55).
4. A control device for a high speed mixing granulator according to claim 3, wherein: the outer surface of one end of the rotating rod (55) is fixedly sleeved with a second gear (56), the first gear (54) is meshed with the second gear (56), the outer surface of the other end of the rotating rod (55) is fixedly connected with stirring blades (57) distributed in a rectangular array, and the stirring blades (57) are distributed on the outer surface of the other end of the rotating rod (55) at intervals.
5. A control device for a high speed mixing granulator according to claim 4, wherein: the material of bull stick (55) and stirring blade (57) is carbon fiber material and makes, and is a plurality of the equal fixedly connected with in one end upper surface of stirring blade (57) is separation rod (58) that the rectangle array distributes, casing (1) is close to the left side fixed surface of agitator tank (5) and installs second driving motor (59).
6. A control device for a high speed mixing granulator according to claim 5, wherein: the output shaft of second driving motor (59) passes through shaft coupling fixed mounting and has second transmission shaft (510), the inside of agitator tank (5) is provided with ejection of compact chamber (511), the interior diapire in ejection of compact chamber (511) link up and extend to the inner bottom wall of agitator tank (5), the one end surface of second transmission shaft (510) extends to the inside in ejection of compact chamber (511) after passing through the left side inner wall fixed position of bearing and ejection of compact chamber (511), the one end surface of second transmission shaft (510) is the helical shape.
7. A control device for a high speed mixing granulator according to claim 6, wherein: discharge gate (512) have been seted up to the inner bottom wall right-hand member in discharge chamber (511), the right side inner wall of discharge gate (512) link up and extend to the right side surface of agitator tank (5), the upper surface right end fixedly connected with cylinder (513) of casing (1), the piston rod one end fixed surface of cylinder (513) is connected with sealed piece (514).
8. A control device for a high speed mixing granulator according to claim 7, wherein: the material of sealing block (514) is for aluminium material to make, the left side fixed surface of sealing block (514) is connected with sealing rod (515), the outer fixed cover that cup joints seal cover (516) of surface of sealing rod (515), the material of seal cover (516) is for butyl rubber material to make.
9. A control device for a high speed mixing granulator according to claim 8, wherein: the surface of seal cover (516) and the inner wall sliding sleeve of bin outlet (512) cup joint, the surface is fixed mounting respectively all around of agitator tank (5) is the first transducer of rectangle (517) and second transducer (518), just first transducer (517) with second transducer (518) are at eight outer surfaces of agitator tank (5) and are interval distribution, the positive fixed mounting of agitator tank (5) has drying cabinet (519), the both sides inner wall fixed mounting of drying cabinet (519) has carbon fiber heating pipe (520), the inside of agitator tank (5) is provided with heating chamber (521), the interior diapire of heating chamber (521) link up respectively and extend to the inside of bull stick (55) and stirring blade (57), is located the inside of agitator tank (5) heating chamber (521) inner wall all around with be located the inside of bull stick (55) heating chamber (521) inner wall all around is fixed to bond has heat-conducting layer (522), graphite is arranged in the heat conducting layer (522), the front inner wall of the heating cavity (521) penetrates through and extends to the rear inner wall of the drying box (519), the heating cavity (521) is positioned in the stirring blade (57), the inner wall of one side of the heating cavity (521) penetrates through and extends to the position of the rotating rod (55), the inner walls of two sides of the heat conducting layer (522) are arranged in the heating cavity (521), a humidity sensor (523) is fixedly installed at the right end of the inner top wall of the stirring box (5), a control mechanism is fixedly installed on the front surface of the shell (1), the control mechanism consists of a power switch (524), a first starting switch (525), a second starting switch (526), a third starting switch (527), a fourth starting switch (528), a fifth starting switch (529), a sixth starting switch (530), a singlechip module (531) and a display screen (532), and the first starting switch (525) is positioned right above the fourth starting switch (528), the second starting switch (526) is located right above a fifth starting switch (529), the third starting switch (527) is located right above a sixth starting switch (530), the power switch (524) is located on the right side of the display screen (532), the display screen (532) is located on the right side of the single chip microcomputer module (531), and the first driving motor (52), the second driving motor (59), the air cylinder (513), the first energy converter (517), the second energy converter (518), the carbon fiber heating pipe (520) and the humidity sensor (523) are all electrically connected with the control mechanism.
10. The control method of the control device for the high-speed mixing granulator according to any one of claims 1-9, wherein the control method comprises the following steps: step one, preparation, pouring raw materials into a one-way valve (51) through an inlet end of the one-way valve (51) to flow into a stirring box (5), screwing a sealing cover on the inlet end of the one-way valve (51) after pouring is finished to enable the inside of the stirring box (5) to be in a sealing state, and driving a sealing block (514), a sealing rod (515) and a sealing sleeve (516) sleeved on the surface of the sealing block to be in elastic sealing contact with the inner wall of a discharge port (512) when an air cylinder (513) is in an extending state;
secondly, a worker firstly presses a power switch (524) of the control mechanism and then presses a first starting switch (525), a signal is transmitted to the single chip microcomputer module (531), the single chip microcomputer module (531) processes the signal and then controls a first driving motor (52) and a carbon fiber heating pipe (520) to start, the first driving motor (52) works to drive a first transmission shaft (53) and a first gear (54) arranged on the surface of the first transmission shaft to rotate, the first gear (54) is meshed with a second gear (56) to drive a rotating rod (55) and a stirring blade (57) to stir materials with high viscosity in the stirring box (5) at a low speed, the first starting switch (525) and a second starting switch (526) are arranged to control the first driving motor (52) to perform conversion rotation work between the low speed and the high speed, heat generated by the work of the carbon fiber heating pipe (520) is transferred into a heat conduction layer (522) in the heating cavity (521), therefore, in the process of stirring materials, the materials in contact with the rotating rod (55) and the stirring blade (57) are subjected to thermal drying, the moisture of the material product is uniformly volatilized, the materials are prevented from being dried outside and wet inside, the third starting switch (527) is arranged to control the first transducer (517), the fourth starting switch (528) is arranged to control the second transducer (518) to work, the materials adhered to the inner wall of the stirring box (5) are subjected to flexible force and strong force crushing and dispersion, the materials are prevented from being adhered to the inner wall of the stirring box (5), the humidity sensor (523) is arranged to detect the moisture contained in the materials in the stirring box (5), when the moisture contained in the materials is lower than the set humidity sensor (523), a signal is transmitted to the singlechip module (531), and the carbon fiber heating pipe (520) is controlled to stop drying after being processed by the singlechip module (531);
and step three, the outer surfaces of two sides of the upper end of the charging barrel are slidably inserted into the guide groove (4) by a worker, the charging barrel is driven to be placed in the placing groove (3), the fifth starting switch (529) and the sixth starting switch (530) are pressed after stirring is completed, the second driving motor (59) and the air cylinder (513) are controlled to be started, the second driving motor (59) drives the second transmission shaft (510) to make spiral rotating motion, dried materials in the stirring box (5) are driven to be spirally discharged to the discharging opening (512), the air cylinder (513) makes contraction motion to drive the sealing block (514), the sealing rod (515) and the sealing sleeve (516) to move towards the right side of the shell (1), the sealing sleeve (516) is separated from the inner wall of the discharging opening (512), and the materials are discharged from the discharging opening (512) and fall into the charging barrel in the placing groove (3) to be charged.
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