Welding pipeline clamping device that detects a flaw
Technical Field
The invention relates to the technical field of pipeline flaw detection clamping, in particular to a welding pipeline flaw detection clamping device.
Background
So-called pipe inspection is a method of inspecting internal defects of a weld using some kind of radiation. The commonly used radiation is both X-rays and gamma rays. X-rays and gamma-rays can penetrate through the metal material to different degrees, and have sensitization effect on the photographic film. By utilizing the performance, when the ray passes through the welding seam to be inspected, the ray has different intensity on the film and different photosensitive degree of the film due to different absorption capacity of the welding seam defect to the ray, so that the shape, the position and the size of the defect can be accurately, reliably and nondestructively displayed.
The existing important pipelines need to be inspected before being installed, the pipelines with hidden dangers can be timely rejected through inspection, so that the problems can be avoided in the using process, the existing pipelines are not clamped for inspection, and the device capable of inspecting the pipelines is needed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a welding pipeline flaw detection clamping device, which solves the problems in the background art.
In order to achieve the purpose, the invention is realized by the following technical scheme: a welding pipeline flaw detection clamping device comprises a supporting mechanism, wherein a clamping mechanism is fixedly installed at the rear end of the inner side of the supporting mechanism, a fixing mechanism is connected to the outer surface of the supporting mechanism in a sliding manner, a limiting mechanism is connected to the front end of the fixing mechanism in a sliding manner, the limiting mechanism is clamped with the supporting mechanism, the supporting mechanism comprises two bottom plates which are symmetrically arranged in the front and back direction, supporting rods are fixedly installed on the upper surface of the bottom plate, the top ends of the front supporting rod and the rear supporting rod are fixedly connected through a guide rail rod, a positioning groove is formed in the left side of the guide rail rod, the clamping mechanism comprises a fixing sleeve, the fixing sleeve is fixedly installed on the inner side of the rear end of the guide rail rod, a stretching spring is fixedly installed in the fixing sleeve, an extending sleeve is fixedly installed at one end, away from the fixing, the fixing mechanism comprises a sliding sleeve, a propelling spring is sleeved on the outer surface of the guide rail rod between the sliding sleeve and the fixing sleeve, the sliding sleeve is connected to the outer surface of the guide rail rod in a sliding manner, fixing rods are fixedly mounted on the inner side of the sliding sleeve, a clamping plate is fixedly mounted at the front ends of the fixing rods, a through hole is formed in the middle of the clamping plate, a fixing plate is fixedly mounted between the two fixing rods and is located at the front ends of the fixing rods, a semi-through groove is formed in the front end of the fixing plate, tooth sockets are formed in one side, close to the center, of the semi-through groove, a clamping groove is formed in the outer surface of the fixing plate, a supporting plate is fixedly mounted at the rear end of the fixing plate and extends from the outer side of the fixing plate to the front end of the, the gear is engaged with the tooth socket, the front side of the semi-through groove is provided with a motor, the output end of the motor is fixedly connected with the gear, the outer surface of the motor is fixedly provided with a support sleeve, the rear end of the support sleeve is fixedly provided with a support frame, the inner side of one end of the support frame, which is far away from the support sleeve, is fixedly provided with a clamping block, the clamping block is connected inside the clamping groove in a sliding manner, the front end of the support sleeve is fixedly provided with an extension plate, the middle part of the front end of the extension plate is fixedly sleeved with a detecting head, the top end of the detecting head is fixedly provided with a signal transmission clamping block, the signal transmission clamping block is connected inside the signal transmission groove in a sliding manner, the limiting mechanism comprises a cross beam, the cross beam is connected inside a through hole on the left side in a sliding manner, the outer surface of, the left side bottom fixed mounting of crossbeam has the locating piece with the constant head tank adaptation, and the right-hand member fixed mounting of crossbeam has the fixture block, fixture block and support cover joint, and the surface fixed mounting that the crossbeam is located the fixture block top has the link, and the link is walked around and cup joints the inside at the through-hole on right side from the front end top of fixed disk, and the locating piece is fixed mounting simultaneously at the right-hand member of link.
Preferably, the top end of the support sleeve extends to the outer side of the fixed disc, the top end of the support sleeve is semi-annular, and the cross section of the fixture block is semi-circular.
Preferably, the clamping plate is sleeved at the center of the fixed disc, a semi-ring plate is fixedly mounted on the outer surface of the rear end of the clamping plate, and the outer side surface of the clamping plate is subjected to fillet treatment.
Preferably, the cross-sectional shape of the support plate is a Chinese character 'ji', and the middle part of the support plate is positioned at the outer side of the support sleeve.
Preferably, the two ends of the inner side of the positioning block are subjected to fillet treatment, and the two sides of the positioning groove are subjected to fillet treatment.
Preferably, the quantity of constant head tank is a plurality of, and the distance between two adjacent constant head tanks equals detecting head and shines the width, and a plurality of constant head tanks equidistance distributes the left surface between two front and back bracing pieces of guide rail pole.
The invention has the following beneficial effects:
1. the flaw detection clamping device for the welded pipeline can enable the gear to rotate through the work of the motor, and further enables the motor to rotate along the semi-through groove by being matched with the tooth socket, the supporting sleeve on the outer surface of the motor can rotate in the rotating process, so that the detection head at the front end of the extension plate can detect one circle of the pipeline, when the supporting sleeve rotates to be in contact with the clamping block, the cross beam can be extruded to enable the positioning block to be drawn out of the positioning groove, the sliding sleeve can be pushed forwards through the propelling spring to enable the sliding sleeve to move forwards by one irradiation unit, the supporting sleeve is separated from the clamping block, the positioning block is inserted into the positioning groove again under the action of the compression spring, the fixed disc can be pushed to move forwards by the forward movement of the sliding sleeve, and then the detecting head is pushed to move forwards, can detect a flaw to whole pipeline through periodic motion like this, solve among the prior art pipeline flaw detection process and lack the inconvenient problem of detection that the centre gripping leads to.
2. This welding pipeline clamping device that detects a flaw through the front end fixed mounting at the backup pad has the signal transmission ring, and the signal transmission groove has been seted up to the surface inboard and the outside of signal transmission ring, and the top fixed mounting of detecting head has the signal transmission fixture block, and signal transmission fixture block sliding connection has solved the rotatory winding problem of transmission line that leads to of detecting head among the prior art in the inside of signal transmission groove.
3. This welded pipe clamping device that detects a flaw extends to the outside of fixed disk through the top of supporting the cover, and the top shape of supporting the cover is the half-ring form to be "nearly" font through the cross sectional shape who prescribes a limit to the backup pad, the backup pad mid portion is located the outside of supporting the cover, and the cross sectional shape of fixture block is semi-circular, can guarantee through such setting that the backup pad can bump with the fixed disk after rotatory a week, and then promote the crossbeam and remove.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection of the support mechanism and the clamping mechanism of the present invention;
FIG. 3 is a schematic view of the sliding sleeve connection of the present invention;
FIG. 4 is a schematic view of the attachment of the fixing plate according to the present invention;
FIG. 5 is a cross-sectional view of a mounting plate of the present invention;
FIG. 6 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic view of the gear connection of the present invention;
FIG. 8 is a schematic view of a limiting mechanism of the present invention.
Wherein, the supporting mechanism-1, the clamping mechanism-2, the fixing mechanism-3, the limiting mechanism-4, the bottom plate-101, the supporting rod-102, the guide rail rod-103, the positioning groove-104, the fixing sleeve-201, the extension spring-202, the extension sleeve-203, the clamping plate-204, the half ring plate-205, the sliding sleeve-301, the fixing rod-302, the clamping plate-303, the through hole-304, the fixing plate-305, the half through groove-306, the tooth groove-307, the clamping groove-308, the supporting plate-309, the signal transmission ring-310, the signal transmission groove-311, the gear-312, the motor-313, the supporting sleeve-314, the supporting frame-315, the clamping block-316, the extension plate-317, the detecting head-318, the detecting head-314, the limiting, Signal transmission fixture block-319, pushing spring-320, beam-401, positioning plate-402, compression spring-403, positioning block-404, fixture block-405 and connecting frame-406.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a welding pipeline flaw detection clamping device which comprises the following components:
in the first embodiment, as shown in fig. 1 to 4, the device comprises a supporting mechanism 1, the supporting mechanism 1 is used for supporting the whole device, a clamping mechanism 2 is fixedly mounted at the rear end of the inner side of the supporting mechanism 1, the clamping mechanism 2 is used for clamping, the clamping mechanism 2 is sleeved inside a detection pipeline, a fixing mechanism 3 is slidably connected to the outer surface of the supporting mechanism 1, a limiting mechanism 4 is slidably connected to the front end of the fixing mechanism 3, the limiting mechanism 4 can control the fixing mechanism 3 to move forward, the limiting mechanism 4 is clamped with the supporting mechanism 1, the supporting mechanism 1 comprises two bottom plates 101, the two bottom plates 101 are symmetrically arranged in the front and back direction, supporting rods 102 are fixedly mounted on the upper surface of the bottom plate 101, the top ends of the front and back supporting rods 102 are fixedly connected through a guide rail rod 103, a positioning groove 104 is formed in the left side of the guide rail rod 103, the clamping mechanism 2 comprises a, an extension spring 202 is fixedly arranged in a fixed sleeve 201, an extension sleeve 203 is fixedly arranged at one end of the extension spring 202 far away from the fixed sleeve 201, the extension sleeve 203 is connected in the fixed sleeve 201 in a sliding manner, a clamping plate 204 is fixedly arranged in front of one end of the extension sleeve 203 which is positioned at the outer side of the fixed sleeve 201, a pipeline is sleeved on the outer side of the clamping plate 204 by pulling the clamping plate 204 inwards and is clamped on the pipeline under the action of the extension spring 202, a fixing mechanism 3 comprises a sliding sleeve 301, a propelling spring 320 is sleeved on the outer surface of a guide rail rod 103 positioned between the sliding sleeve 301 and the fixed sleeve 201, the sliding sleeve 301 is connected on the outer surface of the guide rail rod 103 in a sliding manner, a fixed rod 302 is fixedly arranged at the inner side of the sliding sleeve 301, a clamping plate 303 is fixedly arranged at the front end of the fixed rod 302, the fixed disc 305 is used for bearing, the fixed disc 305 is positioned at the front end of the fixed bar 302, the front end of the fixed disc 305 is provided with a semi-through groove 306, one side, close to the center, of the semi-through groove 306 is provided with a tooth groove 307, the outer surface of the fixed disc 305 is provided with a clamping groove 308, the rear end of the fixed disc 305 is fixedly provided with a supporting plate 309, the supporting plate 309 extends from the outer side of the fixed disc 305 to the front end of the fixed disc 305, the clamping plate 204 is sleeved at the center of the fixed disc 305, the outer surface of the rear end of the clamping plate 204 is fixedly provided with a semi-ring plate 205, the outer side surface of the clamping plate 204 is subjected to chamfering treatment, the position of a pipeline can be limited by arranging the semi-ring plate 205, so that a probe can work from the end face of the pipeline, the effective clamping of the, the inner side and the outer side of the outer surface of the signal transmission ring 310 are provided with signal transmission grooves 311, the inner part of the semi-through groove 306 is rotatably connected with a gear 312, the gear 312 is meshed with a tooth groove 307, the front side of the semi-through groove 306 is provided with a motor 313, the output end of the motor 313 is fixedly connected with the gear 312, the outer surface of the motor 313 is fixedly provided with a support sleeve 314, the cross section of the support plate 309 is in a shape like a Chinese character 'ji', the middle part of the support plate 309 is positioned at the outer side of the support sleeve 314, through the arrangement, the support sleeve 314 is ensured not to collide with the support plate 309 in the rotating process, the rear end of the support sleeve 314 is fixedly provided with a support frame 315, the inner side of one end of the support frame 315 far away from the support sleeve 314 is fixedly provided with a clamping block 316, the clamping block 316 is slidably connected inside the, the number of the positioning grooves 104 is plural, the distance between two adjacent positioning grooves 104 is equal to the irradiation width of the probing head 318, the plurality of positioning grooves 104 are equidistantly distributed on the left side surface between the front and rear support rods 102 of the guide rail rod 103, it can be ensured that each position of the pipeline can be scanned by the arrangement, the top end of the probing head 318 is fixedly provided with a signal transmission fixture block 319, the signal transmission fixture block 319 is slidably connected inside the signal transmission groove 311, the probing head 318 signal transmission fixture block 319 is electrically connected with the signal transmission groove 311, the limiting mechanism 4 comprises a cross beam 401, the cross beam 401 is slidably connected inside the through hole 304 on the left side, the top end of the support sleeve 314 extends to the outer side of the fixed disk 305, the top end of the support sleeve 314 is semi-annular, the cross section of the fixture block 405 is semi-circular, and the support sleeve 314 can be, further pushing the beam 401 to move, wherein a positioning plate 402 is fixedly arranged on the outer surface of the beam 401 on the right side of the clamping plate 303, a compression spring 403 is sleeved on the outer surface of the beam 401 between the clamping plate 303 and the positioning plate 402, the left end of the beam 401 bypasses the upper side of the guide rail rod 103 and extends to the outer side of the guide rail rod 103, a positioning block 404 matched with the positioning groove 104 is fixedly arranged at the bottom end of the left side of the beam 401, both ends of the inner side of the positioning block 404 are subjected to chamfering treatment, both sides of the positioning groove 104 are subjected to, through such setting, the two can be convenient for peg graft, the right-hand member fixed mounting of crossbeam 401 has fixture block 405, fixture block 405 and support cover 314 joint, the fixed surface that crossbeam 401 is located fixture block 405 top installs link 406, link 406 walks around and cup joints the inside at the through-hole 304 on right side from the front end top of fixed disk 305, locating piece 404 is fixed mounting at the right-hand member of link 406 simultaneously.
In use, the gear 312 can be rotated, by operation of the motor 313, which in turn cooperates with the tooth socket 307 such that the motor can rotate along the through slot 306, the supporting sleeve 314 on the outer surface of the motor 313 can rotate during the rotation process, so that the detection head 318 at the front end of the extension plate 317 can detect one circle of the pipeline, when the supporting sleeve 314 rotates to contact with the latch 405, the cross beam 401 can be pressed to draw the positioning block 404 out of the positioning slot 104, and at this time, the sliding sleeve 301 can be pushed forward by the pushing spring 320 to move the sliding sleeve 301 forward by one irradiation unit, at this time, the supporting sleeve 314 is disengaged from the latch 405, the positioning block 404 is inserted into the positioning groove 104 again by the compression spring 403, the fixed tray 305 and thus the probe head 318 can be pushed to move forward by the forward movement of the sliding sleeve 301, and the whole pipeline can be inspected by periodical movement in this way.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.