CN112877947A - Production process of carbon fiber yarn - Google Patents
Production process of carbon fiber yarn Download PDFInfo
- Publication number
- CN112877947A CN112877947A CN202110003969.4A CN202110003969A CN112877947A CN 112877947 A CN112877947 A CN 112877947A CN 202110003969 A CN202110003969 A CN 202110003969A CN 112877947 A CN112877947 A CN 112877947A
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- shaped
- water tank
- groups
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 96
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 96
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 48
- 229920000742 Cotton Polymers 0.000 claims abstract description 30
- 239000004744 fabric Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims description 30
- 238000010009 beating Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 9
- 238000007380 fibre production Methods 0.000 abstract description 3
- 238000012216 screening Methods 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000013081 microcrystal Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/06—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by vibrating the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a carbon fiber production process, which uses carbon fiber processing and manufacturing equipment, wherein the equipment comprises a water tank and a tensioning device arranged in the water tank, and a drying device is arranged outside the water tank; according to the invention, the incomplete gear can drive the gear to intermittently rotate through the matching among the gear, the incomplete gear, the rotating plate, the flapping column and the extension spring, the gear drives the rotating plate to swing, and the rotating plate can return to the original position under the elastic force action of the extension spring, so that the flapping of the washed carbon fiber yarns is realized, the surface of the washed carbon fiber yarns is vibrated, and the vibration screening of the moisture on the surface of the washed carbon fiber yarns is realized, so that the surface of the washed carbon fiber yarns is dried at a later stage; the first transmission belt, the cotton cloth and the extrusion roller are matched to drive the cotton cloth to rotate together, so that secondary dewatering can be performed on the carbon fiber yarn after the vibrating screen.
Description
Technical Field
The invention relates to the field of fiber yarns, in particular to a production process of carbon fiber yarns.
Background
The carbon fiber is a composite material prepared from carbon fiber and related matrix resin, and is a special fiber composed of carbon elements, and the carbon content of the special fiber varies with different types. The carbon fiber has the characteristics of high temperature resistance, friction resistance, electric conduction, heat conduction, corrosion resistance and the like, is fibrous and soft in appearance, can be processed into various fabrics, and has high strength and modulus along the fiber axis direction due to the preferred orientation of the graphite microcrystal structure along the fiber axis. The carbon fibers have a low density and thus a high specific strength and a high specific modulus.
Carbon fiber silk is formed by the combined material combination that carbon fiber and relevant matrix resin prepared, and carry out the carbonization through the carbide furnace, for better being used for the combined material production, need use ammonium bicarbonate neutral electrolyte to handle the surface of carbon fiber, make it can form better contact surface, carbon fiber after the rethread washing is to surface treatment cleans and cools down, wash the impurity on carbon fiber surface, still need dewater and dry carbon fiber surface after the washing, it is inhomogeneous to prevent the inside humidity of carbon fiber.
When the prior art is used for treating the surface of the carbon fiber wire, the following problems may exist:
1. in the winding process, the surface of the carbon fiber wire is in a loose state due to insufficient tension, the surface of the carbon fiber wire cannot be fully contacted, and the phenomenon of position deviation is easily caused;
2. when a fan or an oven is used for removing water from the surface of the carbon fiber yarn, the temperature is not easy to control, the internal properties of the carbon fiber yarn are easy to change, and the power is consumed, so that the cost is high.
Therefore, the invention provides a production process of carbon fiber yarns.
Disclosure of Invention
In order to achieve the above object, the present invention provides a carbon fiber production process, which uses carbon fiber processing and manufacturing equipment, the device comprises a water tank and supporting legs arranged at the corners of the bottom of the water tank, wherein a winding device is arranged outside the water tank and comprises L-shaped brackets symmetrically arranged at the left end and the right end of the water tank, two groups of L-shaped supports are symmetrically arranged in the front and back direction, the front ends of the L-shaped supports are of L-shaped structures, unwinding roll shafts are rotatably connected between the two groups of L-shaped support vertical sections on the left side, a plurality of groups of unwinding rolls are sleeved on the outer walls of the unwinding roll shafts, the unwinding rolls are arranged in an equidistant mode along the width direction of the unwinding roll shafts, winding roll shafts are rotatably connected between the two groups of L-shaped support vertical sections on the other side, winding rolls are sleeved on the outer walls of the winding roll shafts, and the winding rolls are arranged in an equidistant mode along the width direction of the winding;
the water tank is characterized in that a tensioning device is arranged inside the water tank, the tensioning device comprises T-shaped sliding blocks which are in sliding butt joint with the inner portions of the T-shaped grooves, two groups of T-shaped sliding blocks are symmetrically arranged in the front and back direction, a lifting plate is fixedly connected between the two groups of T-shaped sliding blocks, a plurality of groups of tensioning rollers are arranged right above the lifting plate, the tensioning rollers are uniformly distributed along the width direction of the lifting plate, the front ends of the tensioning rollers are of annular structures, a first annular groove is formed in the center of the outer wall of each tensioning roller, fixing plates are symmetrically arranged at the front end and the back end of each tensioning roller and close to the bottom end of each;
the outer side of the water tank is provided with a drying device, the drying device comprises L-shaped plates arranged at the right end of the water tank, two groups of L-shaped plates are symmetrically arranged in the front and back direction, two groups of L-shaped plates are positioned between the water tank and the two groups of L-shaped supports on the right side and above the two groups of L-shaped supports on the right side, the rear end of each L-shaped plate is of an L-shaped structure, a plurality of groups of round rollers are arranged between the vertical sections of the two groups of L-shaped plates and near the top ends of the vertical sections of the L-shaped plates, the round rollers are uniformly distributed along the width direction of the water tank, the front ends of the round rollers are of a round structure, a second annular groove is formed in the center of the outer wall of each round roller, the side wall between the vertical sections of the two groups of L-shaped plates is fixedly connected with the side walls of the two groups of round, one group of rotating shafts penetrate through the front end of the round roller and are combined into a whole, the tail ends of the rotating shafts are fixedly connected with a transmission motor, the bottom of the transmission motor is provided with a base, the rear end of the base is fixedly connected with the front end of the vertical section of the group of L-shaped plates, a first transmission belt is sleeved on the outer wall of each group of rotating shafts and on the inner wall of the second annular groove, the width of the first transmission belt is equal to that of the second annular groove, cotton cloth is arranged at the outer end of the first transmission belt, and an extrusion roller shaft is fixedly connected between the front end and the rear end of the second annular groove and close to the bottom end of the;
the upper part of the water tank is provided with a vibration mechanism, the vibration mechanism comprises transmission shafts which are connected with the front end and the rear end of the collecting tank in a symmetrical and rotating way, the transmission shafts which are positioned on the front side are arranged in two groups in an up-and-down symmetrical way, the outer walls of the transmission shafts which are symmetrical in the front-and-rear direction are both fixedly sleeved with rotating plates, a flapping column is arranged between the other ends of the two groups of rotating plates and is positioned above the baffle plate, one group of the L-shaped plate vertical section is fixedly connected with a side stretching plate which is positioned under the rotating plates, a telescopic spring is arranged between the top of the side stretching plate and the bottom of one group of the rotating plates, one group of the transmission shaft outer wall which is positioned on the front side of the collecting tank is sleeved with a gear, the other group of the transmission shaft outer wall which is positioned, a second transmission belt is sleeved on the outer walls of the group of transmission shafts which are positioned on the front side of the collecting tank and close to the bottom of the collecting tank and the outer walls of the rolling roll shafts together;
when the carbon fiber wire processing and manufacturing equipment is adopted to carry out surface dewatering on the carbon fiber wire, the method further comprises the following steps:
s1 preparation: conveying the carbon fiber yarn roll to be processed to a processing position, and checking whether the carbon fiber yarn processing and manufacturing equipment can normally run;
s2 winding: the carbon fiber yarn roll to be processed can be unreeled and reeled through the reeling device, and the carbon fiber yarn to be processed can be in a tight state in the processing process through the tensioning device, so that the tightness can be conveniently adjusted;
s3 water throwing: beating the washed carbon fiber yarns through a vibrating mechanism;
s4 drying: the carbon fiber filaments after the vibrating screen can be subjected to secondary dewatering through a drying device;
s5 blanking: and (4) manually blanking the dewatered carbon fiber yarn roll to obtain a finished product.
Preferably, a water inlet valve is arranged at the rear end of the water tank and close to the top of the water tank, a water outlet valve is arranged at the front end of the water tank and close to the bottom of the water tank, T-shaped grooves are symmetrically formed in the front end and the rear end of the interior of the water tank, and the T-shaped grooves extend along the height direction of the water tank.
Preferably, wherein one end of the winding roller shaft penetrates through the front end of the vertical section of the group of L-shaped supports and is fixedly connected with a winding motor, a mounting seat is arranged at the bottom of the winding motor, and the rear end of the mounting seat is fixedly connected with the front end of the vertical section of the L-shaped supports.
Preferably, the top of lifter plate just is located wherein two sets of adjacent the spiro union has the screw rod between the fixed plate, and the bottom of screw rod runs through to the bottom of basin, the bottom of basin corresponds the position of screw rod and has seted up the screw hole, and the bottom fixedly connected with rotating electrical machines of screw rod, rotating electrical machines's bottom is provided with the supporting seat, and the front end of supporting seat is opening up's v 21274simultaneously, the top of the vertical section of supporting seat with the bottom fixed connection of basin.
Preferably, the outer wall evenly distributed of squeeze roll axle along No. two annular grooves, the outer wall cover of squeeze roll axle is equipped with squeeze roll, squeeze roll's outer wall and cotton in close contact with.
Preferably, be provided with hollow core plate directly over the round roller, both ends symmetry is provided with the backup pad around the hollow core plate bottom, the bottom and two sets of backup pad the top fixed connection of connecting plate, the top of hollow core plate is provided with the multiunit hair-dryer, and the hair-dryer is along the width direction linear distribution of hollow core plate, the hair-dryer communicates with each other with hollow core plate is inside.
Preferably, the bottom of hollow core slab and the position that corresponds the cotton are provided with the exhaust pipe, and the exhaust pipe is arranged along the length direction of hollow core slab equidistant, the bottom of exhaust pipe with there is the interval between the cotton.
Preferably, a collecting tank is arranged between the two sets of L-shaped plate vertical sections and below the round roller, a plurality of groups of drain holes are formed in the left end of the collecting tank and near the bottom of the collecting tank, the drain holes are distributed at equal intervals along the width direction of the collecting tank, an inclined plate is arranged at the left end of the collecting tank and at the bottom of the drain holes, the distance from the bottom of the inclined plate to the top of the water tank is gradually increased from left to right, the width of the inclined plate is equal to that of the drain holes, and baffles are symmetrically arranged on the left side of the collecting tank and at the front end and the.
Advantageous effects
1. The cooperation between the lifting plate, the tensioning roller and the screw rod designed by the invention can ensure that the lifting plate does up-and-down reciprocating motion under the screw thread driving and the guiding action of the T-shaped groove of the screw rod, and the lifting plate drives the tensioning roller to synchronously move, so that the carbon fiber wire to be processed is in a tensioned state in the processing process, the tension degree is conveniently adjusted, the surface of the carbon fiber wire is prevented from being excessively loosened and can not be effectively dewatered, and the carbon fiber wire is easy to be wound in the winding process, so that the carbon fiber wire is tensioned and broken, and the production efficiency is influenced;
2. according to the invention, the incomplete gear can drive the gear to intermittently rotate through the matching among the gear, the incomplete gear, the rotating plate, the flapping column and the extension spring, the gear drives the rotating plate to swing, and the rotating plate can return to the original position under the elastic force action of the extension spring, so that the flapping of the washed carbon fiber yarns is realized, the surface of the washed carbon fiber yarns is vibrated, and the vibration screening of the moisture on the surface of the washed carbon fiber yarns is realized, so that the surface of the washed carbon fiber yarns is dried at a later stage;
3. according to the invention, the first transmission belt, the cotton cloth and the squeezing roller are matched to drive the cotton cloth to rotate together, so that secondary dewatering can be carried out on the carbon fiber yarn after the vibrating screen, the cotton cloth contracts under the squeezing action of the squeezing roller, water remained in the cotton cloth is squeezed out, the squeezed water is collected by the collecting tank and flows into the water tank again, and thus the squeezed water can be reused, and resources are saved;
4. according to the invention, hot air generated in the hollow board can dry the carbon fiber yarns after the vibrating screen through the air exhaust pipe through the blower, so that water on the surface of the carbon fiber yarns is decomposed more quickly, the uniformity of humidity in the carbon fiber yarns is improved, and meanwhile, the cotton cloth after water removal is dried, so that the water removal effect is better.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of the working state of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a schematic structural view of a T-shaped slider and a screw in the present invention;
FIG. 5 is a cross-sectional view of the present invention;
FIG. 6 is an enlarged schematic view of area A of FIG. 5 in accordance with the present invention;
FIG. 7 is a side view of the present invention;
fig. 8 is a top view of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 2 to 8, a carbon fiber production process uses carbon fiber processing and manufacturing equipment, which includes a water tank 10 and support legs 11 disposed at corners of the bottom of the water tank 10, a water inlet valve 101 is disposed at the rear end of the water tank 10 and near the top of the water tank 10, a water outlet valve 102 is disposed at the front end of the water tank 10 and near the bottom of the water tank 10, T-shaped grooves 103 are symmetrically disposed at the front and rear ends of the inside of the water tank 10, and the T-shaped grooves 103 extend along the height direction of the water tank 10;
the outer side of the water tank 10 is provided with a winding device 20, the winding device 20 comprises L-shaped supports 21 symmetrically arranged at the left end and the right end of the water tank 10, two groups of L-shaped supports 21 are symmetrically arranged in front and back of the L-shaped supports 21, the front ends of the L-shaped supports 21 are of L-shaped structures, an unwinding roller shaft 22 is rotatably connected between the vertical sections of the two groups of L-shaped supports 21 positioned at the left side, a plurality of unwinding rollers 23 are sleeved on the outer wall of the unwinding roller shaft 22, the unwinding rollers 23 are arranged at equal intervals along the width direction of the unwinding roller shaft 22, a winding roller shaft 24 is rotatably connected between the vertical sections of the two groups of L-shaped supports 21 at the other side, a winding roller 25 is sleeved on the outer wall of the winding roller shaft 24, the winding roller 25 is arranged at equal intervals along the width direction of the winding roller shaft 24, wherein one end of the, the rear end of the mounting seat 261 is fixedly connected with the front end of the vertical section of the L-shaped bracket 21;
the water tank 10 is internally provided with a tensioning device 30, the tensioning device 30 comprises T-shaped sliders 31 which are in sliding butt joint with the inside of a T-shaped groove 103, two groups of T-shaped sliders 31 are symmetrically arranged in the front and back direction, a lifting plate 32 is fixedly connected between the two groups of T-shaped sliders 31, a plurality of groups of tensioning rollers 33 are arranged right above the lifting plate 32, the tensioning rollers 33 are uniformly distributed along the width direction of the lifting plate 32, the front ends of the tensioning rollers 33 are in an annular structure, the outer wall center of each tensioning roller 33 is provided with a ring-shaped groove, fixing plates 34 are symmetrically arranged at the front end and the back end of each tensioning roller 33 and close to the bottom end of each tensioning roller 33, the bottom ends of the fixing plates 34 are fixedly connected with the top of the lifting plate 32, screw rods 35 are screwed between two adjacent fixing plates 34 at the top of the lifting plate 32, the bottom ends of the screw rods 35 penetrate, the bottom end of the screw 35 is fixedly connected with a rotating motor 36, the bottom of the rotating motor 36 is provided with a supporting seat 361, the front end of the supporting seat 361 is of a v-21274structure with an upward opening, and the top of the vertical section of the supporting seat 361 is fixedly connected with the bottom of the water tank 10.
When the device works, a carbon fiber yarn roll to be processed is installed on the outer wall of the unwinding roller 23, one end of the carbon fiber yarn is pulled to penetrate through the bottom end of the inner groove of the tensioning roller 33, then the carbon fiber yarn roll is pulled to the upper end of the cotton cloth 451 and finally wound on the outer wall of the winding roller 25, the rotating motor 36 is started to drive the screw rod 35 to rotate, the lifting plate 32 reciprocates up and down under the guiding action of the screw rod 35 and the T-shaped groove 103, the lifting plate 32 drives the fixing plate 34 to move synchronously, and the tensioning roller 33 moves along with the fixing plate 34, so that the carbon fiber yarn to be processed is in a tight state in the processing process, the tightness is convenient to adjust, the water inlet valve 101 is opened, water is injected into the water tank 10, impurities on the surface of the carbon fiber yarn to be processed are cleaned, and the quality of a.
The outer side of the water tank 10 is provided with a drying device 40, the drying device 40 comprises L-shaped plates 41 arranged at the right end of the water tank 10, two groups of L-shaped plates 41 are symmetrically arranged in the front and back direction, the two groups of L-shaped plates 41 are positioned between the water tank 10 and the two groups of L-shaped supports 21 on the right side and above the two groups of L-shaped supports 21 on the right side, the rear ends of the L-shaped plates 41 are in an L-shaped structure, a plurality of groups of round rollers 42 are arranged between the vertical sections of the two groups of L-shaped plates 41 and near the top ends of the vertical sections of the L-shaped plates 41, the round rollers 42 are uniformly distributed along the width direction of the water tank 10, the front ends of the round rollers 42 are in a round structure, the center of the outer wall of each round roller 42 is provided with a second annular groove, the side wall between the vertical sections of the two groups of L-shaped plates 41 is fixedly connected with the side walls of the, one group of rotating shafts 44 penetrate through the front ends of the round rollers 42 and are combined into a whole, the tail ends of the rotating shafts 44 are fixedly connected with a transmission motor 441, the bottom of the transmission motor 441 is provided with a base 442, the rear ends of the base 442 are fixedly connected with the front ends of the vertical sections of the group of L-shaped plates 41, the outer walls of the two groups of rotating shafts 44 and the inner wall of the second annular groove are jointly sleeved with a first transmission belt 45, the width of the first transmission belt 45 is equal to that of the second annular groove, cotton cloth 451 is arranged at the outer end of the first transmission belt 45, an extrusion roller shaft 46 is fixedly connected between the front end and the rear end of the second annular groove and close to the bottom end of the round roller 42, the extrusion roller shafts 46 are uniformly distributed along the outer wall of the second annular groove, an extrusion roller 461 is sleeved on the outer;
a hollow plate 47 is arranged right above the round roller 42, exhaust pipes 471 are arranged at the bottom of the hollow plate 47 and correspond to the cotton cloth 451, the exhaust pipes 471 are arranged at equal intervals along the length direction of the hollow plate 47, intervals exist between the bottoms of the exhaust pipes 471 and the cotton cloth 451, support plates 472 are symmetrically arranged at the front end and the rear end of the bottom of the hollow plate 47, the bottoms of the support plates 472 are fixedly connected with the tops of the two groups of connecting plates 43, a plurality of groups of blowers 48 are arranged at the top of the hollow plate 47, the blowers 48 are linearly distributed along the width direction of the hollow plate 47, and the blowers 48 are communicated with the inside of the hollow;
a collecting tank 12 is arranged between the vertical sections of the two groups of L-shaped plates 41 and below the round roller 42, a plurality of groups of drain holes 121 are formed in the left end of the collecting tank 12 and near the bottom of the collecting tank 12, the drain holes 121 are arranged at equal intervals along the width direction of the collecting tank 12, an inclined plate 13 is arranged at the left end of the collecting tank 12 and at the bottom end of the drain holes 121, the distance from the bottom of the inclined plate 13 to the top of the water tank 10 is gradually increased from left to right, the width of the inclined plate 13 is equal to that of the drain holes 121, and baffles 131 are symmetrically arranged at the left side of the collecting;
a vibration mechanism 49 is arranged above the water tank 10, the vibration mechanism 49 comprises transmission shafts 491 which are symmetrically and rotatably connected with the front end and the rear end of the collecting tank 12, two groups of transmission shafts 491 which are positioned on the front side are arranged up and down symmetrically, the outer walls of the two groups of transmission shafts 491 which are symmetrically and longitudinally sleeved with rotating plates 492, a beating column 493 is arranged between the other ends of the two groups of rotating plates 492, the beating column 493 is positioned above the baffle 131, the left end of the vertical section of one group of L-shaped plates 41 is fixedly connected with a side extending plate 494 which is positioned right below the rotating plates 492, an extension spring 495 is arranged between the top of the side extending plate 494 and the bottom end of one group of rotating plates 492, a gear 496 is sleeved on the outer wall of one group of transmission shafts 491 which is positioned on the front side of the collecting tank 12, an incomplete gear 497 is sleeved on the outer wall of the other group of transmission shafts 491 which is, a second driving belt 498 is sleeved on the outer wall of the group of driving shafts 491 which is positioned at the front side of the collecting tank 12 and close to the bottom of the collecting tank 12 and the outer wall of the rolling roller shaft 24.
When the beating machine works, the second transmission belt 498 can drive the group of transmission shafts 491 to rotate, the transmission shafts 491 drive the incomplete gear 497 to rotate, the incomplete gear 497 drives the gear 496 to intermittently rotate, when the incomplete gear 497 is meshed with the gear 496, the gear 496 drives the rotating plate 492 to rotate upwards, the rotating plate 492 drives the beating columns 493 to synchronously move, at the moment, the beating columns 493 do not contact with the washed carbon fiber wires, when the incomplete gear 497 is not meshed with the gear 496, the rotating plate 492 rotates downwards under the action of the elastic force of the expansion spring 495, the rotating plate 492 drives the beating columns 493 to synchronously move, at the moment, the beating columns 493 contact with the washed carbon fiber wires and beat the washed carbon fiber wires, the transmission motor 441 is started to drive the group of rotating shafts 44 to rotate, the rotating shafts 44 drive the first transmission belt 45 to synchronously rotate, the cotton cloth 451 rotates along with the first transmission belt 45, can carry out the secondary dewatering with this carbon fiber silk behind the shale shaker, when cotton 451 rotates to the lower extreme and when contacting with squeeze roll 461, cotton 451 contracts under squeeze roll 461's the squeezing action this moment, make the inside water that persists of cotton 451 extrude out, and drop inside collecting vat 12, the inside water of collecting vat 12 rethread wash port 121 flows into the basin 10 inside again from the surface of swash plate 13, switch on hair-dryer 48's power, switch on hair-dryer 48, the inside hot-blast carbon fiber silk that produces of hair-dryer 48 after passing through exhaust pipe 471 to the shale shaker dries, also dry cotton 451 after the dewatering simultaneously, make dewatering effect better.
As shown in fig. 1, when the carbon fiber yarn processing and manufacturing equipment is used for removing water from the surface of the carbon fiber yarn, the method further comprises the following steps:
s1 preparation: conveying the carbon fiber yarn roll to be processed to a processing position, and checking whether the carbon fiber yarn processing and manufacturing equipment can normally run;
s2 winding: installing a carbon fiber yarn roll to be processed on the outer wall of the unwinding roller 23, pulling one end of the carbon fiber yarn to penetrate through the bottom end of the inner groove of the tensioning roller 33, pulling the carbon fiber yarn to the upper end of the cotton cloth 451, finally winding the carbon fiber yarn on the outer wall of the winding roller 25, starting the rotating motor 36 to drive the screw rod 35 to rotate, enabling the lifting plate 32 to reciprocate up and down under the screw driving of the screw rod 35 and the guiding effect of the T-shaped groove 103, enabling the lifting plate 32 to drive the fixing plate 34 to move synchronously, enabling the tensioning roller 33 to move along with the fixing plate 34, enabling the carbon fiber yarn to be processed to be in a tight state in the processing process, facilitating the adjustment of tightness, opening the water inlet valve 101, injecting water into the water tank 10, cleaning impurities on the surface of the carbon fiber yarn to be processed, and improving the quality;
s3 water throwing: the transmission shaft 491 can be driven to rotate through a second transmission belt 498, the transmission shaft 491 drives the incomplete gear 497 to rotate, the incomplete gear 497 drives the gear 496 to intermittently rotate, when the incomplete gear 497 is meshed with the gear 496, the gear 496 drives the rotating plate 492 to rotate upwards, the rotating plate 492 drives the flapping columns 493 to synchronously move, at the moment, the flapping columns 493 are not contacted with the washed carbon fiber wires, when the incomplete gear 497 is not meshed with the gear 496, the rotating plate 492 rotates downwards under the action of the elastic force of the expansion spring 495, the rotating plate 492 drives the flapping columns 493 to synchronously move, at the moment, the flapping columns 493 are contacted with the washed carbon fiber wires, and the washed carbon fiber wires are flapped;
s4 drying: the transmission motor 441 is started to drive the group of rotating shafts 44 to rotate, the rotating shafts 44 drive the first transmission belt 45 to synchronously rotate, the cotton cloth 451 rotates along with the first transmission belt 45, secondary water removal can be carried out on the carbon fiber yarns after the vibrating screen, when the cotton cloth 451 rotates to the lower end and contacts with the extrusion roller 461, the cotton cloth 451 contracts under the extrusion action of the extrusion roller 461 at the moment, water reserved in the cotton cloth 451 is extruded out and falls into the collecting tank 12, the water in the collecting tank 12 flows into the water tank 10 again from the surface of the inclined plate 13 through the water discharge hole 121, the power of the blower 48 is switched on, the blower 48 is electrified, hot air generated in the blower 48 dries the carbon fiber yarns after the vibrating screen through the air discharge pipe 471, and meanwhile, the cotton cloth 451 after water removal is dried;
s5 blanking: and (4) manually blanking the dewatered carbon fiber yarn roll to obtain a finished product.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a carbon fiber silk production technology, its has used carbon fiber silk processing preparation equipment, and this equipment includes basin (10) and sets up supporting leg (11) in basin (10) bottom corner, its characterized in that: the winding device (20) is arranged on the outer side of the water tank (10), the winding device (20) comprises L-shaped supports (21) which are symmetrically arranged at the left end and the right end of the water tank (10), two groups of L-shaped supports (21) are symmetrically arranged in the front and back direction, the front ends of the L-shaped supports (21) are of L-shaped structures, unwinding roll shafts (22) are rotatably connected between the vertical sections of the two groups of L-shaped supports (21) on the left side, a plurality of groups of unwinding rolls (23) are sleeved on the outer wall of each unwinding roll shaft (22), the unwinding rolls (23) are arranged at equal intervals along the width direction of each unwinding roll shaft (22), winding roll shafts (24) are rotatably connected between the vertical sections of the two groups of L-shaped supports (21) on the other side, winding rolls (25) are sleeved on the outer wall of each winding roll shaft (24);
the water tank is characterized in that a tensioning device (30) is arranged inside the water tank (10), the tensioning device (30) comprises T-shaped sliding blocks (31) which are in sliding butt joint with the interior of a T-shaped groove (103), two groups of T-shaped sliding blocks (31) are symmetrically arranged front and back, a lifting plate (32) is fixedly connected between the two groups of T-shaped sliding blocks (31), a plurality of groups of tensioning rollers (33) are arranged right above the lifting plate (32), the tensioning rollers (33) are uniformly distributed along the width direction of the lifting plate (32), the front end of each tensioning roller (33) is of an annular structure, a first annular groove is formed in the center of the outer wall of each tensioning roller (33), fixing plates (34) are symmetrically arranged at the front end and the back end of each tensioning roller (33) and at the bottom end close to each tensioning roller (33), and the bottom of each fixing plate (34;
the outer side of the water tank (10) is provided with a drying device (40), the drying device (40) comprises L-shaped plates (41) arranged at the right end of the water tank (10), the front and the back of the L-shaped plates (41) are symmetrically provided with two groups, the two groups of L-shaped plates (41) are positioned between the water tank (10) and the two groups of L-shaped brackets (21) on the right side and above the two groups of L-shaped brackets (21) on the right side, the rear end of each L-shaped plate (41) is of an L-shaped structure, the two groups of L-shaped plates (41) are vertically arranged and are close to the top end of the vertical section of the L-shaped plate (41), the round rollers (42) are uniformly distributed along the width direction of the water tank (10), the front end of each round roller (42) is of a round structure, the center of the outer wall of each round roller (42) is provided with a second annular groove, the side wall between the vertical sections of the, a connecting plate (43) is fixedly connected between each group of the round rollers (42), a rotating shaft (44) is symmetrically arranged at the left and right of the center of the front end of the second annular groove, the left end of the rotating shaft (44) is positioned at the left side of the inner ring of the second annular groove, wherein one group of the rotating shafts (44) penetrate through the front end of the round roller (42) and are combined into a whole, the tail end of the rotating shaft (44) is fixedly connected with a transmission motor (441), the bottom of the transmission motor (441) is provided with a base (442), the rear end of the base (442) is fixedly connected with the front end of the vertical section of the group of L-shaped plates (41), the outer walls of the two groups of rotating shafts (44) and the inner wall of the second annular groove are sleeved with a first transmission belt (45) together, the width of the first transmission belt (45) is equal to that of the second annular groove, the outer end of the first transmission belt (45) is provided with cotton cloth (451), an extrusion roll shaft (46) is fixedly connected between the front end and the rear end of the second annular groove and close to the bottom end of the round roll (42);
a vibration mechanism (49) is arranged above the water tank (10), the vibration mechanism (49) comprises transmission shafts (491) which are symmetrically and rotatably connected with the front end and the rear end of the collecting tank (12), the transmission shafts (491) positioned at the front side are symmetrically arranged in two groups up and down, the outer walls of the transmission shafts (491) which are symmetrically arranged in the front and the rear are fixedly sleeved with rotating plates (492), beating columns (493) are arranged between the other ends of the two groups of rotating plates (492), the beating columns (493) are positioned above the baffle (131), the left end of the vertical section of one group of L-shaped plates (41) is fixedly connected with a side extension plate (494) under the rotating plate (492), a telescopic spring (495) is arranged between the top of the side extension plate (494) and the bottom end of one group of the rotating plates (492), a gear (496) is sleeved on the outer wall of one group of the transmission shafts (491) positioned at the front side of, an incomplete gear (497) is sleeved on the outer wall of the other group of transmission shafts (491) positioned on the front side of the collecting tank (12), the gear (496) is positioned above the incomplete gear (497), the gear (496) is meshed with the incomplete gear (497), and a second transmission belt (498) is sleeved on the outer wall of one group of transmission shafts (491) positioned on the front side of the collecting tank (12) and close to the bottom of the collecting tank (12) and the outer wall of the winding roller shaft (24);
when the carbon fiber wire processing and manufacturing equipment is adopted to carry out surface dewatering on the carbon fiber wire, the method further comprises the following steps:
s1 preparation: conveying the carbon fiber yarn roll to be processed to a processing position, and checking whether the carbon fiber yarn processing and manufacturing equipment can normally run;
s2 winding: the carbon fiber wire roll to be processed can be unreeled and reeled through the reeling device (20), and the carbon fiber wire to be processed can be in a tight state in the processing process through the tensioning device (30), so that the tightness can be conveniently adjusted;
s3 water throwing: beating the washed carbon fiber yarns through a vibrating mechanism (49);
s4 drying: the carbon fiber filaments after the shaking screen can be subjected to secondary dewatering through a drying device (40);
s5 blanking: and (4) manually blanking the dewatered carbon fiber yarn roll to obtain a finished product.
2. The process for producing carbon fiber yarns as claimed in claim 1, wherein: the water inlet valve (101) is arranged at the rear end of the water tank (10) and close to the top of the water tank (10), the water outlet valve (102) is arranged at the front end of the water tank (10) and close to the bottom of the water tank (10), the T-shaped grooves (103) are symmetrically formed in the front end and the rear end of the interior of the water tank (10) in the central symmetry mode, and the T-shaped grooves (103) extend along the height direction of the water tank (10).
3. The process for producing carbon fiber yarns as claimed in claim 1, wherein: wherein the one end of rolling roller axle (24) runs through to the front end and the fixedly connected with rolling motor (26) of a set of L type support (21) vertical section, and the bottom of rolling motor (26) is provided with mount pad (261), the rear end of mount pad (261) with the front end fixed connection of L type support (21) vertical section.
4. The process for producing carbon fiber yarns as claimed in claim 1, wherein: the top of lifter plate (32) just is located wherein two sets of adjacent screw joint has screw rod (35) between fixed plate (34), and the bottom of screw rod (35) runs through to the bottom of basin (10), the position that the bottom of basin (10) corresponds screw rod (35) has seted up threaded hole, and the bottom fixedly connected with rotating electrical machines (36) of screw rod (35), and the bottom of rotating electrical machines (36) is provided with supporting seat (361), and the front end of supporting seat (361) is opening up's perennial's of an album of shaped structure, the top of the vertical section of supporting seat (361) with the bottom fixed connection of basin (10).
5. The process for producing carbon fiber yarns as claimed in claim 1, wherein: extrusion roller axle (46) are along the outer wall evenly distributed of No. two annular grooves, the outer wall cover of extrusion roller axle (46) is equipped with squeeze roll (461), the outer wall and cotton (451) the in close contact with of squeeze roll (461).
6. The process for producing carbon fiber yarns as claimed in claim 1, wherein: be provided with hollow plate (47) directly over round roller (42), both ends symmetry is provided with backup pad (472) around hollow plate (47) bottom, the bottom and two sets of backup pad (472) the top fixed connection of connecting plate (43), the top of hollow plate (47) is provided with multiunit hair-dryer (48), and hair-dryer (48) are along the width direction linear distribution of hollow plate (47), and hair-dryer (48) communicate with each other with hollow plate (47) inside.
7. The carbon fiber yarn production process according to claim 6, wherein: the bottom of hollow core slab (47) and the position that corresponds cotton (451) are provided with exhaust pipe (471), and exhaust pipe (471) are arranged along the length direction of hollow core slab (47) equidistant, the bottom of exhaust pipe (471) with there is the interval between cotton (451).
8. The process for producing carbon fiber yarns as claimed in claim 1, wherein: the collecting tank (12) is arranged between the two sets of L-shaped plates (41) and below the round roller (42), a plurality of groups of drain holes (121) are formed in the left end of the collecting tank (12) and close to the bottom of the collecting tank (12), the drain holes (121) are arranged at equal intervals along the width direction of the collecting tank (12), an inclined plate (13) is arranged at the left end of the collecting tank (12) and at the bottom end of the drain holes (121), the distance from the bottom of the inclined plate (13) to the top of the water tank (10) is gradually increased from left to right, the width of the inclined plate (13) is equal to that of the drain holes (121), and baffles (131) are symmetrically arranged at the left side of the collecting tank (12) and at the front end and the rear end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110003969.4A CN112877947A (en) | 2021-01-04 | 2021-01-04 | Production process of carbon fiber yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110003969.4A CN112877947A (en) | 2021-01-04 | 2021-01-04 | Production process of carbon fiber yarn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112877947A true CN112877947A (en) | 2021-06-01 |
Family
ID=76046777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110003969.4A Withdrawn CN112877947A (en) | 2021-01-04 | 2021-01-04 | Production process of carbon fiber yarn |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112877947A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113639541A (en) * | 2021-08-23 | 2021-11-12 | 张玉成 | Drying method for carbon fiber material production |
| CN114214846A (en) * | 2021-12-01 | 2022-03-22 | 泉州迈特富纺织科技有限公司 | Camouflage shielding flame-retardant cloth and production method thereof |
| CN114888104A (en) * | 2022-05-27 | 2022-08-12 | 江苏锦瑞金属制品有限公司 | Wire drawing machine with tension adjusting mechanism for metal material processing |
-
2021
- 2021-01-04 CN CN202110003969.4A patent/CN112877947A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113639541A (en) * | 2021-08-23 | 2021-11-12 | 张玉成 | Drying method for carbon fiber material production |
| CN113639541B (en) * | 2021-08-23 | 2022-11-15 | 烟台锐泽化学品有限公司 | Drying method for carbon fiber material production |
| CN114214846A (en) * | 2021-12-01 | 2022-03-22 | 泉州迈特富纺织科技有限公司 | Camouflage shielding flame-retardant cloth and production method thereof |
| CN114214846B (en) * | 2021-12-01 | 2023-11-28 | 福建迈特富科技发展有限公司 | Camouflage shielding flame-retardant cloth and production method thereof |
| CN114888104A (en) * | 2022-05-27 | 2022-08-12 | 江苏锦瑞金属制品有限公司 | Wire drawing machine with tension adjusting mechanism for metal material processing |
| CN114888104B (en) * | 2022-05-27 | 2023-07-04 | 江苏锦瑞金属制品有限公司 | Wire drawing machine with tension adjusting mechanism for metal material processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112877947A (en) | Production process of carbon fiber yarn | |
| CN1245228A (en) | Wet-method for producing non-woven cloth and producing device thereof | |
| CN115478377B (en) | Drying and shaping integrated machine for printing and dyeing cloth | |
| CN112432481B (en) | Quick dewatering device of water thorn non-woven fabrics | |
| CN114576937A (en) | Environment-friendly garment materials arranges drying device in order | |
| CN111719268A (en) | Drying and shaping system and drying and shaping process for yarn after printing and dyeing | |
| CN211171209U (en) | Drying and shaping device for carpet production | |
| CN112605017A (en) | Intelligent belt cleaning device of yarn suction hollow shaft for textile manufacturing | |
| CN113074522A (en) | Efficient drying device for spinning | |
| CN218262941U (en) | Yarn cleaning device | |
| CN216156161U (en) | Non-woven fabrics processing is with dyeing apparatus who has stoving function | |
| CN113201880B (en) | Non-woven fabric production dyeing process | |
| CN213931911U (en) | Cloth drying device for textile processing | |
| CN213543116U (en) | Drying equipment is used in non-woven fabrics production | |
| CN211311837U (en) | Yarn cleaning machine | |
| CN214529398U (en) | Multifunctional spinning equipment | |
| CN110983678B (en) | Raw material processing device is used in antibiotic yarn production | |
| CN211625995U (en) | Dewatering device is used in cotton yarn production | |
| CN220927184U (en) | Cleaning and drying device for polyester yarn production | |
| CN220829049U (en) | Textile dewatering equipment | |
| CN216869076U (en) | Integrated drying equipment for yarn processing | |
| CN219031169U (en) | Coiling mechanism is used in production of weaving cloth | |
| CN219157195U (en) | Dewatering device is used in warp knitting surface fabric production | |
| CN216445514U (en) | Spinning device capable of absorbing dust | |
| CN219756873U (en) | Drying and wrinkle-removing integrated device for textile cotton yarn |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210601 |
|
| WW01 | Invention patent application withdrawn after publication |