CN112875630A - Viscous preparation wire drawing and filling and sealing device - Google Patents
Viscous preparation wire drawing and filling and sealing device Download PDFInfo
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- CN112875630A CN112875630A CN202110280762.1A CN202110280762A CN112875630A CN 112875630 A CN112875630 A CN 112875630A CN 202110280762 A CN202110280762 A CN 202110280762A CN 112875630 A CN112875630 A CN 112875630A
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- filling
- bottle
- conveyor belt
- wire drawing
- ampoule
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/18—Re-forming and sealing ampoules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
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Abstract
The invention relates to the technical field of medical equipment, and particularly provides a viscous preparation wire-drawing and filling-sealing device which comprises a filling mechanism, a fuel gas heating mechanism, a wire-drawing mechanism, a conveyor belt and a PLC (programmable logic controller) control device, wherein the filling mechanism is connected with the fuel gas heating mechanism; the transmission belt is arranged on the filling and sealing device main body, and the filling mechanism, the gas heating mechanism and the wire drawing mechanism are sequentially arranged along the transmission direction of the transmission belt; the PLC control device is used for controlling the pneumatic filling pump and the lifting column to realize liquid medicine filling; the gas heating mechanism is used for heating and softening the bottle mouth of the ampoule bottle; the ampoule bottles on the conveyor belt sequentially pass through the filling mechanism, the gas heating mechanism and the wire drawing mechanism, so that filling and sealing of the ampoule bottles are realized. The invention realizes the filling and sealing of the ampoule bottle by adopting the matching of the filling mechanism with a pneumatic filling pump, the gas heating mechanism and the wire drawing mechanism.
Description
Technical Field
The invention belongs to the field of medical equipment, and particularly relates to a wire drawing, filling and sealing device for a viscous preparation.
Background
The ampoule bottle is a small glass container for containing injections, and the volume of the ampoule bottle is 1-20 ml.
At present, ampoule bottles are generally filled, drawn and encapsulated by using a viscous preparation drawing and encapsulating device, firstly, a liquid medicine is injected into the ampoule bottles, then, the bottle openings of the ampoule bottles are heated, and the drawing clamps clamp the bottle openings to draw wires so as to realize the melt sealing of the bottle openings, thereby completing the filling and encapsulating of the ampoule bottles.
The existing viscous preparation wire-drawing filling and sealing device adopts a cam link mechanism mostly, filling and wire drawing are both intermittent actions, the working stroke of the device is to perform filling or wire drawing actions when the device runs to a low position, and the return stroke of the device is to lift the device and return the device to a high position. However, the up-and-down reciprocating mechanism has a complex structure, large impact, certain noise and inconvenience for later maintenance.
Further, the existing wire drawing potting device is filled using a peristaltic pump and used for preparing a liquid-like medicinal preparation, but it is not suitable for preparing a viscous preparation or a gel-like preparation, and further improvement of the existing equipment is required therefor.
Disclosure of Invention
The invention aims to provide a viscous preparation wire-drawing and filling and sealing device, which aims to solve the technical problem that the existing wire-drawing and filling and sealing device is only used for producing a preparation for preparing a liquid product and is not applicable to viscous preparations any more.
The invention provides a wire drawing, filling and sealing device for viscous preparations, which comprises a filling mechanism, a fuel gas heating mechanism, a wire drawing mechanism, a conveyor belt and a PLC (programmable logic controller) control device, wherein the filling mechanism is connected with the fuel gas heating mechanism;
the transmission belt is arranged on the filling and sealing device main body, and the filling mechanism, the gas heating mechanism and the wire drawing mechanism are sequentially arranged along the transmission direction of the transmission belt;
the filling mechanism comprises a pneumatic filling pump for feeding, a filling unit and a mounting bracket, the mounting bracket is used for fixing the ampoule bottle and the filling unit, the filling unit comprises a lifting column and a plurality of filling heads, the lifting column is connected with the pneumatic filling pump through a liquid conveying pipe, the plurality of filling heads are arranged at the upper end head of the lifting column, and the PLC control device is used for controlling the pneumatic filling pump and the lifting column to realize liquid medicine filling;
the gas heating mechanism is used for heating and softening the bottle mouth of the ampoule bottle;
the wire drawing mechanism comprises an installation part and a wire drawing disc; the mounting part is arranged on the conveying belt, the wire drawing disc is rotatably connected with the mounting part, a plurality of wire drawing pincers are uniformly arranged on the wire drawing disc, and wire drawing is carried out after the wire drawing pincers at the lowest position of the wire drawing disc are clamped with the bottle mouth of the ampoule bottle;
the ampoule bottles on the conveyor belt sequentially pass through the filling mechanism, the gas heating mechanism and the wire drawing mechanism, so that filling and sealing of the ampoule bottles are realized.
Preferably, the mounting bracket is arranged into a U-shaped structure, the conveyor belt penetrates through and is close to the bottom of the U-shaped structure, the first positioning groove is arranged above the conveyor belt, and the width of the first positioning groove is smaller than or equal to that of the conveyor belt.
Preferably, the conveying belt comprises a conveying chain set, a driving chain wheel mechanism and a driven chain wheel mechanism, and the conveying chain set is wound on the driving chain wheel mechanism and the driven chain wheel mechanism; the driving chain wheel mechanism and the driven chain wheel mechanism are of an upper-layer chain wheel structure, a middle-layer chain wheel structure and a lower-layer chain wheel structure, and the diameters of all the chain wheels are the same; the conveying chain group comprises a first chain, a second chain and a third chain; the upper layer chain wheel of the driving chain wheel mechanism and the driven chain wheel mechanism is wound with a first chain, the middle layer chain wheel is wound with a second chain, and the lower layer chain wheel is wound with a third chain; the first chain is provided with a plurality of first clamping grooves, the first clamping grooves are clamped at the body of the ampoule bottle, the second chain is provided with second clamping grooves, the second clamping grooves are clamped at the bottleneck of the ampoule bottle, the third chain is provided with third clamping grooves, and the third clamping grooves are clamped at the bottleneck of the ampoule bottle.
Preferably, the bottle conveying device further comprises a conveying mechanism and a bottle swinging mechanism, wherein the conveying mechanism and the bottle swinging mechanism are arranged on the conveying belt;
the conveying mechanism is arranged at the feed inlet and is parallel to the conveying belt; the ampoule bottle placing mechanism is arranged between the conveyor belt and the conveying mechanism, so that ampoule bottles are conveyed onto the conveyor belt from one side of the conveying mechanism; the conveying mechanism is a bottle conveying conveyor belt mechanism, the conveyor belt is provided with a plurality of first positioning grooves, and the ampoule bottles are clamped into the first positioning grooves and move along with the conveyor belt;
the bottle arranging mechanism comprises a balance wheel, the balance wheel is provided with a plurality of second positioning grooves, and the ampoule bottles conveyed by the conveyor belt are clamped into the second positioning grooves and rotate to the conveyor belt along with the balance wheel.
Preferably, the ampoule bottle filling device further comprises a first induction module arranged on the conveying opening of the conveying mechanism and used for inducing the ampoule bottle, a second induction module arranged on the filling mechanism and used for inducing liquid, and an alarm module, wherein the first induction module, the second induction module and the alarm module are all connected with the PLC control device, and data display is carried out through a display panel on the filling device main body.
Preferably, a discharge port of the pneumatic filling pump is provided with an electromagnetic valve, the electromagnetic valve is connected with the PLC control device, and the PLC control device is used for controlling the electromagnetic valve to realize discharge amount change.
Preferably, viscous preparation wire drawing embedment device still includes the plectrum, the plectrum sets up on the conveyer belt, and be located the conveyer belt with put between the bottle mechanism, one end of plectrum is close to one side of conveyer belt, makes ampoule on the conveyer belt with the conveyer belt separation of conveyer belt, and enter into and put in the bottle passageway.
Preferably, thick preparation wire drawing embedment device still includes and presses a bottle mechanism, it includes a bottle roller at least to press a bottle mechanism, the lateral wall of pressing a bottle roller evenly is provided with first shell fragment, first shell fragment pastes with the body of ampoule and leans on, makes ampoule and transport mechanism's conveying chain group closely laminates.
Preferably, the wire drawing mechanism still includes and pushes away a bottle mechanism, it sets up to push away a bottle mechanism the inside of conveyer belt, it includes and pushes away a bottle roller to push away a bottle mechanism, it is provided with the second shell fragment to push away a bottle roller, the second shell fragment supports with the ampoule and leans on, along with the swing of second shell fragment, pushes away the ampoule conveying chain group from the conveyer belt.
Preferably, a waste outlet and a finished product outlet are arranged on the conveyor belt, a waste recovery box is arranged below the waste outlet, and a finished product collection box is arranged on the lower side of the main body of the filling and sealing device.
Compared with the prior art, the viscous preparation wire-drawing and filling-sealing device has the following beneficial technical effects:
the conveyor belt of the ampoule filling and sealing equipment adopts a conveying chain group structure, and the conveying chain group structure is made of high-temperature-resistant metal materials and can run under a high-temperature condition; the filling mechanism adopts a plurality of filling units for simultaneous filling, the wire drawing mechanism realizes the simultaneous wire drawing and sealing of a plurality of ampoule bottles by a plurality of wire drawing pliers, the production efficiency is obviously improved, no impact is generated, the noise is low, the operation is simple, and the later maintenance is convenient; and the bottle mouth of the ampoule bottle is smooth in drawn wire and good in sealing property.
In addition, the viscous preparation wire drawing filling and sealing device realizes the filling and sealing of the ampoule bottle by adopting the filling mechanism with a pneumatic filling pump to be matched with the gas heating mechanism and the wire drawing mechanism.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only used for explaining the concept of the present invention.
FIG. 1 is a schematic structural view of a viscous formulation draw encapsulation apparatus of the present invention;
FIG. 2 is a first enlarged view of a portion of the viscous formulation draw potting apparatus of the present invention;
FIG. 3 is a second enlarged view of a portion of the viscous formulation draw encapsulation apparatus of the present invention;
FIG. 4 is a third enlarged view of a portion of the viscous formulation draw potting apparatus of the present invention;
FIG. 5 is a fourth enlarged view of a portion of the viscous formulation draw potting apparatus of the present invention;
FIG. 6 is a schematic structural view of a drawing bench of the present invention;
FIG. 7 is a schematic structural view of the drive sprocket mechanism of the present invention;
FIG. 8 is a schematic view of the construction of the bottle pushing roller of the present invention;
summary of reference numerals:
1. conveyor belt 101, conveyor chain group 1011, first chain
10111. First neck 1012, second chain 10121, second neck
1013. A third chain 10131, a third clamping groove 102 and a driving chain wheel mechanism;
103. driven sprocket mechanism 104, waste outlet 105, and finished product outlet
106. Finished product collecting box 2, filling mechanism 201 and filling unit
202. Installing support 3, gas heating mechanism 4, wire drawing mechanism
401. Mounting part 402, wire drawing disc 403 and wire drawing pliers
5. The bottle conveying device comprises a conveying mechanism 501, a first positioning groove 6 and a bottle arranging mechanism;
601. a balance wheel 6011, a second positioning groove 7 and a shifting piece;
8. a bottle pressing mechanism 801, a bottle pressing roller 8011 and a first elastic sheet;
9. a bottle pushing mechanism 901, a bottle pushing roller 9011 and a second elastic sheet;
10. PLC control device
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; they may be mechanically coupled, directly coupled, or indirectly coupled through intervening agents, both internally and/or in any other manner known to those skilled in the art. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The purpose of the embodiment of the present invention is to overcome the disadvantages and drawbacks of the prior art, and as shown in fig. 1 to 5, the viscous preparation wire-drawing and potting device of the present invention includes a filling mechanism 2, a gas heating mechanism 3, a wire-drawing mechanism 4, a conveyor belt 1 and a PLC control device 10.
The driving belt is arranged on the filling and sealing device main body, and the filling mechanism 2, the gas heating mechanism 3 and the wire drawing mechanism 4 are sequentially arranged along the conveying direction of the driving belt 1. The ampoule bottles on the conveyor belt 1 sequentially pass through the filling mechanism 2, the gas heating mechanism 3 and the wire drawing mechanism 4, so that the filling and the sealing of the ampoule bottles are realized. Wherein, the drive belt is used for conveying the ampoule, fills mechanism 2 and is used for filling thick preparation, and gas heating mechanism 3 is used for the heating of ampoule ground bottleneck, and wire drawing mechanism 4 is used for carrying out the wire drawing to the bottleneck after the heating and seals by fusing.
The gas heating mechanism 3 is used for heating and softening the bottle mouth of the ampoule bottle; as shown in fig. 6, the wire drawing mechanism 4 includes a mounting portion 401 and a wire drawing plate 402; installation department 401 sets up on conveyer belt 1, and wire drawing disc 402 rotates with installation department 401 to be connected, and wire drawing disc 402 evenly is provided with a plurality of wire drawing pincers 403, carries out the wire drawing after wire drawing pincers 403 that are located the lowest of wire drawing disc 402 and the bottleneck clamp of ampoule.
In a further embodiment of the invention, the mounting bracket 202 is provided in a U-shaped configuration, the conveyor belt 1 passes through and is immediately adjacent to the bottom of the U-shaped configuration, the first positioning slot 501 is provided above the conveyor belt 1, and the width of the first positioning slot 501 is less than or equal to the width of the conveyor belt 1.
Preferably, as shown in fig. 7, the conveyor belt 1 includes a conveyor chain group 101, a driving sprocket mechanism 102 and a driven sprocket mechanism 103, wherein the conveyor chain group 101 is wound around the driving sprocket mechanism 102 and the driven sprocket mechanism 103; the driving chain wheel mechanism 102 and the driven chain wheel mechanism 103 are of an upper-layer, middle-layer and lower-layer chain wheel structure, and the diameters of all the chain wheels are the same; the transmission chain set 101 includes a first chain 1011, a second chain 1012 and a third chain 1013; the upper layer chain wheel of the driving chain wheel mechanism 102 and the driven chain wheel mechanism 103 is wound with a first chain 1011, the middle layer chain wheel is wound with a second chain 1012, and the lower layer chain wheel is wound with a third chain 1013; first chain 1011 is equipped with a plurality of first draw-in grooves 10111, and first draw-in groove 10111 card is in the body department of ampoule, and second chain 1012 is equipped with second draw-in groove 10121, and second draw-in groove 10121 card is in the bottleneck department of ampoule, and third chain 1013 is equipped with third draw-in groove 10131, and third draw-in groove 10131 card is in the bottleneck department of ampoule. When wire drawing mechanism 4 carries out the wire drawing operation, because the bottleneck card of ampoule in second draw-in groove 10121, can not pull up ampoule whole, that is to say, the size of second draw-in groove 10121 is less than the cylinder diameter of ampoule bottleneck both sides to realize the fixed of ampoule. The driving chain wheel mechanism 102, the driven chain wheel and the transmission chain set 101 are made of high-temperature-resistant metal materials, so that the transmission chain set 101 cannot be damaged and deformed by high-temperature baking when passing through the gas heating mechanism 3.
The wire-drawing, filling and sealing device for the viscous preparation further comprises a conveying mechanism 5 and a bottle swinging mechanism 6, wherein the conveying mechanism 5 and the bottle swinging mechanism 6 are arranged on the conveying belt 1 as shown in figures 2 and 3. The conveying mechanism 5 is arranged at the feed inlet, and the conveying mechanism 5 is arranged in parallel with the conveying belt 1; the bottle placing mechanism 6 is arranged between the conveyor belt 1 and the conveying mechanism 5, so that the ampoule bottles are conveyed from one side of the conveying mechanism 5 to the inlet of the conveyor belt 1. The conveying mechanism 5 is a bottle conveying conveyor belt 1 mechanism, the conveyor belt 1 is provided with a plurality of first positioning grooves 501, and the ampoule bottles are clamped into the first positioning grooves 501 and move along with the conveyor belt 1; the bottle arranging mechanism 6 includes a balance 601, and the balance 601 is provided with a plurality of second positioning grooves 6011, so that the ampoule bottles transported by the conveyor belt 1 are inserted into the second positioning grooves 6011 and rotate with the balance 601 onto the conveyor belt 1. In the invention, the first holding tank and the second holding tank are in a semi-cylindrical structure and at least hold half of the ampoule body, so as to drive the ampoule to rotate along with the bottle conveying belt 1 of the conveying mechanism 5.
In a further embodiment of the present invention, the viscous preparation drawing, filling and sealing apparatus further includes a first sensing module disposed on the delivery port of the conveying mechanism 5 for sensing the ampoule bottle, a second sensing module disposed on the filling mechanism 2 for sensing the liquid, and an alarm module, wherein the first sensing module, the second sensing module, and the alarm module are all connected to the PLC control apparatus 10, and display data through a display panel on the main body of the filling and sealing apparatus. Preferably, the discharge gate of pneumatic filling pump is provided with the solenoid valve, and the solenoid valve is connected with PLC controlling means 10, and PLC controlling means 10 is used for controlling the solenoid valve to realize the discharge capacity change. The PLC control device 10 is arranged to control the first induction module, the second induction module, the alarm module and the driving mechanism, such as the transmission frequency and the residence time of the driving motor in the conveyor belt 1.
Preferably, as shown in fig. 2, the wire drawing and filling device for viscous preparations further comprises a shifting piece 7, wherein the shifting piece 7 is arranged on the conveyor belt 1 and is positioned between the conveyor belt 1 and the bottle placing mechanism 6, and one end of the shifting piece 7 is close to one side of the conveyor belt 1, so that the ampoule bottles on the conveyor belt 1 are separated from the conveyor belt 1 of the conveyor belt 1 and enter the bottle placing channel. In the invention, the poking sheet 7 is made of elastic material, the working section of the poking sheet 7 is of an arc structure, and one side of the arc structure, which is convex, is abutted against the bottleneck of the ampoule bottle, so that the ampoule bottle is separated from the first accommodating groove of the conveying mechanism 5 and enters the bottle placing channel.
In a further embodiment of the present invention, the viscous preparation drawing, filling and sealing apparatus further includes a bottle pressing mechanism 8, the bottle pressing mechanism 8 includes at least one bottle pressing roller 801, (the bottle pressing roller 801 may be vertical or horizontal), the bottle pressing roller 801 is driven by a bottle pressing motor, a plurality of first elastic sheets 8011 are uniformly disposed on a side wall of the bottle pressing roller 801, the first elastic sheets 8011 and a side wall of the bottle pressing roller 801 form a certain inclination angle, because the first elastic sheets 8011 are made of a metal material and have a certain elasticity, when the first elastic sheets 8011 abut against a body of the ampoule bottle, the first elastic sheets 8011 are bent, so that the ampoule bottle and a clamping groove set (including the first clamping groove 10111, the second clamping groove 10121, and the third clamping groove 10131) of the transmission chain set 101 of the transmission belt 1 are tightly abutted, thereby ensuring accurate positioning of the filling, gas heating, and drawing processes. In the present invention, the bottle pressing mechanism 8 comprises 6 bottle pressing rollers 801, and is installed in a vertical manner.
In a further embodiment of the present invention, the wire drawing mechanism 4 further includes a bottle pushing mechanism 9, the bottle pushing mechanism 9 is disposed inside the conveyor belt 1, (the conveyor chain group 101 forms a middle position of the elliptical ring structure), the bottle pushing mechanism 9 includes a bottle pushing roller 901, as shown in fig. 8, the bottle pushing roller 901 is driven by a bottle pushing motor, and an axis of the bottle pushing roller 901 may be perpendicular to a plane of the conveyor belt 1 or parallel to the conveyor belt 1; the bottle pushing roller 901 is provided with a plurality of second elastic sheets 9011, the second elastic sheets 9011 are distributed along the circumference of the bottle pushing roller 901, a certain inclination angle is formed between the second elastic sheets 9011 and the side wall of the bottle pushing roller 901, each second elastic sheet 9011 is of an elastic metal sheet structure, the edge of each second elastic sheet 9011 abuts against an ampoule bottle, and the ampoule bottle is pushed away from the conveying chain group 101 of the conveying belt 1 along with the swinging of the second elastic sheet 9011.
In a further embodiment of the invention, as shown in fig. 1, a waste outlet 104 and a finished product outlet 105 are arranged on the conveyor belt 1, a waste recovery box is arranged below the waste outlet 104, and a finished product collection box 106 is arranged on the lower side of the main body of the encapsulation device. Therefore, finished products and waste products can be automatically separated, and the preparation process is more intelligent and automatic.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A viscous preparation wire drawing, filling and sealing device is characterized by comprising a filling mechanism, a fuel gas heating mechanism, a wire drawing mechanism, a conveyor belt and a PLC (programmable logic controller) control device;
the transmission belt is arranged on the filling and sealing device main body, and the filling mechanism, the gas heating mechanism and the wire drawing mechanism are sequentially arranged along the transmission direction of the transmission belt;
the filling mechanism comprises a pneumatic filling pump for feeding, a filling unit and a mounting bracket, the mounting bracket is used for fixing the ampoule bottle and the filling unit, the filling unit comprises a lifting column and a plurality of filling heads, the lifting column is connected with the pneumatic filling pump through a liquid conveying pipe, the plurality of filling heads are arranged at the upper end head of the lifting column, and the PLC control device is used for controlling the pneumatic filling pump and the lifting column to realize liquid medicine filling;
the gas heating mechanism is used for heating and softening the bottle mouth of the ampoule bottle;
the wire drawing mechanism comprises an installation part and a wire drawing disc; the mounting part is arranged on the conveying belt, the wire drawing disc is rotatably connected with the mounting part, a plurality of wire drawing pincers are uniformly arranged on the wire drawing disc, and wire drawing is carried out after the wire drawing pincers at the lowest position of the wire drawing disc are clamped with the bottle mouth of the ampoule bottle;
the ampoule bottles on the conveyor belt sequentially pass through the filling mechanism, the gas heating mechanism and the wire drawing mechanism, so that filling and sealing of the ampoule bottles are realized.
2. The viscous formulation wire drawing, filling and sealing device of claim 1, wherein the mounting bracket is configured as a U-shaped structure, the conveyor belt passes through and is adjacent to the bottom of the U-shaped structure, the first positioning groove is disposed above the conveyor belt, and the width of the first positioning groove is less than or equal to the width of the conveyor belt.
3. The viscous preparation wiredrawing, filling and sealing device according to claim 1, wherein the conveyor belt comprises a conveyor chain set, a driving chain wheel mechanism and a driven chain wheel mechanism, and the conveyor chain set is wound on the driving chain wheel mechanism and the driven chain wheel mechanism; the driving chain wheel mechanism and the driven chain wheel mechanism are of an upper-layer chain wheel structure, a middle-layer chain wheel structure and a lower-layer chain wheel structure, and the diameters of all the chain wheels are the same; the conveying chain group comprises a first chain, a second chain and a third chain; the upper layer chain wheel of the driving chain wheel mechanism and the driven chain wheel mechanism is wound with a first chain, the middle layer chain wheel is wound with a second chain, and the lower layer chain wheel is wound with a third chain; the first chain is provided with a plurality of first clamping grooves, the first clamping grooves are clamped at the body of the ampoule bottle, the second chain is provided with second clamping grooves, the second clamping grooves are clamped at the bottleneck of the ampoule bottle, the third chain is provided with third clamping grooves, and the third clamping grooves are clamped at the bottleneck of the ampoule bottle.
4. The viscous formulation wire drawing, filling and sealing device according to claim 1, further comprising a conveyor mechanism and a bottle swinging mechanism, wherein the conveyor mechanism and the bottle swinging mechanism are arranged on the conveyor belt;
the conveying mechanism is arranged at the feed inlet and is parallel to the conveying belt; the ampoule bottle placing mechanism is arranged between the conveyor belt and the conveying mechanism, so that ampoule bottles are conveyed onto the conveyor belt from one side of the conveying mechanism; the conveying mechanism is a bottle conveying conveyor belt mechanism, the conveyor belt is provided with a plurality of first positioning grooves, and the ampoule bottles are clamped into the first positioning grooves and move along with the conveyor belt;
the bottle arranging mechanism comprises a balance wheel, the balance wheel is provided with a plurality of second positioning grooves, and the ampoule bottles conveyed by the conveyor belt are clamped into the second positioning grooves and rotate to the conveyor belt along with the balance wheel.
5. The viscous preparation wire-drawing, filling and sealing device according to claim 1, further comprising a first sensing module disposed on the delivery port of the conveying mechanism for sensing the ampoule bottle, a second sensing module disposed on the filling mechanism for sensing the liquid, and an alarm module, wherein the first sensing module, the second sensing module, and the alarm module are all connected to the PLC control device, and display data through a display panel on the filling and sealing device body.
6. The wire drawing, filling and sealing device for the viscous preparation according to claim 5, wherein a discharge port of the pneumatic filling pump is provided with an electromagnetic valve, the electromagnetic valve is connected with the PLC control device, and the PLC control device is used for controlling the electromagnetic valve to realize discharge amount change.
7. The viscous preparation wire-drawing and filling device according to claim 4, further comprising a shifting piece, wherein the shifting piece is arranged on the conveyor belt and located between the conveyor belt and the bottle placing mechanism, and one end of the shifting piece is close to one side of the conveyor belt, so that the ampoule bottle on the conveyor belt is separated from the conveyor belt of the conveyor belt and enters the bottle placing channel.
8. The viscous preparation wire-drawing, filling and sealing device according to claim 1, further comprising a bottle pressing mechanism, wherein the bottle pressing mechanism comprises at least one bottle pressing roller, the sidewall of the bottle pressing roller is uniformly provided with a first elastic sheet, and the first elastic sheet is attached to the body of the ampoule bottle, so that the ampoule bottle is closely attached to the conveyor chain set of the conveyor mechanism.
9. A wiredrawing, filling and sealing device for viscous preparations according to claim 8, wherein the wiredrawing mechanism further comprises a bottle pushing mechanism, the bottle pushing mechanism is disposed inside the conveyor belt, the bottle pushing mechanism comprises a bottle pushing roller, the bottle pushing roller is provided with a second elastic sheet, the second elastic sheet abuts against the ampoule bottle, and the ampoule bottle is pushed away from the conveyor chain set of the conveyor belt along with the swing of the second elastic sheet.
10. The wire drawing, filling and sealing device for the viscous preparation according to claim 1, wherein a waste outlet and a finished product outlet are arranged on the conveyor belt, a waste recovery box is arranged below the waste outlet, and a finished product collection box is arranged on the lower side of the main body of the filling and sealing device.
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|---|---|---|---|
| CN202110280762.1A CN112875630B (en) | 2021-03-16 | 2021-03-16 | Viscous preparation wire drawing and filling and sealing device |
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|---|---|---|---|
| CN202110280762.1A CN112875630B (en) | 2021-03-16 | 2021-03-16 | Viscous preparation wire drawing and filling and sealing device |
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| CN112875630A true CN112875630A (en) | 2021-06-01 |
| CN112875630B CN112875630B (en) | 2022-09-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4194539A1 (en) * | 2021-12-08 | 2023-06-14 | Shanghai Ruiyu Biotech Co. Ltd. | Perfusion systems and cell cultivation perfusion systems |
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| CN112193457A (en) * | 2020-09-22 | 2021-01-08 | 安徽富邦药业有限公司 | Be applied to liquid filling machine of compound amino acid injection production |
| CN112299357A (en) * | 2020-10-30 | 2021-02-02 | 北京福爱乐科技发展有限公司 | Wire drawing embedment equipment |
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| CN211366927U (en) * | 2019-12-04 | 2020-08-28 | 河北瑞高动物药业有限公司 | Transmission mechanism of ampoule wire-drawing filling machine |
| CN112193457A (en) * | 2020-09-22 | 2021-01-08 | 安徽富邦药业有限公司 | Be applied to liquid filling machine of compound amino acid injection production |
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Cited By (1)
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| EP4194539A1 (en) * | 2021-12-08 | 2023-06-14 | Shanghai Ruiyu Biotech Co. Ltd. | Perfusion systems and cell cultivation perfusion systems |
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| CN112875630B (en) | 2022-09-27 |
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