CN112873554A - High-precision intelligent electrical control system suitable for various mortar production lines - Google Patents
High-precision intelligent electrical control system suitable for various mortar production lines Download PDFInfo
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- CN112873554A CN112873554A CN202110071936.3A CN202110071936A CN112873554A CN 112873554 A CN112873554 A CN 112873554A CN 202110071936 A CN202110071936 A CN 202110071936A CN 112873554 A CN112873554 A CN 112873554A
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- finished product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The invention relates to the technical field of mortar, and discloses a high-precision intelligent electrical control system suitable for various mortar production lines. This high accuracy is applicable to multiple type of mortar production line intelligent electrical control system, call the module through setting up the material, when carrying out mortar production, at first powder and sand material carry out the ratio through material call module and weigh, thereby the mixing volume of control mortar that can be accurate, thereby can effectually produce the mortar that accords with actual needs, avoid causing the waste on the material, reduce economic loss, simultaneously through setting up the module of gathering dust, can effectually carry out effectual cleaing away and filtration to the dust that produces in process of production, thereby avoid the dust pollution atmosphere that produces, effectual protection workman's is healthy.
Description
Technical Field
The invention relates to the technical field of mortar, in particular to a high-precision intelligent electrical control system suitable for various mortar production lines.
Background
The mortar is a bonding substance used for building bricks on a building, is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) according to a certain proportion, is also called mortar, is also used as mortar, is used for building and plastering engineering, can be divided into building mortar and plastering mortar, and is used for building bricks, stones, building blocks and the like and installing members; the latter is used for plastering the surfaces of wall surfaces, ground surfaces, roof surfaces, beam-column structures and the like so as to meet the requirements of protection, decoration and the like.
The intelligent electric control system of multiple type of mortar production line that has now been applicable to the high accuracy does not set up suitable title material device to cause the mortar after mixing, the ratio of powder and sand material is inhomogeneous, causes the mortar can't use, thereby causes the waste of material, and control system adopts star triangle control mode control to mix the mixer, and the wiring is various, can cause the loss to the hardware under the frequent condition that starts.
Disclosure of Invention
The invention provides a high-precision intelligent electrical control system suitable for various mortar production lines, which has the advantages of accurately controlling the mixing ratio of powder and sand and protecting a mixing stirrer and solves the problems in the prior art.
The invention provides the following technical scheme: the utility model provides a high accuracy is applicable to multi-type mortar production line intelligent electric control system, includes following module, powder delivery module, sand material delivery module, material title module, mixes stirring module, artifical material module of throwing, dust collection module and finished product assembly module.
Powder delivery module: used for storing various kinds of powder.
Sand material delivery module: the sand storage device is used for storing various sand materials.
Material weighing module: the weighing device is used for weighing powder and sand which are stored in the powder distribution module and the sand distribution module and need to be mixed to produce.
A mixing and stirring module: is used for mixing and stirring the powder and the sand.
The manual feeding module: for delivering admixtures or additives required in mortar mixing.
A dust collection module: the dust filter is used for filtering dust of the powder distribution module and the finished product assembly module.
And (3) finished product assembling module: the mortar packaging machine is used for packaging finished mortar.
Preferably, the powder delivery module includes powder storehouse and powder spiral organ, the sand material delivery module includes dry sand storehouse and dry sand conveyer, the material is called the module and is called and dry sand unloading including the powder, mix the stirring module including mixing the mixer, artifical material feeding module includes artifical dog-house and artifical material feeding motor, the dust collecting module includes powder storehouse top dust arrester installation and sets up the sack dust arrester installation at packaging system, finished product assembly module includes feeder and packaging system in bulk, packaging system includes packing conveying screw, packing temporary storage storehouse, packagine machine and packing finished product conveyer belt.
Preferably, the powder bins are provided with a plurality of groups, different types of powder are placed in the powder bins and are respectively connected with a powder screw through a first conveying pipeline, a manual adjusting valve is arranged on the first conveying pipeline, the powder screw is connected with a powder scale through a second conveying pipeline, and the powder scale adopts a control mode that a motor protector is connected with a contactor; the powder scale is connected with the mixing stirrer through a third conveying pipeline, and a control valve is arranged on the third conveying pipeline.
Preferably, the dry sand warehouse is provided with a plurality of groups, the dry sand conveyors are respectively connected through a conveying pipeline seven, the dry sand conveyors are connected with a dry sand discharging scale through a conveying pipeline four, the dry sand discharging scale adopts a control mode that a motor protector is connected with a contactor, the conveying pipeline eight is connected with a mixing stirrer, and the conveying pipeline eight is provided with a control valve.
Preferably, the manual feeding motor adopts a control mode that a motor protector is connected with a contactor, the manual feeding device is connected with the mixing stirrer through a conveying pipeline five, and a control valve is arranged on the conveying pipeline five.
Preferably, the mixing stirrer adopts the control mode of soft start, the mixing stirrer mainly comprises a stirring part and a finished product temporary storage bin, the finished product temporary storage bin is further provided with a material level control system, the mixing stirrer is connected with a finished product distribution system through a conveying pipeline six, the conveying pipeline six is provided with a pneumatic arc valve and a pneumatic branch valve, and the pneumatic branch valve is respectively connected with a bulk batch feeder and a packaging conveying screw.
Preferably, the packing is carried spiral connection packing and is kept in fill, the packing is kept in the fill and is connected packagine machine through manual push-pull valve, packagine machine connects the packing finished product conveyer belt.
Preferably, the finished product temporary storage bin level controller comprises two level meters, the level meter signals are output in a switching signal mode, when the finished product hopper is at a low level, the mixed materials of the upper layer mixer are allowed to be discharged into the finished product bin, when the finished product bin is at a high level, the mixer is forbidden to automatically discharge materials, and the action execution mode is executed and processed by the PLC system.
The invention has the following beneficial effects:
1. this high accuracy is applicable to multiple type of mortar production line intelligent electrical control system, call the module through setting up the material, when carrying out mortar production, at first powder and sand material carry out the ratio through material call module and weigh, thereby the mixing volume of control mortar that can be accurate, thereby can effectually produce the mortar that accords with actual needs, avoid causing the waste on the material, reduce economic loss, simultaneously through setting up the module of gathering dust, can effectually carry out effectual cleaing away and filtration to the dust that produces in process of production, thereby avoid the dust pollution atmosphere that produces, effectual protection workman's is healthy.
2. This high accuracy is applicable to multiple type of mortar production line intelligent electrical control system, through the control mode that sets up soft start to mixed mixer, the motor that can effectual protection mixed mixer, when using soft starter motor, the output voltage of thyristor increases gradually, the motor accelerates gradually, switch on completely until the thyristor, motor work is on rated voltage's mechanical characteristic, realize smooth start, reduce starting current, avoid starting overcurrent trip, thereby realize the work of mixing the mixer, the operating duration that can effectual extension mixed mixer, thereby reduce economic loss.
Drawings
FIG. 1 is a schematic flow chart of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a high-precision intelligent electrical control system suitable for various mortar production lines comprises a powder distribution module, a sand distribution module, a material weighing module, a mixing and stirring module, a manual feeding module, a dust collecting module and a finished product assembling module.
Powder delivery module: used for storing various kinds of powder.
Sand material delivery module: the sand storage device is used for storing various sand materials.
Material weighing module: the weighing device is used for weighing powder and sand which are stored in the powder distribution module and the sand distribution module and need to be mixed to produce.
A mixing and stirring module: is used for mixing and stirring the powder and the sand.
The manual feeding module: for delivering admixtures or additives required in mortar mixing.
A dust collection module: the dust filter is used for filtering dust of the powder distribution module and the finished product assembly module.
And (3) finished product assembling module: the mortar packaging machine is used for packaging finished mortar.
When mortar production is carried out, firstly powder and sand are proportioned and weighed through the material weighing module, so that the mixing amount of the mortar can be accurately controlled, the mortar meeting actual requirements can be effectively produced, waste on materials is avoided, and economic loss is reduced.
Wherein, set up the module of gathering dust, can effectually carry out effectual cleaing away and filtration to the dust that produces in process of production to avoid the dust pollution atmosphere that produces, effectual protection workman's is healthy.
Wherein, the powder delivery module includes powder storehouse and powder spiral organ, the sand material delivery module includes dry sand storehouse and dry sand conveyer, the material is called the module and is called and dry sand unloading including the powder, mix the stirring module including mixing the mixer, artifical material feeding module includes artifical dog-house and artifical material feeding motor, the dust collection module includes powder storehouse cang ding dust arrester installation and sets up the sack dust arrester installation at packaging system, finished product assembly module includes feeder and packaging system in bulk, packaging system includes packing conveying screw, packing and keeps in stock storehouse, packagine machine and packing finished product conveyer belt temporarily.
The powder bin is provided with a plurality of groups, different types of powder are placed in the powder bin and are respectively connected with a powder screw through a first conveying pipeline, a manual adjusting valve is arranged on the first conveying pipeline, the powder screw is connected with a powder scale through a second conveying pipeline, and the powder scale adopts a control mode that a motor protector is connected with a contactor; the powder scale is connected with the mixing stirrer through a third conveying pipeline, and a control valve is arranged on the third conveying pipeline.
The dry sand warehouse is provided with a plurality of groups, the dry sand warehouse is respectively connected with a dry sand conveyor through a conveying pipeline seven, the dry sand conveyor is connected with a dry sand discharging scale through a conveying pipeline four, the dry sand discharging scale adopts a control mode that a motor protector is connected with a contactor, the conveying pipeline eight is connected with a mixing stirrer, and the conveying pipeline eight is provided with a control valve.
The manual feeding motor adopts a control mode that a motor protector is connected with a contactor, the manual feeding device is connected with the mixing stirrer through a conveying pipeline five, and a control valve is arranged on the conveying pipeline five.
The mixing stirrer adopts a soft start control mode, the mixing stirrer mainly comprises a stirring part and a finished product temporary storage bin, the finished product temporary storage bin is further provided with a material level control system, the mixing stirrer is connected with a finished product distribution system through a conveying pipeline, the conveying pipeline is provided with a pneumatic arc valve and a pneumatic branch valve, and the pneumatic branch valve is respectively connected with a bulk batch feeder and a packaging conveying screw.
Wherein, the packing is carried spiral connection packing and is kept in the fill, the packing is kept in the fill and is connected packagine machine through manual push-pull valve, packagine machine connects packing finished product conveyer belt.
The finished product temporary storage bin material level controller comprises a high material level meter and a low material level meter, signals of the material level meters are output in a switching signal mode, when a finished product hopper is at a low material level, mixed materials of an upper layer mixer are allowed to be discharged into a finished product bin, the automatic discharging of the mixer is forbidden when the finished product bin is at a high material level, and the action execution mode is executed and processed by a PLC system.
Wherein, through setting up the control mode of soft start to mixed mixer, the motor that can effectual protection mixes the mixer, when using soft starter motor, the output voltage of thyristor increases gradually, the motor accelerates gradually, until the thyristor switches on completely, motor work is on rated voltage's mechanical characteristic, realize smooth start, reduce the starting current, avoid starting overcurrent tripping operation, thereby realize the work of mixing the mixer, can be effectual the operating duration of extension mixing the mixer, thereby reduce economic loss.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a high accuracy is applicable to multiple type of mortar production line intelligent electric control system which characterized in that: the device comprises a powder distribution module, a sand distribution module, a material weighing module, a mixing and stirring module, a manual feeding module, a dust collecting module and a finished product assembling module.
Powder delivery module: used for storing various kinds of powder.
Sand material delivery module: the sand storage device is used for storing various sand materials.
Material weighing module: the weighing device is used for weighing powder and sand which are stored in the powder distribution module and the sand distribution module and need to be mixed to produce.
A mixing and stirring module: is used for mixing and stirring the powder and the sand.
The manual feeding module: for delivering admixtures or additives required in mortar mixing.
A dust collection module: the dust filter is used for filtering dust of the powder distribution module and the finished product assembly module.
And (3) finished product assembling module: the mortar packaging machine is used for packaging finished mortar.
2. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 1, characterized in that: the powder delivery module includes powder storehouse and powder spiral organ, the sand material delivery module includes dry sand storehouse and dry sand conveyer, the material is called the module and is called including the powder title and dry sand unloading, mix the stirring module including mixing the mixer, artifical material feeding module includes artifical dog-house and artifical material feeding motor, the dust collection module includes powder storehouse cang ding dust arrester installation and sets up the sack dust arrester installation at packaging system, finished product assembly module includes feeder and packaging system in bulk, packaging system includes packing conveying screw, packing and keeps in stock storehouse, packagine machine and packing finished product conveyer belt temporarily.
3. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 2, characterized in that: the powder bin is provided with a plurality of groups, different types of powder are placed in the powder bin and are respectively connected with a powder screw through a first conveying pipeline, a manual adjusting valve is arranged on the first conveying pipeline, the powder screw is connected with a powder scale through a second conveying pipeline, and the powder scale adopts a control mode that a motor protector is connected with a contactor; the powder scale is connected with the mixing stirrer through a third conveying pipeline, and a control valve is arranged on the third conveying pipeline.
4. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 2, characterized in that: the dry sand warehouse is provided with a plurality of groups of dry sand conveyors which are respectively connected through a conveying pipeline seven, the dry sand conveyors are connected with a dry sand discharging scale through a conveying pipeline four, the dry sand discharging scale adopts a control mode that a motor protector is connected with a contactor, the conveying pipeline eight is connected with a mixing stirrer, and the conveying pipeline eight is provided with a control valve.
5. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 2, characterized in that: the manual feeding motor adopts a control mode that a motor protector is connected with a contactor, the manual feeding device is connected with the mixing stirrer through a conveying pipeline five, and a control valve is arranged on the conveying pipeline five.
6. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 2, characterized in that: the mixed mixer adopts soft start's control mode, mixed mixer mainly includes stirring part and finished product temporary storage storehouse, still be provided with material level control system on the finished product temporary storage storehouse, mixed mixer passes through conveying line six and connects finished product delivery system, conveying line six is last to be provided with pneumatic arc valve and pneumatic branching valve, pneumatic branching valve connects feeder in bulk and packing respectively and carries the spiral.
7. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 2, characterized in that: the packaging conveying screw is connected with a packaging temporary storage hopper, the packaging temporary storage hopper is connected with a packaging machine through a manual gate valve, and the packaging machine is connected with a packaging finished product conveying belt.
8. The high-precision intelligent electrical control system suitable for various mortar production lines according to claim 6, characterized in that: finished product storehouse level controller of keeping in includes two level indicators of height, and the level indicator signal is exported with the switching signal form, and when the finished product fill was in low material level, the material that the upper mixing machine mixed is arranged to the finished product storehouse in, and the finished product storehouse forbids the automatic row material of mixing machine when high material level, and this action execution mode is all handled by the execution of PLC system.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110071936.3A CN112873554A (en) | 2021-01-20 | 2021-01-20 | High-precision intelligent electrical control system suitable for various mortar production lines |
| PCT/CN2021/075571 WO2022156009A1 (en) | 2021-01-20 | 2021-02-05 | High-precision intelligent electrical control system suitable for multiple types of mortar production lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110071936.3A CN112873554A (en) | 2021-01-20 | 2021-01-20 | High-precision intelligent electrical control system suitable for various mortar production lines |
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| Publication Number | Publication Date |
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| CN112873554A true CN112873554A (en) | 2021-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110071936.3A Pending CN112873554A (en) | 2021-01-20 | 2021-01-20 | High-precision intelligent electrical control system suitable for various mortar production lines |
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| Country | Link |
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| CN (1) | CN112873554A (en) |
| WO (1) | WO2022156009A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201313347Y (en) * | 2008-12-03 | 2009-09-23 | 徐州天地重型机械制造有限公司 | Dry-mixed mortar station |
| US20110100262A1 (en) * | 2008-05-30 | 2011-05-05 | Florian Ellenrieder | Mixture, in Particular Construction Material Mixture Containing Furnace Slag |
| CN104999565A (en) * | 2015-08-07 | 2015-10-28 | 江苏沃尔夫机械有限公司 | High-accuracy intelligent electric control system of dry mix mortar production line |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102229205B (en) * | 2011-05-20 | 2013-01-09 | 辽宁海诺建设机械集团有限公司 | Continuous controllable dry mixed mortar stirring station |
| CN202088305U (en) * | 2011-05-20 | 2011-12-28 | 辽宁海诺建设机械集团有限公司 | Continuously controllable dry-mixed mortar mixing plant |
| CN106142356A (en) * | 2015-03-24 | 2016-11-23 | 江苏晨日环保科技有限公司 | A kind of continuous controllable dry mixed mortar stirring station |
| CN204819955U (en) * | 2015-08-07 | 2015-12-02 | 江苏沃尔夫机械有限公司 | Intelligent electric control system of dry -mixed mortar production line of high accuracy |
| CN205651515U (en) * | 2016-05-20 | 2016-10-19 | 山东中岩建材科技有限公司 | Dry powder mortar agitating mixing apparatus |
| CN107538621A (en) * | 2017-10-16 | 2018-01-05 | 福建三凯建筑材料有限公司 | A kind of inorganic heat-insulating dry powder mortar production line and its workflow |
-
2021
- 2021-01-20 CN CN202110071936.3A patent/CN112873554A/en active Pending
- 2021-02-05 WO PCT/CN2021/075571 patent/WO2022156009A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110100262A1 (en) * | 2008-05-30 | 2011-05-05 | Florian Ellenrieder | Mixture, in Particular Construction Material Mixture Containing Furnace Slag |
| CN201313347Y (en) * | 2008-12-03 | 2009-09-23 | 徐州天地重型机械制造有限公司 | Dry-mixed mortar station |
| CN104999565A (en) * | 2015-08-07 | 2015-10-28 | 江苏沃尔夫机械有限公司 | High-accuracy intelligent electric control system of dry mix mortar production line |
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| Publication number | Publication date |
|---|---|
| WO2022156009A1 (en) | 2022-07-28 |
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Application publication date: 20210601 |
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