CN106142356A - A kind of continuous controllable dry mixed mortar stirring station - Google Patents
A kind of continuous controllable dry mixed mortar stirring station Download PDFInfo
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- CN106142356A CN106142356A CN201510131448.1A CN201510131448A CN106142356A CN 106142356 A CN106142356 A CN 106142356A CN 201510131448 A CN201510131448 A CN 201510131448A CN 106142356 A CN106142356 A CN 106142356A
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- sand
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Abstract
The present invention relates to a kind of continuous controllable dry mixed mortar stirring station, including the 2nd, standby sand unit, sand supplying unit the first, sand supplying unit supplies powder unit, sediment transport material unit, supplies additive unit, agitating unit, finished product feed unit, each unit uses the intelligence control system control with fieldbus, uses punching flow scale to coordinate with intelligence control system.Compared with prior art, the invention has the beneficial effects as follows: official's dry-mixed mortar production process serialization, reduce equipment own wt, reduce cost, simplify equipment volume, reduce floor space and drive the waste of electric energy, reduce stirring burden and mix and blend time, reduce energy consumption, improve production efficiency, energy-conserving and environment-protective.
Description
Technical field
The present invention relates to a kind of complete set of equipments for producing dry-mixed mortar, particularly to a kind of continuous controllable dry mixed mortar stirring
Stand.
Background technology
Dry-mixed mortar is that building materials field is green emerging is dry mixed one of material.Dry-mixed mortar means by professional production manufacturer production,
With cement be main cementitious matter and the sand material of dry sieve divisional processing, mineral admixture, reinforcement material and additive stir by a certain percentage
Mix the mixture mixing.
With improving constantly that construction quality, environmental requirement and civilized construction require, surrounding environment can be made by job site mixing mortar
Become the shortcoming of airborne dust and noise effect and more and more prominent to the limitation of site requirements, and dry-mixed mortar because of technical performance,
The advantage of the aspect such as environmental protection, social benefit is more carried out the favor of about many people.Nowadays, countries in the world are all dry mixed sand in development
Slurry.
At present, China's dry-mixed mortar accounts for the still very little and existing dry-mixed mortar of the proportion of production of mortar and uses bucket type weighing due to material,
Define clearance-type production method.This clearance-type production method so that equipment bulky complex, floor space is big, production efficiency
Low, and each link be difficult to coordinate.Again due to dry-mixed mortar production line controllability difference, production line is difficult to adapt to the dry of multiple performance
Mortar produces, and seriously limits the progress of dry-mixed mortar automatic production process.
Therefore, the production of dry-mixed mortar needs one to overcome the deficiencies in the prior art, and device structure is simple, floor space is little, production
Continuous high-efficient, controllability are high, the dry mortar mixing plant with intelligence control system of energy-conserving and environment-protective.
Content of the invention
The invention aims to overcome the deficiencies in the prior art, a kind of continuous controllable dry mixed mortar stirring station, this stirring are provided
Station equipment simple in construction, floor space is little, produces continuous high-efficient, and controllability is high, and flexible operation is easy, it is ensured that produced
Dry-mixed mortar workability with superior in quality, can meet various construction work require.
For achieving the above object, the present invention realizes by the following technical solutions:
Kind continuous controllable dry mixed mortar stirring station, including standby sand unit, sand supplying unit the first, sand supplying unit the 2nd, confession powder unit,
Sediment transport material unit, confession additive unit, agitating unit, finished product feed unit, the 2nd, sediment transport material unit supplies with sand supplying unit respectively
Sand unit the first, for powder unit, connect for additive unit, agitating unit, standby sand unit respectively with sand supplying unit two and sand supplying
Unit one connects, and agitating unit is connected with for additive unit and finished product feed unit also respectively.
Bucket elevator the first, scalping that described standby sand unit includes being sequentially connected with, bucket elevator the 2nd, threeway, dusting cover, deduster
One；
Described sand supplying unit two include the 4th, the sand storehouse three, sand storehouse that is set up in parallel and respectively with the sand storehouse sand material spiral shell that the 4th, sand storehouse three is connected
Rotation conveyer the 4th, sand material conveying worm three, also includes being connected with sand material conveying worm four and sand material conveying worm three respectively
Sand material punching flow scale two；
Described sand supplying unit one include the 2nd, the sand storehouse one, sand storehouse that is set up in parallel and respectively with the sand storehouse sand material spiral shell that the 2nd, sand storehouse one is connected
Rotation conveyer the 2nd, sand material conveying worm one, also includes being connected with sand material conveying worm two and sand material conveying worm one respectively
Sand material punching flow scale one；
Described for powder unit include filler bin the first, filler bin the 2nd, filler bin the 3rd, the filler bin four that is set up in parallel and respectively with powder
Powder screw conveyer the first, powder screw conveyer the 2nd, the powder that feed bin the first, filler bin the 2nd, filler bin the 3rd, filler bin four connects
With powder screw conveyer the first, powder screw conveyer the 2nd, material conveying worm the 3rd, powder screw conveyer four, also include respectively
The powder punching flow scale that powder screw conveyer the 3rd, powder screw conveyer four connects；
Described sediment transport material unit includes belt conveyor and the bucket elevator three being connected；
Described include additive feed bin the 4th, the additive feed bin that is connected with deduster two respectively and is set up in parallel the 3rd, for additive unit
With additive feed bin the 4th, additive feed bin the 3rd, additive feed bin the 2nd, additive feed bin the 2nd, additive feed bin one, also include respectively
Additive conveying worm the 4th, additive conveying worm the 3rd, the additive conveying worm that additive feed bin one connects is the 2nd, outer
Add agent conveying worm one, also include respectively with additive conveying worm the 4th, additive conveying worm the 3rd, additive spiral
The additive punching flow scale that conveyer the 2nd, additive conveying worm one connects；
Described agitating unit includes transition hopper the 2nd, mixer, transition hopper the first, the finished product material conveying worm one setting gradually
And the mixer dynamical system being connected with mixer；
Bucket elevator the 4th, finished product material conveying worm the 2nd, rotary distributor that described finished product feed unit includes being sequentially connected with,
Finished product bin the 4th, hand adjustment valve the 4th, butterfly valve the 4th, charging head in bulk 4th, deduster three, also include and the finished product bin setting gradually
4th, the 3rd, hand adjustment valve the 3rd, butterfly valve is the 3rd, in bulk adds for hand adjustment valve the 4th, butterfly valve the 4th, finished product bin that charging head four in bulk is set up in parallel
Stub bar three；Finished product bin the 2nd, hand adjustment valve the 2nd, butterfly valve the 2nd, charging head two in bulk；Finished product bin the first, hand adjustment valve the first, butterfly valve is the first,
Charging in bulk is first, also includes dry-mixed mortar hopper and transport vehicle.
Described each unit uses the intelligence control system control with fieldbus.
Described powder punching flow scale, sand material punching flow scale the first, sand material punching flow scale the 2nd, additive punching flow scale are equal
Use transducer drive and can coordinate with intelligence control system.
Compared with prior art, the invention has the beneficial effects as follows:
1) using punching flow scale, it instead of tradition bucket type and concentrates weighing method, matches with intelligence control system real with frequency converter
Now driving, in mixing plant, the transmission of sand material powder is no longer waiting for running after the weight proportion of sand material powder terminates, but limit proportioning
Limit is transmitted, and makes dry-mixed mortar production process serialization；
2) heavy burder when changing hopper weighing that produces continuously of mixing plant is concentrated and is brought the heavy load of equipment and dispensing uneven, reduces
The load capacity of transmission mechanism, thus reduce equipment own wt, reduce equipment manufacturing cost, simplify equipment volume, reduce
Occupation area of equipment；
3) producing continuously of mixing plant decreases the waste driving electric energy, saves energy spending；
4) production continuously of mixing plant makes the ingredients degree being transferred to mixer improve, thus reduces stirring burden, decreases
The mix and blend time, reduce energy consumption, improve production efficiency, reduce product cost, improve product quality；.
Brief description
Fig. 1 is the structural representation of the present invention.
In figure: 1-mixer dynamical system 2-finished product material conveying worm one 3-transition hopper one 4-stirs
Machine 5-powder screw conveyer four 6-powder screw conveyer three 7-powder punching flow scale 8-powder screw conveyer two 9-powder
Conveying worm one 10-sand material conveying worm one 11-sand material punching flow scale one 12-sand storehouse one 13-sand material conveying worm two
15-sand material conveying worm three 16-sand storehouse three, 14-sand storehouse two 17-sand material punching flow scale two 18-belt conveyor 19-sand material spiral shell
Rotation conveyer four 20-sand storehouse four 21-bucket elevator one 22-scalping 23-bucket elevator two 24-threeway 25-dusting cover 26-dedusting
Device one 27-filler bin one 28-filler bin two 29-filler bin three 30-filler bin four 31-deduster two 32-bucket elevator three 33-
Transition hopper two 34-additive feed bin four 35-additive feed bin three 36-additive feed bin two 37-additive feed bin one 38-bucket type
Elevator four 39-finished product material conveying worm two 40-deduster three 41-rotary distributor 42-additive conveying worm four 43-
Additive conveying worm three 44-additive conveying worm two 45-additive conveying worm one 46-additive punching flow scale
47-finished product bin four 48-finished product bin three 49-finished product bin two 50-finished product bin one 51-hand adjustment valve four 52-hand adjustment valve three 53-
Hand adjustment valve one 54-hand adjustment valve two 55-butterfly
Valve one 56-butterfly valve two 57-butterfly valve three 58-butterfly valve four 59-charging in bulk first 60-charging head two in bulk 61-charging head three in bulk
62-charging head in bulk four 63-dry-mixed mortar hopper and transport vehicle
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in further detail.
See Fig. 1, a kind of continuous controllable dry mixed mortar stirring station, including standby sand unit, sand supplying unit the first, sand supplying unit is the 2nd,
For powder unit, sediment transport material unit, for additive unit, agitating unit, finished product feed unit, sediment transport material unit respectively with confession
Sand unit the 2nd, sand supplying unit the first, for powder unit, connect for additive unit, agitating unit, standby sand unit respectively with sand supplying
Unit two is connected with sand supplying unit one, and agitating unit is connected with for additive unit and finished product feed unit also respectively.
Standby sand unit includes bucket elevator 1, scalping the 22nd, bucket elevator 2 23, threeway the 24th, the dusting cover being sequentially connected with
25th, deduster 1；
Sand supplying unit two includes the sand storehouse 4 20 being set up in parallel, sand storehouse 3 16 and is connected with sand storehouse 4 20, sand storehouse 3 16 respectively
Sand material conveying worm 4 19, sand material conveying worm 3 15, also include respectively with sand material conveying worm 4 19 and sand material spiral
The sand material punching flow scale 2 17 that conveyer 3 15 connects；
Sand supplying unit one includes the sand storehouse 2 14 being set up in parallel, sand storehouse 1 and is connected with sand storehouse 2 14, sand storehouse 1 respectively
Sand material conveying worm 2 13, sand material conveying worm 1, also include respectively with sand material conveying worm two and 13 sand material spirals
The sand material punching flow scale 1 that conveyer 1 connects；
Include the filler bin 1 being set up in parallel, filler bin 2 28, filler bin 3 29, filler bin 4 30 for powder unit and divide
The powder screw conveyer 1 that is not connected with filler bin 1, filler bin 2 28, filler bin 3 29, filler bin 4 30, powder
Material conveying worm 28, powder screw conveyer 36, powder screw conveyer 45, also include carrying with powder screw respectively
The powder punching stream that machine 1, powder screw conveyer 28, powder screw conveyer 36, powder screw conveyer 45 connect
Amount scale 7；
Sediment transport material unit includes belt conveyor 18 and the bucket elevator 3 32 being connected；
Include additive feed bin 4 34, the additive feed bin being connected with deduster 2 31 respectively and being set up in parallel for additive unit
3 35, additive feed bin 2 36, additive feed bin 1, also include respectively with additive feed bin 4 34, additive feed bin three
35th, additive feed bin 2 36, the additive conveying worm 4 42 of additive feed bin 1 connection, additive conveying worm
3 43, additive conveying worm 2 44, additive conveying worm 1, also include respectively with additive conveying worm four
What the 42nd, additive conveying worm 3 43, additive conveying worm 2 44, additive conveying worm 1 connected is additional
Agent punching flow scale 46；
Transition hopper 2 33 that agitating unit includes setting gradually, mixer the 4th, transition hopper 1, finished product material conveying worm
One 2 and the mixer dynamical system 1 that is connected with mixer 4；
Bucket elevator 4 38 that finished product feed unit includes being sequentially connected with, finished product material conveying worm 2 39, rotary distributor
41st, finished product bin 4 47, hand adjustment valve 4 51, butterfly valve 4 58, charging head in bulk 4 62, deduster 3 40, also includes and depends on
The finished product bin three that the finished product bin 4 47 of secondary setting, hand adjustment valve 4 51, butterfly valve 4 58, charging head in bulk 4 62 are set up in parallel
48th, hand adjustment valve 3 52, butterfly valve 3 57, charging head in bulk 3 61；Finished product bin 2 49, hand adjustment valve 2 53, butterfly valve 2 56,
Charging head 2 60 in bulk；Finished product bin 1, hand adjustment valve 1, butterfly valve 1, charging in bulk first 59, also include sand is dry mixed
Slurry bucket and transport vehicle 63.
Seeing Fig. 1, standby sand unit, sand supplying unit the 2nd, sand supplying unit is a kind of, by bucket elevator 1 feed to scalping 22, warp
Feeding into bucket elevator 2 23 after scalping 22, bucket elevator 2 23 feeds into threeway 24, and threeway 24 divides material to sand respectively
Storehouse 4 20 and dusting cover 25, the sand material dividing to dusting cover 25 sifts out through dusting cover 25, and the sand material sifting out divides to sand storehouse 3 16, sand storehouse two
14th, sand storehouse 1, the sand material in sand storehouse 4 20 exports through sand material conveying worm 4 19, and the sand material in sand storehouse 3 16 passes through
Converge with the sand material of sand material conveying worm 4 19 output after the output of sand material conveying worm 3 15, then through sand material punching flow
Scale 2 17 momentum is sent on belt conveyor 18, and the sand material in sand storehouse 2 14 exports through sand material conveying worm 2 13,
Sand material in sand storehouse 1 converges with the sand material of sand material conveying worm 2 13 output after the output of sand material conveying worm 1
Close, then be sent on belt conveyor 18 through sand material punching flow scale 1 momentum.
For in powder unit, the powder in filler bin 1 is exported by powder screw conveyer 1, the powder in filler bin 2 28
Material is exported by powder screw conveyer 36 by powder screw conveyer 28 output, the powder in filler bin 3 29, filler bin four
Powder in 30 is exported by conveying worm 45, by powder screw conveyer 1, powder screw conveyer 26, powder spiral shell
Rotation conveyer 38, the powder of powder screw conveyer 49 output are sent to skin through powder punching flow scale 7 momentum after converging
Belt conveyor 18.
In sediment transport unit, belt conveyor 18 is by sand material punching flow scale 2 17, sand material punching flow scale 1 and powder punching
Sand material and powder that flow scale 7 transmits are sent to stirring through bucket elevator 3 32 through the excessive hopper 2 33 of agitating unit
In machine 4.
For in additive unit, the additive in additive feed bin 4 34 is exported by additive conveying worm 4 42, additive
Additive in feed bin 3 35 is exported by additive conveying worm 3 43, and the additive in additive feed bin 2 36 is by additive
Conveying worm 2 44 exports, and additive conveying worm 1 output in additive feed bin 1, by additive spiral transferring
Send machine 1, additive conveying worm 2 44, additive conveying worm 3 43 and additive conveying worm 4 42 output
Additive converge after be sent to mixer 4 through additive punching flow scale 46 momentum.
In agitating unit, finished product feed unit, sand material in mixer 4, powder, additive are through mixer dynamical system 1
Entering transition hopper 1 after being sufficiently stirred for, the finished product material through transition hopper 1 sequentially passes through finished product material conveying worm and the 2nd, struggles against
Formula elevator 4 38, finished product material conveying worm 2 39 are delivered to rotary distributor 41, then by rotary distributor 41 sub-material to one-tenth
Product feed bin 4 47, finished product bin 3 48, finished product bin 2 49, finished product bin 1, the finished product material in finished product bin 4 47 by
Hand adjustment valve 4 51, butterfly valve 4 58, charging head in bulk 4 62 control output, the finished product material in finished product bin 3 48 is by hand adjustment valve three
52nd, butterfly valve 3 57, charging head in bulk 3 61 control output, the finished product material in finished product bin 2 49 is by hand adjustment valve 2 54, butterfly valve
2 56, charging head 2 60 in bulk control output, the finished product material in finished product bin 1 by hand adjustment valve 1, butterfly valve 1,
The first 59 control outputs of charging in bulk, dry-mixed mortar hopper and transport vehicle 63 can first with charging in bulk respectively the 59th, in bulk add
Stub bar 2 60, charging head in bulk 3 61, charging head in bulk 4 62 contact and receive finished product material.
Claims (4)
1. a continuous controllable dry mixed mortar stirring station, it is characterised in that include standby sand unit, sand supplying unit the first, sand supplying unit
2nd, for powder unit, sediment transport material unit, supplying additive unit, agitating unit, finished product feed unit, sediment transport material unit is respectively
With sand supplying unit the 2nd, sand supplying unit the first, for powder unit, is connected for additive unit, agitating unit, for sand unit respectively with
Sand supplying unit two is connected with sand supplying unit one, and agitating unit is connected with for additive unit and finished product feed unit also respectively.
2. a kind of continuous controllable dry mixed mortar stirring station according to claim 1, it is characterised in that
Bucket elevator the first, scalping that described standby sand unit includes being sequentially connected with, bucket elevator the 2nd, threeway, dusting cover, deduster
Described sand supplying unit two include the 4th, the sand storehouse three, sand storehouse that is set up in parallel and respectively with the sand storehouse sand material spiral transferring that the 4th, sand storehouse three is connected
Send machine the 4th, sand material conveying worm three, also include the sand being connected with sand material conveying worm four and sand material conveying worm three respectively
Material punching flow scale two；
Described sand supplying unit one include the 2nd, the sand storehouse one, sand storehouse that is set up in parallel and respectively with the sand storehouse sand material spiral transferring that the 2nd, sand storehouse one is connected
Send machine the 2nd, sand material conveying worm one, also include the sand being connected with sand material conveying worm two and sand material conveying worm one respectively
Material punching flow scale one；
Described for powder unit include filler bin the first, filler bin the 2nd, filler bin the 3rd, the filler bin four that is set up in parallel and respectively with filler bin
First, powder screw conveyer the first, powder screw conveyer the 2nd, the powder spiral shell that filler bin the 2nd, filler bin the 3rd, filler bin four connects
Rotation conveyer the 3rd, powder screw conveyer four, also include respectively with powder screw conveyer the first, powder screw conveyer the 2nd, powder
The powder punching flow scale that material conveying worm the 3rd, powder screw conveyer four connects；
Described sediment transport material unit includes belt conveyor and the bucket elevator three being connected；
Described confession additive unit includes that additive feed bin the 4th, the additive feed bin being connected with deduster two respectively and being set up in parallel is the 3rd, outer
Add agent feed bin the 2nd, additive feed bin one, also include respectively with additive feed bin the 4th, additive feed bin the 3rd, additive feed bin the 2nd,
Additive conveying worm the 4th, additive conveying worm the 3rd, the additive conveying worm that additive feed bin one connects is the 2nd, outer
Add agent conveying worm one, also include respectively with additive conveying worm the 4th, additive conveying worm the 3rd, additive spiral
The additive punching flow scale that conveyer the 2nd, additive conveying worm one connects；
Transition hopper the 2nd, mixer that described agitating unit includes setting gradually, transition hopper the first, finished product material conveying worm one and with
The mixer dynamical system that mixer is connected；
Described finished product feed unit includes bucket elevator the 4th, finished product material conveying worm the 2nd, rotary distributor, the one-tenth being sequentially connected with
With the finished product bin setting gradually the 4th, product feed bin the 4th, hand adjustment valve the 4th, butterfly valve the 4th, charging head in bulk 4th, deduster three, also include
Hand adjustment valve the 4th, butterfly valve finished product bin the 3rd, hand adjustment valve the 3rd, butterfly valve the 3rd, the charging head in bulk that the 4th, charging head four in bulk is set up in parallel
Three；Finished product bin the 2nd, hand adjustment valve the 2nd, butterfly valve the 2nd, charging head two in bulk；The first, finished product bin the first, hand adjustment valve the first, butterfly valve dissipates
Dress charging is first, also includes dry-mixed mortar hopper and transport vehicle.
3. a kind of continuous controllable dry mixed mortar stirring station according to claim 1 and 2, it is characterised in that described each list
Unit uses the intelligence control system control with fieldbus.
4. a kind of continuous controllable dry mixed mortar stirring station with intelligence control system according to claim 1 and 2, it is special
Levy and be, described powder punching flow scale, sand material punching flow scale the first, sand material punching flow scale the 2nd, additive punching flow
Scale all uses transducer drive and can coordinate with intelligence control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510131448.1A CN106142356A (en) | 2015-03-24 | 2015-03-24 | A kind of continuous controllable dry mixed mortar stirring station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510131448.1A CN106142356A (en) | 2015-03-24 | 2015-03-24 | A kind of continuous controllable dry mixed mortar stirring station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106142356A true CN106142356A (en) | 2016-11-23 |
Family
ID=57338969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510131448.1A Pending CN106142356A (en) | 2015-03-24 | 2015-03-24 | A kind of continuous controllable dry mixed mortar stirring station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106142356A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022156009A1 (en) * | 2021-01-20 | 2022-07-28 | 江苏晨日环保科技有限公司 | High-precision intelligent electrical control system suitable for multiple types of mortar production lines |
-
2015
- 2015-03-24 CN CN201510131448.1A patent/CN106142356A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022156009A1 (en) * | 2021-01-20 | 2022-07-28 | 江苏晨日环保科技有限公司 | High-precision intelligent electrical control system suitable for multiple types of mortar production lines |
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| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161123 |
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| WD01 | Invention patent application deemed withdrawn after publication |