CN112873311A - Sterile processing device and processing method for rice dumpling leaves - Google Patents
Sterile processing device and processing method for rice dumpling leaves Download PDFInfo
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- CN112873311A CN112873311A CN202011595628.2A CN202011595628A CN112873311A CN 112873311 A CN112873311 A CN 112873311A CN 202011595628 A CN202011595628 A CN 202011595628A CN 112873311 A CN112873311 A CN 112873311A
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- leaves
- rod
- rice dumpling
- fixedly arranged
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention discloses a sterile processing device for reed leaves of a rice dumpling, which comprises a processing device working frame, wherein a blanking frame for screening the reed leaves is fixedly arranged on the working frame, a shearing device for sorting the reed leaves is fixedly arranged on the working frame, a moving frame for fixing the reed leaves is arranged on the shearing device, a cleaning device for processing the reed leaves is fixedly arranged on the working frame, the working frame comprises a working table, symmetrically distributed sliding rails are fixedly arranged on the working table, a first rack is arranged on the sliding rails, a conveying belt is arranged on the working table, a drying box for sterilization processing is arranged on the working table, the shearing device comprises a bottom plate, and symmetrically distributed springs are fixedly arranged on the bottom plate. According to the processing device, the discharging frame is used for sorting the reed leaves, the qualified reed leaves are screened out, the moving frame is used for fixing the reed leaves, the shearing device is used for shearing the reed leaves, then the reed leaves are placed in the cleaning device for processing, and the reed leaves are dried and sterilized after being cleaned.
Description
Technical Field
The invention relates to a processing device, in particular to a rice dumpling leaf sterile processing device and a processing method thereof.
Background
The zongzi is the food that the festival was eaten, and the zongzi leaf is one of the indispensable material of zongzi, and the zongzi is called "angle millet" ancient times "section of thick bamboo zongzi", is wrapped up sticky rice or is boiled with the addition auxiliary material by the zongzi leaf and forms, and the zongzi leaf variety is various generally made with reed leaf, indocalamus leaf etc. is the indispensable material of preparation zongzi, and southern generally uses indocalamus leaf as leading, and northern uses reed leaf as leading. The traditional reed leaf processing is manual processing, the processing is complex, the processing effect is poor, the efficiency is slow, the time is consumed, the reed leaf screening manual operation is carried out, and the difference of the screening result is large.
Aiming at the existing problems, a rice dumpling leaf sterile treatment device and a treatment method thereof are designed.
Disclosure of Invention
The invention aims to provide a rice dumpling leaf sterile processing device and a processing method thereof.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a zongzi leaf aseptic processing apparatus, the processing apparatus work frame, the work frame is fastened and is equipped with the unloading frame that is used for screening the zongzi leaf, fixes being equipped with the shearing mechanism who is used for arranging the zongzi leaf on the work frame, is equipped with the removal frame that is used for fixed zongzi leaf on the shearing mechanism, and the work frame is fastened and is equipped with the belt cleaning device that is used for handling the zongzi leaf.
The working frame comprises a working table, symmetrically distributed sliding rails are fixedly arranged on the working table, a first rack is arranged on the sliding rails, a conveying belt is arranged on the working table, and a drying box for sterilization treatment is arranged on the working table.
The shearing device comprises a bottom plate, and symmetrically distributed springs are fixedly arranged on the bottom plate.
The movable rack comprises a movable plate, a third gear is arranged on the movable plate in a rotating mode, a fixed plate is fixedly arranged on the third gear, a connecting shaft is arranged on the fixed plate in a rotating mode, a mounting plate is fixedly arranged on the connecting shaft, a mold is fixedly arranged on the mounting plate, a placing groove used for fixing reed leaves is formed in the mold, suckers symmetrically distributed in the placing groove, an air pump is fixedly arranged on the fixed plate, the air pump is connected with the suckers, a second sliding groove is formed in the fixed plate, a second sliding block is arranged in the second sliding groove in a sliding mode, a symmetrically distributed rotating rod is arranged on the second sliding block in a rotating mode, one end of the rotating rod is connected with the second sliding block in a rotating mode, the other end of the rotating rod is connected with the mounting plate in a rotating mode, a transverse plate is fixedly arranged on one side of the second sliding block, a fifth motor.
Further, the fixed rack that is used for installing the work or material rest down that is equipped with of workstation one end is equipped with the through-hole that the array distributes on the rack, is equipped with the collection box that is used for collecting the waste material on the workstation, is equipped with the washing tank that is used for handling the zongzi leaf on the workstation.
Further, the lower feed frame includes the unloading case, the unloading incasement internal rotation is equipped with the branch material roller, the unloading incasement internal rotation is equipped with the unloading roller that is used for the zongzi leaf to remove, the fixed first motor that is equipped with in unloading case one side, the opposite side rotates and is equipped with first gear and second gear, branch material roller one end and first motor output end fastening connection, the other end and first gear fastening connection, unloading roller one end and second gear fastening connection, unloading case one end fastening is equipped with down the flitch, the flitch internal rotation is equipped with the guiding axle of array distribution, it is equipped with the connecting rod that is used for rotating the guiding axle to rotate on the first gear, guiding axle one end rotates with the connecting rod and is connected, be equipped with the separation groove that is used for screening zongzi leaf of array distribution on the flitch, be equipped with the screening hole in the separation groove, the lower extreme fastening of separation groove is equipped with the screening case.
Furthermore, the first gear is matched with the second gear, and the screw penetrates through the through hole to be matched and fixed with the first threaded hole.
Further, a first guide rod is fixedly arranged on the bottom plate, a first lead screw is rotatably arranged on the bottom plate, a second motor is fixedly arranged on one side of the bottom plate, the output end of the second motor penetrates through the bottom plate and is fixedly connected with the first lead screw, a tool stopping groove for placing a tool edge is arranged on the bottom plate, symmetrically distributed penetrating grooves are arranged on the bottom plate, a support is fixedly arranged on the bottom plate, symmetrically distributed moving grooves are arranged on the support, a second guide rod is fixedly arranged in the moving grooves, a push block is slidably arranged on the second guide rod, one end of a spring is fixedly connected with the push block, the other end of the spring is fixedly connected with the bottom plate, a tool rest is slidably arranged on the second guide rod, a blade for shearing the reed leaves is fixedly arranged at the lower end of the tool rest, a vertical rod is fixedly arranged on the tool rest, a through groove is arranged on the support, a swing rod is arranged on, the connecting rod is rotatably connected with the vertical rod.
Further, the lower extreme of movable plate is equipped with first through-hole and second screw hole, is equipped with first spout on the movable plate, it is equipped with first slider to slide on the first spout, the fixed installed part that is equipped with on the movable plate, installed part one side is rotated and is equipped with the second lead screw, the fixed fourth motor that is equipped with of opposite side, the output of fourth motor runs through the installed part and is connected with the fastening of second lead screw, the second lead screw run through first slider and with first slider screw-thread fit, the fixed hydraulic stem that is equipped with in first slider one side, the output fastening of hydraulic stem is connected with the installing frame, the fastening is equipped with second rack and third rack in the installing frame.
Furthermore, the fourth gear is matched with the fourth rack, the third gear is respectively matched with the second rack and the third rack, the first through hole is matched with the first guide rod, and the second threaded hole is matched with the first lead screw.
Further, belt cleaning device includes the mounting bracket, is equipped with the mounting groove of symmetric distribution on the mounting bracket, and the mounting groove internal rotation is equipped with the fifth gear, fixedly on the mounting bracket being equipped with the sixth motor, and the output of sixth motor runs through mounting bracket and fifth gear fastening connection, fixedly on the mounting bracket being equipped with the guide post of symmetric distribution, fixedly on the guide post being equipped with the seventh motor, guide post one side is rotated and is equipped with the worm, and the output of seventh motor runs through guide post and worm fastening connection.
Be equipped with the spacing groove on the guide post, the spacing inslot slides and is equipped with the bracing piece, bracing piece one side fastening is equipped with the fifth rack of symmetric distribution, the fixed dead lever that is equipped with of lower extreme of bracing piece, the lower extreme fastening of dead lever is equipped with the installation pole, the fixed washing case that is equipped with of lower extreme of installation pole, wash the limbers that is equipped with the array distribution on the case, the lower extreme rotation of installation pole is equipped with the cleaning roller, be equipped with the eighth motor on the installation pole, the output of eighth motor runs through the installation pole and washs roller fastening.
The supporting rod is fixedly provided with a ninth motor, the lower end of the supporting rod is rotatably provided with a U-shaped block, the output end of the ninth motor penetrates through the supporting rod to be fixedly connected with the U-shaped block, and a spray head used for washing the cleaning box is fixedly arranged in the U-shaped block.
Furthermore, the fifth rack is matched with the worm, the mounting rack is matched with the sliding rail, and the fifth gear is matched with the first rack.
A processing method of a rice dumpling leaf sterile processing device comprises the following steps:
s1 blanking
With vertical the placing in the workbin of zongzi leaf, the unloading roller drives the zongzi leaf and removes, through dividing material roller separation zongzi leaf, the zongzi leaf gets into down the flitch, then the guiding axle drives the zongzi leaf and rotates, through selecting separately the groove, unqualified zongzi leaf falls into the screening case, and qualified zongzi leaf continues to remove along the lower flitch.
S2, fixing the leaves of glutinous rice dumpling
Zongzi leaf is through the standing groove of lower flitch landing to removal frame in, and the zongzi leaf is held to the sucking disc, then the hydraulic stem removes to second rack and third gear laminating, and the hydraulic stem drives the second rack and removes, makes the mould rotate.
S3, shearing the leaves of glutinous rice dumpling
The movable frame moves on the bottom plate, then the swing rod rotates, so that the blade descends, the two ends of the rice dumpling leaf are sheared, and cut waste materials fall into the recycling bin through the through groove.
S4, conveying the reed leaves
The movable frame moves to the cleaning device to be discharged, the hydraulic rod moves to the third rack and is attached to the third gear, the hydraulic rod drives the third rack to move, the mold is made to rotate, then the fourth gear rotates, the second sliding block is moved, the rotating rod is rotated, the mold is made to rotate, the rice dumpling leaf is loosened by the sucker, and the rice dumpling leaf is placed into the cleaning device.
S5, cleaning
The cleaning device descends into the cleaning tank, and then the cleaning roller and the U-shaped block rotate to clean the reed leaves.
S6, sterilization
The belt cleaning device moves on the working frame, and the cleaned rice dumpling leaves are poured into the conveying belt, and then the conveying belt conveys the rice dumpling leaves into the drying oven for drying and sterilizing.
The invention has the beneficial effects that:
1. according to the processing device, the discharging frame is used for sorting the reed leaves, the qualified reed leaves are screened out, the moving frame is used for fixing the reed leaves, the shearing device is used for shearing the reed leaves, convenience and rapidness are realized, then the reed leaves are placed in the cleaning device for processing, and the reed leaves are dried and sterilized after being cleaned;
2. the processing device disclosed by the invention is simple and efficient in sorting and processing the reed leaves, safe in trimming the reed leaves, free of manual operation, capable of improving the efficiency and saving the time, and safe and sanitary in use after the reed leaves are sterilized.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the structure of a processing apparatus according to the present invention;
FIG. 2 is a schematic view of the inventive work head construction;
FIG. 3 is a schematic view of the structure of the blanking frame of the present invention;
FIG. 4 is a schematic cross-sectional view of the blanking frame of the present invention;
FIG. 5 is a schematic view of the construction of the shearing apparatus of the present invention;
FIG. 6 is a schematic view of the structure of the mobile frame of the present invention;
FIG. 7 is a schematic view of the structure of the mobile frame of the present invention;
FIG. 8 is an enlarged view of the structure at A in FIG. 7;
FIG. 9 is a schematic view of the cleaning apparatus of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a zongzi leaf aseptic processing apparatus, processing apparatus work frame 1, as shown in figure 1, 1 upper tightening of work frame sets firmly the unloading frame 2 that is used for screening the zongzi leaf, and the fixed shearing mechanism 3 that is used for putting in order the zongzi leaf that is equipped with on the work frame 1 is equipped with the removal frame 4 that is used for fixed zongzi leaf on the shearing mechanism 3, and 1 upper tightening of work frame sets firmly belt cleaning device 5 that is used for handling the zongzi leaf.
As shown in fig. 2, the work frame 1 includes a work table 11, a placing frame 12 for installing the blanking frame 2 is fixedly arranged at one end of the work table 11, through holes 13 distributed in an array are formed in the placing frame 12, a recycling bin 14 for collecting waste materials is arranged on the work table 11, a cleaning tank 15 for treating reed leaves is arranged on the work table 11, slide rails 16 symmetrically distributed are fixedly arranged on the work table 11, a first rack 17 is arranged on the slide rails 16, a conveying belt 18 is arranged on the work table 11, and a drying box 19 for sterilizing is arranged on the work table 11.
As shown in fig. 3 and 4, the blanking frame 2 includes a blanking box 21, a material distribution roller 22 is rotatably disposed in the blanking box 21, a material distribution roller 23 for moving the reed leaves is rotatably disposed in the blanking box 21, a first motor 20 is fixedly disposed on one side of the blanking box 21, a first gear 24 and a second gear 25 are rotatably disposed on the other side of the blanking box 21, one end of the material distribution roller 22 is fixedly connected to an output end of the first motor 20, the other end of the material distribution roller is fixedly connected to the first gear 24, one end of the material distribution roller 23 is fixedly connected to the second gear 25, one end of the blanking box 21 is fixedly disposed with a material distribution plate 27, a guide shaft 261 distributed in an array is rotatably disposed in the material distribution plate 27, a connecting rod 26 for rotating the guide shaft 261 is rotatably disposed on the first gear 24, one end of the guide shaft 261 is rotatably connected to the connecting rod 26, sorting grooves 271 distributed in an array for sorting the reed leaves are disposed on the material distribution plate, the screening holes 28 are communicated with the screening box 29, and the lower end of the blanking plate 27 is provided with first threaded holes 272 distributed in an array.
The first gear 24 is engaged with the second gear 25.
The screw passes through the through hole 13 to be matched and fixed with the first threaded hole 272.
As shown in fig. 5, the cutting device 3 includes a bottom plate 31, a first guide rod 311 is fixedly disposed on the bottom plate 31, a first lead screw 312 is rotatably disposed on the bottom plate 31, a second motor 313 is fixedly disposed on one side of the bottom plate 31, an output end of the second motor 313 penetrates through the bottom plate 31 and is tightly connected with the first lead screw 312, a tool stopping slot 314 for placing a tool edge is disposed on the bottom plate 31, symmetrically-distributed penetrating slots 315 are disposed on the bottom plate 31, a support frame 32 is fixedly disposed on the bottom plate 31, symmetrically-distributed moving slots 321 are disposed on the support frame 32, a second guide rod 34 is fixedly disposed in the moving slots 321, symmetrically-distributed springs 35 are fixedly disposed on the bottom plate 31, a push block 351 is slidably disposed on the second guide rod 34, one end of each spring 35 is fixedly connected with the push block 351, the other end is fixedly connected with the bottom plate 31, a tool rest 361 is slidably disposed on the second guide rod 34, a blade for, the bracket 32 is provided with a through groove 322, the swing rod 38 is rotatably arranged in the through groove 322, one side of the bracket 32 is fixedly provided with the third motor 30, the output end of the third motor 30 penetrates through the bracket 32 to be fixedly connected with the swing rod 38, one side of the swing rod 38 is fixedly provided with the connecting rod 39, and the connecting rod 39 is rotatably connected with the vertical rod 37.
As shown in fig. 6, 7 and 8, the moving frame 4 includes a moving plate 41, a first through hole 42 and a second threaded hole 43 are formed at a lower end of the moving plate 41, a first sliding slot 411 is formed in the moving plate 41, a first sliding block 44 is slidably disposed on the first sliding slot 411, an installation part 412 is fixedly disposed on the moving plate 41, a second lead screw 413 is rotatably disposed on one side of the installation part 412, a fourth motor 414 is fixedly disposed on the other side of the installation part 412, an output end of the fourth motor 414 penetrates through the installation part 412 and is tightly connected with the second lead screw 413, the second lead screw 413 penetrates through the first sliding block 44 and is in threaded fit with the first sliding block 44, a hydraulic rod 441 is fixedly disposed on one side of the first sliding block 44, an output end of the hydraulic rod 441 is tightly connected with an installation frame 442, and.
A third gear 45 is rotatably arranged on the moving plate 41, a fixing plate 46 is fixedly arranged on the third gear 45, a connecting shaft 461 is rotatably arranged on the fixing plate 46, a mounting plate 462 is fixedly arranged on the connecting shaft 461, a die 47 is fixedly arranged on the mounting plate 462, a placing groove 471 for fixing the reed leaves is arranged on the die 47, symmetrically distributed suckers 472 are arranged in the placing groove 471, an air pump 463 is fixedly arranged on the fixing plate 46, the air pump 463 is connected with the suckers 472, a second chute 464 is arranged on the fixing plate 46, a second slider 465 is slidably arranged in the second chute 464, symmetrically distributed rotating rods 48 are rotatably arranged on the second slider 465, one end of the rotating rod 48 is rotatably connected with the second slider 465, the other end of the rotating rod 48 is rotatably connected with the mounting plate 462, a transverse plate 466 is fixedly arranged on one side of the second slider 465, a fifth motor 400 is fixedly arranged on the, the output end of the fifth motor 400 penetrates through the transverse plate 466 and is tightly connected with the fourth gear 40, and the fixing plate 46 is fixedly provided with a fourth rack 49.
The fourth gear 40 is engaged with the fourth rack 49, the third gear 45 is engaged with the second rack 443 and the third rack 444, respectively, the first through hole 42 is engaged with the first guide rod 311, and the second threaded hole 43 is engaged with the first lead screw 312.
As shown in fig. 9, the cleaning device 5 includes a mounting frame 51, the mounting frame 51 is provided with symmetrically distributed mounting slots 511, the mounting slot 511 is rotatably provided with a fifth gear 512, the mounting frame 51 is fixedly provided with a sixth motor 513, an output end of the sixth motor 513 penetrates through the mounting frame 51 to be tightly connected with the fifth gear 512, the mounting frame 51 is fixedly provided with symmetrically distributed guide posts 52, the guide posts 52 are fixedly provided with a seventh motor 520, one side of the guide posts 52 is rotatably provided with a worm 53, an output end of the seventh motor 520 penetrates through the guide posts 52 to be tightly connected with the worm 53, the guide posts 52 are provided with limit grooves 521, the limit grooves 521 are slidably provided with support rods 54, one side of the support rods 54 is tightly provided with symmetrically distributed fifth racks 56, the lower ends of the support rods 54 are fixedly provided with fixing rods 57, the lower ends of the fixing rods 57 are tightly provided with mounting rods 570, the, the cleaning tank 571 is provided with water through holes 574 distributed in an array, the lower end of the mounting rod 570 is rotatably provided with a cleaning roller 572, the mounting rod 570 is provided with an eighth motor 573, the output end of the eighth motor 573 penetrates through the mounting rod 570 to be fixedly connected with the cleaning roller 572, the supporting rod 54 is fixedly provided with a ninth motor 550, the lower end of the supporting rod 54 is rotatably provided with a U-shaped block 55, the output end of the ninth motor 550 penetrates through the supporting rod 54 to be fixedly connected with the U-shaped block 55, and the U-shaped block 55 is internally and fixedly provided with a spray head 59 for washing the cleaning tank 571.
The fifth rack 56 cooperates with the worm 53, the mounting bracket 51 cooperates with the slide 16, and the fifth gear 512 cooperates with the first rack 17.
A processing method of a rice dumpling leaf sterile processing device comprises the following steps:
s1 blanking
With the vertical placing of zongzi leaf in blanking box 21, unloading roller 23 drives the zongzi leaf and removes, through the separation zongzi leaf of branch material roller 22, the zongzi leaf gets into flitch 27 down, then guide shaft 261 drives the zongzi leaf and rotates, through selecting separately groove 271, unqualified zongzi leaf falls into screening box 29, and qualified zongzi leaf continues to remove along blanking plate 27.
S2, fixing the leaves of glutinous rice dumpling
Zongzi leaf is through flitch 27 landing to the standing groove 471 of removal frame 4 down, and the zongzi leaf is inhaled to sucking disc 472, then hydraulic stem 441 moves to second rack 443 and the laminating of third gear 45, and hydraulic stem 441 drives second rack 443 to remove, makes mould 47 rotate.
S3, shearing the leaves of glutinous rice dumpling
The moving frame 4 moves on the bottom plate 31, then the swing rod 38 rotates to enable the blade 361 to descend, the two ends of the rice dumpling leaves are sheared, and cut waste materials fall into the recycling bin 14 through the through groove 315.
S4, conveying the reed leaves
Remove frame 4 and remove 5 plays to belt cleaning device, and hydraulic stem 441 removes to third rack 444 and the laminating of third gear 45, and hydraulic stem 441 drives third rack 444 and removes, makes mould 47 rotate, then fourth gear 40 rotates, removes second slider 465, rotates dwang 48, makes mould 47 rotate, and sucking disc 472 loosens the zongzi leaf, puts into belt cleaning device 5 with the zongzi leaf.
S5, cleaning
The cleaning device 5 descends into the cleaning tank 15, and then the cleaning roller 572 and the U-shaped block 55 rotate to clean the reed leaves.
S6, sterilization
Belt cleaning device 5 removes on work frame 1, pours the zongzi leaf that has washd into conveyer belt 18 on, then conveyer belt 18 sends the zongzi leaf to drying cabinet 19 in, carries out drying and sterilizing.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. A sterile processing device for reed leaves of a rice dumpling is a processing device working frame (1) and is characterized in that a blanking frame (2) used for screening the reed leaves is fixedly arranged on the working frame (1), a shearing device (3) used for sorting the reed leaves is fixedly arranged on the working frame (1), a moving frame (4) used for fixing the reed leaves is arranged on the shearing device (3), and a cleaning device (5) used for processing the reed leaves is fixedly arranged on the working frame (1);
the working frame (1) comprises a working table (11), symmetrically distributed sliding rails (16) are fixedly arranged on the working table (11), a first rack (17) is arranged on the sliding rails (16), a conveying belt (18) is arranged on the working table (11), and a drying box (19) for sterilization treatment is arranged on the working table (11);
the shearing device (3) comprises a bottom plate (31), and symmetrically distributed springs (35) are fixedly fastened on the bottom plate (31);
the movable frame (4) comprises a movable plate (41), a third gear (45) is rotatably arranged on the movable plate (41), a fixed plate (46) is fixedly arranged on the third gear (45), a connecting shaft (461) is rotatably arranged on the fixed plate (46), a mounting plate (462) is fixedly arranged on the connecting shaft (461), a mold (47) is fixedly arranged on the mounting plate (462), a placing groove (471) for fixing the reed leaves is arranged on the mold (47), symmetrically distributed suckers (472) are arranged in the placing groove (471), an air pump (463) is fixedly arranged on the fixed plate (46), the air pump (463) is connected with the suckers (472), a second chute (464) is arranged on the fixed plate (46), a second sliding block (465) is arranged in the second chute (464) in a sliding manner, symmetrically distributed rotating rods (48) are rotatably arranged on the second sliding block (465), one end of the rotating rod (48) is rotatably connected with the second sliding, the other end is rotatably connected with the mounting plate (462), a transverse plate (466) is fixedly arranged on one side of the second sliding block (465), a fifth motor (400) is fixedly arranged on the transverse plate (466), a fourth gear (40) is rotatably arranged at the lower end of the transverse plate (466), the output end of the fifth motor (400) penetrates through the transverse plate (466) to be fixedly connected with the fourth gear (40), and a fourth rack (49) is fixedly arranged on the fixing plate (46).
2. The rice dumpling leaf sterile processing device according to claim 1, wherein a placing rack (12) for installing a blanking rack (2) is fixedly arranged at one end of the workbench (11), through holes (13) distributed in an array are formed in the placing rack (12), a recovery box (14) for collecting waste materials is arranged on the workbench (11), and a cleaning groove (15) for processing rice dumpling leaves is formed in the workbench (11).
3. The rice dumpling leaf sterile processing device according to claim 2, wherein the blanking frame (2) comprises a blanking box (21), a distributing roller (22) is rotationally arranged in the blanking box (21), the blanking roller (23) used for moving the rice dumpling leaves is rotationally arranged in the blanking box (21), a first motor (20) is fixedly arranged on one side of the blanking box (21), a first gear (24) and a second gear (25) are rotationally arranged on the other side of the blanking box, one end of the distributing roller (22) is tightly connected with the output end of the first motor (20), the other end of the distributing roller is tightly connected with the first gear (24), one end of the blanking roller (23) is tightly connected with the second gear (25), a blanking plate (27) is tightly arranged on one end of the blanking box (21), guide shafts (261) distributed in an array are rotationally arranged in the blanking plate (27), a connecting rod (26) used for rotating the guide shafts (261) is rotationally arranged on the first gear (24), guide shaft (261) one end is rotated with connecting rod (26) and is connected, is equipped with separation groove (271) that are used for screening zongzi leaf that the array distributes on flitch (27) down, is equipped with screening hole (28) in separation groove (271), and the lower extreme fastening of separation groove (271) is equipped with screening case (29), and screening hole (28) and screening case (29) intercommunication, the lower extreme of flitch (27) down are equipped with first screw hole (272) that the array distributes.
4. The device for aseptic processing of rice dumpling leaves as claimed in claim 3, wherein the first gear (24) is engaged with the second gear (25), and the screw is engaged and fixed with the first threaded hole (272) through the through hole (13).
5. The rice dumpling leaf sterile processing device according to claim 1, wherein a first guide rod (311) is fixedly arranged on the bottom plate (31), a first lead screw (312) is rotatably arranged on the bottom plate (31), a second motor (313) is fixedly arranged on one side of the bottom plate (31), an output end of the second motor (313) penetrates through the bottom plate (31) and is fixedly connected with the first lead screw (312), a knife stopping groove (314) for placing a knife edge is arranged on the bottom plate (31), symmetrically distributed penetrating grooves (315) are arranged on the bottom plate (31), a bracket (32) is fixedly arranged on the bottom plate (31), symmetrically distributed moving grooves (321) are arranged on the bracket (32), a second guide rod (34) is fixedly arranged in the moving grooves (321), a push block (351) is slidably arranged on the second guide rod (34), one end of a spring (35) is connected with the push block (351), and the other end of the spring is fixedly connected with the bottom plate (31), a knife rest (36) is arranged on the second guide rod (34) in a sliding mode, a blade (361) used for shearing reed leaves is fixedly arranged at the lower end of the knife rest (36), a vertical rod (37) is fixedly arranged on the knife rest (36), a through groove (322) is formed in the support (32), a swing rod (38) is rotationally arranged in the through groove (322), a third motor (30) is fixedly arranged on one side of the support (32), the output end of the third motor (30) penetrates through the support (32) and is fixedly connected with the swing rod (38), a connecting rod (39) is fixedly arranged on one side of the swing rod (38), and the connecting rod (39) is rotationally connected with the.
6. The aseptic processing device for the rice dumpling leaves as claimed in claim 5, the lower end of the movable plate (41) is provided with a first through hole (42) and a second threaded hole (43), the movable plate (41) is provided with a first sliding groove (411), the first sliding groove (411) is provided with a first sliding block (44) in a sliding mode, the movable plate (41) is fixedly provided with an installation part (412), one side of the installation part (412) is provided with a second lead screw (413) in a rotating mode, the other side of the installation part (412) is fixedly provided with a fourth motor (414), the output end of the fourth motor (414) penetrates through the installation part (412) to be fixedly connected with the second lead screw (413), the second lead screw (413) penetrates through the first sliding block (44) to be in threaded fit with the first sliding block (44), one side of the first sliding block (44) is fixedly provided with a hydraulic rod (441), the output end of the hydraulic rod (441) is fixedly connected with an installation frame (442), and a.
7. The device for aseptic processing of rice dumpling leaves as claimed in claim 6, wherein the fourth gear (40) is engaged with the fourth rack (49), the third gear (45) is engaged with the second rack (443) and the third rack (444), the first through hole (42) is engaged with the first guide rod (311), and the second threaded hole (43) is engaged with the first lead screw (312).
8. The sterile processing device for the rice dumpling leaves as claimed in claim 1, wherein the cleaning device (5) comprises a mounting frame (51), the mounting frame (51) is provided with symmetrically distributed mounting grooves (511), fifth gears (512) are rotationally arranged in the mounting grooves (511), a sixth motor (513) is fixedly arranged on the mounting frame (51), the output end of the sixth motor (513) penetrates through the mounting frame (51) and is fixedly connected with the fifth gears (512), the mounting frame (51) is fixedly provided with symmetrically distributed guide columns (52), a seventh motor (520) is fixedly arranged on the guide columns (52), one side of each guide column (52) is rotationally provided with a worm (53), and the output end of the seventh motor (520) penetrates through the guide columns (52) and is fixedly connected with the worm (53);
the guide post (52) is provided with a limiting groove (521), a supporting rod (54) is arranged in the limiting groove (521) in a sliding mode, one side of the supporting rod (54) is fixedly provided with symmetrically distributed fifth racks (56), the lower end of the supporting rod (54) is fixedly provided with a fixing rod (57), the lower end of the fixing rod (57) is fixedly provided with a mounting rod (570), the lower end of the mounting rod (570) is fixedly provided with a cleaning box (571), the cleaning box (571) is provided with water through holes (574) distributed in an array mode, the lower end of the mounting rod (570) is rotatably provided with a cleaning roller (572), the mounting rod (570) is provided with an eighth motor (573), and the output end of the eighth motor (573) penetrates through the mounting rod (570) to be fixedly;
a ninth motor (550) is fixedly arranged on the supporting rod (54), a U-shaped block (55) is rotatably arranged at the lower end of the supporting rod (54), the output end of the ninth motor (550) penetrates through the supporting rod (54) to be fixedly connected with the U-shaped block (55), and a spray head (59) for washing the cleaning box (571) is fixedly arranged in the U-shaped block (55).
9. The apparatus for aseptic processing of rice dumpling leaves as claimed in claim 8, wherein the fifth rack (56) is engaged with the worm (53), the mounting rack (51) is engaged with the slide rail (16), and the fifth gear (512) is engaged with the first rack (17).
10. The processing method of the apparatus for aseptic processing of rice dumpling leaves according to any one of claims 1 to 9, wherein the processing method comprises the steps of:
s1 blanking
The rice dumpling leaves are vertically placed in a blanking box (21), a blanking roller (23) drives the rice dumpling leaves to move, the rice dumpling leaves are separated through a material distributing roller (22), the rice dumpling leaves enter a blanking plate (27), then a guide shaft (261) drives the rice dumpling leaves to rotate, unqualified rice dumpling leaves fall into a screening box (29) through a sorting groove (271), and qualified rice dumpling leaves continue to move along the blanking plate (27);
s2, fixing the leaves of glutinous rice dumpling
The reed leaves slide into a placing groove (471) of the moving frame (4) through the blanking plate (27), the reed leaves are sucked by the suckers (472), then the hydraulic rod (441) moves to the second rack (443) to be attached to the third gear (45), and the hydraulic rod (441) drives the second rack (443) to move so that the mold (47) rotates;
s3, shearing the leaves of glutinous rice dumpling
The moving frame (4) moves on the bottom plate (31), then the swing rod (38) rotates to enable the blade (361) to descend, the two ends of the rice dumpling leaf are sheared, and cut waste materials fall into the recycling box (14) through the through groove (315);
s4, conveying the reed leaves
The movable frame (4) is moved to the cleaning device (5) and then is discharged, the hydraulic rod (441) is moved to the position where the third rack (444) is attached to the third gear (45), the hydraulic rod (441) drives the third rack (444) to move, the mold (47) is made to rotate, then the fourth gear (40) rotates, the second sliding block (465) is moved, the rotating rod (48) is rotated, the mold (47) is made to rotate, the suction disc (472) loosens the reed leaves, and the reed leaves are placed into the cleaning device (5);
s5, cleaning
The cleaning device (5) descends into the cleaning tank (15), and then the cleaning roller (572) and the U-shaped block (55) rotate to clean the reed leaves;
s6, sterilization
The cleaning device (5) moves on the working frame (1), cleaned reed leaves are poured onto the conveyor belt (18), and then the reed leaves are conveyed into the drying box (19) by the conveyor belt (18) to be dried and sterilized.
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