CN112656890A - Processing and processing integrated production equipment for radix asparagi decoction pieces and radix asparagi processing method - Google Patents
Processing and processing integrated production equipment for radix asparagi decoction pieces and radix asparagi processing method Download PDFInfo
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Abstract
The invention discloses processing and processing integrated production equipment and a processing method thereof for radix asparagi decoction pieces, wherein the equipment comprises a cleaning mechanism, a grading mechanism, a cooking mechanism, a primary cooling mechanism, a peeling mechanism, an auxiliary operating platform, a coring and slicing mechanism, a transfer mechanism, a drying mechanism, a secondary cooling mechanism and a weighing and packaging mechanism which are sequentially arranged; the method comprises the steps of material selection, cleaning, grading, cooking, primary cooling, peeling, core-pulling slicing, multi-stage drying, secondary cooling, weighing, packaging and the like. The equipment and the method can realize the mechanical operation of the processing of the radix asparagi in the original place, improve the quality of radix asparagi products and the like.
Description
Technical Field
The invention belongs to the technical field of radix asparagi processing, and particularly relates to radix asparagi decoction piece processing and processing integrated production equipment and a radix asparagi processing method.
Background
Dried root tuber of Asparagus cochinchinensis (Lour.) Merr of Liliaceae has effects of nourishing yin, moistening dryness, clearing lung-heat, and promoting fluid production. Has effects of resisting aging, resisting oxidation, resisting tumor, lowering blood sugar, resisting bacteria, relieving inflammation, improving immunity, relieving cough, eliminating phlegm and relieving asthma. Has antiulcer and diarrhea relieving effects. The radix asparagi extract is effective in resisting thrombi. It is listed as the top grade in Shen nong Ben Cao Jing (Shen nong's herbal Jing), and has the efficacy of ' losing weight, tonifying qi and prolonging life ' after long-time taking. At present, the natural plant-derived. However, the traditional process for processing asparagus cochinchinensis slices adopts manual peeling, which is long in time consumption and high in cost; the whole process is operated by the experience of workers, and the quality of the decoction pieces is difficult to control stably.
Disclosure of Invention
The invention aims to solve the problems that manual peeling is adopted in the traditional process for processing radix asparagi decoction pieces at present, the time and cost are long, the whole process is operated by the experience of workers, and the quality of the decoction pieces is difficult to control stably, and provides integrated processing equipment and a radix asparagi processing method for radix asparagi decoction pieces, which can realize the standardization of radix asparagi processing while saving manual labor, improve the production efficiency and ensure the quality of the radix asparagi decoction pieces.
The technical scheme adopted by the invention is as follows:
an integrated processing and processing production device for radix asparagi decoction pieces comprises a cleaning mechanism, a grading mechanism, a cooking mechanism, a primary cooling mechanism, a peeling mechanism, an auxiliary operating platform, a coring and slicing mechanism, a transfer mechanism, a drying mechanism, a secondary cooling mechanism and a weighing and packaging mechanism which are sequentially arranged;
coring slice mechanism is including coring conveyer belt, elasticity fruit press from both sides, round cutter, rotation type section tool bit and step motor of loosing core, coring conveyer belt sets up the inside at coring slice mechanism, elasticity fruit presss from both sides the top of fixing at coring conveyer belt, elasticity fruit presss from both sides and the coaxial setting of round cutter of loosing core, rotation type section tool bit sets up the rear at round cutter of loosing core, rotation type section tool bit passes through the shaft coupling and is connected with step motor's output.
Preferably, the cleaning mechanism comprises an auxiliary feeding plate, a cleaning water tank, a cleaning rolling cage and a screw conveyor, the cleaning rolling cage is installed in the cleaning water tank through a rotating shaft, the auxiliary feeding plate is installed at the end of the cleaning rolling cage, the tail of the cleaning rolling cage is connected with the screw conveyor, a discharge hole of the screw conveyor is just opposite to a feed inlet of the grading mechanism, and the end of the cleaning rolling cage is higher than the tail.
Preferably, the cooking mechanism comprises a stainless steel chain conveying belt, a conveying disc, a limit switch plate and a high-temperature cooking room, wherein the starting point of the stainless steel chain conveying belt is arranged below the discharge opening of the grading mechanism, the conveying disc is installed on the stainless steel chain conveying belt at equal intervals, the limit switch plate is hinged to one end of the conveying disc, the stainless steel chain conveying belt is arranged in the high-temperature cooking room in a vertically reciprocating manner, and the stainless steel chain conveying belt penetrates through the inside of the primary cooling mechanism and is communicated with the feed inlet of the peeling mechanism.
Preferably, the peeling mechanism comprises a plurality of groups of rollers which are arranged in parallel, and the surfaces of the rollers are wrapped with flexible cushion layers.
Preferably, the transfer mechanism comprises a material receiving disc, a horizontal conveying belt, a transfer trolley and a multi-layer lifting tray frame, the horizontal conveying belt is arranged below a discharge port of the coring and slicing mechanism, the material receiving discs are placed on the horizontal conveying belt at equal intervals, a layer of gauze is laid on the inner surface of each material receiving disc, the multi-layer lifting tray frame is installed inside the transfer trolley, and the starting position of the multi-layer lifting tray frame and the height of the horizontal conveying belt are located on a uniform horizontal plane.
Preferably, the secondary cooling mechanism comprises a cooling conveyer belt and a tiled vibrating screen which are sequentially arranged, and the cooling conveyer belt is arranged at a discharge hole of the drying mechanism;
weigh packagine machine and construct including weighing platform, openable tray, packing conveyer belt, packing carton equidistant placing is on the packing conveyer belt, openable tray installs on the weighing platform, the packing conveyer belt is located openable tray under.
An integrated production method for processing asparagus fern in producing areas and processing decoction pieces comprises the following steps:
selecting materials: selecting fresh asparagus fern harvested within 7 days, and picking root tubers for later use;
cleaning: preparing a medicine washing water source, putting the fresh radix asparagi root tuber into a cleaning mechanism for cleaning, and washing with clear water again when discharging;
grading: after cleaning, the fresh asparagus roots are output to a grading mechanism through a cleaning mechanism, and under the action of the grading mechanism, the roots with different diameters are graded;
and (3) cooking: after grading is finished, inputting radix asparagi root tuber with the same grade diameter into a cooking mechanism, wherein the cooking liquid is prepared by adding 0.7% ammonium bicarbonate into water, and the cooking time is controlled to be 14-20 min;
primary cooling: conveying the steamed root tubers into a primary cooling mechanism for cooling;
peeling: conveying the cooled root tuber into a peeling mechanism to realize mechanical peeling;
core-pulling slicing: after mechanical peeling, the root tuber is subjected to peeling quality detection in an auxiliary operation table and is sent into a coring and slicing mechanism, and core pulling and slicing are sequentially finished under the coordination of the coring and slicing mechanism;
multi-stage drying: conveying the slices to a drying mechanism through a transfer mechanism to be sequentially dried, wherein the drying temperature is respectively 80-75 ℃,50-45 ℃ and 40-35 ℃;
secondary cooling: placing the dried asparagus cochinchinensis slices to the national standard on a secondary cooling mechanism for spreading and drying, and screening to remove impurities;
weighing and packaging: and (4) placing the aired and sieved asparagus into a weighing and packaging mechanism, weighing and packaging according to the set weight, and placing into a storehouse.
Preferably, in the classifying step, the classifying standard of the classifying mechanism is diameter: 1.2 cm; 0.8 cm; 0.5 cm.
Preferably, in the core-pulling slicing step, the root diameter of the sliced root is more than or equal to 0.5 cm.
Preferably, the slice has a thickness of 2.5-3.0 mm.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the invention can realize the mechanical operation of processing the asparagus in the original place, can obviously improve the production efficiency and can also improve the quality of asparagus products.
2. According to the peeling mechanism, the roller wheels are matched, and the cooked asparagus cochinchinensis tuber is extruded by the roller wheels to separate skin from meat.
3. The stainless steel chain conveyer belts are arranged in the high-temperature cooking room in a reciprocating manner up and down, so that the time of the root tuber in the high-temperature cooking room can be prolonged under the same distance, and the aim of saving the field is fulfilled.
4. The slices enter the transfer mechanism and are contained by the receiving disc, after a certain amount of slices are collected, the receiving disc is conveyed to the position of the multilayer lifting tray frame, the multilayer lifting tray frame lifts the receiving disc upwards to the highest point, and then the next receiving disc can be continuously received, so that multi-stage transfer can be realized, and the utilization rate is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a flow chart of the method of the present invention;
FIG. 2 is a schematic diagram of the apparatus of the present invention;
FIG. 3 is a schematic view of a cleaning mechanism;
FIG. 4 is a schematic view of a staging mechanism;
FIG. 5 is a partially enlarged view of the stainless steel chain conveyor belt;
FIG. 6 is a schematic view of a roller layout;
FIG. 7 is a schematic view of the vertical arrangement of rollers;
FIG. 8 is a schematic drawing of a coring operation;
FIG. 9 is a schematic view of slicing operation;
FIG. 10 is a schematic view of a transfer mechanism;
FIG. 11 is a schematic view of a weigh packer;
1-cleaning mechanism, 101-auxiliary feeding plate, 102-cleaning water tank, 103-cleaning rolling cage, 104-screw conveyer, 2-grading mechanism, 201-screen, 3-cooking mechanism, 301-stainless steel chain conveyer belt, 302-conveying disc, 303-limit switch plate, 304-high-temperature cooking room, 4-primary cooling mechanism, 5-peeling mechanism, 501-roller, 6-auxiliary operation table, 7-coring and slicing mechanism, 701-coring conveyer belt, 702-elastic fruit clamp, 703-core-pulling circular cutter, 704-rotary slicing cutter head, 705-stepping motor, 8-transferring mechanism, 801-receiving disc, 802-horizontal conveyer belt, 803-transferring vehicle, 804-multilayer lifting tray rack, 9-drying mechanism, 901-drying room, 10-secondary cooling mechanism, 11-weighing and packaging mechanism, 111-weighing platform, 112-openable and closable tray, 113-packaging conveyor belt and 114-packaging box.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: reference numerals and letters in the specification denote similar items in the following drawings, and thus, once an item is defined in one drawing, it is not necessary to further define and explain it in the following drawings.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when in use, and are simply used for simplifying the description of the present invention, but do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two original pieces can be directly connected or indirectly connected through an intermediate medium, or the two original pieces can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
An integrated processing and processing production device for radix asparagi decoction pieces comprises a cleaning mechanism, a grading mechanism, a cooking mechanism, a primary cooling mechanism, a peeling mechanism, an auxiliary operating platform, a coring and slicing mechanism, a transfer mechanism, a drying mechanism, a secondary cooling mechanism and a weighing and packaging mechanism which are sequentially arranged; coring slice mechanism is including coring conveyer belt, elasticity fruit press from both sides, round cutter, rotation type section tool bit and step motor of loosing core, coring conveyer belt sets up the inside at coring slice mechanism, elasticity fruit presss from both sides the top of fixing at coring conveyer belt, elasticity fruit presss from both sides and the coaxial setting of round cutter of loosing core, rotation type section tool bit sets up the rear at round cutter of loosing core, rotation type section tool bit passes through the shaft coupling and is connected with step motor's output.
An integrated production method for processing asparagus fern in producing areas and processing decoction pieces comprises the following steps:
selecting materials: selecting fresh asparagus fern harvested within 7 days, and picking root tubers for later use;
cleaning: preparing a medicine washing water source, putting the fresh radix asparagi root tuber into a cleaning mechanism for cleaning, and washing with clear water again when discharging;
grading: after cleaning, the fresh asparagus roots are output to a grading mechanism through a cleaning mechanism, and under the action of the grading mechanism, the roots with different diameters are graded;
and (3) cooking: after grading is finished, inputting radix asparagi root tuber with the same grade diameter into a cooking mechanism, wherein the cooking liquid is prepared by adding 0.7% ammonium bicarbonate into water, and the cooking time is controlled to be 14-20 min;
primary cooling: conveying the steamed root tubers into a primary cooling mechanism for cooling;
peeling: conveying the cooled root tuber into a peeling mechanism to realize mechanical peeling;
core-pulling slicing: after mechanical peeling, the root tuber is subjected to peeling quality detection in an auxiliary operation table and is sent into a coring and slicing mechanism, and core pulling and slicing are sequentially finished under the coordination of the coring and slicing mechanism;
multi-stage drying: conveying the slices to a drying mechanism through a transfer mechanism to be sequentially dried, wherein the drying temperature is respectively 80-75 ℃,50-45 ℃ and 40-35 ℃;
secondary cooling: placing the dried asparagus cochinchinensis slices to the national standard on a secondary cooling mechanism for spreading and drying, and screening to remove impurities;
weighing and packaging: and (4) placing the aired and sieved asparagus into a weighing and packaging mechanism, weighing and packaging according to the set weight, and placing into a storehouse.
The features and properties of the present invention are described in further detail below with reference to examples.
Example 1
The processing and processing integrated production equipment for the radix asparagi decoction pieces provided by the preferred embodiment of the invention comprises a cleaning mechanism 1, a grading mechanism 2, a cooking mechanism 3, a primary cooling mechanism 4, a peeling mechanism 5, an auxiliary operating platform 6, a coring and slicing mechanism 7, a transfer mechanism 8, a drying mechanism 9, a secondary cooling mechanism 10 and a weighing and packaging mechanism 11 which are sequentially arranged;
coring and slicing mechanism 7 is including coring conveyer belt 701, elasticity fruit clamp 702, the circle cutter of loosing core 703, rotation type section tool bit 704 and step motor 705, coring conveyer belt 701 sets up in coring and slicing mechanism 7's inside, elasticity fruit clamp 702 is fixed in coring conveyer belt 701's top, elasticity fruit clamp 702 and the coaxial setting of circle cutter of loosing core 703, rotation type section tool bit 704 sets up the rear at circle cutter of loosing core 703, rotation type section tool bit 704 passes through the shaft coupling and is connected with step motor 705's output.
The cleaning mechanism 1 comprises an auxiliary feeding plate 101, a cleaning water tank 102, a cleaning rolling cage 103 and a screw conveyer 104, wherein the cleaning rolling cage 103 is installed in the cleaning water tank 102 through a rotating shaft, the auxiliary feeding plate 101 is installed at the end part of the cleaning rolling cage 103, the tail part of the cleaning rolling cage 103 is connected with the screw conveyer 104, a discharge hole of the screw conveyer 104 is just opposite to a feed hole of the grading mechanism 2, and the end part of the cleaning rolling cage 103 is higher than the tail part.
Further, the grading mechanism 2 includes from last 3 grades of screen cloth 201 that set up extremely down, the aperture of screen cloth 201 reduces from last to extremely down in proper order, each grade screen cloth 201 all is provided with the discharge opening. The aperture of the screen 201 is 1.2cm, 0.8cm and 0.5cm, and each stage of screen is driven by a separate vibrating motor to prevent resonance.
The cooking mechanism 3 comprises a stainless steel chain conveying belt 301, a conveying disc 302, a limit switch plate 303 and a high-temperature cooking room 304, the starting point of the stainless steel chain conveying belt 301 is arranged below the discharge opening of the grading mechanism 2, the conveying disc 302 is installed on the stainless steel chain conveying belt 301 at equal intervals, the limit switch plate 303 is hinged to one end of the conveying disc 302, the stainless steel chain conveying belt 301 is arranged in the high-temperature cooking room 304 in a vertically reciprocating manner, and the stainless steel chain conveying belt 301 penetrates through the inside of the primary cooling mechanism 4 and is communicated with the feed opening of the peeling mechanism 5.
The peeling mechanism 5 comprises a plurality of groups of rollers 501 arranged in parallel, and a flexible cushion layer is wrapped on the surface of each roller 501.
The transfer mechanism 8 comprises a material receiving tray 801, a horizontal conveying belt 802, a transfer trolley 803 and a multi-layer lifting tray frame 804, wherein the horizontal conveying belt 802 is arranged below a discharge port of the coring and slicing mechanism 7, the material receiving trays 801 are placed on the horizontal conveying belt 802 at equal intervals, a layer of gauze is laid on the inner surface of the material receiving tray 801, the multi-layer lifting tray frame 804 is installed inside the transfer trolley 803, and the starting position of the multi-layer lifting tray frame 804 and the height of the horizontal conveying belt 802 are located on a uniform horizontal plane.
The drying mechanism 9 comprises three groups of drying rooms 901 which are connected in sequence, and the temperature of the drying rooms 901 is set from high to low. The temperature of the drying room 901 is 80 ℃,50 ℃ and 40 ℃, and the drying time of the drying room 901 at each temperature level is sequentially prolonged until the drying time in the drying room 901 at 40 ℃ meets the standard requirement of Chinese pharmacopoeia.
The secondary cooling mechanism 10 comprises a cooling conveyer belt and a tiled vibrating screen 201 which are sequentially arranged, and the cooling conveyer belt is arranged at a discharge hole of the drying mechanism 9;
the weighing and packaging mechanism 11 comprises a weighing platform 111, an openable and closable tray 112, a packaging conveyor belt 113 and packaging boxes 114, wherein the packaging boxes 114 are placed on the packaging conveyor belt 113 at equal intervals, the openable and closable tray 112 is installed on the weighing platform 111, and the packaging conveyor belt 113 is located under the openable and closable tray 112.
An integrated production method for processing asparagus fern in producing areas and processing decoction pieces comprises the following steps:
selecting materials: selecting fresh asparagus fern harvested within 7 days, and picking root tubers for later use;
cleaning: preparing a medicine washing water source, putting the fresh radix asparagi root tuber into a cleaning mechanism for cleaning, and washing with clear water again when discharging;
grading: after cleaning, the fresh asparagus root tuber is output to a grading mechanism 2 through a cleaning mechanism 1, and under the action of the grading mechanism 2, the root tuber with different diameters is graded;
and (3) cooking: after grading is finished, inputting radix asparagi root tuber with the same grade diameter into a cooking mechanism 3, wherein cooking liquor is prepared by adding 0.7% ammonium bicarbonate into water, and the cooking time is controlled to be 14-20 min;
primary cooling: conveying the steamed root tubers into a primary cooling mechanism 4 for cooling;
peeling: conveying the cooled root tubers into a peeling mechanism 5 to realize mechanical peeling;
core-pulling slicing: after mechanical peeling, the root tuber is subjected to peeling quality detection in the auxiliary operating platform 6 and is sent into the core-removing slicing mechanism 7, and core pulling and slicing are sequentially finished under the coordination of the core-removing slicing mechanism 7;
multi-stage drying: conveying the slices into a drying mechanism 9 through a transfer mechanism 8 for drying in sequence, wherein the drying temperature is respectively 80 ℃,50 ℃ and 40 ℃;
secondary cooling: placing the dried asparagus cochinchinensis slices to the national standard on a secondary cooling mechanism 10 for spreading and drying, and screening to remove impurities;
weighing and packaging: and (3) placing the aired and sieved asparagus into a weighing and packaging mechanism 11, weighing and packaging according to the set weight, and placing into a storehouse.
The working principle of the embodiment is as follows: selecting fresh asparagus cochinchinensis dug within 7 days, picking root tubers for later use, preparing water for washing medicine in a washing water tank 102 in a washing mechanism 1 in advance, leading the fresh asparagus cochinchinensis roots into the washing mechanism from an auxiliary feeding plate 101, enabling the root tubers to move along the circumference of a washing rolling cage 103 under the driving of the washing rolling cage 103 to realize rolling washing, after washing, washing the roots with clean water when being lifted by a screw conveyor 104 and then outputting the roots to a grading mechanism 2, and when a vibration motor works, enabling the root tubers with different sizes to pass through a 3-level screen 201 to realize grading; after a certain amount of root tubers are stored in each grade of screen mesh 201, the discharge opening corresponding to the grade of screen mesh 201 can be opened according to the requirement, the root tubers with the same grade size are output into the cooking mechanism 3, and in order to prevent the root tubers from falling, the limit switch plate 303 needs to be closed and locked after the loading is finished. The cooking liquor is prepared by adding 0.7% of ammonium bicarbonate into water, the cooking time is controlled to be 14min-20min, and the stainless steel chain conveyor belt 301 is arranged in the high-temperature cooking room 304 in a vertically reciprocating manner, so that the time of the root tuber in the high-temperature cooking room 304 can be prolonged under the same distance, and the purpose of saving the field is achieved. After the cooking is finished, the root tuber enters the first-stage cooling mechanism 4 along the stainless steel chain conveying belt 301 to realize cooling, so that the outer skin is easier to peel off. The root tuber enters into peeling mechanism 5 after cooling, under the extrusion of running roller 501, realizes the skin meat separation, because running roller 501 has set up the flexible bed course, can increase friction force and strengthen the effect of peeling, has certain elasticity again, plays the effect of protection asparagus meat part. After peeling, the root tuber is peeled quality detection and is sent into coring slice mechanism 7 at auxiliary operation panel 6, the conveyer belt gradually arranges the root tuber on elasticity fruit presss from both sides 702, coring conveyer belt 701 drive root tuber forward motion, behind core pulling circular cutter 703, realize coring operation, continue forward motion, when moving to rotary type section tool bit 704, step motor 705 work, drive rotary type section tool bit 704 rotates, realize the section, step motor 705's duty cycle keeps unanimous with the movement distance of coring conveyer belt 701, the every 3mm that moves of conveyer belt, rotary type section tool bit 704 rotates once, thereby guarantee sliced even. The slices enter the transfer mechanism 8 and are contained in the receiving tray 801, after a certain amount of slices are collected, the receiving tray 801 is conveyed to the position of the multilayer lifting tray frame 804, the multilayer lifting tray frame 804 lifts the receiving tray 801 upwards to the highest point, and then the next receiving tray 801 can be continuously received, so that multi-stage transfer can be achieved, and the utilization rate is improved. After a certain amount of slices are collected, the slices are transferred into the drying mechanism 9 by the transfer trolley 803, when the slices are dried, the material placement thickness is not more than 20mm, the interlayer distance is 15mm, and the high-temperature drying time is short, the low-temperature drying time is relatively long, in order to ensure the smooth running of the flow process and prevent the accumulation of the materials, the area of the drying room 901 is sequentially increased from front to back or a plurality of drying rooms with the same size are arranged in parallel. After the drying is finished, the dried slices are conveyed to the tiled vibrating screen 201 of the secondary cooling mechanism 10 to be screened, impurities are separated, and dust removing equipment can be added during screening to prevent dust. And finally, conveying the materials into a weighing and packaging mechanism 11, weighing, subpackaging and packaging according to a packaging standard, and finishing the whole integrated operation.
The above description is an embodiment of the present invention. The foregoing is a preferred embodiment of the present invention, and the preferred embodiments in each preferred embodiment can be combined and used in any combination if not obviously contradictory or prerequisite to a certain preferred embodiment, and the specific parameters in the examples and the embodiments are only for the purpose of clearly explaining the inventor's invention verification process and are not intended to limit the patent protection scope of the present invention, which is defined by the claims and the equivalent structural changes made by the content of the description of the present invention are also included in the protection scope of the present invention.
Claims (10)
1. The processing integrated production equipment for the asparagus cochinchinensis decoction pieces is characterized in that: comprises a cleaning mechanism (1), a grading mechanism (2), a cooking mechanism (3), a primary cooling mechanism (4), a peeling mechanism (5), an auxiliary operating platform (6), a coring and slicing mechanism (7), a transfer mechanism (8), a drying mechanism (9), a secondary cooling mechanism (10) and a weighing and packaging mechanism (11) which are sequentially arranged;
coring slice mechanism (7) are including coring conveyer belt (701), elasticity fruit clamp (702), round cutter of loosing core (703), rotation type section tool bit (704) and step motor (705), coring conveyer belt (701) set up the inside at coring slice mechanism (7), elasticity fruit clamp (702) are fixed in the below of coring conveyer belt (701), elasticity fruit clamp (702) and round cutter of loosing core (703) coaxial setting, rotation type section tool bit (704) set up the rear at round cutter of loosing core (703), rotation type section tool bit (704) are connected with the output of step motor (705) through the shaft coupling.
2. The integrated processing and processing production equipment for the asparagus cochinchinensis slices as claimed in claim 1, wherein: cleaning mechanism (1) rolls cage (103) and screw conveyer (104) including supplementary feeding board (101), washing basin (102), washing, wash and roll cage (103) and install in washing basin (102) through the pivot, supplementary feeding board (101) are installed and are being washed the tip of rolling cage (103), the afterbody and screw conveyer (104) of washing rolling cage (103) are connected, the discharge gate of screw conveyer (104) is just to setting up with the feed inlet of hierarchical mechanism (2), the tip that the cage (103) was rolled in the washing is higher than the afterbody.
3. The integrated processing and processing production equipment for the asparagus cochinchinensis slices as claimed in claim 1, wherein: cooking mechanism (3) include stainless steel chain conveyer belt (301), delivery disc (302), limit switch board (303), high temperature cooking room (304), the starting point setting of stainless steel chain conveyer belt (301) is in the below of hierarchical mechanism (2) discharge opening, the equidistant installation on stainless steel chain conveyer belt (301) of delivery disc (302), limit switch board (303) articulate the one end at delivery disc (302), stainless steel chain conveyer belt (301) is up-down reciprocal form arrangement in high temperature cooking room (304), stainless steel chain conveyer belt (301) pass the inside feed inlet intercommunication with decorticator (5) of one-level cooling body (4).
4. The integrated processing and processing production equipment for the asparagus cochinchinensis slices as claimed in claim 1, wherein: the peeling mechanism (5) comprises a plurality of groups of rollers (501) which are arranged in parallel, and a flexible cushion layer is wrapped on the surface of each roller (501).
5. The integrated processing and processing production equipment for the asparagus cochinchinensis slices as claimed in claim 1, wherein: the transfer mechanism (8) comprises a material receiving disc (801), a horizontal conveying belt (802), a transfer trolley (803) and a multilayer lifting tray frame (804), wherein the horizontal conveying belt (802) is arranged below a discharge hole of the coring and slicing mechanism (7), the material receiving disc (801) is placed on the horizontal conveying belt (802) at equal intervals, a layer of gauze is laid on the inner surface of the material receiving disc (801), the multilayer lifting tray frame (804) is installed inside the transfer trolley (803), and the starting position of the multilayer lifting tray frame (804) and the height of the horizontal conveying belt (802) are located on a uniform horizontal plane.
6. The integrated processing and processing production equipment for the asparagus cochinchinensis slices as claimed in claim 1, wherein: the secondary cooling mechanism (10) comprises a cooling conveyer belt and a tiled vibrating screen (201) which are sequentially arranged, and the cooling conveyer belt is arranged at a discharge hole of the drying mechanism (9);
weigh packagine machine and construct (11) and include weighing platform (111), openable and closable tray (112), packing conveyer belt (113), packing carton (114) equidistant placing is on packing conveyer belt (113), openable and closable tray (112) are installed on weighing platform (111), packing conveyer belt (113) are located openable and closable tray (112) under.
7. An integrated production method of radix asparagi processing and decoction piece processing by using the device as claimed in any one of claims 1-6, which comprises the following steps:
selecting materials: selecting fresh asparagus fern harvested within 7 days, and picking root tubers for later use;
cleaning: preparing a medicine washing water source, putting the fresh radix asparagi root tuber into a cleaning mechanism (1) for cleaning, and washing with clear water again when discharging;
grading: after cleaning, the fresh asparagus root tuber is output to a grading mechanism (2) through a cleaning mechanism (1), and under the action of the grading mechanism (2), the root tuber with different diameters is graded;
and (3) cooking: after grading is finished, inputting radix asparagi root tuber with the same grade diameter into a cooking mechanism (3), wherein the cooking liquid is prepared by adding 0.7% of ammonium bicarbonate into water, and the cooking time is controlled to be 14-20 min;
primary cooling: conveying the steamed root tubers into a primary cooling mechanism (4) for cooling;
peeling: conveying the cooled root tubers into a peeling mechanism (5) to realize mechanical peeling;
core-pulling slicing: after mechanical peeling, the root tuber is subjected to peeling quality detection in the auxiliary operation table (6) and is sent into the core-removing slicing mechanism (7), and core pulling and slicing are sequentially finished under the cooperation of the core-removing slicing mechanism (7);
multi-stage drying: conveying the slices to a drying mechanism (9) through a transfer mechanism (8) for drying in sequence, wherein the drying temperature is respectively 80-75 ℃ and 50-45 ℃; 40-35 ℃;
secondary cooling: placing the dried asparagus cochinchinensis slices to the national standard on a secondary cooling mechanism (10) for spreading and drying, and screening to remove impurities;
weighing and packaging: and (3) placing the aired and sieved asparagus into a weighing and packaging mechanism (11), weighing and packaging according to the set weight, and placing into a storehouse.
8. The integrated radix asparagi producing area processing and decoction piece processing method as set forth in claim 7, wherein: in the classification step, the classification standard of the classification mechanism (2) is diameter: 1.2 cm; 0.8 cm; 0.5 cm.
9. The integrated radix asparagi producing area processing and decoction piece processing method as set forth in claim 7, wherein: in the step of core-pulling slicing, the root diameter of the sliced root is more than or equal to 0.5 cm.
10. The integrated radix asparagi producing area processing and decoction piece processing method as set forth in claim 7, wherein: the thickness of the slice is 3.0 mm.
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