CN112869229A - Double-length cigarette converging device with real-time online detection and elimination functions of filter stick - Google Patents
Double-length cigarette converging device with real-time online detection and elimination functions of filter stick Download PDFInfo
- Publication number
- CN112869229A CN112869229A CN202110160826.4A CN202110160826A CN112869229A CN 112869229 A CN112869229 A CN 112869229A CN 202110160826 A CN202110160826 A CN 202110160826A CN 112869229 A CN112869229 A CN 112869229A
- Authority
- CN
- China
- Prior art keywords
- filter stick
- filter
- drum wheel
- drum
- converging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/52—Incorporating filters or mouthpieces into a cigarette rod or a tobacco rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses a double-length cigarette converging device with a real-time online detection and elimination function of a filter stick, which comprises a filter stick feeding unit, a cigarette feeding unit, a converging unit, a detection device and an elimination mechanism, wherein the filter stick is sequentially conveyed into the converging unit through the filter stick feeding unit and converged with a non-filter-tip cigarette conveyed by the cigarette feeding unit to form a double-length cigarette; the detection device can perform real-time online detection on the filter rods conveyed into the converging unit, and the rejecting mechanism can reject defective filter rods detected by the detection device. The double-length cigarette converging device with the real-time online detection and rejection functions can not only perform real-time online detection on filter rods, but also accurately reject defective filter rods, and perform soft sampling on rejected defective filter rods.
Description
Technical Field
The invention relates to the field of cigarette making machines, in particular to a double-length cigarette converging device with a real-time online detection and elimination function of filter rods.
Background
The cigarette making machine is a special equipment for making cigarette, and can make cigarette, filter stick twisting and cutting operation to the cigarette to finally make cigarette finished product. As the cigarette market becomes more competitive, not only is good smoking quality required, but more other qualities are also required to attract consumers. The appearance characteristics of the filter stick are most easily perceived by consumers, the quality of cigarettes can be reflected, particularly for high-grade cigarettes, differentiation is more important, and therefore the quality of the filter stick also influences the image and production of products.
In order to improve the cigarette production efficiency of a cigarette making machine in the existing production, double-length cigarettes are produced firstly and then divided into two parts. In the production process, the filter stick needs to be cut into double-length filter sticks, however, due to the influence of mechanical errors or external factors, certain errors exist during the cutting of the filter stick, cigarettes processed subsequently are unlikely to meet the standard, and adverse effects are caused. In addition, the filter stick has the problems of cutting precision, and the appearance of the filter stick also has the defects of cracking, breakage and the like. And the traditional detection mode is as follows: manual detection is adopted, and due to the fact that the quantity of cigarettes is large, only a sampling detection mode can be adopted, defective products can flow into the market, and the efficiency is extremely low; adopt sensing detection device, detect and have the limitation, can't detect out defects such as exploding mouthful, damage. Meanwhile, in order to optimize production, defective products need to be sampled and analyzed, so that not only is online real-time detection carried out on the filter rod required to ensure the quality of the filter rod, but also the filter rod produced online is required to be removed, and the removed defective products need to be stably sampled.
Disclosure of Invention
In order to solve the technical problems, the invention provides a double-length cigarette converging device with a filter stick real-time online detection and rejection function, which not only can perform real-time online detection on filter sticks, but also can accurately reject defective filter sticks, and can perform soft sampling on rejected defective filter sticks.
The technical scheme adopted by the invention for solving the technical problem is as follows: a double-length cigarette converging device with a real-time online detection and elimination function of filter sticks comprises:
the filter stick feeding unit comprises a filter stick feeding drum wheel and a storage bin, wherein a plurality of feeding filter stick grooves are annularly and equidistantly arranged on the filter stick feeding drum wheel along the axial direction, and the storage bin is used for storing the quadruple-length filter sticks and sequentially placing the quadruple-length filter sticks in the feeding filter stick grooves one by one; a filter stick cutting mechanism is arranged on the filter stick feeding drum wheel and can cut a filter stick with four times of length in the feeding filter stick groove into two sections with two times of length;
the filter stick feeding unit is butted with the filter stick feeding drum wheel and comprises a first transition drum wheel, an alignment drum wheel and a second transition drum wheel, the double-length filter stick cut in the feeding filter stick groove is transmitted to the alignment drum wheel through the first transition drum wheel, and the alignment drum wheel can align and convey the double-length filter stick to the second transition drum wheel;
the cigarette feeding unit comprises a cigarette feeding drum wheel for conveying cigarettes;
the converging unit is in butt joint with the second transition drum wheel and the cigarette feeding drum wheel and comprises a converging drum wheel, a plurality of converging grooves are annularly and equidistantly arranged on the outer side of the circumference of the converging drum wheel along the axial direction, a first negative pressure distribution seat is installed in the converging drum wheel, the converging drum wheel can rotate relative to the first negative pressure distribution seat, a first negative pressure distribution chamber is formed between the inner wall of the converging drum wheel and the first negative pressure distribution seat, and a plurality of converging adsorption holes communicated with the first negative pressure distribution chamber are formed in each converging groove; the second transition drum wheel can convey the filter stick into the merging groove and be adsorbed by the merging adsorption hole, and the cigarette feeding drum wheel can convey cigarettes to the two ends of the filter stick in the merging groove and be adsorbed by the merging adsorption hole;
the detection device comprises a visual detection camera, and the visual detection camera is right opposite to the filter stick in the merging groove and can detect the filter stick on line in real time;
the rejecting mechanism is used for rejecting defective filter sticks detected by the vision detection camera and comprises an air blowing block and a sampling rejecting drum wheel, the air blowing block is fixedly arranged on the first negative pressure distribution seat, a plurality of convex blocks are arranged on one side, facing the inner wall of the converging drum wheel, of the air blowing block, the outer side surfaces of the convex blocks are in an arc shape matched with the outer side of the circumference of the first negative pressure distribution seat, the arc outer side surfaces of the convex blocks are not in contact with the inner wall of the converging drum wheel, a negative pressure channel communicated with the first negative pressure distribution chamber is formed between every two adjacent convex blocks, air blowing holes which are directly opposite to the converging adsorption holes are arranged on the convex blocks, the air blowing holes are communicated with a compressed air channel on the air blowing block, and the compressed air channel is connected with a high-speed electromagnetic valve; the lug is also provided with a groove, and the air blowing hole is communicated with the negative pressure channel through the groove;
the sampling and rejecting drum wheel is positioned below the converging drum wheel, a plurality of rejecting grooves are annularly and equidistantly arranged on the outer side of the circumference of the sampling and rejecting drum wheel along the axial direction, a second negative pressure distribution seat is installed in the sampling and rejecting drum wheel, the sampling and rejecting drum wheel can rotate relative to the second negative pressure distribution seat, a second negative pressure distribution chamber is formed between the second negative pressure distribution seat and the inner wall of the sampling and rejecting drum wheel, rejecting adsorption holes are formed in the rejecting grooves, and the rejecting adsorption holes are communicated with the second negative pressure distribution chamber; the bottom of the second negative pressure air distribution seat is provided with a convex rib, the outer side surface of the convex rib is in an arc shape matched with the inner wall of the sampling rejection drum, and the arc outer side surface of the convex rib and the inner wall of the sampling rejection drum are not just in contact with each other, so that the suction force of the rejection adsorption hole at the position of the convex rib is enabled to rotate to be smaller than the gravity of the filter stick.
As a further improvement of the invention, the first transition drum is used for taking out and staggeredly arranging two sections of double-length filter sticks after being cut in the feeding filter stick groove, a plurality of first filter stick transfer grooves and second filter stick transfer grooves are annularly and equidistantly arranged along the axial direction on the outer side of the circumference of the first transition drum, the first filter stick transfer grooves and the second filter stick transfer grooves are respectively in one-to-one correspondence with the two sections of double-length filter sticks after being cut in the feeding filter stick groove, and the first filter stick transfer grooves and the second filter stick transfer grooves are distributed in a staggering manner.
As a further improvement of the invention, the first filter stick transfer groove and the second filter stick transfer groove are both provided with first transition adsorption holes, and the first transition adsorption holes are both communicated with a negative pressure chamber in the first transition drum wheel.
As a further improvement of the invention, a plurality of parallel and level filter rod grooves are annularly and equidistantly arranged on the outer side of the circumference of the parallel and level drum wheel along the axial direction, parallel and level adsorption holes are respectively arranged on the parallel and level filter rod grooves, the parallel and level adsorption holes in two adjacent parallel and level filter rod grooves are distributed in a staggered manner towards two ends, and the parallel and level adsorption holes are communicated with a negative pressure chamber in the parallel and level drum wheel; the first filter stick switching groove and the second filter stick switching groove alternately convey filter sticks to one end, far away from the parallel and parallel adsorption holes, in the parallel and parallel filter stick groove.
As a further improvement of the invention, a sleeve is sleeved outside the alignment drum, and an adsorption chamber is formed between the alignment filter rod grooves and the inner wall of the sleeve, so that the alignment adsorption holes adsorb the filter rods in the alignment filter rod grooves to move towards the middle and align the filter rods in the alignment filter rod grooves.
As a further improvement of the invention, a stop block is arranged at one side of the parallel and aligned filter stick groove, which is positioned at the parallel and aligned adsorption hole and faces to the moving direction of the filter stick.
As a further improvement of the invention, the length between two stop blocks in two adjacent parallel filter stick grooves along the direction of the parallel filter stick grooves is equal to the length of a double-length filter stick.
As a further improvement of the invention, a plurality of transition filter rod grooves are annularly and equidistantly arranged on the outer side of the circumference of the second transition drum wheel along the axial direction, second transition adsorption holes are arranged in the transition filter rod grooves, and the second transition adsorption holes are communicated with a negative pressure chamber in the second transition drum wheel.
As a further improvement of the invention, the filter stick feeding drum wheel, the alignment drum wheel and the merging drum wheel are driven by respective motors to rotate in the clockwise direction, and the first transition drum wheel, the second transition drum wheel, the cigarette feeding drum wheel and the sampling and removing drum wheel are driven by respective motors to rotate in the counterclockwise direction.
As a further improvement of the invention, a defective sampling box is arranged right below the sampling and rejecting drum wheel.
The invention has the beneficial effects that: the invention provides a double-length cigarette converging device with a real-time online detection and rejection function of filter sticks, wherein the filter sticks are sequentially conveyed into a converging unit through a filter stick feeding unit and converged with a non-filter cigarette conveyed by a cigarette feeding unit to form a double-length cigarette, so that the production is ensured to be stably and orderly carried out, and the production efficiency is improved; the visual detection camera is used for detecting the filter stick which rotates along with the converging drum wheel and does not reach the cigarette feeding drum wheel, so that the real-time online detection function is realized, the detection precision is high, the detection efficiency is greatly improved, and the poor defects of the length, the burst opening, the damage of the filter stick, the missing part of the filter stick during converging and the like can be effectively detected; the visual detection camera transmits detection data to the industrial personal computer in time, a shaft encoder signal is combined, a rejection signal instruction is sent to unqualified filter rods, and the rejection mechanism receives the rejection signal instruction and then precisely rejects the unqualified filter rods, so that the product quality is improved; meanwhile, the drum wheel is removed by sampling, soft removal can be performed, the filter stick is prevented from being damaged by high-speed air pressure blown by the air blowing block, the deformation phenomenon caused by bouncing when a defective filter stick is removed is avoided, sampling, observation and analysis are facilitated, the subsequent optimized production process is facilitated, and the defective filter stick can be removed in percentage under the dual effects of the air blowing hole and the removal adsorption hole.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a perspective view of a filter rod feeding unit of the present invention;
FIG. 3 is an enlarged view of A of FIG. 2 according to the present invention;
FIG. 4 is a perspective view of the merging unit and the rejection mechanism of the present invention;
FIG. 5 is an enlarged view of B of FIG. 4 in accordance with the present invention;
FIG. 6 is a cross-sectional view of a merging unit according to the present invention;
FIG. 7 is a perspective view of a first negative pressure air distribution block and an air blowing block of the present invention;
FIG. 8 is a perspective view of the air purge block of the present invention;
fig. 9 is a perspective view of a second negative pressure distribution holder according to the present invention.
The following description is made with reference to the accompanying drawings:
1-filter stick feeding drum wheel; 2-a stock bin;
3-a filter stick cutting mechanism; 4-first transition drum;
401 — first filter rod transfer groove; 402-second filter stick transfer groove;
5-flush the drum; 501-filter rod grooves are arranged in parallel;
502-flush adsorption holes; 503-stop block;
6-second transition drum; 601-transition filter rod groove;
7-cigarette feeding drum wheel; 8-converging drum;
801-merging slot; 802 — confluent adsorption wells;
9-first negative pressure air distribution seat; 901 — a first negative pressure distribution chamber;
10-air-blowing block; 1001-bumps;
1002-negative pressure channel; 1003-air hole;
1004 — compressed gas channel; 1005-groove;
11-visual inspection camera; 12-sampling rejection drum;
1201-reject bin; 1202-eliminating adsorption holes;
13-second negative pressure air distribution seat; 1301-second negative pressure distribution chamber;
1302-ribs; and 14, a defective sample box.
Detailed Description
A preferred embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 9, the invention provides a double-length cigarette converging device with a real-time online detection and removal function of filter sticks, which comprises: the cigarette filter comprises a filter rod feeding unit, a cigarette feeding unit, a converging unit, a detection device and a rejecting mechanism.
Referring to fig. 1, the filter rod feeding unit comprises a filter rod feeding drum wheel 1 and a storage bin 2, a plurality of feeding filter rod grooves are annularly and equidistantly arranged on the outer side of the circumference of the filter rod feeding drum wheel 1 along the axial direction, the storage bin 2 is used for storing four-time long filter rods and sequentially placing the four-time long filter rods in the feeding filter rod grooves one by one, feeding adsorption holes are formed in the feeding filter rod grooves and communicated with a negative pressure chamber in the filter rod feeding drum wheel, and the feeding adsorption holes are continuously provided with suction force to adsorb the filter rods and rotate along with the filter rod feeding drum wheel 1. The filter stick feeding drum 1 is provided with a filter stick cutting mechanism 3, and when the filter stick rotates to the position of the filter stick cutting mechanism 3 along with the filter stick feeding drum 1, the filter stick cutting mechanism 3 cuts the filter stick with the length four times in the feeding filter stick groove into two sections with the length two times.
Referring to fig. 2 and 3, a filter rod feeding unit is butted with a filter rod feeding drum 1, the filter rod feeding unit comprises a first transition drum 4, a combining drum 5 and a second transition drum 6, double-length filter rods cut in a feeding filter rod groove are transmitted to the combining drum 5 through the first transition drum 4, and the combining drum 5 can align and convey the double-length filter rods to the second transition drum 6. The first transition drum wheel 4 is used for taking out and staggering two sections of double-length filter sticks after being cut in the feeding filter stick grooves, a plurality of first filter stick transfer grooves 401 and second filter stick transfer grooves 402 are annularly and equidistantly arranged on the outer side of the circumference of the first transition drum wheel 4 along the axial direction, the first filter stick transfer grooves 401 and the second filter stick transfer grooves 402 are respectively in one-to-one correspondence with the two sections of double-length filter sticks after being cut in the feeding filter stick grooves, and the first filter stick transfer grooves 401 and the second filter stick transfer grooves 402 are distributed in a staggered mode. First transition adsorption holes are formed in the first filter stick transfer groove 401 and the second filter stick transfer groove 402, a negative pressure distribution seat is installed in the first transition drum wheel 4, the first transition drum wheel 4 can rotate relative to the negative pressure distribution seat, a negative pressure distribution chamber is formed between the inner wall of the first transition drum wheel 4 and the negative pressure distribution seat, and the first transition adsorption holes are communicated with the negative pressure distribution chamber. The filter stick feeding drum 1 conveys the cut filter sticks to the corresponding first filter stick transfer groove 401 and second filter stick transfer groove 402, and the cut filter sticks are adsorbed by the first transition adsorption holes and rotate along with the first transition drum 4. A first butt joint position is formed between the first transition drum wheel 4 and the parallel-alignment drum wheel 5, a raised rib position is arranged at the first butt joint position of the negative pressure air distribution seat, the outer side surface of the raised rib position is in an arc shape matched with the inner wall of the first transition drum wheel 4, the outer side surface of the arc shape of the raised rib position is not in contact with the inner wall of the first transition drum wheel 4, so that negative pressure hardly exists in a first transition adsorption hole which is rotated to the raised rib position, the suction force of the first transition adsorption hole is smaller than the gravity of a filter stick, and the filter stick falls onto the parallel-alignment drum wheel.
A plurality of parallel and aligned filter stick grooves 501 are annularly and equidistantly arranged on the outer circumferential side of the parallel and aligned drum wheel 5 along the axial direction, parallel and aligned adsorption holes 502 are respectively arranged on the parallel and aligned filter stick grooves 501, the parallel and aligned adsorption holes 502 in two adjacent parallel and aligned filter stick grooves 501 are distributed in a staggered manner towards two ends, namely the parallel and aligned adsorption hole 502 in the parallel and aligned filter stick groove 501 is positioned at the left end, and the parallel and aligned adsorption hole 502 in the adjacent parallel and aligned filter stick groove 501 is positioned at the right end. The parallel and even adsorption holes 502 are communicated with a negative pressure chamber in the parallel and even drum 5, and the first filter stick transfer groove 401 and the second filter stick transfer groove 402 alternately convey filter sticks to one end, far away from the parallel and even adsorption holes 502, in the parallel and even filter stick groove 501. The parallel and parallel drum wheel 5 is sleeved with a sleeve, an adsorption chamber is formed between the parallel and parallel filter stick groove 501 and the inner wall of the sleeve, and under the action of the adsorption chamber, the parallel and parallel adsorption holes 502 adsorb and parallel filter sticks in the parallel and parallel filter stick groove 501 to move towards the middle and align the filter sticks in the middle. The parallel filter stick groove 501 is provided with a stopper 503 on one side of the parallel suction hole 502 in the filter stick moving direction. The length between two stop blocks 503 in two adjacent parallel filter stick grooves 501 along the direction of the parallel filter stick grooves 501 is equal to the length of a double-length filter stick. By adopting the structural design, the adsorption holes 502 are aligned to adsorb the filter stick to move towards the middle and are blocked by the stop 503, so that centering alignment is realized. And a second butt joint position is formed between the alignment drum wheel 5 and the second transition drum wheel 6, and the butt joint principle of the second butt joint position is the same as that of the first butt joint position, so that the filter stick is conveyed to the second transition drum wheel 6.
A plurality of transition filter rod grooves 601 are annularly and equidistantly arranged on the outer side of the circumference of the second transition drum wheel 6 along the axial direction, second transition adsorption holes are formed in the transition filter rod grooves 601, and the second transition adsorption holes are communicated with a negative pressure chamber in the second transition drum wheel 6. The second transition drum 6 has the same structural principle as the first transition drum 4 except for the transition filter rod groove 601, and the filter rods are conveyed to the merging unit through the second transition drum 6 without repeated description.
The cigarette feeding unit comprises a cigarette feeding drum wheel 7 used for conveying cigarettes.
Referring to fig. 4 to 6, the converging unit is butted with the second transition drum 6 and the cigarette feeding drum 7, the converging unit comprises a converging drum 8, a plurality of converging grooves 801 are annularly and equidistantly arranged on the outer circumferential side of the converging drum 8 along the axial direction, a first negative pressure air distribution seat 9 is installed in the converging drum 8, and the converging drum 8 can rotate relative to the first negative pressure air distribution seat 9. A first negative pressure distribution chamber 901 is formed between the inner wall of the converging drum 8 and the first negative pressure distribution seat 9, and a plurality of converging adsorption holes 802 communicated with the first negative pressure distribution chamber 901 are arranged on the converging groove 801. The second transition drum wheel 6 can convey the filter stick to the merging groove 801 and be adsorbed by the merging adsorption hole 802, the cigarette feeding drum wheel 7 can convey cigarettes to the two ends of the filter stick in the merging groove 801 and be adsorbed by the merging adsorption hole 802, and then double-length cigarettes are formed on the merging drum wheel 8.
Referring to fig. 1, the detection device comprises a vision detection camera 11, the vision detection camera 11 is right opposite to the filter stick in the merging groove 801, the detection position of the vision detection camera 11 is between the second transition drum 6 and the cigarette feeding drum 7, namely when the second transition drum 6 conveys the filter stick to the merging drum 8, the detection device rotates along with the merging drum 8 to perform real-time online detection on the filter stick before reaching the cigarette feeding drum 7, can detect the defects of double filter stick length, burst, breakage and the like, timely transmits detection data to an industrial personal computer, and sends a rejection signal instruction for the unqualified filter stick in combination with a shaft encoder signal.
Referring to fig. 6 to 8, after receiving the rejection signal command, the rejection mechanism rejects the defective filter rods detected by the visual inspection camera 11. The rejection mechanism comprises a blowing block 10 and a sampling rejection drum 12, the blowing block 10 is fixedly installed on a first negative pressure air distribution seat 9, a plurality of convex blocks 1001 are arranged on one side, facing the inner wall of the confluence drum 8, of the blowing block 10, the outer side face of each convex block 1001 is in an arc shape matched with the outer side of the circumference of the first negative pressure air distribution seat 9, and the outer side face of each convex block 1001 and the inner wall of the confluence drum 8 are not just in contact with each other. A negative pressure channel 1002 communicated with the first negative pressure air distribution chamber 901 is formed between every two adjacent bumps 1001, air blowing holes 1003 which are opposite to the converging adsorption holes 802 one by one are formed in the bumps 1001, the air blowing holes 1003 are communicated with a compressed air channel 1004 on the air blowing block 10, and the compressed air channel 1004 is connected with a high-speed electromagnetic valve. The lug 1001 is also provided with a groove 1005, and the blow hole 1003 is communicated with the negative pressure channel 1002 through the groove 1005. When the filter stick carrying the qualified product reaches the position of the air blowing block 10, the converging adsorption hole 802 on the filter stick reaches the first negative pressure air distribution chamber 901 through the groove 1005 and the negative pressure channel 1002, and the converging adsorption hole 802 adsorbs the qualified product filter stick and continuously rotates and conveys the qualified product filter stick backwards; when the filter stick carrying the defective product reaches the position of the air blowing block 10, the high-speed electromagnetic valve rapidly operates, so that the compressed air blows the defective filter stick out through the compressed air channel 1004 and the air blowing hole 1003 via the converging adsorption hole 802 and is butted to the sampling and removing drum 12.
Referring to fig. 5 and 9, the sampling and rejecting drum 12 is located below the converging drum 8, a plurality of rejecting grooves 1201 are annularly and equidistantly arranged on the outer circumference of the sampling and rejecting drum 12 along the axial direction, a second negative pressure distribution seat 13 is installed in the sampling and rejecting drum 12, a second negative pressure distribution chamber 1301 is formed between the second negative pressure distribution seat 13 and the inner wall of the sampling and rejecting drum 12, rejecting adsorption holes 1202 are formed in the rejecting grooves 1201, and the rejecting adsorption holes 1202 are communicated with the second negative pressure distribution chamber 1301. The bottom of the second negative pressure air distribution seat 13 is provided with a convex rib 1302, the outer side surface of the convex rib 1302 is in an arc shape matched with the inner wall of the sampling and removing drum 12, and the arc outer side surface of the convex rib 1302 and the inner wall of the sampling and removing drum 12 are not in contact with each other, so that negative pressure hardly exists in the removing adsorption hole 1202 rotating to the convex rib 1302, the suction force of the negative pressure is smaller than the gravity of a filter stick, and the filter stick falls into a defective sampling box 14 under the sampling and removing drum 12 stably under the gravity. Because the air blowing hole 1003 is located in the first negative-pressure air distribution chamber 901, the sufficient and stable blowing force of compressed air of the air blowing hole needs to be ensured, and by adopting the structural design, the defective products can be eliminated in hundreds under the dual actions of the air blowing hole 1003 and the eliminating adsorption hole 1202 at the defective product eliminating butt joint position. By adopting the sampling and removing drum 12, soft removal can be performed, sampling, observation and analysis are facilitated, the filter stick is prevented from being damaged by high-speed air pressure blown by the air blowing block 10, and the phenomenon of deformation caused by bouncing off when defective filter sticks are removed is avoided.
The filter stick feeding drum 1, the alignment drum 5 and the converging drum 8 are driven by respective motors to rotate in the clockwise direction, and the first transition drum 4, the second transition drum 6, the cigarette feeding drum 7 and the sampling and removing drum 12 are driven by respective motors to rotate in the counterclockwise direction.
The working principle of the embodiment is as follows: the storage bin 2 stores four-time-length filter rods and sequentially places the four-time-length filter rods one by one in the feeding filter rod grooves, and when the filter rods rotate to the filter rod cutting mechanism 3 along with the filter rod feeding drum wheel 1, the filter rod cutting mechanism 3 cuts the four-time-length filter rods in the feeding filter rod grooves into two sections with double lengths, and then transmits the two sections to the first transition drum wheel 4; the first transition drum wheel 4 takes out and staggers the two sections of double-length filter sticks and conveys the two sections of double-length filter sticks to the parallel and uniform drum wheel 5 in sequence, and the parallel and uniform drum wheel 5 aligns the double-length filter sticks in the middle and conveys the double-length filter sticks to the confluence drum wheel 8 through the second transition drum wheel 6; the cigarette feeding drum 7 simultaneously conveys cigarettes to two ends of the filter rod in the converging drum 8 to form double-length cigarettes, and then the cigarettes are continuously conveyed backwards; the filter rods are detected on line in real time before reaching the cigarette feeding drum 7 along with the rotation of the converging drum 8, the defects of double filter rods such as length, burst, breakage and the like can be detected, the detection data are transmitted to an industrial personal computer in time, a shaft encoder signal is combined, a rejection signal command is sent to unqualified filter rods, and after the rejection signal command is received by a rejection mechanism, defective filter rods detected by a vision detection camera 11 are rejected through an air blowing block 10 in cooperation with a sampling rejection drum 12.
Therefore, according to the double-length cigarette converging device with the real-time online detection and rejection functions of the filter stick, the filter stick is sequentially conveyed into the converging unit through the filter stick feeding unit and converged with the non-filter cigarette conveyed by the cigarette feeding unit to form the double-length cigarette, the stable and orderly production is guaranteed, and the production efficiency is improved; the visual detection camera is used for detecting the filter stick which rotates along with the converging drum wheel and does not reach the cigarette feeding drum wheel, so that the real-time online detection function is realized, the detection precision is high, the detection efficiency is greatly improved, and the poor defects of the length, the burst opening, the damage of the filter stick, the missing part of the filter stick during converging and the like can be effectively detected; the visual detection camera transmits detection data to the industrial personal computer in time, a shaft encoder signal is combined, a rejection signal instruction is sent to unqualified filter rods, and the rejection mechanism receives the rejection signal instruction and then precisely rejects the unqualified filter rods, so that the product quality is improved; meanwhile, the drum wheel is removed by sampling, soft removal can be performed, the filter stick is prevented from being damaged by high-speed air pressure blown by the air blowing block, the deformation phenomenon caused by bouncing when a defective filter stick is removed is avoided, sampling, observation and analysis are facilitated, the subsequent optimized production process is facilitated, and the defective filter stick can be removed in percentage under the dual effects of the air blowing hole and the removal adsorption hole.
In the previous description, numerous specific details were set forth in order to provide a thorough understanding of the present invention. The foregoing description is only a preferred embodiment of the invention, which can be embodied in many different forms than described herein, and therefore the invention is not limited to the specific embodiments disclosed above. And that those skilled in the art may, using the methods and techniques disclosed above, make numerous possible variations and modifications to the disclosed embodiments, or modify equivalents thereof, without departing from the scope of the claimed embodiments. Any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a double length cigarette joins device with real-time on-line measuring of filter rod rejects function which characterized in that includes:
the filter rod feeding unit comprises a filter rod feeding drum wheel (1) and a storage bin (2), wherein a plurality of feeding filter rod grooves are formed in the filter rod feeding drum wheel (1) in an axial annular equal-interval mode, and the storage bin (2) is used for storing four-time-length filter rods and sequentially placing the four-time-length filter rods in the feeding filter rod grooves one by one; a filter stick cutting mechanism (3) is arranged on the filter stick feeding drum (1), and the filter stick cutting mechanism (3) can cut a filter stick with four times length in the feeding filter stick groove into two sections with two times length;
the filter stick feeding unit is butted with the filter stick feeding drum wheel (1) and comprises a first transition drum wheel (4), an alignment drum wheel (5) and a second transition drum wheel (6), double-length filter sticks cut in the feeding filter stick grooves are transmitted to the alignment drum wheel (5) through the first transition drum wheel (4), and the alignment drum wheel (5) can align and transmit the double-length filter sticks to the second transition drum wheel (6);
the cigarette feeding unit comprises a cigarette feeding drum wheel (7) used for conveying cigarettes;
the converging unit is in butt joint with the second transition drum wheel (6) and the cigarette feeding drum wheel (7) and comprises a converging drum wheel (8), a plurality of converging grooves (801) are formed in the circumferential outer side of the converging drum wheel (8) at equal intervals along the axial direction in an annular mode, a first negative pressure distribution seat (9) is installed in the converging drum wheel (8), the converging drum wheel (8) can rotate relative to the first negative pressure distribution seat (9), a first negative pressure distribution chamber (901) is formed between the inner wall of the converging drum wheel (8) and the first negative pressure distribution seat (9), and a plurality of converging adsorption holes (802) communicated with the first negative pressure distribution chamber (901) are formed in each converging groove (801); the second transition drum wheel (6) can convey the filter stick into the merging groove (801) and be adsorbed by the merging adsorption hole (802), and the cigarette feeding drum wheel (7) can convey cigarettes to the two ends of the filter stick in the merging groove (801) and be adsorbed by the merging adsorption hole (802);
the detection device comprises a visual detection camera (11), wherein the visual detection camera (11) is right opposite to the filter stick in the merging groove (801), and can detect the filter stick on line in real time;
the removing mechanism is used for removing defective filter sticks detected by the vision detection camera (11) and comprises an air blowing block (10) and a sampling removing drum wheel (12), the air blowing block (10) is fixedly arranged on the first negative pressure air distribution seat (9), one side, facing the inner wall of the converging drum wheel (8), of the air blowing block (10) is provided with a plurality of convex blocks (1001), the outer side surfaces of the convex blocks (1001) are arc-shaped and matched with the outer side of the circumference of the first negative pressure air distribution seat (9), the arc-shaped outer side surfaces of the convex blocks (1001) are not in contact with the inner wall of the converging drum wheel (8), a negative pressure channel (1002) communicated with the first negative pressure air distribution chamber (901) is formed between every two adjacent convex blocks (1001), the convex blocks (1001) are respectively provided with air blowing holes (1003) which are opposite to the converging adsorption holes (802), and the air blowing holes (1003) are communicated with compressed air channels (1004) on the air blowing block (10), the compressed gas channel (1004) is connected with a high-speed electromagnetic valve; a groove (1005) is further formed in the bump (1001), and the air blowing hole (1003) is communicated with the negative pressure channel (1002) through the groove (1005);
the sampling rejection drum (12) is located below the converging drum (8), a plurality of rejection grooves (1201) are annularly and equidistantly arranged on the outer side of the circumference of the sampling rejection drum (12) along the axial direction, a second negative pressure distribution seat (13) is installed in the sampling rejection drum (12), the sampling rejection drum (12) can rotate relative to the second negative pressure distribution seat (13), a second negative pressure distribution chamber (1301) is formed between the second negative pressure distribution seat (13) and the inner wall of the sampling rejection drum (12), rejection adsorption holes (1202) are formed in the rejection grooves (1201), and the rejection adsorption holes (1202) are communicated with the second negative pressure distribution chamber (1301); the bottom of the second negative pressure air distribution seat (13) is provided with a convex rib (1302), the outer side surface of the convex rib (1302) is arc-shaped and matched with the inner wall of the sampling and removing drum (12), and the arc-shaped outer side surface of the convex rib (1302) is not in contact with the inner wall of the sampling and removing drum (12) exactly, so that the suction force of a removing adsorption hole (1202) rotating to the position of the convex rib (1302) is smaller than the gravity of the filter stick.
2. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 1 is characterized in that: the first transition drum wheel (4) is used for taking out and staggering two sections of double-length filter sticks after being cut in the feeding filter stick groove, a plurality of first filter stick transfer grooves (401) and second filter stick transfer grooves (402) are arranged on the outer side of the circumference of the first transition drum wheel (4) in an annular and equidistant mode along the axial direction, the first filter stick transfer grooves (401) and the second filter stick transfer grooves (402) are respectively in one-to-one correspondence with the two sections of double-length filter sticks after being cut in the feeding filter stick groove, and the first filter stick transfer grooves (401) and the second filter stick transfer grooves (402) are distributed in a staggered mode.
3. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 2 is characterized in that: and the first filter stick transfer groove (401) and the second filter stick transfer groove (402) are both provided with first transition adsorption holes, and the first transition adsorption holes are both communicated with a negative pressure chamber in the first transition drum wheel (4).
4. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 2 is characterized in that: a plurality of parallel and level filter rod grooves (501) are annularly and equidistantly arranged on the outer side of the circumference of the parallel and level drum wheel (5) along the axial direction, parallel and level adsorption holes (502) are formed in the parallel and level filter rod grooves (501), the parallel and level adsorption holes (502) in two adjacent parallel and level filter rod grooves (501) are distributed in a staggered manner towards two ends, and the parallel and level adsorption holes (502) are communicated with a negative pressure chamber in the parallel and level drum wheel (5); the first filter stick transfer groove (401) and the second filter stick transfer groove (402) alternately convey filter sticks to one end, far away from the parallel and aligned adsorption hole (502), in the parallel and aligned filter stick groove (501).
5. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 4 is characterized in that: a sleeve is sleeved outside the alignment drum wheel (5), and an adsorption chamber is formed between the alignment filter rod groove (501) and the inner wall of the sleeve, so that the alignment adsorption hole (502) adsorbs a filter rod in the alignment filter rod groove (501) to move towards the middle and align the filter rod in the alignment filter rod groove.
6. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 5 is characterized in that: and a stop block (503) is arranged on one side of the parallel and aligned filter stick groove (501) which is positioned on the parallel and aligned adsorption hole (502) and faces the moving direction of the filter stick.
7. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 6 is characterized in that: the length between the two stop blocks (503) in the adjacent parallel filter stick grooves (501) along the direction of the parallel filter stick grooves (501) is equal to the length of a double-length filter stick.
8. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 1 is characterized in that: the circumference outside of second transition drum wheel (6) is provided with a plurality of transition filter stick grooves (601) along axial annular equidistant, all be provided with the second in transition filter stick groove (601) and pass through the absorption hole, the second pass through the absorption hole all with negative pressure chamber intercommunication in the second transition drum wheel (6).
9. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 1 is characterized in that: the filter rod feeding drum wheel (1), the parallel drum wheel (5) and the converging drum wheel (8) are driven by respective motors to rotate in the clockwise direction, and the first transition drum wheel (4), the second transition drum wheel (6), the cigarette feeding drum wheel (7) and the sampling rejection drum wheel (12) are driven by respective motors to rotate in the anticlockwise direction.
10. The double-length cigarette converging device with the real-time online detection and elimination function of the filter stick according to claim 1 is characterized in that: and a defective product sampling box (14) is arranged right below the sampling and rejecting drum (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110160826.4A CN112869229B (en) | 2021-02-05 | 2021-02-05 | Double-length cigarette converging device with real-time online detection and elimination functions of filter stick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110160826.4A CN112869229B (en) | 2021-02-05 | 2021-02-05 | Double-length cigarette converging device with real-time online detection and elimination functions of filter stick |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112869229A true CN112869229A (en) | 2021-06-01 |
| CN112869229B CN112869229B (en) | 2022-04-19 |
Family
ID=76055752
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110160826.4A Active CN112869229B (en) | 2021-02-05 | 2021-02-05 | Double-length cigarette converging device with real-time online detection and elimination functions of filter stick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112869229B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939537A (en) * | 2022-05-19 | 2022-08-26 | 湖北中烟工业有限责任公司 | Filter rod detects sorter |
| CN115462554A (en) * | 2022-08-10 | 2022-12-13 | 成都市鹰诺实业有限公司 | Cigarette detection and conveying device and production line equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3485357A (en) * | 1968-08-19 | 1969-12-23 | Reynolds Tobacco Co R | Cigarette loose end detector-rejector mechanism |
| DE102012202763A1 (en) * | 2012-02-23 | 2013-08-29 | Hauni Maschinenbau Ag | Object inlay and method of operating an object inker of the tobacco processing industry |
| CN104509971A (en) * | 2013-09-30 | 2015-04-15 | 上海优汉实业发展有限公司 | Cigarette filter stick end-surface quality on-line test and rejection device and test method of cigarette filter sticks |
| CN110125046A (en) * | 2019-05-31 | 2019-08-16 | 南通烟滤嘴有限责任公司 | The vision detection system of composite filter segment length |
| CN211292624U (en) * | 2019-10-12 | 2020-08-18 | 红云红河烟草(集团)有限责任公司 | Online visual inspection device of multi-component composite filter rod |
-
2021
- 2021-02-05 CN CN202110160826.4A patent/CN112869229B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3485357A (en) * | 1968-08-19 | 1969-12-23 | Reynolds Tobacco Co R | Cigarette loose end detector-rejector mechanism |
| DE102012202763A1 (en) * | 2012-02-23 | 2013-08-29 | Hauni Maschinenbau Ag | Object inlay and method of operating an object inker of the tobacco processing industry |
| CN104509971A (en) * | 2013-09-30 | 2015-04-15 | 上海优汉实业发展有限公司 | Cigarette filter stick end-surface quality on-line test and rejection device and test method of cigarette filter sticks |
| CN110125046A (en) * | 2019-05-31 | 2019-08-16 | 南通烟滤嘴有限责任公司 | The vision detection system of composite filter segment length |
| CN211292624U (en) * | 2019-10-12 | 2020-08-18 | 红云红河烟草(集团)有限责任公司 | Online visual inspection device of multi-component composite filter rod |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939537A (en) * | 2022-05-19 | 2022-08-26 | 湖北中烟工业有限责任公司 | Filter rod detects sorter |
| CN114939537B (en) * | 2022-05-19 | 2023-09-05 | 湖北中烟工业有限责任公司 | Filter rod detection and classification device |
| CN115462554A (en) * | 2022-08-10 | 2022-12-13 | 成都市鹰诺实业有限公司 | Cigarette detection and conveying device and production line equipment |
| CN115462554B (en) * | 2022-08-10 | 2024-03-01 | 成都市鹰诺实业有限公司 | Cigarette detection conveying device and production line equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112869229B (en) | 2022-04-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112869229B (en) | Double-length cigarette converging device with real-time online detection and elimination functions of filter stick | |
| CN203949879U (en) | Vial on-line detecting system | |
| CN105699393B (en) | One kind being suitable for magnetic shoe open defect detecting system and its implementation | |
| US9131730B2 (en) | System and apparatus for registration of different objects in rod shaped articles | |
| CN103995007B (en) | Total cigarette appearance quality detection device | |
| JP5706083B2 (en) | Method of configuring and managing an inspection device for a machine that manufactures tobacco products | |
| CN106185255B (en) | Arrangement conveying device suitable for tubular materials | |
| CN107703151A (en) | A kind of comprehensive detection device of open defect | |
| JP7296013B2 (en) | Off-line Appearance Quality Inspection Apparatus and Method for Tobacco Circumference | |
| CN103968755A (en) | Sleeve Carrying Device, Sleeve Sorting Device And Sleeve Carrying Method | |
| EP2978325B1 (en) | Method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes | |
| AU653910B2 (en) | Method and apparatus for detecting and eliminating cigarettes with loose filter tips during cigarette manufacturing | |
| CN207882177U (en) | Ceramic insertion core apparent visual detection machine | |
| CN205982120U (en) | Ceramic bushing surface quality visual inspection device | |
| CN109489607B (en) | Bearing inner diameter bearing grinding detection device | |
| CN116851272A (en) | Firmware detection device | |
| CN217443198U (en) | Automatic check-out set of valve guide | |
| CN214022092U (en) | Warhead steel core processingquality detection device | |
| CN109709921A (en) | A kind of cigarette coiling process method that list Zhi Zhiliang real time data is synchronized by branch online | |
| CN206405431U (en) | Powdered metal parts reject collection device | |
| EP3716793A1 (en) | Device for inspecting smoking articles | |
| CN106733715A (en) | A kind of chopsticks quality inspection detection plate | |
| US20050008440A1 (en) | Discharging filter rods from a conveying conduit | |
| CN205906651U (en) | Arrangement conveyor suitable for tubulose material | |
| CN206454928U (en) | A kind of chopsticks quality inspection detection plate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |