CN112868883A - Preparation process of corn water-soluble protein - Google Patents

Preparation process of corn water-soluble protein Download PDF

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Publication number
CN112868883A
CN112868883A CN202110131116.9A CN202110131116A CN112868883A CN 112868883 A CN112868883 A CN 112868883A CN 202110131116 A CN202110131116 A CN 202110131116A CN 112868883 A CN112868883 A CN 112868883A
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CN
China
Prior art keywords
water
soluble protein
steps
corn
following
Prior art date
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Pending
Application number
CN202110131116.9A
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Chinese (zh)
Inventor
朱理平
陈桃生
王唐
陈科材
徐振华
郑斌华
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Zhucheng Haotian Pharm Co ltd
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Zhucheng Haotian Pharm Co ltd
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Priority to CN202110131116.9A priority Critical patent/CN112868883A/en
Publication of CN112868883A publication Critical patent/CN112868883A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/16Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes

Abstract

The invention relates to the technical field of protein production, in particular to a preparation process of corn water-soluble protein. The preparation method can effectively treat corn soaking water, and the obtained protein product has high protein content and easy digestion.

Description

Preparation process of corn water-soluble protein
Technical Field
The invention relates to the technical field of protein production, in particular to a preparation process of corn water-soluble protein.
Background
Corn deep processing enterprises mainly adopt a wet process to produce corn starch, corn kernels are soaked in water, a certain chemical reagent is added, a large amount of corn soaking water is generated in the process, and the corn soaking water can cause certain pollution to the environment if not effectively treated. At present, most enterprises concentrate corn soaking water to corn steep liquor with a solid content of about 45%, and although the corn steep liquor contains abundant amino acids, various vitamins and proteins, the corn steep liquor is poor in taste and difficult to apply in the feed industry due to high salinity and containing anti-nutritional factors such as phytic acid, pigments and sulfurous acid; therefore, in order to solve the above problems, it is necessary to establish a process for preparing water-soluble protein of corn.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the preparation process of the corn water-soluble protein is provided, the corn soaking water can be effectively treated, and the obtained protein product has high protein content and is easy to digest.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a process for preparing the water-soluble protein of corn includes such steps as fermenting the effluent liquid of corn immersing water adsorbed by resin column, separating the fermented product, collecting filtrate, filtering by nano-filter membrane, and drying the trapped liquid.
As an improved technical scheme, the strain added in the fermentation treatment is an aerobic fermentation strain, and the strain is at least one of bacillus natto, candida utilis and beer yeast.
As an improved technical scheme, the strain added during fermentation treatment is an anaerobic fermentation strain, and the strain is one or more of lactobacillus casei, streptococcus faecalis, pediococcus acidilactici, bacillus natto, streptococcus lactis, candida utilis, lactobacillus plantarum, streptococcus faecium, bacillus subtilis, lactobacillus acidophilus, saccharomyces cerevisiae and rhodopseudomonas palustris.
As an improved technical scheme, the filler in the resin column is weakly alkaline ion exchange resin, and the flow rate of the corn soaking water is 1-2 BV/h.
As an improved technical scheme, a microfiltration membrane or an ultrafiltration membrane with the molecular weight cut-off of 1-10 ten thousand is adopted for filtering during the separation of the fermentation product, and the collected cut-off liquid is continuously fermented.
As an improved technical scheme, an organic nanofiltration membrane with the molecular weight cut-off of 300-2000 is adopted for filtration during nanofiltration.
As an improved technical scheme, the collected filtrate is filtered by adopting an organic nanofiltration membrane to obtain trapped fluid, and the trapped fluid is dried under the conditions that the spraying pressure is 0.6-1.6MPa, the air inlet temperature is 120-180 ℃, and the air outlet temperature is 70-90 ℃ to obtain the protein.
After the technical scheme is adopted, the invention has the beneficial effects that:
the method comprises the steps of filtering corn soaking water generated in the production of corn starch by a resin column, separating a fermentation product obtained by fermenting a collected effluent liquid by an aerobic fermentation strain or an anaerobic fermentation strain by a microfiltration membrane or an ultrafiltration membrane, continuously fermenting the collected trapped fluid, filtering the collected filtrate by a nanofiltration membrane, and drying the collected trapped fluid to obtain the water-soluble protein. By adopting the method, the residual sugar (such as starch), inorganic nitrogen (mainly ammonium salt and nitrate) and inorganic sulfur (sulfurous acid) in the corn soaking water can be utilized in the fermentation process, so that the inorganic nitrogen concentration in the corn soaking water and the content of harmful substances (sulfurous acid, ammonium salt and nitrate) in the corn soaking water are reduced, and the safety of the protein powder is improved; the obtained protein contains metabolic products of strains such as lactic acid, vitamins and the like, and the flavor and the quality of the protein are greatly improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
A process for preparing water-soluble corn protein includes such steps as adsorbing corn water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2BV/h, fermenting, adding candida utilis and beer yeast (0.012 kg), regulating pH to 5.0-6.0, fermenting at 30 deg.C while stirring, and separating the fermented product with microfilter membrane with molecular weight cut-off of 1-10 ten thousand. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
Example 2
A process for preparing water-soluble corn protein includes such steps as adsorbing the corn water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2BV/h, fermenting, adding bacillus natto, candida and beer yeast (0.018 kg), regulating pH value to 5.0-6.0, fermenting at 30 deg.C for 24 hr while stirring, adding said bacillus natto, candida and beer yeast in the ratio of 1:1:1, and separating the fermented product by microfilter membrane with molecular weight cutoff of 1-10 ten thousand to obtain filtered clear liquid and mother liquid. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
Example 3
A process for preparing water-soluble protein of corn includes such steps as adsorbing the corn immersion water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2BV/h, fermenting, adding lactobacillus casei and streptococcus lactis (0.012 kg) by 1 ‰, regulating pH to 4.0-6.0, fermenting at 30 deg.C under sealed condition for 24 hr, and separating the fermented product with microfilter membrane whose molecular weight is 1-10 ten thousand to obtain filtered clear liquid and mother liquid. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
Example 4
A process for preparing water-soluble protein of corn includes such steps as adsorbing corn immersion water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2BV/h, fermenting, adding lactobacillus casei, streptococcus lactis and lactobacillus acidophilus (0.018 kg/h) in the weight of the liquid (1.5 ‰) while regulating pH value to 5.0-6.0, fermenting at 30 deg.C for 24 hr while stirring, and separating the fermented product with microfilter membrane with molecular weight cutoff of 1-10 ten thousand to obtain filtered clear liquid and mother liquid. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
Example 5
A process for preparing water-soluble protein of corn includes such steps as adsorbing corn water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2BV/h, fermenting, adding lactobacillus plantarum, bacillus subtilis, lactobacillus acidophilus and rhodopseudomonas palustris (0.012 kg) by weight (1 ‰) of solid content in the liquid), regulating pH to 5.0-6.0, fermenting at 30 deg.C for 24 hr while stirring in sealed fermentor, and separating the fermented product with microfilter membrane whose molecular weight is 1-10 ten thousand to obtain filtered liquid and mother liquid. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
Example 6
A process for preparing water-soluble protein of corn includes such steps as adsorbing corn immersion water (100L) by resin column (weakly alkaline ion exchange resin as filler) from bottom to top at 1-2 BV/hr, fermenting, adding streptococcus faecium, beer yeast and marsh rhodopseudomonas by weight (1.5 ‰) of solid content in the liquid), regulating pH value to 5.0-6.0, fermenting at 30 deg.C for 24 hr while stirring, and separating the fermented product by microfilter with molecular weight cut-off of 1-10 ten thousand to obtain clear liquid and mother liquid. The trapped mother liquor is recycled and enters a fermentation tank for continuous fermentation. The collected filtrate is filtered by adopting an organic nanofiltration membrane with the molecular weight cutoff of 300-.
In order to better prove that the protein obtained by the process method of the invention has good quality, the traditional process (the product obtained by concentrating and drying corn soaking water) is taken as a comparative example, and the quality of the protein products in examples 1-6 and the indexes of the products in the comparative example are shown in the following table.
Examples Protein content Digestibility of gastric proteins Ash content Inorganic sulfur Sugar content Yield of
Example 1 60.8% 98.4% 8% 0.04% 1% 64.2%
Example 2 64% 99.6% 7.8% 0.03% 0.8% 65.6%
Example 3 62.8% 99.4% 8.3% 0.05% 1.2% 62.4%
Example 4 63.8% 99.2% 8.8% 0.06% 0.7% 60.4%
Example 5 61.6% 98.8% 8.3% 0.04% 1.2% 63.8%
Example 6 63% 99.2% 8.8% 0.05% 0.8% 61.6%
Comparative example 43% 92.3% 16% 0.1% 10.2% 100%
As can be seen from the data in the table above, the protein content and digestibility obtained by the process of the invention are high when the corn steep water is treated by the process of the invention compared with the treatment process of the comparative example.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. A preparation process of corn water-soluble protein is characterized by comprising the following steps: the preparation process comprises the steps of fermenting effluent liquid obtained after corn soaking water is adsorbed by a resin column, filtering filtrate obtained by separating and collecting fermentation products by adopting a nanofiltration membrane, and drying collected trapped fluid to obtain the water-soluble protein.
2. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: the strain added during fermentation treatment is aerobic fermentation strain, and the strain is at least one of bacillus natto, candida utilis and beer yeast.
3. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: the strain added during fermentation treatment is anaerobic fermentation strain, and the strain is one or more of lactobacillus casei, streptococcus faecalis, pediococcus acidilactici, bacillus natto, streptococcus lactis, candida utilis, lactobacillus plantarum, streptococcus faecium, bacillus subtilis, lactobacillus acidophilus, beer yeast and rhodopseudomonas palustris.
4. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: the filler in the resin column is weakly alkaline ion exchange resin, and the flow rate of the corn soaking water is 1-2 BV/h.
5. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: and filtering the fermentation product by adopting a microfiltration membrane or an ultrafiltration membrane with the molecular weight cutoff of 1-10 ten thousand, and continuously fermenting the collected cutoff liquid.
6. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: during nanofiltration, an organic nanofiltration membrane with the molecular weight cutoff of 300-2000 is adopted for filtration.
7. The process for preparing corn water-soluble protein according to claim 1, wherein the process comprises the following steps: the collected filtrate is filtered by an organic nanofiltration membrane to obtain trapped fluid, and the trapped fluid is dried under the conditions that the spraying pressure is 0.6-1.6MPa, the air inlet temperature is 120-180 ℃, and the air outlet temperature is 70-90 ℃ to obtain the protein.
CN202110131116.9A 2021-01-30 2021-01-30 Preparation process of corn water-soluble protein Pending CN112868883A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104757274A (en) * 2015-04-13 2015-07-08 山东省鲁洲食品集团有限公司 Method for preparing feed protein power and fermented nutrition improver through comprehensive utilization of corn steep liquor
CN105494978A (en) * 2015-12-21 2016-04-20 河南省新大牧业有限公司 Method for preparing fermented pig feed through corn soaking solution and fermented pig feed prepared through method
CN110627829A (en) * 2019-09-02 2019-12-31 青岛西海岸第六纪生态农业发展有限公司 Corn soaking water recycling treatment method
CN111592136A (en) * 2019-12-30 2020-08-28 江苏久吾高科技股份有限公司 Method and device for efficiently utilizing components of corn soaking water

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104757274A (en) * 2015-04-13 2015-07-08 山东省鲁洲食品集团有限公司 Method for preparing feed protein power and fermented nutrition improver through comprehensive utilization of corn steep liquor
CN105494978A (en) * 2015-12-21 2016-04-20 河南省新大牧业有限公司 Method for preparing fermented pig feed through corn soaking solution and fermented pig feed prepared through method
CN110627829A (en) * 2019-09-02 2019-12-31 青岛西海岸第六纪生态农业发展有限公司 Corn soaking water recycling treatment method
CN111592136A (en) * 2019-12-30 2020-08-28 江苏久吾高科技股份有限公司 Method and device for efficiently utilizing components of corn soaking water

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
史作清: "《吸附分离树脂在医药工业中的应用》", 30 September 2008, 化学工业出版社 *

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Application publication date: 20210601