CN112863854A

CN112863854A - Automatic winder of inductor

Info

Publication number: CN112863854A
Application number: CN201911355787.2A
Authority: CN
Inventors: 李冬荣; 孙虎; 陈国金; 李春南
Original assignee: Longnan Fangcheng Technology Co ltd
Current assignee: Longnan Fangcheng Technology Co ltd
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2021-05-28
Anticipated expiration: 2039-12-25
Also published as: CN112863854B

Abstract

The invention relates to the field of inductor processing, in particular to an automatic winding machine for an inductor, which comprises a rack, wherein an upper fixing plate and a lower fixing plate which are matched with an inductor to be wound and clamped are respectively arranged on the inner side of the rack, a rotating motor is fixedly installed at the bottom of the rack and drives the upper fixing plate and the lower fixing plate to synchronously rotate through a supporting transmission mechanism, a first telescopic cylinder used for driving the upper fixing plate to move up and down is further fixedly installed at the top of the rack, a rectangular opening is formed in the side surface of the rack, a guide mechanism used for guiding an inductor wire to be wound on the inductor to be wound is installed on the rectangular opening, and a second telescopic cylinder used for driving the guide mechanism to move up and down is fixedly installed at the. The adjustable guide mechanism is used for stably clamping the inductor to be wound, is convenient to take and place, improves the winding quality and is beneficial to popularization.

Description

Automatic winder of inductor

Technical Field

The invention relates to the field of inductor processing, in particular to an automatic winding machine for an inductor.

Background

In the electronic and electrical industry, a coil is usually required to be wound in the manufacturing process of products such as a transformer, a winding resistor, an inductor and the like.

The traditional winding mode is manual winding, which not only wastes a large amount of manpower resources, but also has low efficiency; meanwhile, for small and medium-sized enterprises, the existing automatic winding machine is complex in structure, too high in manufacturing cost and inconvenient to use, for example, the winding inductance cannot be stably clamped, and the winding quality is poor due to the inconvenience of taking and placing.

Therefore, in view of the above situation, there is a need to develop an automatic winding machine for inductors, which overcomes the shortcomings of the current practical applications.

Disclosure of Invention

An object of an embodiment of the present invention is to provide an automatic winding machine for an inductor, so as to solve the problems in the background art.

In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:

the utility model provides an automatic coiler of inductor, includes the frame, the inboard of frame is equipped with the cooperation respectively and treats fixed upper fixed plate of spiral inductance centre gripping and bottom plate, the bottom installation of frame is fixed with the rotating electrical machines, just the rotating electrical machines is through supporting the drive mechanism drive upper fixed plate and bottom plate synchronous revolution, the top of frame is still installed and is fixed with and is used for driving the first telescoping cylinder that upper fixed plate reciprocated, a rectangle mouth has been seted up to the side of frame, and it is right to install on the rectangle mouth treat that the inductance line of lap joint carries out the guiding mechanism who leads on the spiral inductance, just the top installation of rectangle mouth is fixed with and is used for driving the second telescoping cylinder that guiding mechanism reciprocated.

Compared with the prior art, the embodiment of the invention has the beneficial effects that:

the automatic winding machine of the inductor can synchronously drive the upper fixing plate and the lower fixing plate to rotate when the rotating motor works through the structural arrangement of the supporting transmission mechanism, and the rotating rod can be driven to rotate through the rotating cylinder and can be conveniently driven to move up and down by the first telescopic cylinder due to the relative structural arrangement among the lantern ring, the rotating cylinder and the rotating rod; the rotating body is arranged, so that the influence of the rotation of the rotating rod on the first telescopic cylinder can be avoided; through the relative structural arrangement of the upper fixing plate and the lower fixing plate, inductors to be wound of different types can be clamped and fixed, and the taking and the placing are convenient; the inductance wire can be stably guided through the structural arrangement of the guide mechanism, and the guide ring can be adjusted to move up and down through the second telescopic cylinder, so that the inductance wire can be uniformly wound on the inductance to be wound; through the setting of spout and T shape slider, can promote the stability that the guide ring reciprocated.

Drawings

Fig. 1 is a schematic front view of an embodiment of the present invention.

Fig. 2 is a left side view structural diagram of the embodiment of the invention.

Fig. 3 is a schematic structural diagram of an upper fixing plate and an upper side member thereof according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of a pilot ring portion in an embodiment of the present invention.

In the figure: 1-diagonal brace rod, 2-rotating body, 3-first telescopic cylinder, 4-lantern ring, 5-frame, 6-first large belt wheel, 7-first small belt wheel, 8-first transmission belt, 9-rotating barrel, 10-transmission rod, 11-upper fixing plate, 12-elastic layer, 13-second small belt wheel, 14-second transmission belt, 15-supporting leg, 16-second large belt wheel, 17-rotating motor, 18-lower fixing plate, 19-inductance to be coiled, 20-rotating rod, 21-sliding chute, 22-T-shaped sliding block, 23-guide ring, 24-rectangular opening, 25-second telescopic cylinder and 26-ball.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

Example 1

Referring to fig. 1-2, in an embodiment of the present invention, an automatic coil winder for an inductor includes a frame 5 and support legs 15, a plurality of support legs 15 are mounted and fixed at the bottom of the frame 5, the frame 5 can be stably supported by the support legs 15, an upper fixing plate 11 and a lower fixing plate 18 are respectively disposed on the inner side of the frame 5, the upper fixing plate 11 and the lower fixing plate 18 are symmetrically disposed up and down, top-view projections of the upper fixing plate 11 and the lower fixing plate 18 are both circular, the upper fixing plate 11 is of a structure with an upward arc-shaped protruding middle portion, the lower fixing plate 18 is of a structure with a downward arc-shaped protruding middle portion, an elastic layer 12 is further respectively disposed on the lower side of the upper fixing plate 11 and the upper side of the lower fixing plate 18 in a matching manner.

The bottom installation of frame 5 is fixed with rotating electrical machines 17, just rotating electrical machines 17 is through supporting the drive mechanism drive an upper fixed

plate

11 and 18 synchronous revolution of bottom plate, the top of frame 5 is still installed and is fixed with and is used for driving first telescoping cylinder 3 that upper fixed plate 11 reciprocated, a rectangle mouth 24 has been seted up to the side of frame 5, installs on rectangle mouth 24 to be used for the guiding mechanism to the direction of inductance line, just the top installation of rectangle mouth 24 is fixed with and is used for driving second telescoping cylinder 25 that guiding mechanism reciprocated does benefit to the even winding of inductance line on treating spiral inductance 19.

Example 2

Referring to fig. 1-4, the difference between the present embodiment and embodiment 1 is:

in this embodiment, the supporting transmission mechanism includes an inclined strut 1, a rotating body 2, a collar 4, a first large belt wheel 6, a first small belt wheel 7, a first transmission belt 8, a rotating cylinder 9, a transmission rod 10, a second small belt wheel 13, a second transmission belt 14, a second large belt wheel 16 and a rotating rod 20, an output shaft of the rotating motor 17 is connected and fixed to the middle position of the bottom of the lower fixing plate 18, the rotating rod 20 is installed and fixed to the middle position of the top of the upper fixing plate 11, and the upper end of the rotating rod 20 is connected with the lower end of a piston rod of the first telescopic cylinder 3 through the rotating body 2; a second large belt pulley 16 is further mounted and fixed on an output shaft of a rotating motor 17 on the lower side of the lower fixing plate 18, the cross section of the rotating rod 20 is not circular, a rotating cylinder 9 is arranged on the rotating rod 20 in a matched sliding manner, the rotating rod 20 can synchronously rotate when the rotating cylinder 9 rotates, a lantern ring 4 is rotatably mounted on the upper portion of the rotating cylinder 9, the lantern ring 4 is fixedly connected with the inner top of the rack 5 through a plurality of inclined supporting rods 1 which are circumferentially distributed, the rotating cylinder 9 can be stably supported through the cooperation of the inclined supporting rods 1 and the lantern ring 4, and a first large belt pulley 6 is further mounted and fixed on the lower portion of the rotating cylinder 9; one side of keeping away from rectangle mouth 24 in frame 5 is provided with transfer line 10, the equal vertical setting of output shaft, transfer line 10 and the rotary rod 20 of rotating electrical machines 17, just the output shaft and the rotary rod 20 coaxial line of rotating electrical machines 17, the upper and lower both ends of transfer line 10 rotate with the interior top and the interior bottom of frame 5 respectively and are connected, still install respectively on the transfer line 10 and be fixed with first little band pulley 7 and second little band pulley 13, just first little band pulley 7 is connected with first big band pulley 6 through first drive belt 8, second little band pulley 13 is connected with second big band pulley 16 through second drive belt 14.

In this embodiment, the guide mechanism includes a T-shaped slider 22, a guide ring 23 and balls 26, the guide ring 23 is disposed inside a rectangular opening 24, the guide ring 23 is in a circular structure, the balls 26 are mounted inside the guide ring 23, friction can be reduced by the balls 26, the T-shaped slider 22 is mounted and fixed on each of the front and rear sides of the guide ring 23, a sliding groove 21 which is matched with the vertical portion of the T-shaped slider 22 to slide is formed in each of the front and rear side walls of the rectangular opening 24, and the stability of the up-and-down movement of the guide ring 23 can be improved by the arrangement of the sliding groove 21 and the T-shaped slider 22; the lower end of the piston rod of the second telescopic cylinder 25 is fixed at the middle position of the top of the guide ring 23.

When the automatic winding machine for the inductor is actually applied, the structure of the supporting transmission mechanism is arranged, when the rotating motor 17 works, the upper fixing plate 11 and the lower fixing plate 18 can be synchronously driven to rotate, and due to the relative structure arrangement among the lantern ring 4, the rotating cylinder 9 and the rotating rod 20, the rotating rod 20 can be driven by the rotating cylinder 9, and the rotating rod 20 can be conveniently driven by the first telescopic cylinder 3 to move up and down; the rotating body 2 can prevent the rotating rod 20 from rotating to affect the first telescopic cylinder 3; through the relative structure arrangement of the upper fixing plate 11 and the lower fixing plate 18, the inductors 19 to be wound of different types can be clamped and fixed, and the taking and the placing are convenient; the inductance wire can be stably guided through the structural arrangement of the guide mechanism, and the guide ring 23 can be adjusted to move up and down through the second telescopic cylinder 25, so that the inductance wire can be uniformly wound on the inductance 19 to be wound; through the arrangement of the sliding groove 21 and the T-shaped sliding block 22, the stability of the up-and-down movement of the guide ring 23 can be improved.

The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make several variations and modifications without departing from the concept of the present invention, and these should be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.

Claims

1. An automatic coiler of inductors, comprising a frame (5), characterized in that:

an upper fixing plate (11) and a lower fixing plate (18) which are matched with the inductor (19) to be wound to clamp and fix are respectively arranged on the inner side of the rack (5);

a rotating motor (17) is fixedly arranged at the bottom of the rack (5), and the rotating motor (17) drives the upper fixing plate (11) and the lower fixing plate (18) to synchronously rotate through a supporting transmission mechanism;

the top of the frame (5) is also fixedly provided with a first telescopic cylinder (3) for driving the upper fixing plate (11) to move up and down;

a rectangular opening (24) is formed in the side face of the rack (5), a guide mechanism used for guiding an inductance wire to be wound on the inductance wire to be wound (19) is installed on the rectangular opening (24), and a second telescopic cylinder (25) used for driving the guide mechanism to move up and down is installed and fixed at the top of the rectangular opening (24).

2. The automatic coil winder for the inductor according to claim 1, wherein the upper fixing plate (11) and the lower fixing plate (18) are symmetrically arranged up and down, the top-view projection of the upper fixing plate (11) and the lower fixing plate (18) is round, the upper fixing plate (11) has an upward arc-shaped protruding structure in the middle, and the lower fixing plate (18) has a downward arc-shaped protruding structure in the middle.

3. An automatic coil winder for inductors according to claim 2, characterized in that the lower side of the upper fixed plate (11) and the upper side of the lower fixed plate (18) are further provided with an elastic layer (12) in cooperation, respectively.

4. An inductor automatic winder according to any one of claims 1 to 3, characterised in that the support transmission comprises a diagonal lever (1), a rotary body (2), a collar (4), a first large pulley (6), a first small pulley (7), a first drive belt (8), a rotary drum (9), a drive rod (10), a second small pulley (13), a second drive belt (14), a second large pulley (16) and a rotary rod (20);

an output shaft of the rotating motor (17) is fixedly connected to the middle position of the bottom of the lower fixing plate (18), the rotating rod (20) is fixedly installed at the middle position of the top of the upper fixing plate (11), and the upper end of the rotating rod (20) is connected with the lower end of a piston rod of the first telescopic cylinder (3) through the rotating body (2);

a second large belt wheel (16) is further mounted and fixed on an output shaft of a rotating motor (17) on the lower side of the lower fixing plate (18), a rotating cylinder (9) is arranged on the rotating rod (20) in a matched sliding mode, the rotating cylinder (9) is used for driving the rotating rod (20) to rotate synchronously, a lantern ring (4) is rotatably mounted on the upper portion of the rotating cylinder (9), the lantern ring (4) is fixedly connected with the inner top of the rack (5) through a plurality of inclined supporting rods (1) which are circumferentially distributed, and a first large belt wheel (6) is further mounted and fixed on the lower portion of the rotating cylinder (9);

one side of the frame (5) far away from the rectangular opening (24) is provided with a transmission rod (10), the transmission rod (10) is further fixedly provided with a first small belt wheel (7) and a second small belt wheel (13) respectively, the first small belt wheel (7) is connected with a first large belt wheel (6) through a first transmission belt (8), and the second small belt wheel (13) is connected with a second large belt wheel (16) through a second transmission belt (14).

5. The automatic coil winder for the inductors according to claim 4, characterized in that the output shaft of the rotating motor (17), the transmission rod (10) and the rotating rod (20) are all vertically arranged, the output shaft of the rotating motor (17) and the rotating rod (20) are coaxial, and the upper and lower ends of the transmission rod (10) are respectively and rotatably connected with the inner top and the inner bottom of the frame (5).

6. An inductor automatic coil winder as claimed in claim 4, characterised in that said guiding mechanism comprises a T-shaped slider (22), a guiding ring (23) and balls (26);

the guide ring (23) is arranged on the inner side of the rectangular opening (24), and a plurality of balls (26) are arranged on the inner side of the guide ring (23);

the front side and the rear side of the guide ring (23) are respectively provided with a T-shaped sliding block (22), and the front side wall and the rear side wall of the rectangular opening (24) are respectively provided with a sliding groove (21) which is matched with the vertical part of the T-shaped sliding block (22) to slide.

7. The automatic coil winder for inductors according to claim 6, characterized in that the guiding ring (23) is a circular ring structure, and the lower end of the piston rod of the second telescopic cylinder (25) is fixed at the middle position of the top of the guiding ring (23).