CN112861741A - Wellsite equipment monitoring system and wellsite equipment monitoring method - Google Patents

Wellsite equipment monitoring system and wellsite equipment monitoring method Download PDF

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Publication number
CN112861741A
CN112861741A CN202110190403.7A CN202110190403A CN112861741A CN 112861741 A CN112861741 A CN 112861741A CN 202110190403 A CN202110190403 A CN 202110190403A CN 112861741 A CN112861741 A CN 112861741A
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CN
China
Prior art keywords
temperature
equipment monitoring
wellsite equipment
monitoring area
wellsite
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Pending
Application number
CN202110190403.7A
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Chinese (zh)
Inventor
李亮
李守哲
毛竹青
张君
刘凯深
张鹏远
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Application filed by Yantai Jereh Petroleum Equipment and Technologies Co Ltd filed Critical Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Priority to CN202110190403.7A priority Critical patent/CN112861741A/en
Priority to CA3161056A priority patent/CA3161056A1/en
Priority to PCT/CN2021/090031 priority patent/WO2022174516A1/en
Priority to US17/321,607 priority patent/US20220259947A1/en
Publication of CN112861741A publication Critical patent/CN112861741A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/40Scenes; Scene-specific elements in video content
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources

Abstract

The invention relates to a wellsite equipment monitoring system and method for monitoring an abnormality in a wellsite equipment monitoring area, wherein the wellsite equipment monitoring system comprises: the dynamic capturing module comprises a video acquisition unit and a dynamic analysis unit, wherein the video acquisition unit acquires video signals of an equipment monitoring area, and the dynamic analysis unit analyzes and judges whether abnormal dynamic activities exist in the equipment monitoring area or not based on the acquired video signals; the temperature detection module comprises a temperature acquisition unit and a temperature analysis unit, wherein the temperature acquisition unit acquires temperature distribution in the equipment monitoring area, and the temperature analysis unit analyzes and acquires temperature information in the equipment monitoring area based on the acquired temperature distribution and judges whether temperature abnormality exists in the equipment monitoring area based on the temperature information; and an information processing module that determines a type of failure of the wellsite equipment monitoring area while taking into account both the abnormal dynamic activity and the temperature anomaly.

Description

Wellsite equipment monitoring system and wellsite equipment monitoring method
Technical Field
The invention relates to the field of fault monitoring of oilfield well site equipment. In particular, the present invention relates to wellsite equipment monitoring systems and methods for monitoring wellsite equipment monitoring areas for anomalies.
Background
In well site operation, in order to ensure that equipment used in the fracturing operation process runs safely, a specially-assigned person needs to be arranged in a well site for operation to inspect well site equipment and pipelines so as to find out abnormality or danger such as equipment abnormality, manifold jitter and manifold puncture in time. In some well sites, the abnormality of the equipment easily causes serious safety accidents, so that the safety of inspection personnel is also risked.
In order to reduce the danger faced by inspection personnel in the equipment inspection process, the video monitoring technology is gradually applied to monitor the abnormity of the equipment. The video monitoring of the core components and lines of fracturing equipment, wellheads, manifolds or motors, gearboxes, motors, transformers, frequency converters, and power cables is performed by installing a suitable number of camera systems at appropriate locations on the wellsite. The video signals generated in the process can be transmitted to an instrument device or a monitoring room, and an inspector can inspect important equipment, important areas or core components of the well site in real time through the instrument device or the monitoring room.
However, such a video monitoring system needs to rely heavily on inspection personnel and experience thereof to monitor and check the abnormality or malfunction of the equipment. Meanwhile, as more pictures need to be monitored, inspection personnel may miss some abnormalities or make a fault type judgment.
Disclosure of Invention
The invention aims to provide a well site equipment monitoring system and a well site equipment monitoring method, which can efficiently and simultaneously reduce labor cost to carry out intelligent monitoring on faults of well site equipment.
According to a first aspect of the present invention, there is provided a wellsite equipment monitoring system for monitoring an abnormality in a wellsite equipment monitoring area, comprising:
a dynamic capture module comprising a video acquisition unit and a dynamic analysis unit, wherein the video acquisition unit acquires video signals of the wellsite equipment monitoring area, and the dynamic analysis unit analyzes and judges whether abnormal dynamic activity exists in the wellsite equipment monitoring area based on the acquired video signals;
the temperature detection module comprises a temperature acquisition unit and a temperature analysis unit, wherein the temperature acquisition unit acquires temperature distribution in the wellsite equipment monitoring area, and the temperature analysis unit acquires temperature information in the wellsite equipment monitoring area based on the acquired temperature distribution analysis and judges whether temperature abnormality exists in the wellsite equipment monitoring area or not based on the temperature information, wherein the temperature information comprises a maximum temperature and/or a minimum temperature and/or an average temperature and a specific position corresponding to the maximum temperature and/or the minimum temperature in the wellsite equipment monitoring area; and
an information processing module, wherein the information processing module judges the fault type of the wellsite equipment monitoring area and outputs a corresponding signal by simultaneously considering the abnormal dynamic activity obtained by the dynamic capture module and the conclusion of the temperature abnormality output by the temperature detection module.
Optionally, in some embodiments of the present invention, for the motion capture module, the motion analysis unit calculates a pixel of a currently captured video signal, and determines that there is abnormal motion activity when the pixel of the currently captured video signal is greater than a preset pixel threshold.
Optionally, in some embodiments of the invention, the predetermined pixel threshold is determined with reference to video pixels of the wellsite equipment monitoring area under normal operating conditions.
Optionally, in some embodiments of the present invention, the motion capture module further comprises a video signal storage library in which the video signals captured by the video capture unit are stored.
Optionally, in some embodiments of the present invention, the dynamic analysis unit compares a currently captured video signal with a video signal captured at a previous time point or a few previous time points, and analyzes a pixel change of the video signal at a corresponding portion, and determines that there is abnormal dynamic activity at the corresponding portion if the pixel change at the corresponding portion exceeds a preset deviation pixel threshold.
Optionally, in some embodiments of the present invention, in the temperature detection module, the temperature analysis unit determines that there is a temperature abnormality in the wellsite equipment monitoring area and a specific location of the temperature abnormality when the maximum temperature and/or the minimum temperature and/or the average temperature exceed a corresponding temperature threshold value set in advance.
Optionally, in some embodiments of the present invention, the corresponding temperature threshold is determined with reference to a corresponding temperature of the wellsite equipment monitoring area under normal operating conditions and an ambient temperature of the wellsite equipment monitoring area.
Optionally, in some embodiments of the present invention, the temperature detection module further includes a temperature information storage library, in which the temperature information analyzed by the temperature analysis unit is stored.
Optionally, in some embodiments of the present invention, the temperature analysis unit compares the obtained current maximum temperature and/or minimum temperature and/or average temperature with the maximum temperature and/or minimum temperature and/or average temperature at the previous time point or previous time points stored in the temperature information storage, and determines that the temperature of the wellsite equipment monitoring area is abnormal when the corresponding temperature difference exceeds a preset deviation temperature threshold.
Optionally, in some embodiments of the present invention, the information processing module (30) further considers a relationship between the specific portion of the abnormal dynamic activity and the specific portion of the temperature abnormality to determine a fault type.
Optionally, in some embodiments of the invention, the wellsite equipment monitoring system further comprises an alarm module, wherein the alarm module issues an alarm when the information processing module determines a type of fault present within the equipment monitoring area.
Optionally, in some embodiments of the invention, the wellsite equipment monitoring system further comprises a display unit, wherein the display unit displays the collected video signal and the temperature distribution.
According to a second aspect of the present invention, there is also provided a wellsite equipment monitoring method for monitoring an abnormality in a wellsite equipment monitoring area, comprising the steps of:
collecting video signals of the monitoring area of the wellsite equipment;
analyzing and judging whether abnormal dynamic activities exist in the monitoring area of the well site equipment or not based on the acquired video signals;
collecting a temperature profile in the wellsite equipment monitoring area;
acquiring temperature information in the wellsite equipment monitoring area based on the acquired temperature distribution analysis, wherein the temperature information comprises a maximum temperature and/or a minimum temperature and/or an average temperature and a specific position in the wellsite equipment monitoring area corresponding to the maximum temperature and/or the minimum temperature;
determining whether a temperature anomaly exists in the wellsite equipment monitoring area based on the temperature information; and
determining a type of failure of the wellsite equipment taking into account both the conclusion of the abnormal dynamic activity and the temperature anomaly.
Optionally, in some embodiments of the present invention, when determining the abnormal dynamic activity, a pixel of the currently captured video signal is calculated, and it is determined that the abnormal dynamic activity exists if the pixel of the currently captured video signal is greater than a preset pixel threshold.
Optionally, in some embodiments of the invention, the predetermined pixel threshold is determined with reference to video pixels of the wellsite equipment monitoring area under normal operating conditions.
Optionally, in some embodiments of the present invention, when determining the abnormal dynamic activity, comparing the currently acquired video signal with the video signal acquired at the previous time point or the previous time points, and analyzing a pixel change of the video signal at the corresponding portion, determining that the abnormal dynamic activity exists at the corresponding portion if the pixel change at the corresponding portion exceeds a preset deviation pixel threshold.
Optionally, in some embodiments of the present invention, when the temperature abnormality is determined, when the maximum temperature and/or the minimum temperature and/or the average temperature exceeds a corresponding temperature threshold that is set in advance, it is determined that the temperature abnormality exists in the equipment monitoring area and a specific part of the temperature abnormality exists.
Optionally, in some embodiments of the present invention, the corresponding temperature threshold is determined with reference to a corresponding temperature of the wellsite equipment monitoring area under normal operating conditions and an ambient temperature of the wellsite equipment monitoring area.
Optionally, in some embodiments of the present invention, when the temperature anomaly is determined, the obtained current maximum temperature and/or minimum temperature and/or average temperature is compared with the maximum temperature and/or minimum temperature and/or average temperature at the previous time point or previous time points, and when the corresponding temperature difference exceeds a preset deviation temperature threshold value, the temperature anomaly of the monitoring area of the wellsite equipment is determined.
Optionally, in some embodiments of the present invention, the type of fault is determined by further considering a relationship between a specific portion of the abnormal dynamic activity and a specific portion of the temperature abnormality.
Drawings
For a better understanding of the above and other objects, features, advantages and functions of the present invention, reference should be made to the preferred embodiments illustrated in the accompanying drawings. Like reference numerals in the drawings refer to like parts. It will be understood by those skilled in the art that the drawings are intended to illustrate preferred embodiments of the invention without any limiting effect on the scope of the invention, wherein,
FIG. 1 schematically illustrates structural modules of a wellsite equipment monitoring system according to the present disclosure; and
FIG. 2 is a flow chart illustrating exemplary steps of a wellsite equipment monitoring method in accordance with the present disclosure.
List of reference numerals
Wellsite equipment monitoring system 100
Motion capture module 10
Video acquisition unit 11
Dynamic analysis unit 12
Video signal storage bank 13
Temperature detection module 20
Temperature acquisition unit 21
Temperature analysis unit 22
Temperature information storage 23
Information processing module 30
Alarm module 40
Display unit 50
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings. What has been described herein is merely a preferred embodiment in accordance with the present invention and other ways of practicing the invention will occur to those skilled in the art and are within the scope of the invention.
Referring to FIG. 1, a wellsite equipment monitoring system 100 is illustratively shown in accordance with the present disclosure. As can be seen in FIG. 1, the wellsite equipment monitoring system 100 may include a dynamic capture module 10 for capturing via video information whether abnormal dynamic activity is present in an equipment monitored area, a temperature detection module 20 for monitoring whether a temperature abnormality is present therein by detecting a temperature distribution of the wellsite equipment monitored area, and an information processing module 30 for determining a type of fault abnormality in the wellsite equipment monitored area in conjunction with output information of the dynamic capture module and the temperature detection module.
Within the scope of the present invention, the dynamic capture module 10 may include a video acquisition unit 11 for acquiring video signals of the wellsite equipment monitoring area and a dynamic analysis unit 12 for analyzing the acquired video signals. Specifically, the dynamic analysis unit 12 analyzes the characteristics, for example, the pixels, of the current video signal acquired by the video acquisition unit, and determines that there is abnormal dynamic activity in the wellsite equipment monitoring area currently, for example, when the pixels of the current video signal exceed a preset pixel threshold (of course, other analysis methods may be adopted).
In addition, the temperature detection module 20 may include a temperature acquisition unit 21 to acquire a temperature distribution of the wellsite equipment monitoring area through a thermal imaging principle and a temperature analysis unit 22 to find temperature information of the wellsite equipment monitoring area based on the temperature distribution acquired by the temperature acquisition unit 21 and to determine whether there is a temperature abnormality based on the temperature information. The temperature information includes a maximum temperature and/or a minimum temperature and/or an average temperature, and a specific position in the well site equipment monitoring area corresponding to the maximum temperature and/or the minimum temperature. In the scope of the present invention, the temperature acquisition unit 21 acquires the infrared radiation energy of the object to be measured by using a thermal imaging principle or by using an infrared probe or the like. In principle, there is a corresponding relationship between the radiation energy and the temperature, and the difference of the infrared radiation energy can be represented by different gray scales through a related algorithm, so as to display the temperature distribution of the object to be measured on the graph. On the basis, the temperature analysis unit 22 can analyze the obtained maximum temperature and/or minimum temperature and/or average temperature of the wellsite equipment monitoring area and the area corresponding to the maximum temperature and/or minimum temperature and judge whether temperature abnormality exists in the wellsite equipment monitoring area currently. Specifically, the temperature analysis unit 22 may determine that there is a temperature abnormality in the wellsite equipment monitoring area and a specific location of the temperature abnormality if the maximum temperature and/or the minimum temperature and/or the average temperature exceeds a corresponding temperature threshold set in advance (i.e., the current maximum temperature exceeds a temperature threshold corresponding to the maximum temperature and/or the current minimum temperature exceeds a temperature threshold corresponding to the minimum temperature and/or the current average temperature exceeds a temperature threshold corresponding to the average temperature).
The information processing module 30 analyzes and judges the abnormality, more precisely, the fault type of the equipment monitoring area under the condition that the dynamic capturing module 10 is combined to judge whether abnormal dynamic activity exists in the wellsite equipment monitoring area and the temperature detecting module 20 analyzes and judges whether temperature abnormality exists in the wellsite equipment monitoring area.
Within the scope of the invention, the predetermined pixel threshold is determined with reference to video pixels of the monitored area of the device in the case of normal operation. Similarly, corresponding temperature thresholds are determined with reference to corresponding temperatures of the wellsite equipment monitored area under normal operating conditions and an ambient temperature of the wellsite equipment monitored area.
In the scope of the present invention, the analyzing and determining of the fault type by the information processing module 30 specifically means that the information processing module 30 determines the fault type of the wellsite equipment monitoring area according to different information output by the dynamic capture module 10 and the temperature detection module 20. In other words, here, in the case where the dynamic capture module 10 determines that there is no abnormal dynamic activity in the equipment monitoring area and the temperature detection module 20 determines that there is a temperature abnormality in the equipment monitoring area, the information processing module 30 may determine that there may be a failure of operating temperature abnormality of some equipment in the wellsite equipment monitoring area, for example; in the case where the dynamic capture module 10 determines that there is abnormal dynamic activity in the wellsite equipment monitoring area and the temperature detection module 20 determines that there is no temperature abnormality in the wellsite equipment monitoring area, the information processing module 30 may determine that there is a fault such as abnormal vibration in the equipment monitoring area; and in the case where the dynamic capture module 10 determines that there is abnormal dynamic activity in the equipment monitoring area and the temperature detection module 20 determines that there is also temperature abnormality in the equipment monitoring area, the information processing module 30 may determine that a fault occurs, such as a person intruding into the equipment monitoring area or a puncture in the equipment pipeline. Of course, in some other embodiments of the present invention, the information processing module 30 may also determine the type of failure of the wellsite equipment monitoring area separately from the different information output by the motion capture module 10 and the temperature detection module 20. In other words, the information processing module 30 may determine the type of failure in the wellsite equipment monitoring area based on abnormal dynamic activity output by the dynamic capture module 10 or based on temperature anomaly information output by the temperature detection module 20, provided that either one of the two is sufficient to determine the type of failure.
In some embodiments of the present invention, the motion capture module 10 may further comprise, for example, a video signal repository 13 configured to store a series (i.e., in a time sequence) of video signals captured by the video capture unit 11 of the motion capture module 10. In this case, the dynamic analysis unit 12 determines whether there is currently abnormal activity in the equipment monitoring area by comparing the current video signal of the equipment monitoring area acquired by the video acquisition unit 11 with the acquired video signal at the previous time point or the previous several time points stored in the video signal storage 13. For example, the motion analysis unit 12 may compare a currently captured video signal with a video signal captured at a previous time point or several previous time points, and analyze a pixel change of the video signal at a corresponding portion at which abnormal dynamic motion is determined to exist in the case where the pixel change at the corresponding portion exceeds a previously set deviation pixel threshold. That is, the dynamic analysis unit 12 can determine the specific position where abnormal activity occurs from the position where a pixel exceeding the pixel deviation threshold value occurs.
In some embodiments of the present invention, the temperature detection module 20 may further include a temperature information repository 23 configured to store temperature information (i.e., the maximum and/or minimum and/or average temperatures and their respective corresponding specific locations) calculated or analyzed by the temperature analysis unit 22 at a time point or points prior to the wellsite equipment monitoring area. The temperature analysis unit 22 calculates the current maximum and/or minimum temperature and/or average temperature from the current temperature distribution of the wellsite equipment monitoring area collected by the temperature collection unit 21 and compares it with the corresponding temperature information stored in the temperature information repository 23 at the previous time point or previous time points. Specifically, the temperature analysis unit determines that a temperature anomaly exists in the wellsite equipment monitoring area, for example, when the difference between the current maximum temperature and/or minimum temperature and/or average temperature and the maximum temperature and/or minimum temperature and/or average temperature at the previous time point or previous time points exceeds a preset temperature deviation threshold. Of course, while analyzing the maximum temperature and/or the minimum temperature, the specific location where the temperature abnormality occurs may be determined by combining the temperature distribution acquired by the temperature acquisition unit 21.
In some embodiments of the present invention, information handling module 30 also considers the relationship between the specific portion of the abnormal dynamic activity and the specific portion of the temperature abnormality to determine the type of fault. That is, for example, when a specific part of an abnormal activity coincides with a specific part of a temperature abnormality, the information processing module 30 may determine that a puncture or a human intrusion has occurred at a pipe or a manifold of the equipment, and when the two parts do not coincide, an abnormal vibration of the equipment and a human intrusion may occur at the same time.
In some embodiments of the present invention, wellsite equipment monitoring system 100 may further include an alarm module 40 that generates an alarm if information processing module 30 determines a type of fault present within the equipment monitoring area. In addition, wellsite equipment monitoring system 100 also includes a display unit 50 that displays the collected video signals and temperature profiles.
The invention also relates to a well site equipment monitoring method for monitoring the abnormality of the well site equipment monitoring area, which comprises the following steps:
s1: collecting video signals of the equipment monitoring area;
s2: analyzing and judging whether abnormal dynamic activities exist in the equipment monitoring area or not based on the acquired video signals;
specifically, by analyzing the characteristics, such as pixels, of the acquired current video signal, for example, when the pixels of the current video signal exceed a preset pixel threshold (of course, other analysis methods may be adopted), it is determined that abnormal dynamic activity exists in the wellsite equipment monitoring area.
S3: collecting a temperature profile in the wellsite equipment monitoring area;
s4: acquiring temperature information in the wellsite equipment monitoring area based on the acquired temperature distribution analysis, wherein the temperature information comprises a maximum temperature and/or a minimum temperature and/or an average temperature and a specific position in the wellsite equipment monitoring area corresponding to the maximum temperature and/or the minimum temperature;
s5: determining whether a temperature anomaly exists in the wellsite equipment monitoring area based on the temperature information;
specifically, the infrared radiation energy of the measured object is collected by utilizing the thermal imaging principle or by using an infrared probe and other devices. In principle, there is a corresponding relationship between the radiation energy and the temperature, and the difference of the infrared radiation energy can be represented by different gray scales through a related algorithm, so as to display the temperature distribution of the object to be measured on the graph. On the basis, the obtained current highest temperature and/or lowest temperature and/or average temperature of the wellsite equipment monitoring area and the area corresponding to the highest temperature and/or the lowest temperature are analyzed, and whether temperature abnormality exists in the wellsite equipment monitoring area currently is judged. Specifically, for example, in the case that the maximum temperature and/or the minimum temperature and/or the average temperature exceeds a preset corresponding temperature threshold (i.e., the current maximum temperature exceeds a temperature threshold corresponding to the maximum temperature and/or the current minimum temperature exceeds a temperature threshold corresponding to the minimum temperature and/or the current average temperature exceeds a temperature threshold corresponding to the average temperature), it is determined that the wellsite equipment monitoring area has a temperature abnormality and a specific part with the temperature abnormality.
S6: determining a type of failure of the wellsite equipment taking into account both the conclusion of the abnormal dynamic activity and the temperature anomaly.
In the context of the present invention, the predetermined pixel threshold is determined with reference to video pixels of the wellsite equipment monitoring area during normal operating conditions. Similarly, corresponding temperature thresholds are determined with reference to corresponding temperatures of the wellsite equipment monitored area under normal operating conditions and an ambient temperature of the wellsite equipment monitored area.
In the scope of the present invention, the analyzing and determining the fault type specifically refers to determining the fault type of the wellsite equipment monitoring area according to different abnormal dynamic activity information and temperature abnormality information. In other words, where it is determined that there is no abnormal dynamic activity in the wellsite equipment monitoring area and a temperature anomaly in the wellsite equipment monitoring area, it may be determined, for example, that the wellsite equipment monitoring area may have a failure with an operating temperature anomaly of certain equipment; under the condition that abnormal dynamic activity exists in the wellsite equipment monitoring area and temperature abnormality does not exist in the wellsite equipment monitoring area, for example, the occurrence of faults such as abnormal vibration and the like in the wellsite equipment monitoring area can be judged; and when abnormal dynamic activity exists in the wellsite equipment monitoring area and temperature abnormality also exists in the wellsite equipment monitoring area, faults such as human intrusion in the wellsite equipment monitoring area or equipment pipeline puncture can be judged. Of course, in some other embodiments of the present invention, the type of failure of the wellsite equipment monitoring area may be determined separately for abnormal dynamic activity and temperature anomaly information. In other words, the type of failure of the wellsite equipment monitoring area may be determined based on abnormal dynamic activity or based on temperature anomaly information, provided that one of the two is sufficient to determine the type of failure.
In some embodiments of the present invention, in determining the abnormal dynamic activity, comparing a currently acquired video signal with a video signal acquired at a previous time point or a few previous time points, and analyzing a pixel change of the video signal at a corresponding portion, determining that the abnormal dynamic activity exists at the corresponding portion if the pixel change at the corresponding portion exceeds a preset deviation pixel threshold. That is, the specific location where abnormal activity occurs can be determined from the location where a pixel exceeding the pixel deviation threshold occurs.
In some embodiments of the invention, when the temperature anomaly is determined, the acquired current maximum temperature and/or minimum temperature and/or average temperature is compared with the maximum temperature and/or minimum temperature and/or average temperature at the previous time point or previous time points, and if the corresponding temperature difference exceeds a preset deviation temperature threshold value, the temperature anomaly of the wellsite equipment monitoring area is determined. Of course, when analyzing the highest temperature and/or the lowest temperature, the specific location where the temperature abnormality occurs may be determined by combining the collected temperature distribution.
In some embodiments of the invention, the type of fault is also determined taking into account a relationship between the specific portion of the abnormal dynamic activity and the specific portion of the temperature abnormality. Specifically, for example, when a specific part of abnormal activity coincides with a specific part of abnormal temperature, it may be determined that a leak or a human intruder has occurred in a pipe or a manifold of the equipment, and when the two parts do not coincide, there may be a possibility that abnormal vibration of the equipment and human intrusion may occur at the same time.
The wellsite equipment monitoring system and method disclosed by the invention can be used for dynamically comparing and detecting wellsite equipment, carrying out fault monitoring on certain key parts (such as manifolds or engines which are easy to vibrate) by combining thermal imaging and dynamic capturing, and automatically carrying out early warning when faults occur. The monitoring mode reduces labor cost of well site monitoring and improves efficiency.
The foregoing description of various embodiments of the invention is provided for the purpose of illustration to one of ordinary skill in the relevant art. It is not intended that the invention be limited to a single disclosed embodiment. As above, many alternatives and modifications of the present invention will be apparent to those of ordinary skill in the art in light of the above teachings. Thus, while some alternative embodiments are specifically described, other embodiments will be apparent to, or relatively easily developed by, those of ordinary skill in the art. The present invention is intended to embrace all such alternatives, modifications and variances of the present invention described herein, as well as other embodiments that fall within the spirit and scope of the present invention as described above.

Claims (20)

1. A wellsite equipment monitoring system (100) for monitoring an abnormality in a wellsite equipment monitoring area, comprising:
a dynamic capture module (10) comprising a video capture unit (11) and a dynamic analysis unit (12), wherein the video capture unit (11) captures video signals of the wellsite equipment monitoring area and the dynamic analysis unit (12) analyzes based on the captured video signals to determine whether abnormal dynamic activity exists in the wellsite equipment monitoring area;
a temperature detection module (20) comprising a temperature acquisition unit (21) and a temperature analysis unit (22), wherein the temperature acquisition unit (21) acquires a temperature distribution in the wellsite equipment monitoring area, and the temperature analysis unit (22) acquires temperature information in the wellsite equipment monitoring area based on the acquired temperature distribution analysis and judges whether temperature abnormality exists in the wellsite equipment monitoring area based on the temperature information, wherein the temperature information comprises a maximum temperature and/or a minimum temperature and/or an average temperature, and a specific position in the wellsite equipment monitoring area corresponding to the maximum temperature and/or the minimum temperature; and
an information processing module (30), wherein the information processing module (30) determines the type of failure of the wellsite equipment monitoring area and outputs a corresponding signal, taking into account both the abnormal dynamic activity derived by the dynamic capture module (10) and the conclusion of the temperature anomaly output by the temperature detection module (20).
2. The wellsite equipment monitoring system (100) of claim 1, wherein for the motion capture module (10), the motion analysis unit (12) calculates pixels of a currently acquired video signal and determines that abnormal dynamic activity exists when the pixels of the currently acquired video signal are greater than a predetermined pixel threshold.
3. The wellsite equipment monitoring system (100) of claim 2, wherein the predetermined pixel threshold is determined with reference to video pixels of the wellsite equipment monitoring area under normal operating conditions.
4. The wellsite equipment monitoring system (100) of claim 1, wherein the motion capture module (10) further comprises a video signal repository (13) in which video signals collected by the video collection unit (11) are stored.
5. The wellsite equipment monitoring system (100) of claim 4, wherein the dynamic analysis unit (12) compares a currently acquired video signal with a video signal acquired at a previous time point or a plurality of previous time points, and analyzes a pixel variation of the video signal at a corresponding location, and determines that abnormal dynamic activity exists at the corresponding location if the pixel variation at the corresponding location exceeds a preset deviated pixel threshold.
6. The wellsite equipment monitoring system (100) of claim 1, wherein in the temperature detection module (20), the temperature analysis unit (22) determines that a temperature anomaly exists in the wellsite equipment monitoring area and a specific location of the temperature anomaly exists when the maximum and/or minimum temperature and/or the average temperature exceeds a corresponding temperature threshold that is preset.
7. The wellsite equipment monitoring system (100) of claim 6, wherein the corresponding temperature threshold is determined with reference to a corresponding temperature of the wellsite equipment monitoring area under normal operating conditions and an ambient temperature of the wellsite equipment monitoring area.
8. The wellsite equipment monitoring system (100) of claim 1, wherein the temperature detection module (20) further comprises a temperature information repository (23) having stored therein temperature information analyzed by the temperature analysis unit (22).
9. The wellsite equipment monitoring system (100) of claim 8, wherein the temperature analysis unit (22) compares the obtained current maximum and/or minimum and/or average temperature with the maximum and/or minimum and/or average temperature stored in the temperature information store (23) at the previous time point or points and determines a temperature anomaly in the wellsite equipment monitoring area when the corresponding temperature difference exceeds a predetermined deviation temperature threshold.
10. The wellsite equipment monitoring system (100) of claim 5, wherein the information processing module (30) further determines a fault type taking into account a relationship between a specific location of the abnormal dynamic activity and a specific location of the temperature abnormality.
11. The wellsite equipment monitoring system (100) of claim 1, further comprising an alarm module (40), wherein the alarm module (40) generates an alarm when the information processing module (30) determines a type of fault present in the equipment monitoring area.
12. The wellsite equipment monitoring system (100) of claim 1, further comprising a display unit (50), wherein the display unit (50) displays the collected video signal and the temperature profile.
13. A wellsite equipment monitoring method for monitoring a wellsite equipment monitoring area for anomalies, comprising the steps of:
collecting video signals of the wellsite equipment monitoring area (S1);
determining whether abnormal dynamic activity exists in the wellsite equipment monitoring area based on the collected video signal analysis (S2);
collecting a temperature distribution in the wellsite equipment monitoring area (S3);
obtaining temperature information in the wellsite equipment monitoring area based on the collected temperature distribution analysis (S4), wherein the temperature information includes a maximum temperature and/or a minimum temperature and/or an average temperature, and a specific location in the wellsite equipment monitoring area to which the maximum temperature and/or the minimum temperature corresponds;
determining whether a temperature anomaly exists in the wellsite equipment monitoring area based on the temperature information (S5); and
determining a type of failure of the wellsite equipment taking into account both the conclusion of the abnormal dynamic activity and the temperature anomaly (S6).
14. The wellsite equipment monitoring method of claim 13, wherein upon determining the abnormal dynamic activity, a pixel of a currently acquired video signal is calculated, and wherein the abnormal dynamic activity is determined to be present if the pixel of the currently acquired video signal is greater than a predetermined pixel threshold.
15. The wellsite equipment monitoring method of claim 14, wherein the predetermined pixel threshold is determined with reference to video pixels of the wellsite equipment monitoring area under normal operating conditions.
16. The wellsite equipment monitoring method of claim 13, wherein in determining the abnormal dynamic activity, comparing a currently acquired video signal with a video signal acquired at a previous time point or previous time points, and analyzing a pixel variation of the video signal at a corresponding location, and determining that the abnormal dynamic activity exists at the corresponding location if the pixel variation at the corresponding location exceeds a preset deviation pixel threshold.
17. The wellsite equipment monitoring method of claim 13, wherein upon determining the temperature anomaly, the maximum temperature and/or the minimum temperature and/or the average temperature exceeds a corresponding predetermined temperature threshold, determining that the equipment monitoring area has the temperature anomaly and a specific location of the temperature anomaly.
18. The wellsite equipment monitoring method of claim 17, wherein the corresponding temperature threshold is determined with reference to a corresponding temperature of the wellsite equipment monitoring region under normal operating conditions and an ambient temperature of the wellsite equipment monitoring region.
19. The wellsite equipment monitoring method of claim 13, wherein upon determining the temperature anomaly, the obtained current maximum and/or minimum and/or average temperature is compared to a maximum and/or minimum and/or average temperature at a previous time point or points, and a temperature anomaly of the wellsite equipment monitoring area is determined when the corresponding temperature difference exceeds a predetermined deviation temperature threshold.
20. The wellsite equipment monitoring method of claim 16, further comprising determining the type of fault taking into account a relationship between the specific location of the abnormal dynamic activity and the specific location of the temperature abnormality.
CN202110190403.7A 2021-02-18 2021-02-18 Wellsite equipment monitoring system and wellsite equipment monitoring method Pending CN112861741A (en)

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