CN112852075A - Low-permeability fluororubber product material - Google Patents

Low-permeability fluororubber product material Download PDF

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CN112852075A
CN112852075A CN202110148766.4A CN202110148766A CN112852075A CN 112852075 A CN112852075 A CN 112852075A CN 202110148766 A CN202110148766 A CN 202110148766A CN 112852075 A CN112852075 A CN 112852075A
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fluororubber
coupling agent
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permeability
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方勇
晏光福
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Ningguo Ruipu Seals Co ltd
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Abstract

The invention discloses a low-permeability fluororubber product material which comprises the following raw materials in parts by weight: fluororubber, calcium silicate, magnesium oxide, calcium hydroxide, WS280, iron oxide red, modified molybdenum disulfide, nano inorganic filler, modified diatomite and modified white carbon black; preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, strength and elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection; carrying out open mixing molding on the qualified synthetic rubber at 60-70 ℃ through an open mill, and then putting the molded rubber into a mold in vulcanization equipment to carry out vulcanization treatment on the rubber; the invention prepares the low-permeability fluororubber product material with excellent fluidity, improved demoulding performance, better methanol and ethanol fuel resistance and good compression stress relaxation through the procedures of preparation of synthetic rubber, molding and vulcanization of rubber, secondary vulcanization post-treatment and the like.

Description

Low-permeability fluororubber product material
Technical Field
The invention belongs to the technical field of fluororubber, and relates to a fluororubber product material, in particular to a low-permeability fluororubber product material.
Background
Fluororubbers are rubbers known to be resistant to alcoholic fuel oils. With the demand of social development, the 'national six' standard strictly controls the emission limit of pollutants, the two-day and night emission limit requirement in evaporative emission is reduced to 0.65 g from 2 g of the original 'national five', and the fuel oil permeability is required to be below 40g mm/m2 day. The domestic ternary fluorine glue with high fluorine content cannot meet the requirement; the home-made polyfluoro rubber sizing material with high fluorine content has poor manufacturability and low product percent of pass; the imported ternary fluorine rubber can meet the requirement of fuel oil permeability, but the material cost is twice as high as that of the domestic product. The invention provides a low-permeability fluororubber product material which has excellent fluidity, improved demolding performance, better methanol and ethanol fuel resistance and good compression stress relaxation, and is prepared by blending a rubber formula.
Disclosure of Invention
The invention aims to solve the problem that domestic ternary fluorine glue with high fluorine content cannot meet the requirement; the home-made polyfluoro rubber sizing material with high fluorine content has poor manufacturability and low product percent of pass; the imported ternary fluorine rubber can meet the requirement of fuel oil permeability, but the material cost is doubled compared with that of domestic products, so that the low-permeability fluorine rubber product material is provided.
The purpose of the invention can be realized by the following technical scheme:
a low-permeability fluororubber product material comprises the following raw materials in parts by weight: 84-90 parts of fluororubber, 4-6 parts of calcium silicate, 1.5-2.5 parts of magnesium oxide, 4-6 parts of calcium hydroxide, WS 280: 0.3-0.7 part of iron oxide red, 0.3-0.7 part of modified molybdenum disulfide, 12-18 parts of nano inorganic filler, 2-4 parts of modified diatomite and 2-4 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 70 +/-5 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling and molding at 60-70 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 170-2And the temperature is 175-185 ℃, the rubber is vulcanized for 300 seconds at the vulcanization time of 240-;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 230-250 ℃ for 8-16 h, and then inspecting the size and the appearance to obtain a qualified finished product.
Preferably, the fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
Preferably, the preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 1-2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
Preferably, the mass ratio of the molybdenum disulfide, the n-dodecyl mercaptan and the 1-methyl-2-pyrrolidone is controlled to be 2.2-2.5:1.2-1.5: 20-22.
Preferably, the modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Preferably, the mass ratio of the diatomite to the coupling agent to the absolute ethyl alcohol is controlled to be 50-60:50-60: 300-350; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
Preferably, the preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 2-3h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 50-60 ℃ for 1-2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Preferably, the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% is controlled to be 10-15: 50-60; the mass ratio of the anti-aging coupling agent to the 95% ethanol solution is controlled to be 6-8: 40-50.
Preferably, the nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile titanium dioxide, multi-walled carbon nanotubes and graphite.
Compared with the prior art, the invention has the beneficial effects that:
the invention prepares a hyposmosis fluorine rubber product material with excellent fluidity, improved demoulding performance, better methanol and ethanol fuel oil resistance and good compression stress relaxation through the procedures of preparation of synthetic rubber, molding and vulcanization of rubber, secondary vulcanization post-treatment and the like;
molybdenum disulfide is added into the fluororubber as an anti-friction agent to improve the friction performance of the fluororubber; according to the invention, the molybdenum disulfide is modified by n-dodecyl mercaptan, so that the modifier is adhered to the surface of the molybdenum disulfide sheet, the dispersibility and stability of the molybdenum disulfide in the fluororubber product material are improved, the interaction among molybdenum disulfide sheet layers can be effectively weakened, and the phenomenon of agglomeration and stacking of the molybdenum disulfide can be avoided; the interaction between the molybdenum disulfide and polymer molecular chains is enhanced; thereby the fluororubber has excellent performance of reducing surface friction;
diatomaceous earth is a biogenic porous silicalite; the main component is amorphous silicon dioxide formed by the skeleton of unicellular diatom and has a chemical formula of SiO2nH 2O. Mineralogically belongs to opal-AG; the diatomite has a unique shell structure and has nano-scale micropores formed by macropores in a biological framework and gaps of silicon dioxide spheres, so that the diatomite has the properties of light weight, large specific surface area, strong adsorption performance and the like; because of the advantages of no toxicity, safety, good chemical stability and the like, the diatomite is an important nonmetallic mineral material; silane coupling agent exists on the surface of the diatomite, and chemical adsorption occurs between the surface of the diatomite particles and the silane coupling agent, so that a new Si-O-Si bond is formed; the tensile strength and the elongation at break of the low-permeability fluororubber product material are improved by adding the modified diatomite;
the anti-aging coupling agent is one or more of silane coupling agent Si69 and silane coupling agent Si 75. According to the invention, the surface modification is carried out on the white carbon black through the anti-aging coupling agent to obtain the white carbon black with the surface grafted with the anti-aging agent, and the strength and the tearing strength of the modified white carbon black are both greatly improved; the compatibility of the white carbon black and the rubber is improved, the anti-aging agent is prevented from volatilizing, and the modified white carbon black is applied to the low-permeability fluororubber product material to ensure that the low-permeability fluororubber product material has high thermal oxidation resistance, ozone resistance and damp-heat aging resistance; the method solves the problems that in the prior art, the surface of the white carbon black has a large amount of silicon hydroxyl groups, so that the white carbon black has acidity, hygroscopicity and hydrophilicity; therefore, when the white carbon is filled into the rubber, there is a problem that vulcanization is delayed and aggregates are formed in the rubber;
the nano inorganic filler can obviously prolong the positive vulcanization time of the fluororubber; when the hardness levels of vulcanized rubbers are the same, the nano inorganic filler has an obvious reinforcing effect on fluororubber; the fluororubber is a synthetic polymer elastomer containing fluorine atoms in the main chain or side chain carbon atoms. Because the C-F bond energy is large (485kJ/mol), and the covalent radius of fluorine atoms is 0.064nm, which is equivalent to half of the length of the C-C bond, the fluorine atoms can be tightly arranged around carbon atoms, and a strong shielding effect is generated on the C-C main chain of the polymer, so that the fluorine rubber is in overall chemical inertness, and the interface bonding strength between the fluorine rubber and the filler which is commonly used at present is low.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A low-permeability fluororubber product material comprises the following raw materials in parts by weight: 84 parts of fluororubber, 4 parts of calcium silicate, 1.5 parts of magnesium oxide, 4 parts of calcium hydroxide, WS 280: 0.3 part of iron oxide red, 0.3 part of modified molybdenum disulfide, 12 parts of nano inorganic filler, 2 parts of modified diatomite and 2 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 65 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling at 60 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 170Kgf/cm2Vulcanizing the rubber at the temperature of 175 ℃, wherein the vulcanizing time is 240 seconds;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 230 ℃ for 8h, and then inspecting the size and the appearance to obtain a qualified finished product.
The fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
The preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 1h to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
The mass ratio of the molybdenum disulfide to the n-dodecyl mercaptan to the 1-methyl-2-pyrrolidone is controlled to be 2.2:1.2: 20.
The modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Controlling the mass ratio of the diatomite, the coupling agent and the absolute ethyl alcohol to be 50-60:50-60: 300-350; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
The preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 2h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 50 ℃ for 1-2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Controlling the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% to be 10: 50; the mass ratio of the anti-aging coupling agent to the ethanol solution with the mass fraction of 95% is controlled to be 6: 40.
The nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nano tubes and graphite.
Example 2
A low-permeability fluororubber product material comprises the following raw materials in parts by weight: 85 parts of fluororubber, 5 parts of calcium silicate, 1.8 parts of magnesium oxide, 5 parts of calcium hydroxide, WS 280: 0.4 part of iron oxide red, 0.4 part of modified molybdenum disulfide, 13 parts of nano inorganic filler, 3 parts of modified diatomite and 3 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 68 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling at 62 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 172Kgf/cm2Vulcanizing the rubber at 177 ℃ for 250 seconds;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 240 ℃ for 10h, and then inspecting the size and the appearance to obtain a qualified finished product.
The fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
The preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 1-2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
The mass ratio of the molybdenum disulfide to the n-dodecyl mercaptan to the 1-methyl-2-pyrrolidone is controlled to be 2.3:1.3: 21.
The modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Preferably, the mass ratio of the diatomite to the coupling agent to the absolute ethyl alcohol is controlled to be 52:52: 310; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
The preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 2h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 52 ℃ for 1-2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Controlling the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% to be 12: 52; the mass ratio of the anti-aging coupling agent to the ethanol solution with the mass fraction of 95% is controlled to be 7: 42.
The nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nano tubes and graphite.
Example 3
A low-permeability fluororubber product material comprises the following raw materials in parts by weight: 87 parts of fluororubber, 5 parts of calcium silicate, 2.0 parts of magnesium oxide, 5 parts of calcium hydroxide, WS 280: 0.5 part of iron oxide red, 0.5 part of modified molybdenum disulfide, 16 parts of nano inorganic filler, 3 parts of modified diatomite and 3 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 70 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling at 65 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 178Kgf/cm2Vulcanizing the rubber at the temperature of 180 ℃ for 270 seconds;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 240 ℃ for 12h, and then inspecting the size and the appearance to obtain a qualified finished product.
The fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
The preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
The mass ratio of the molybdenum disulfide to the n-dodecyl mercaptan to the 1-methyl-2-pyrrolidone is controlled to be 2.4:1.4: 21.
The modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Controlling the mass ratio of the diatomite to the coupling agent to the absolute ethyl alcohol to be 57:57: 330; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
The preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 3h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 55 ℃ for 2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Controlling the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% to be 13: 57; and controlling the mass ratio of the anti-aging coupling agent to the 95% ethanol solution to be 7: 45.
The nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nano tubes and graphite.
Example 4
A low-permeability fluororubber product material comprises the following raw materials in parts by weight: 88 parts of fluororubber, 5 parts of calcium silicate, 2.3 parts of magnesium oxide, 5 parts of calcium hydroxide, WS 280: 0.6 part of iron oxide red, 0.6 part of modified molybdenum disulfide, 16 parts of nano inorganic filler, 3 parts of modified diatomite and 3 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 73 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling at 68 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 178Kgf/cm2Vulcanizing the rubber at 183 deg.c for 280 sec;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 240 ℃ for 15h, and then inspecting the size and the appearance to obtain a qualified finished product.
The fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
The preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
The mass ratio of the molybdenum disulfide to the n-dodecyl mercaptan to the 1-methyl-2-pyrrolidone is controlled to be 2.4:1.4: 21.
The modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Controlling the mass ratio of the diatomite, the coupling agent and the absolute ethyl alcohol to be 50-60:50-60: 300-350; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
The preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 3h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 58 ℃ for 2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Controlling the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% to be 14: 63; and controlling the mass ratio of the anti-aging coupling agent to the 95% ethanol solution to be 7: 48.
The nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nano tubes and graphite.
Example 5
A low-permeability fluororubber product material comprises the following raw materials in parts by weight: 90 parts of fluororubber, 6 parts of calcium silicate, 2.5 parts of magnesium oxide, 6 parts of calcium hydroxide, WS 280: 0.7 part of iron oxide red, 0.7 part of modified molybdenum disulfide, 18 parts of nano inorganic filler, 4 parts of modified diatomite and 4 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, strength and elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 75 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling at 70 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 190Kgf/cm2And the temperature is 185 ℃, the rubber is vulcanized for 300 seconds at the vulcanization time of 240-;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at-250 ℃ for 16h, and then inspecting the size and the appearance to obtain a qualified finished product.
The fluorine content of the fluororubber is more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
The preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
The mass ratio of the molybdenum disulfide to the n-dodecyl mercaptan to the 1-methyl-2-pyrrolidone is controlled to be 2.5:1.5: 22.
The modified diatomite comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
Controlling the mass ratio of the diatomite to the coupling agent to the absolute ethyl alcohol to be 60:60: 350; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
The preparation process of the modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 3h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
drying the solid in a vacuum oven at 60 ℃ for 2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
Controlling the mass ratio of the white carbon black to the ethanol solution with the mass fraction of 95% to be 15: 60; the mass ratio of the anti-aging coupling agent to the ethanol solution with the mass fraction of 95% is controlled to be 8: 50.
The nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nano tubes and graphite.
Comparative example 1
Comparative example 1 is a commercially available fluororubber product.
The antibacterial performance of the samples obtained in each group of examples and comparative examples is tested, and the mechanical properties of the samples are tested;
Figure BDA0002931290230000141
the preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (9)

1. A low permeability fluororubber product material, which is characterized in that: the feed comprises the following raw materials in parts by weight: 84-90 parts of fluororubber, 4-6 parts of calcium silicate, 1.5-2.5 parts of magnesium oxide, 4-6 parts of calcium hydroxide, WS 280: 0.3-0.7 part of iron oxide red, 0.3-0.7 part of modified molybdenum disulfide, 12-18 parts of nano inorganic filler, 2-4 parts of modified diatomite and 2-4 parts of modified white carbon black;
the preparation process of the low-permeability fluororubber product material comprises the following steps:
the first step is as follows: preparation of synthetic rubber: feeding all the raw materials into an internal mixer according to the parts by weight, detecting the hardness, the strength and the elongation of the synthetic rubber obtained by the internal mixer, and filtering after detection, wherein the synthetic rubber with the hardness of 70 +/-5 degrees, the strength of more than or equal to 10MPa and the elongation of more than or equal to 175 percent is qualified synthetic rubber;
the second step is that: and (3) forming and vulcanizing rubber: the qualified synthetic rubber is processed by open milling and molding at 60-70 ℃ through an open mill, and then the molded rubber is put into a mold in vulcanization equipment under the pressure of 170-2And the temperature is 175-185 ℃, the rubber is vulcanized for 300 seconds at the vulcanization time of 240-;
the third step: post-treatment and inspection: trimming the vulcanized product, putting the trimmed product in an oven for secondary vulcanization at 230-250 ℃ for 8-16 h, and then inspecting the size and the appearance to obtain a qualified finished product.
2. A low permeability fluororubber article material according to claim 1, characterized in that said fluororubber has a fluorine content of more than 70%; WS280 is an organosiloxane-based processing aid; the calcium silicate is surface treated with a siloxane.
3. The low-permeability fluororubber product material according to claim 1, wherein the preparation process of the modified molybdenum disulfide comprises the following steps: adding molybdenum disulfide and n-dodecyl mercaptan into 1-methyl-2-pyrrolidone, stirring and mixing, and performing ultrasonic dispersion for 1-2 hours to obtain a modified molybdenum disulfide suspension dispersion liquid; and carrying out reduced pressure suction filtration, washing and drying on the modified molybdenum disulfide suspension dispersion liquid to obtain the modified molybdenum disulfide.
4. A low permeability fluororubber formed product material according to claim 3, wherein the mass ratio of molybdenum disulfide, n-dodecanethiol and 1-methyl-2-pyrrolidone is controlled to 2.2-2.5:1.2-1.5: 20-22.
5. A low permeability fluororubber formed product material according to claim 1, characterized in that the modified diatomaceous earth comprises the following steps:
weighing diatomite, putting the diatomite into a container, and putting the container into a constant-temperature water bath kettle at 90 ℃ for stirring and preheating; weighing the coupling agent in corresponding parts by weight, adding absolute ethyl alcohol for dissolving, and respectively dropwise adding the coupling agent into the diatomite under the condition of stirring at a low speed of 300 r/min; then the rotating speed of the stirrer is adjusted to 1500r/min, the mixture is stirred and reacted for 60min, and finally the modified diatomite is obtained after being taken out.
6. The low-permeability fluororubber product material according to claim 5, wherein the mass ratio of diatomite, coupling agent and absolute ethanol is controlled to be 50-60:50-60: 300-350; the silane coupling agent is one or more of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
7. The low-permeability fluororubber product material according to claim 1, wherein the preparation process of modified white carbon black comprises the following steps:
the first step is as follows: adding white carbon black into 95% ethanol solution by mass percent and performing ultrasonic dispersion to obtain solution A; adding the anti-aging coupling agent into a 95% ethanol aqueous solution, and performing ultrasonic dispersion to obtain a solution B; mixing the solution A and the solution B and continuing to perform ultrasonic dispersion; refluxing the mixture for 2-3h under the protection of nitrogen, and spin-drying the solvent to obtain a solid;
the second step is that: drying the solid in a vacuum oven at 50-60 ℃ for 1-2 h; then washing the solid with absolute ethyl alcohol to remove the anti-aging coupling agent which is not grafted to the surface of the white carbon black; and then placing the cleaned solid in a vacuum oven for drying to obtain the modified white carbon black.
8. The low-permeability fluororubber product material according to claim 7, characterized in that the mass ratio of white carbon black to 95% ethanol solution is controlled to 10-15: 50-60; the mass ratio of the anti-aging coupling agent to the 95% ethanol solution is controlled to be 6-8: 40-50.
9. A low permeability fluororubber formed product material according to claim 7, characterized in that the nano inorganic filler comprises nano barium sulfate, hexagonal boron nitride, rutile type titanium dioxide, multi-walled carbon nanotubes and graphite.
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