CN110498954B - Modified rectorite/natural latex composite foaming material and preparation method thereof - Google Patents

Modified rectorite/natural latex composite foaming material and preparation method thereof Download PDF

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CN110498954B
CN110498954B CN201910643733.XA CN201910643733A CN110498954B CN 110498954 B CN110498954 B CN 110498954B CN 201910643733 A CN201910643733 A CN 201910643733A CN 110498954 B CN110498954 B CN 110498954B
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rectorite
modified rectorite
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natural latex
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CN110498954A (en
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金花
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Wenzhou Baosheng Shoes Material Co ltd
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Wenzhou Polytechnic
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04Plastics, rubber or vulcanised fibre
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/009Use of pretreated compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2307/00Characterised by the use of natural rubber
    • C08J2307/02Latex
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2413/00Characterised by the use of rubbers containing carboxyl groups
    • C08J2413/02Latex
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent

Abstract

The invention discloses a modified rectorite/natural latex composite foaming material and a preparation method thereof, wherein the preparation raw materials comprise: natural latex, carboxylic acrylonitrile butadiene latex, modified rectorite, vulcanizing agent, accelerator and anti-aging agent; a method of modifying modified rectorite comprising: adding water into an organic modifier to obtain an organic modifier solution; adding water to rectorite to obtain a rectorite solution; adding the rectorite solution into the organic modifier solution dropwise to obtain a modified rectorite precursor solution; carrying out hydrothermal reaction on the modified rectorite precursor solution to obtain a modified rectorite precursor; sintering the modified rectorite precursor to obtain the modified rectorite. Compared with the conventional natural rubber foaming material, the mechanical property and the corrosion resistance of the modified rectorite/natural latex composite foaming material prepared by the invention are greatly improved.

Description

Modified rectorite/natural latex composite foaming material and preparation method thereof
Technical Field
The invention relates to the technical field of high molecular compound compositions, in particular to a modified rectorite/natural latex composite foaming material and a preparation method thereof.
Background
Natural rubber has the advantages of good flexibility, good elasticity, high comfort and the like as a sole material, and has the defect of poor wear resistance, so that the mechanical property enhancement treatment needs to be carried out on the natural rubber sole material.
Currently, methods for reinforcing natural rubber materials include, but are not limited to: (one) filler reinforcement: preparation and properties of clay/natural rubber nanocomposites [ J ] synthetic rubber industry, 2015, 28 (2): 135-139; preparation and properties of carbon nanotube/natural rubber composite [ J ] composite science, 2005, 22 (5): 72-77; preparation and performance of reduced graphene oxide/natural rubber-nitrile rubber composite [ J ] composite academic newspaper, 2018, 5 (5): 1253-1259; (II) polymer blending reinforcement: preparing polylactic acid/natural rubber porous material [ J ] plastic by microcellular foaming, wherein the ratio of the polylactic acid/natural rubber porous material [ J ] plastic to the polylactic acid/natural rubber porous material [ 2018, 47(2) is as follows: 50-53; application of natural rubber/trans-butyl-pentyl rubber blend in tread rubber of all-steel radial tires [ J ] polymer material science and engineering, 2018, 34 (9): 89-95. Because natural rubber has poor polarity, and most of reinforcing materials are polar materials, all the reinforcing treatment methods need to solve the following problems: the mechanical strength of the natural rubber is improved, and the problem of compatibility of the reinforcing material and the natural rubber is solved.
The carboxylic butyronitrile latex is anionic high molecular polymer emulsion, and has good oil resistance, corrosion resistance and mechanical property. And because carboxyl with strong polarity is introduced into the macromolecular chain of the carboxylated nitrile latex, the activity and the bonding strength are improved, and the mechanical strength and the polarity of the natural latex can be improved by blending the carboxylated nitrile latex with the natural latex, so that the compatibility with a reinforcing material is improved.
Rectorite is a 1:1 regular interlayer mineral composed of dioctahedral mica and dioctahedral smectite, has the properties of good high temperature resistance, plasticity, dispersibility, expansibility, adsorbability, hydration property, cation exchange property, colloid double-layer, electromotive potential and the like, has good affinity with a polymer, and can be used as a reinforcing material to improve the mechanical property of the polymer. However, in particular, the compatibility problem of the rectorite reinforced natural rubber material and the rubber needs to be solved, and the uniformity of the rectorite material in the polymer is improved, so that the reinforcing effect is improved. Therefore, a modification treatment of the rectorite material is required. At present, rectorite modified latex foaming materials are rarely used for manufacturing sole materials.
Chinese patent CN201410361107.9 discloses a method for preparing a rubber/clay composite material with thermal-oxidative aging resistance, which comprises the steps of adding catecholamine monomers into clay water suspension subjected to ultrasonic stripping pretreatment under the condition of aerobic and alkaline at room temperature, and performing self-polymerization deposition on the surface of a clay sheet layer; then compounding with a rubber matrix in an emulsion blending mode, flocculating, washing, drying, mixing and vulcanizing to obtain the rubber/clay nano composite material. However, the clay aqueous suspension is directly blended and modified with a rubber latex material, the mixing uniformity is greatly influenced by contingency, the product property is unstable, and the prepared rubber composite material mainly improves the anti-aging performance of rubber and has limited improvement on the mechanical performance of the rubber.
Chinese patent CN201611120022.7 discloses a graphene natural rubber composite material for conveyor belt cover rubber and a preparation method thereof, wherein the graphene natural rubber composite material is prepared by taking graphene, phyllosilicate, white carbon black and natural latex as raw materials and adopting a wet mixing technology; plasticating the graphene natural rubber composite material, sequentially adding zinc oxide, stearic acid, an anti-aging agent, a silane coupling agent, a reinforcing agent and aromatic oil, and then mixing for the first time; then adding sulfur and an accelerant and mixing for the second time to obtain the product. However, this patent does not improve the compatibility of the reinforcing material with natural latex materials and has limited improvement in mechanical properties.
Therefore, in view of the above problems, there is a need to provide a reinforcing treatment method capable of effectively improving the mechanical strength of natural rubber materials, and simultaneously solving the compatibility problem between natural latex materials and reinforcing materials, so that the prepared natural latex composite material has good performance in the field of sole materials.
Disclosure of Invention
Aiming at the problems, the invention provides a modified rectorite/natural latex composite foaming material and a preparation method thereof.
The technical scheme adopted by the invention for solving the problems is as follows: the modified rectorite/natural latex composite foaming material is prepared from the following raw materials in parts by weight: 100 parts of natural latex, 5-15 parts of carboxylic acrylonitrile butadiene latex, 5-20 parts of modified rectorite, 2-4 parts of vulcanizing agent, 1-2 parts of accelerator and 0.5-1.5 parts of anti-aging agent;
the invention adopts natural latex as a main raw material, and adds a proper amount of carboxylic acrylonitrile butadiene latex to improve the mechanical strength and corrosion resistance of the natural latex, improve the application range of the foaming material, improve the non-polarity and activity of the natural latex and increase the compatibility with modified rectorite; adding modified rectorite with a layered structure to increase the mechanical strength and products of the foam material, and toughening the composite foam material with the natural latex and the carboxylated butyronitrile latex; the raw materials are reasonably combined, the product performance of the sole material is improved under the combined action, and the market competitiveness of the natural rubber sole material is improved;
the method for modifying the modified rectorite comprises the following steps:
step A1, adding water into an organic modifier, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5-2%;
step A2, adding water into rectorite, mixing and stirring uniformly to obtain a rectorite solution with the mass fraction of 1-10%;
step A3, dripping the rectorite solution obtained in the step A2 into the organic modifier solution obtained in the step A1 at a speed of 60-120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution; the operation is beneficial to enabling the rectorite modification process to occur uniformly and stably and avoiding agglomeration;
step A4, pouring the modified rectorite precursor solution obtained in the step A3 into a hydrothermal kettle, carrying out hydrothermal reaction at the temperature of 120-180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor; the operation enables the rectorite modification process to occur uniformly and effectively, the reaction process is mild, and the obtained product has good crystallization effect, less impurities, good dispersibility and stable and uniform properties;
step A5, transferring the modified rectorite precursor obtained in the step A4 into a muffle furnace, heating to 400-650 ℃, preserving heat for 1-2 h, and grinding the obtained product to obtain modified rectorite; the operation leads the modified rectorite precursor to lose unstable water components, micromolecular impurities with lower melting points and other components in the sintering process, and leads the prepared modified rectorite to have more stable and uniform product performance.
Further, the vulcanizing agents include: sulfur or dicumyl peroxide.
Further, the accelerator is: the accelerator M and the accelerator TS are a mixture composed of 1: 0.5-1.5 in mass ratio.
Further, the anti-aging agent comprises: one or more of age inhibitor SP, age inhibitor A, age inhibitor RD, age inhibitor DNP, age inhibitor 4010, age inhibitor AW, age inhibitor MB and age inhibitor D.
Further, in step a1, the organic modifier comprises: any one of cationic polyvinyl alcohol, sodium alginate, carboxymethyl chitosan, monododecyl phosphate triethanolamine, poloxamer, sodium carboxymethyl cellulose and gamma-aminopropyltriethoxysilane; the organic modifier is adopted to modify the rectorite material, so that the polarity and the surface activity of the interlayer interface of the rectorite material with a layered structure are further improved, the product compatibility with a latex material is improved, and the insertion of a polymer material into a rectorite layer structure to form a composite material is facilitated.
Further, in the step A2, the mass ratio of the rectorite to the organic modifier in the step A1 is 100: 0.5-5.
Further, in the step a4, the hydrothermal reaction time is 12 to 36 hours.
Another object of the present invention is to provide a method for preparing the modified rectorite/natural latex composite foaming material, comprising the following steps:
step S1, mixing the natural latex and the carboxylic acrylonitrile-butadiene latex in parts by weight for 2-4 min at the rotating speed of 300-500 rpm, then adding the modified rectorite in parts by weight, mixing for 8-12 min at the rotating speed of 1000-2000 rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen or air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
and step S2, steaming the coating material obtained in the step S1 at the temperature of 160-170 ℃, then performing heat setting treatment at the temperature of 60-70 ℃, and standing for 12-24 hours to obtain the modified rectorite/natural latex composite foaming material.
Further, in step S2, the steaming time is 15 to 90 seconds.
Further, in step S2, the heat setting treatment time is 20 to 40 min.
The invention has the advantages that:
1. the invention adopts natural latex as a main raw material, and adds a proper amount of carboxylic acrylonitrile butadiene latex to improve the mechanical strength and corrosion resistance of the natural latex, improve the application range of the foaming material, improve the non-polarity and activity of the natural latex and increase the compatibility with modified rectorite; adding modified rectorite with a layered structure to increase the mechanical strength and products of the foam material, and toughening the composite foam material with the natural latex and the carboxylated butyronitrile latex; the raw materials are reasonably matched, the product performance of the sole material is improved under the combined action, and the market competitiveness of the natural rubber sole material is improved;
2. the organic modifier is adopted to modify the rectorite material so as to improve the surface activity of the rectorite and increase the compatibility with the latex material, and the modification method of the rectorite is simple and convenient and is easy to operate;
3. the preparation method of the modified rectorite/natural latex composite foaming material is suitable for large-scale mass production, is beneficial to reducing the production cost and improving the market competitiveness.
Detailed Description
The following detailed description of embodiments of the invention, but the invention can be practiced in many different ways, as defined and covered by the claims.
The specific formula implemented in the application is as follows: (kg)
Figure BDA0002132833590000051
Example 1
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 1
A method for modifying modified rectorite, comprising the steps of:
adding water into cationic polyvinyl alcohol, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 1%; the mass ratio of the rectorite to the cationic polyvinyl alcohol in the a is 100: 0.5;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 60 drops/min, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 12 hours at the temperature of 120 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 400 ℃, preserving the heat for 1h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2min at the rotating speed of 300rpm, then adding the modified rectorite in parts by weight, mixing for 8min at the rotating speed of 1000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 160 ℃ for 15s, then carrying out heat setting treatment at the temperature of 60 ℃ for 20min, and standing for 12h to obtain the modified rectorite/natural latex composite foaming material.
Example 2
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 2
A method for modifying modified rectorite, comprising the steps of:
adding water into sodium alginate, and mixing and stirring uniformly to obtain an organic modifier solution with the mass fraction of 2%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 10%; the mass ratio of the rectorite to the sodium alginate in the alpha is 100: 5;
c, dripping the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 36 hours at the temperature of 180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 650 ℃, preserving the temperature for 2 hours, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 4min at the rotating speed of 500rpm, then adding the modified rectorite in parts by weight, mixing for 12min at the rotating speed of 2000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 170 ℃ for 90s, then carrying out heat setting treatment at the temperature of 70 ℃ for 40min, and standing for 24h to obtain the modified rectorite/natural latex composite foaming material.
Example 3
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 3
A method for modifying modified rectorite, comprising the steps of:
adding water into carboxymethyl chitosan, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 1.25%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 5.5%; the mass ratio of the rectorite to the carboxymethyl chitosan in the step a is 100: 2.75;
c, dripping the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 90 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 24 hours at the temperature of 150 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 525 ℃, preserving the temperature for 1.5h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, then adding the modified rectorite in parts by weight, mixing for 10min at the rotating speed of 1500rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the modified rectorite/natural latex composite foaming material.
Example 4
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 4
A method for modifying modified rectorite, comprising the steps of:
adding water into mono-dodecyl phosphate triethanolamine, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.875%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 3.75%; the mass ratio of the rectorite to the monododecyl phosphate triethanolamine is 100: 1.625;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 75 drops/min, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 18h at the temperature of 135 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d to a muffle furnace, heating to 463 ℃, preserving the temperature for 1.5h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3.5min at the rotating speed of 350rpm, then adding the modified rectorite in parts by weight, mixing for 11min at the rotating speed of 1200rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and charging air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 162 ℃ for 78s, then carrying out heat setting treatment at the temperature of 62 ℃ for 35min, and standing for 22h to obtain the modified rectorite/natural latex composite foaming material.
Example 5
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 5
A method for modifying modified rectorite, comprising the steps of:
adding water into poloxamer, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 1.625%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 7.75%; the mass ratio of the rectorite to the poloxamer in the a is 100: 3.875;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at a speed of 105 drops/minute, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 30 hours at the temperature of 165 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 588 ℃, preserving the temperature for 1.75 hours, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2.5min at the rotating speed of 450rpm, then adding the modified rectorite in parts by weight, mixing for 9min at the rotating speed of 1800rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 168 ℃ for 25s, then carrying out heat setting treatment at 68 ℃ for 25min, and standing for 14h to obtain the modified rectorite/natural latex composite foaming material.
Example 6
The difference from the example 3 is that the organic modifier adopts sodium carboxymethyl cellulose, and other data including formula data, various data in the modified rectorite modification method and various data in the preparation method of the modified rectorite/natural latex composite foaming material are the same as the example 3.
Example 7
The difference from the example 3 is only that the organic modifier adopts gamma-aminopropyltriethoxysilane, and the other data including formula data, various data in the modified rectorite modification method and various data in the preparation method of the modified rectorite/natural latex composite foaming material are the same as the example 3.
Comparative example 1
Natural latex composite foaming material
The preparation raw materials adopt a formula 6
The preparation method of the natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and introducing nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the natural latex composite foaming material.
Comparative example 2
Natural latex foam material
The preparation raw materials adopt a formula 7
The preparation method of the natural latex foaming material comprises the following steps:
(1) mixing the natural latex in parts by weight for 3min at the rotating speed of 400rpm, adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 165 ℃ for 50s, then carrying out heat setting treatment at the temperature of 65 ℃ for 30min, and standing for 18h to obtain the natural latex foaming material.
Comparative example 3
The rectorite/natural latex composite foaming material is prepared from the following raw materials in parts by weight: 50kg of natural latex, 5kg of carboxylic acrylonitrile butadiene latex, 6.25kg of rectorite, 1.5kg of sulfur, 0.375kg of accelerator M0.375kg, 0.375kg of accelerator TS0.375kg, 40100.2kg of anti-aging agent, AW0.2kg of anti-aging agent and MB0.1kg of anti-aging agent.
The preparation method of the rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, then adding the rectorite in parts by weight, mixing for 10min at the rotating speed of 1500rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the rectorite/natural latex composite foaming material.
Experimental example 1
The modified rectorite/natural latex composite foaming materials prepared in examples 1 to 7 are marked as Y1 to Y7, the natural latex composite foaming material prepared in comparative example 1 is marked as D1, the natural latex foaming material prepared in comparative example 2 is marked as D2, the rectorite/natural latex composite foaming material prepared in comparative example 3 is marked as D3, and the performances of Y1 to Y7 and D1 to D3 are tested, and the test results are shown in Table 1. Wherein the acid and alkali resistance is tested according to GB/12019-1989. The aging resistance is tested according to GB/T9871-2008 method C, the testing temperature is 125 +/-2 ℃, and the testing time is 72 h.
TABLE 1 Performance test results of modified rectorite/Natural latex composite foams prepared in examples 1 to 7
Figure BDA0002132833590000131
Table 1 shows that the mechanical property and the corrosion resistance of the modified rectorite/natural latex composite foaming material prepared in the embodiment of the application are greatly improved compared with those of the conventional natural rubber foaming material.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The modified rectorite/natural latex composite foaming material is characterized in that the raw materials for preparing the modified rectorite/natural latex composite foaming material and the parts by weight thereof comprise: 100 parts of natural latex, 5-15 parts of carboxylated butyronitrile latex, 5-20 parts of modified rectorite, 2-4 parts of vulcanizing agent, 1-2 parts of accelerator and 0.5-1.5 parts of anti-aging agent;
the method for modifying the modified rectorite comprises the following steps:
step A1, adding water into an organic modifier, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5-2%; the organic modifier comprises: any one of cationic polyvinyl alcohol, sodium alginate, carboxymethyl chitosan, monododecyl phosphate triethanolamine, poloxamer, sodium carboxymethyl cellulose and gamma-aminopropyltriethoxysilane;
step A2, adding water into rectorite, and mixing and stirring uniformly to obtain a rectorite solution with the mass fraction of 1-10%;
step A3, dripping the rectorite solution obtained in the step A2 into the organic modifier solution obtained in the step A1 at a speed of 60-120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
step A4, pouring the modified rectorite precursor solution obtained in the step A3 into a hydrothermal kettle, carrying out hydrothermal reaction at the temperature of 120-180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and A5, transferring the modified rectorite precursor obtained in the step A4 into a muffle furnace, heating to 400-650 ℃, preserving heat for 1-2 hours, and grinding the obtained product to obtain the modified rectorite.
2. The modified rectorite/natural latex composite foam material as claimed in claim 1, wherein said vulcanising agent comprises: sulfur or dicumyl peroxide.
3. The modified rectorite/natural latex composite foam material as claimed in claim 1, wherein said accelerator is: the accelerator M and the accelerator TS are a mixture composed of 1: 0.5-1.5 in mass ratio.
4. The modified rectorite/natural latex composite foamed material according to claim 1, wherein said antioxidant comprises: one or more of age inhibitor SP, age inhibitor A, age inhibitor RD, age inhibitor DNP, age inhibitor 4010, age inhibitor AW, age inhibitor MB and age inhibitor D.
5. The modified rectorite/natural latex composite foaming material of claim 1, wherein in the step A2, the mass ratio of the rectorite to the organic modifier in the step A1 is 100: 0.5-5.
6. The modified rectorite/natural latex composite foaming material according to claim 1, wherein in the step A4, the hydrothermal reaction time is 12-36 h.
7. A method for preparing the modified rectorite/natural latex composite foaming material according to any one of the claims 1 to 6, which is characterized by comprising the following steps:
step S1, mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2min to 4min at a rotating speed of 300rpm to 500rpm, then adding the modified rectorite in parts by weight, mixing for 8min to 12min at a rotating speed of 1000rpm to 2000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and introducing nitrogen or air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
and S2, steaming the coating material obtained in the step S1 at the temperature of 160-170 ℃, then performing heat setting treatment at the temperature of 60-70 ℃, and standing for 12-24 hours to obtain the modified rectorite/natural latex composite foaming material.
8. The method according to claim 7, wherein in step S2, the steaming is performed for 15 to 90 seconds.
9. The method according to claim 7, wherein in step S2, the heat-setting treatment is carried out for 20 to 40 min.
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