CN110498954B - Modified rectorite/natural latex composite foaming material and preparation method thereof - Google Patents
Modified rectorite/natural latex composite foaming material and preparation method thereof Download PDFInfo
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- CN110498954B CN110498954B CN201910643733.XA CN201910643733A CN110498954B CN 110498954 B CN110498954 B CN 110498954B CN 201910643733 A CN201910643733 A CN 201910643733A CN 110498954 B CN110498954 B CN 110498954B
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- 239000000463 material Substances 0.000 title claims abstract description 115
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 239000002131 composite material Substances 0.000 title claims abstract description 60
- 238000005187 foaming Methods 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title abstract description 28
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 239000002243 precursor Substances 0.000 claims abstract description 33
- 239000003607 modifier Substances 0.000 claims abstract description 27
- 229920000126 latex Polymers 0.000 claims abstract description 24
- 239000004816 latex Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000001027 hydrothermal synthesis Methods 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims description 57
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000000576 coating method Methods 0.000 claims description 30
- 238000003756 stirring Methods 0.000 claims description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- 239000003112 inhibitor Substances 0.000 claims description 16
- 238000000227 grinding Methods 0.000 claims description 14
- 238000009998 heat setting Methods 0.000 claims description 12
- 238000010025 steaming Methods 0.000 claims description 12
- 150000002825 nitriles Chemical class 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 239000006261 foam material Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 4
- BIHQJMSIEXRWPS-UHFFFAOYSA-N 2-[bis(2-hydroxyethyl)amino]ethanol;dodecyl dihydrogen phosphate Chemical compound OCCN(CCO)CCO.CCCCCCCCCCCCOP(O)(O)=O BIHQJMSIEXRWPS-UHFFFAOYSA-N 0.000 claims description 4
- 229920001661 Chitosan Polymers 0.000 claims description 4
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 claims description 4
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229960000502 poloxamer Drugs 0.000 claims description 4
- 229920001983 poloxamer Polymers 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- 239000000661 sodium alginate Substances 0.000 claims description 4
- 235000010413 sodium alginate Nutrition 0.000 claims description 4
- 229940005550 sodium alginate Drugs 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 3
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 3
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 3
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 claims description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims 1
- 230000003078 antioxidant effect Effects 0.000 claims 1
- 244000043261 Hevea brasiliensis Species 0.000 abstract description 21
- 229920003052 natural elastomer Polymers 0.000 abstract description 21
- 229920001194 natural rubber Polymers 0.000 abstract description 21
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 238000005245 sintering Methods 0.000 abstract description 2
- 229920001971 elastomer Polymers 0.000 description 10
- 239000005060 rubber Substances 0.000 description 10
- 238000011049 filling Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000004927 clay Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000012779 reinforcing material Substances 0.000 description 6
- 229910021389 graphene Inorganic materials 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002715 modification method Methods 0.000 description 3
- 229920000747 poly(lactic acid) Polymers 0.000 description 3
- 239000004626 polylactic acid Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000002114 nanocomposite Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000003943 catecholamines Chemical class 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000003311 flocculating effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/009—Use of pretreated compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2307/00—Characterised by the use of natural rubber
- C08J2307/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2413/00—Characterised by the use of rubbers containing carboxyl groups
- C08J2413/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/06—Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/08—Ingredients agglomerated by treatment with a binding agent
Abstract
The invention discloses a modified rectorite/natural latex composite foaming material and a preparation method thereof, wherein the preparation raw materials comprise: natural latex, carboxylic acrylonitrile butadiene latex, modified rectorite, vulcanizing agent, accelerator and anti-aging agent; a method of modifying modified rectorite comprising: adding water into an organic modifier to obtain an organic modifier solution; adding water to rectorite to obtain a rectorite solution; adding the rectorite solution into the organic modifier solution dropwise to obtain a modified rectorite precursor solution; carrying out hydrothermal reaction on the modified rectorite precursor solution to obtain a modified rectorite precursor; sintering the modified rectorite precursor to obtain the modified rectorite. Compared with the conventional natural rubber foaming material, the mechanical property and the corrosion resistance of the modified rectorite/natural latex composite foaming material prepared by the invention are greatly improved.
Description
Technical Field
The invention relates to the technical field of high molecular compound compositions, in particular to a modified rectorite/natural latex composite foaming material and a preparation method thereof.
Background
Natural rubber has the advantages of good flexibility, good elasticity, high comfort and the like as a sole material, and has the defect of poor wear resistance, so that the mechanical property enhancement treatment needs to be carried out on the natural rubber sole material.
Currently, methods for reinforcing natural rubber materials include, but are not limited to: (one) filler reinforcement: preparation and properties of clay/natural rubber nanocomposites [ J ] synthetic rubber industry, 2015, 28 (2): 135-139; preparation and properties of carbon nanotube/natural rubber composite [ J ] composite science, 2005, 22 (5): 72-77; preparation and performance of reduced graphene oxide/natural rubber-nitrile rubber composite [ J ] composite academic newspaper, 2018, 5 (5): 1253-1259; (II) polymer blending reinforcement: preparing polylactic acid/natural rubber porous material [ J ] plastic by microcellular foaming, wherein the ratio of the polylactic acid/natural rubber porous material [ J ] plastic to the polylactic acid/natural rubber porous material [ 2018, 47(2) is as follows: 50-53; application of natural rubber/trans-butyl-pentyl rubber blend in tread rubber of all-steel radial tires [ J ] polymer material science and engineering, 2018, 34 (9): 89-95. Because natural rubber has poor polarity, and most of reinforcing materials are polar materials, all the reinforcing treatment methods need to solve the following problems: the mechanical strength of the natural rubber is improved, and the problem of compatibility of the reinforcing material and the natural rubber is solved.
The carboxylic butyronitrile latex is anionic high molecular polymer emulsion, and has good oil resistance, corrosion resistance and mechanical property. And because carboxyl with strong polarity is introduced into the macromolecular chain of the carboxylated nitrile latex, the activity and the bonding strength are improved, and the mechanical strength and the polarity of the natural latex can be improved by blending the carboxylated nitrile latex with the natural latex, so that the compatibility with a reinforcing material is improved.
Rectorite is a 1:1 regular interlayer mineral composed of dioctahedral mica and dioctahedral smectite, has the properties of good high temperature resistance, plasticity, dispersibility, expansibility, adsorbability, hydration property, cation exchange property, colloid double-layer, electromotive potential and the like, has good affinity with a polymer, and can be used as a reinforcing material to improve the mechanical property of the polymer. However, in particular, the compatibility problem of the rectorite reinforced natural rubber material and the rubber needs to be solved, and the uniformity of the rectorite material in the polymer is improved, so that the reinforcing effect is improved. Therefore, a modification treatment of the rectorite material is required. At present, rectorite modified latex foaming materials are rarely used for manufacturing sole materials.
Chinese patent CN201410361107.9 discloses a method for preparing a rubber/clay composite material with thermal-oxidative aging resistance, which comprises the steps of adding catecholamine monomers into clay water suspension subjected to ultrasonic stripping pretreatment under the condition of aerobic and alkaline at room temperature, and performing self-polymerization deposition on the surface of a clay sheet layer; then compounding with a rubber matrix in an emulsion blending mode, flocculating, washing, drying, mixing and vulcanizing to obtain the rubber/clay nano composite material. However, the clay aqueous suspension is directly blended and modified with a rubber latex material, the mixing uniformity is greatly influenced by contingency, the product property is unstable, and the prepared rubber composite material mainly improves the anti-aging performance of rubber and has limited improvement on the mechanical performance of the rubber.
Chinese patent CN201611120022.7 discloses a graphene natural rubber composite material for conveyor belt cover rubber and a preparation method thereof, wherein the graphene natural rubber composite material is prepared by taking graphene, phyllosilicate, white carbon black and natural latex as raw materials and adopting a wet mixing technology; plasticating the graphene natural rubber composite material, sequentially adding zinc oxide, stearic acid, an anti-aging agent, a silane coupling agent, a reinforcing agent and aromatic oil, and then mixing for the first time; then adding sulfur and an accelerant and mixing for the second time to obtain the product. However, this patent does not improve the compatibility of the reinforcing material with natural latex materials and has limited improvement in mechanical properties.
Therefore, in view of the above problems, there is a need to provide a reinforcing treatment method capable of effectively improving the mechanical strength of natural rubber materials, and simultaneously solving the compatibility problem between natural latex materials and reinforcing materials, so that the prepared natural latex composite material has good performance in the field of sole materials.
Disclosure of Invention
Aiming at the problems, the invention provides a modified rectorite/natural latex composite foaming material and a preparation method thereof.
The technical scheme adopted by the invention for solving the problems is as follows: the modified rectorite/natural latex composite foaming material is prepared from the following raw materials in parts by weight: 100 parts of natural latex, 5-15 parts of carboxylic acrylonitrile butadiene latex, 5-20 parts of modified rectorite, 2-4 parts of vulcanizing agent, 1-2 parts of accelerator and 0.5-1.5 parts of anti-aging agent;
the invention adopts natural latex as a main raw material, and adds a proper amount of carboxylic acrylonitrile butadiene latex to improve the mechanical strength and corrosion resistance of the natural latex, improve the application range of the foaming material, improve the non-polarity and activity of the natural latex and increase the compatibility with modified rectorite; adding modified rectorite with a layered structure to increase the mechanical strength and products of the foam material, and toughening the composite foam material with the natural latex and the carboxylated butyronitrile latex; the raw materials are reasonably combined, the product performance of the sole material is improved under the combined action, and the market competitiveness of the natural rubber sole material is improved;
the method for modifying the modified rectorite comprises the following steps:
step A1, adding water into an organic modifier, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5-2%;
step A2, adding water into rectorite, mixing and stirring uniformly to obtain a rectorite solution with the mass fraction of 1-10%;
step A3, dripping the rectorite solution obtained in the step A2 into the organic modifier solution obtained in the step A1 at a speed of 60-120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution; the operation is beneficial to enabling the rectorite modification process to occur uniformly and stably and avoiding agglomeration;
step A4, pouring the modified rectorite precursor solution obtained in the step A3 into a hydrothermal kettle, carrying out hydrothermal reaction at the temperature of 120-180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor; the operation enables the rectorite modification process to occur uniformly and effectively, the reaction process is mild, and the obtained product has good crystallization effect, less impurities, good dispersibility and stable and uniform properties;
step A5, transferring the modified rectorite precursor obtained in the step A4 into a muffle furnace, heating to 400-650 ℃, preserving heat for 1-2 h, and grinding the obtained product to obtain modified rectorite; the operation leads the modified rectorite precursor to lose unstable water components, micromolecular impurities with lower melting points and other components in the sintering process, and leads the prepared modified rectorite to have more stable and uniform product performance.
Further, the vulcanizing agents include: sulfur or dicumyl peroxide.
Further, the accelerator is: the accelerator M and the accelerator TS are a mixture composed of 1: 0.5-1.5 in mass ratio.
Further, the anti-aging agent comprises: one or more of age inhibitor SP, age inhibitor A, age inhibitor RD, age inhibitor DNP, age inhibitor 4010, age inhibitor AW, age inhibitor MB and age inhibitor D.
Further, in step a1, the organic modifier comprises: any one of cationic polyvinyl alcohol, sodium alginate, carboxymethyl chitosan, monododecyl phosphate triethanolamine, poloxamer, sodium carboxymethyl cellulose and gamma-aminopropyltriethoxysilane; the organic modifier is adopted to modify the rectorite material, so that the polarity and the surface activity of the interlayer interface of the rectorite material with a layered structure are further improved, the product compatibility with a latex material is improved, and the insertion of a polymer material into a rectorite layer structure to form a composite material is facilitated.
Further, in the step A2, the mass ratio of the rectorite to the organic modifier in the step A1 is 100: 0.5-5.
Further, in the step a4, the hydrothermal reaction time is 12 to 36 hours.
Another object of the present invention is to provide a method for preparing the modified rectorite/natural latex composite foaming material, comprising the following steps:
step S1, mixing the natural latex and the carboxylic acrylonitrile-butadiene latex in parts by weight for 2-4 min at the rotating speed of 300-500 rpm, then adding the modified rectorite in parts by weight, mixing for 8-12 min at the rotating speed of 1000-2000 rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen or air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
and step S2, steaming the coating material obtained in the step S1 at the temperature of 160-170 ℃, then performing heat setting treatment at the temperature of 60-70 ℃, and standing for 12-24 hours to obtain the modified rectorite/natural latex composite foaming material.
Further, in step S2, the steaming time is 15 to 90 seconds.
Further, in step S2, the heat setting treatment time is 20 to 40 min.
The invention has the advantages that:
1. the invention adopts natural latex as a main raw material, and adds a proper amount of carboxylic acrylonitrile butadiene latex to improve the mechanical strength and corrosion resistance of the natural latex, improve the application range of the foaming material, improve the non-polarity and activity of the natural latex and increase the compatibility with modified rectorite; adding modified rectorite with a layered structure to increase the mechanical strength and products of the foam material, and toughening the composite foam material with the natural latex and the carboxylated butyronitrile latex; the raw materials are reasonably matched, the product performance of the sole material is improved under the combined action, and the market competitiveness of the natural rubber sole material is improved;
2. the organic modifier is adopted to modify the rectorite material so as to improve the surface activity of the rectorite and increase the compatibility with the latex material, and the modification method of the rectorite is simple and convenient and is easy to operate;
3. the preparation method of the modified rectorite/natural latex composite foaming material is suitable for large-scale mass production, is beneficial to reducing the production cost and improving the market competitiveness.
Detailed Description
The following detailed description of embodiments of the invention, but the invention can be practiced in many different ways, as defined and covered by the claims.
The specific formula implemented in the application is as follows: (kg)
Example 1
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 1
A method for modifying modified rectorite, comprising the steps of:
adding water into cationic polyvinyl alcohol, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 1%; the mass ratio of the rectorite to the cationic polyvinyl alcohol in the a is 100: 0.5;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 60 drops/min, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 12 hours at the temperature of 120 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 400 ℃, preserving the heat for 1h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2min at the rotating speed of 300rpm, then adding the modified rectorite in parts by weight, mixing for 8min at the rotating speed of 1000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 160 ℃ for 15s, then carrying out heat setting treatment at the temperature of 60 ℃ for 20min, and standing for 12h to obtain the modified rectorite/natural latex composite foaming material.
Example 2
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 2
A method for modifying modified rectorite, comprising the steps of:
adding water into sodium alginate, and mixing and stirring uniformly to obtain an organic modifier solution with the mass fraction of 2%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 10%; the mass ratio of the rectorite to the sodium alginate in the alpha is 100: 5;
c, dripping the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 36 hours at the temperature of 180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 650 ℃, preserving the temperature for 2 hours, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 4min at the rotating speed of 500rpm, then adding the modified rectorite in parts by weight, mixing for 12min at the rotating speed of 2000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 170 ℃ for 90s, then carrying out heat setting treatment at the temperature of 70 ℃ for 40min, and standing for 24h to obtain the modified rectorite/natural latex composite foaming material.
Example 3
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 3
A method for modifying modified rectorite, comprising the steps of:
adding water into carboxymethyl chitosan, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 1.25%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 5.5%; the mass ratio of the rectorite to the carboxymethyl chitosan in the step a is 100: 2.75;
c, dripping the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 90 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 24 hours at the temperature of 150 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 525 ℃, preserving the temperature for 1.5h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, then adding the modified rectorite in parts by weight, mixing for 10min at the rotating speed of 1500rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the modified rectorite/natural latex composite foaming material.
Example 4
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 4
A method for modifying modified rectorite, comprising the steps of:
adding water into mono-dodecyl phosphate triethanolamine, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.875%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 3.75%; the mass ratio of the rectorite to the monododecyl phosphate triethanolamine is 100: 1.625;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at the speed of 75 drops/min, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 18h at the temperature of 135 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d to a muffle furnace, heating to 463 ℃, preserving the temperature for 1.5h, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3.5min at the rotating speed of 350rpm, then adding the modified rectorite in parts by weight, mixing for 11min at the rotating speed of 1200rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and charging air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 162 ℃ for 78s, then carrying out heat setting treatment at the temperature of 62 ℃ for 35min, and standing for 22h to obtain the modified rectorite/natural latex composite foaming material.
Example 5
Modified rectorite/natural latex composite foaming material
The preparation raw materials adopt a formula 5
A method for modifying modified rectorite, comprising the steps of:
adding water into poloxamer, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 1.625%;
b, adding water into the rectorite, and uniformly mixing and stirring to obtain a rectorite solution with the mass fraction of 7.75%; the mass ratio of the rectorite to the poloxamer in the a is 100: 3.875;
c, dropwise adding the rectorite solution obtained in the step b into the organic modifier solution obtained in the step a at a speed of 105 drops/minute, and uniformly mixing and stirring to obtain a modified rectorite precursor solution;
d, pouring the modified rectorite precursor solution obtained in the step c into a hydrothermal kettle, carrying out hydrothermal reaction for 30 hours at the temperature of 165 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and e, transferring the modified rectorite precursor obtained in the step d into a muffle furnace, heating to 588 ℃, preserving the temperature for 1.75 hours, and grinding the obtained product to obtain the modified rectorite.
The preparation method of the modified rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2.5min at the rotating speed of 450rpm, then adding the modified rectorite in parts by weight, mixing for 9min at the rotating speed of 1800rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 168 ℃ for 25s, then carrying out heat setting treatment at 68 ℃ for 25min, and standing for 14h to obtain the modified rectorite/natural latex composite foaming material.
Example 6
The difference from the example 3 is that the organic modifier adopts sodium carboxymethyl cellulose, and other data including formula data, various data in the modified rectorite modification method and various data in the preparation method of the modified rectorite/natural latex composite foaming material are the same as the example 3.
Example 7
The difference from the example 3 is only that the organic modifier adopts gamma-aminopropyltriethoxysilane, and the other data including formula data, various data in the modified rectorite modification method and various data in the preparation method of the modified rectorite/natural latex composite foaming material are the same as the example 3.
Comparative example 1
Natural latex composite foaming material
The preparation raw materials adopt a formula 6
The preparation method of the natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and introducing nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the natural latex composite foaming material.
Comparative example 2
Natural latex foam material
The preparation raw materials adopt a formula 7
The preparation method of the natural latex foaming material comprises the following steps:
(1) mixing the natural latex in parts by weight for 3min at the rotating speed of 400rpm, adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at the temperature of 165 ℃ for 50s, then carrying out heat setting treatment at the temperature of 65 ℃ for 30min, and standing for 18h to obtain the natural latex foaming material.
Comparative example 3
The rectorite/natural latex composite foaming material is prepared from the following raw materials in parts by weight: 50kg of natural latex, 5kg of carboxylic acrylonitrile butadiene latex, 6.25kg of rectorite, 1.5kg of sulfur, 0.375kg of accelerator M0.375kg, 0.375kg of accelerator TS0.375kg, 40100.2kg of anti-aging agent, AW0.2kg of anti-aging agent and MB0.1kg of anti-aging agent.
The preparation method of the rectorite/natural latex composite foaming material comprises the following steps:
(1) mixing the natural latex and the carboxylated nitrile latex in parts by weight for 3min at the rotating speed of 400rpm, then adding the rectorite in parts by weight, mixing for 10min at the rotating speed of 1500rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and filling nitrogen to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
(2) steaming the coating material obtained in the step (1) at 165 ℃ for 50s, then carrying out heat setting treatment at 65 ℃ for 30min, and standing for 18h to obtain the rectorite/natural latex composite foaming material.
Experimental example 1
The modified rectorite/natural latex composite foaming materials prepared in examples 1 to 7 are marked as Y1 to Y7, the natural latex composite foaming material prepared in comparative example 1 is marked as D1, the natural latex foaming material prepared in comparative example 2 is marked as D2, the rectorite/natural latex composite foaming material prepared in comparative example 3 is marked as D3, and the performances of Y1 to Y7 and D1 to D3 are tested, and the test results are shown in Table 1. Wherein the acid and alkali resistance is tested according to GB/12019-1989. The aging resistance is tested according to GB/T9871-2008 method C, the testing temperature is 125 +/-2 ℃, and the testing time is 72 h.
TABLE 1 Performance test results of modified rectorite/Natural latex composite foams prepared in examples 1 to 7
Table 1 shows that the mechanical property and the corrosion resistance of the modified rectorite/natural latex composite foaming material prepared in the embodiment of the application are greatly improved compared with those of the conventional natural rubber foaming material.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The modified rectorite/natural latex composite foaming material is characterized in that the raw materials for preparing the modified rectorite/natural latex composite foaming material and the parts by weight thereof comprise: 100 parts of natural latex, 5-15 parts of carboxylated butyronitrile latex, 5-20 parts of modified rectorite, 2-4 parts of vulcanizing agent, 1-2 parts of accelerator and 0.5-1.5 parts of anti-aging agent;
the method for modifying the modified rectorite comprises the following steps:
step A1, adding water into an organic modifier, and uniformly mixing and stirring to obtain an organic modifier solution with the mass fraction of 0.5-2%; the organic modifier comprises: any one of cationic polyvinyl alcohol, sodium alginate, carboxymethyl chitosan, monododecyl phosphate triethanolamine, poloxamer, sodium carboxymethyl cellulose and gamma-aminopropyltriethoxysilane;
step A2, adding water into rectorite, and mixing and stirring uniformly to obtain a rectorite solution with the mass fraction of 1-10%;
step A3, dripping the rectorite solution obtained in the step A2 into the organic modifier solution obtained in the step A1 at a speed of 60-120 drops/min, and mixing and stirring uniformly to obtain a modified rectorite precursor solution;
step A4, pouring the modified rectorite precursor solution obtained in the step A3 into a hydrothermal kettle, carrying out hydrothermal reaction at the temperature of 120-180 ℃, and washing, drying and grinding the obtained product to obtain a modified rectorite precursor;
and A5, transferring the modified rectorite precursor obtained in the step A4 into a muffle furnace, heating to 400-650 ℃, preserving heat for 1-2 hours, and grinding the obtained product to obtain the modified rectorite.
2. The modified rectorite/natural latex composite foam material as claimed in claim 1, wherein said vulcanising agent comprises: sulfur or dicumyl peroxide.
3. The modified rectorite/natural latex composite foam material as claimed in claim 1, wherein said accelerator is: the accelerator M and the accelerator TS are a mixture composed of 1: 0.5-1.5 in mass ratio.
4. The modified rectorite/natural latex composite foamed material according to claim 1, wherein said antioxidant comprises: one or more of age inhibitor SP, age inhibitor A, age inhibitor RD, age inhibitor DNP, age inhibitor 4010, age inhibitor AW, age inhibitor MB and age inhibitor D.
5. The modified rectorite/natural latex composite foaming material of claim 1, wherein in the step A2, the mass ratio of the rectorite to the organic modifier in the step A1 is 100: 0.5-5.
6. The modified rectorite/natural latex composite foaming material according to claim 1, wherein in the step A4, the hydrothermal reaction time is 12-36 h.
7. A method for preparing the modified rectorite/natural latex composite foaming material according to any one of the claims 1 to 6, which is characterized by comprising the following steps:
step S1, mixing the natural latex and the carboxylated nitrile latex in parts by weight for 2min to 4min at a rotating speed of 300rpm to 500rpm, then adding the modified rectorite in parts by weight, mixing for 8min to 12min at a rotating speed of 1000rpm to 2000rpm, then adding the vulcanizing agent, the accelerator and the anti-aging agent in parts by weight, uniformly mixing, and introducing nitrogen or air to obtain a mixed material; spraying the mixed material on the coating surface to form a coating material;
and S2, steaming the coating material obtained in the step S1 at the temperature of 160-170 ℃, then performing heat setting treatment at the temperature of 60-70 ℃, and standing for 12-24 hours to obtain the modified rectorite/natural latex composite foaming material.
8. The method according to claim 7, wherein in step S2, the steaming is performed for 15 to 90 seconds.
9. The method according to claim 7, wherein in step S2, the heat-setting treatment is carried out for 20 to 40 min.
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