CN112847645A - Production device for blanking and cutting of junction box and scrap separation - Google Patents
Production device for blanking and cutting of junction box and scrap separation Download PDFInfo
- Publication number
- CN112847645A CN112847645A CN202110019059.5A CN202110019059A CN112847645A CN 112847645 A CN112847645 A CN 112847645A CN 202110019059 A CN202110019059 A CN 202110019059A CN 112847645 A CN112847645 A CN 112847645A
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- China
- Prior art keywords
- blanking
- cutting
- vibrating screen
- main frame
- frame
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- 238000005520 cutting process Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000926 separation method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 8
- 206010000372 Accident at work Diseases 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a production device for blanking and cutting of a junction box and scrap separation, which comprises a blanking and cutting mechanism for cutting a full-page workpiece of the junction box and a linear transportation vibrating screen mechanism for transporting the junction box after cutting is finished. According to the invention, the lower die of the blanking die is pushed by the cylinder to move back and forth, so that the feeding station and the stamping station are completely separated, thus industrial accidents are avoided, and the safety is improved; the divided workpieces enter the vibrating screen plate through the material guide groove, and the flexible connection of the linear transportation vibrating screen mechanism and the blanking and dividing mechanism is realized; through set up the spring of being connected between baffle box and main frame mesa, set up vibrating motor at the baffle box outer wall for the vibrating motor vibration work piece of being convenient for drops, and can not send the main frame with the vibration conduction, guarantees the cutting precision.
Description
Technical Field
The invention relates to a production device for blanking and cutting of a junction box and scrap separation, and belongs to the technical field of automation.
Background
At present, the processing method of terminal box injection molding adopts the injection molding machine shaping earlier after, shifts to mechanical punch press again and cuts apart, wherein, generally by a plurality of terminal box spares shaping together during the injection molding machine shaping, the centre is connected by the waste material, puts into the mould one by one whole board work piece by the manual work, singly cuts apart, and is time-consuming on the one hand, and production efficiency is low, and on the other hand, the operator is in among the potential safety hazard always, when work is tired, the incident appears easily.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a production device for blanking and cutting of a junction box and scrap separation, wherein a lower die of a blanking die is pushed by a cylinder to move back and forth, so that a feeding station and a stamping station are completely separated, thereby avoiding industrial accidents and improving the safety; the divided workpieces enter the vibrating screen plate through the material guide groove, and the flexible connection of the linear transportation vibrating screen mechanism and the blanking and dividing mechanism is realized; through set up the spring of being connected between baffle box and main frame mesa, set up vibrating motor at the baffle box outer wall for the vibrating motor vibration work piece of being convenient for drops, and can not send the main frame with the vibration conduction, guarantees the cutting precision.
In order to achieve the purpose, the production device for blanking and cutting the junction box and separating the scraps comprises a blanking and cutting mechanism for cutting the whole workpiece of the junction box and a linear transportation vibrating screen mechanism for transporting the junction box after cutting is finished, wherein the blanking and cutting mechanism and the linear transportation vibrating screen mechanism are arranged in parallel, one end of the linear transportation vibrating screen structure is positioned below the blanking and cutting mechanism, the blanking and cutting mechanism comprises a main frame, two guide rails arranged on the main frame, a sliding block arranged on the guide rails in a sliding manner, a sliding plate fixed on the sliding block, a blanking die lower die fixed on the sliding plate, a portal frame arranged on the main frame, a hydraulic cylinder arranged on the portal frame, and a blanking die upper die arranged on a piston rod of the hydraulic cylinder and corresponding to the blanking die lower die, the main frame comprises a table top and a support frame below the table top, the two guide rails are arranged on the table top of the main frame in parallel, a guide chute between the guide rails is arranged below the table top of the main frame, the guide chute is positioned below the lower die of the blanking die, an air cylinder is further fixed on the table top of the main frame, and a piston rod of the air cylinder is connected with the lower die of the blanking die.
Preferably, rectilinear transportation shale shaker mechanism includes the frame, sets up vibrating screen plate, a plurality of spring, the symmetrical arrangement between connecting vibrating screen plate and the frame in the frame top at the connecting plate of vibrating screen plate both sides, install eccentric bearing on the connecting plate, both sides eccentric bearing passes through the hub connection, still be fixed with driving motor in the frame, driving motor's output shaft and eccentric bearing are connected, vibrating screen plate's one end is located the below of baffle box.
Preferably, the main frame and the bottom of the frame are both provided with a supporting seat capable of adjusting height.
Preferably, the height of the two supporting seats on the side of the frame far away from the blanking and cutting mechanism is lower than that of the two supporting seats close to the blanking and cutting mechanism.
Preferably, the guide chute is connected with the table top of the main frame through a spring.
Preferably, a vibration motor is fixed on the outer wall of the material guide groove.
Preferably, vibrating screen plate bottom still is provided with cleaning device, cleaning device is including setting up at the servo motor of vibrating screen plate bottom one end, setting up ball on the servo motor output shaft, setting up ball slider on ball and setting up the brush that is close to vibrating screen plate one side at ball slider.
Preferably, one end of the ball screw, which is far away from the servo motor, is provided with a stop block.
Preferably, the driving motor is a three-phase asynchronous motor.
Compared with the prior art, the invention has the beneficial effects that:
1. the lower die of the blanking die is pushed to move back and forth by the air cylinder, so that the feeding station and the stamping station are completely separated, the industrial accident is avoided, and the safety is improved;
2. the divided workpieces enter the vibrating screen plate through the material guide groove, and the flexible connection of the linear transportation vibrating screen mechanism and the blanking and dividing mechanism is realized;
3. through set up the spring of being connected between baffle box and main frame mesa, set up vibrating motor at the baffle box outer wall for the vibrating motor vibration work piece of being convenient for drops, and can not send the main frame with the vibration conduction, guarantees the cutting precision.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a blanking and separating structure according to the present invention;
FIG. 3 is a schematic structural view of a linear transport vibratory screen mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the material guiding chute of the present invention;
fig. 5 is a schematic structural diagram of the cleaning device of the present invention.
In the figure: 1. the device comprises a linear transportation vibrating screen mechanism, 1-1 parts of a vibrating screen plate, 1-2 parts of a connecting plate, 1-3 parts of an eccentric bearing, 1-4 parts of a driving motor, 1-5 parts of a rack, 1-6 parts of a spring, 1-7 parts of a cleaning device, 2 parts of a blanking and dividing mechanism, 2-1 parts of a cylinder, 2-2 parts of a portal frame, 2-3 parts of a hydraulic cylinder, 2-4 parts of a blanking mould upper mould, 2-5 parts of a blanking mould lower mould, 2-6 parts of a slide carriage, 2-7 parts of a slide block, 2-8 parts of a guide rail, 2-9 parts of a main frame, 2-10 parts of a guide chute, 2-11 parts of a vibrating motor.
Detailed Description
The technical solutions in the implementation of the present invention will be made clear and fully described below with reference to the accompanying drawings, and the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1 to 4, the production device for blanking, cutting and scrap separation of the junction box provided by the embodiment of the invention comprises a production device for blanking, cutting and scrap separation of the junction box, and comprises a blanking and cutting mechanism 2 for cutting a whole workpiece of the junction box and a linear transportation vibrating screen mechanism 1 for transporting the junction box after cutting is finished, wherein the blanking and cutting mechanism 2 is arranged in parallel with the linear transportation vibrating screen mechanism 1, one end of the linear transportation vibrating screen mechanism 1 is positioned below the blanking and cutting mechanism 2, the blanking and cutting mechanism 2 comprises a main frame 2-9, two guide rails 2-8 arranged on the main frame 2-9, a sliding block 2-7 arranged on the guide rails 2-8 in a sliding manner, a slide carriage 2-6 fixed on the sliding block 2-7, and a lower blanking die 2-5 fixed on the slide carriage 2-6, A portal frame 2-2 arranged on the main frame 2-9, a hydraulic cylinder 2-3 arranged on the portal frame 2-2, a blanking die upper die 2-4 arranged on a piston rod of the hydraulic cylinder 2-3 and corresponding to the blanking die lower die 2-5, the main machine frame 2-9 comprises a table top positioned above and a supporting frame positioned below, the two guide rails 2-8 are arranged on the table top of the main machine frame 2-9 in parallel, a material guide groove 2-10 positioned between the guide rails 2-8 is arranged under the table top of the main frame 2-9, the material guide groove 2-10 is positioned below the lower die 2-5 of the blanking die, the table top of the main frame 2-9 is also fixed with an air cylinder 2-1, and a piston rod of the air cylinder 2-1 is connected with the lower die 2-5 of the blanking die.
Preferably, the linear transportation vibrating screen mechanism 1 comprises a rack 1-5, a vibrating screen plate 1-1 arranged above the rack 1-5, a plurality of springs 1-6 connected between the vibrating screen plate 1-1 and the rack 1-5, and connecting plates 1-2 symmetrically arranged at two sides of the vibrating screen plate 1-1, wherein eccentric bearings 1-3 are mounted on the connecting plates 1-2, the eccentric bearings 1-3 at two sides are connected through a shaft, a driving motor 1-4 is further fixed on the rack 1-5, an output shaft of the driving motor 1-4 is connected with the eccentric bearings 1-3, and one end of the vibrating screen plate 1-1 is positioned below the material guide groove 2-10. The cut workpiece is convenient to separate and transport.
Preferably, the main frames 2-9 and the bottoms of the frames 1-5 are respectively provided with a supporting seat capable of adjusting the height. The height of the main frame 2-9 and the frame 1-5 can be adjusted conveniently.
Preferably, the two supporting seats of the machine frame 1-5 at the side far away from the blanking and cutting mechanism 2 are lower than the two supporting seats at the side near to the blanking and cutting mechanism 2. So that the workpiece can move on the vibrating screen plate 1-1 conveniently.
Preferably, the material guide grooves 2-10 are connected with the table top of the main frame 2-9 through springs. The main frame 2-9 is flexibly connected with the material guide grooves 2-10, so that the main frame 2-9 can be prevented from being influenced by the vibration of the material guide grooves 2-10.
Preferably, the bottom of the vibrating screen plate 1-1 is further provided with a cleaning device 1-7, and the cleaning device 1-7 comprises a servo motor arranged at one end of the bottom of the vibrating screen plate 1-1, a ball screw arranged on an output shaft of the servo motor, a ball sliding block arranged on the ball screw, and a brush arranged on one side, close to the vibrating screen plate 1-1, of the ball sliding block. The servo motor drives the brush to move back and forth, so that the waste clamped on the vibrating screen plate 1-1 can be pushed, and the waste can fall conveniently.
Preferably, one end of the ball screw, which is far away from the servo motor, is provided with a stop block. The ball slide is prevented from falling.
Preferably, a vibration motor 2-11 is fixed on the outer wall of the material guide chute 2-10. The workpiece in the material guide groove 2-10 can be moved conveniently.
Preferably, the driving motors 1 to 4 are three-phase asynchronous motors. The running performance is good.
The working process is as follows: the cylinder 2-1 pushes out the lower die 2-5 of the blanking die, a worker puts the full-page workpiece into the lower die 2-5 of the blanking die, the hydraulic cylinder 2-3 pushes the upper die 2-4 of the blanking die to cut the full-page workpiece, the cut workpiece and the waste material slide down onto the vibrating screen plate 1-1 from the material guide groove 2-10, the eccentric bearing 1-3 is driven to rotate through the driving motor 1-4, so that the vibrating screen plate 1-1 vibrates up and down and moves back and forth, and the vibrating screen plate 1-1 is driven to vibrate to separate and transport the workpiece and the waste material.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the embodiments may be appropriately combined to form other embodiments understood by those skilled in the art.
Claims (9)
1. The production device for blanking and cutting of the junction box and separation of scraps is characterized by comprising a blanking and cutting mechanism (2) for cutting a whole-plate workpiece of the junction box and a linear conveying vibrating screen mechanism (1) for conveying the junction box after cutting is completed, wherein the blanking and cutting mechanism (2) and the linear conveying vibrating screen mechanism (1) are arranged in parallel, one end of the linear conveying vibrating screen mechanism (1) is positioned below the blanking and cutting mechanism (2), and the blanking and cutting mechanism (2) comprises a main frame (2-9), two guide rails (2-8) arranged on the main frame (2-9), a sliding block (2-7) arranged on the guide rails (2-8) in a sliding manner, a slide carriage (2-6) fixed on the sliding block (2-7), and a blanking die (2-5) and a lower die (2-5) fixed on the slide carriage (2-6), The device comprises a portal frame (2-2) arranged on a main frame (2-9), a hydraulic cylinder (2-3) arranged on the portal frame (2-2), and a blanking die upper die (2-4) arranged on a piston rod of the hydraulic cylinder (2-3) and corresponding to a blanking die lower die (2-5), wherein the main frame (2-9) comprises a table top positioned above and a support frame positioned below, two guide rails (2-8) are arranged on the table top of the main frame (2-9) in parallel, a guide chute (2-10) positioned between the guide rails (2-8) is arranged below the table top of the main frame (2-9) under the table top of the main frame (2-9), the guide chute (2-10) is positioned below the blanking die lower die (2-5), and an air cylinder (2-1) is also fixed on the table top of the main frame (2-9, and a piston rod of the air cylinder (2-1) is connected with a lower die (2-5) of the blanking die.
2. The production device for blanking and cutting and scrap separation of the junction box according to claim 1, wherein the linear transportation vibrating screen mechanism (1) comprises a frame (1-5), a vibrating screen plate (1-1) arranged above the frame (1-5), a plurality of springs (1-6) connected between the vibrating screen plate (1-1) and the frame (1-5), and connecting plates (1-2) symmetrically arranged at two sides of the vibrating screen plate (1-1), the connecting plates (1-2) are provided with eccentric bearings (1-3), the eccentric bearings (1-3) at two sides are connected through a shaft, the frame (1-5) is further fixed with a driving motor (1-4), an output shaft of the driving motor (1-4) is connected with the eccentric bearings (1-3), one end of the vibrating screen plate (1-1) is positioned below the material guide groove (2-10).
3. A production device for blanking and separating terminal box scraps according to claim 1, characterized in that the bottom of the main frames (2-9) and the frames (1-5) are provided with height-adjustable supporting seats.
4. A production device for blanking and separating scrap for terminal boxes according to claim 3, characterized in that the two supports of the frame (1-5) on the side remote from the blanking and separating mechanism (2) are lower than the two supports close to the blanking and separating mechanism (2).
5. A production device for blanking and separating scraps of terminal boxes according to claim 1, characterized in that the guiding chutes (2-10) are connected with the table of the main frame (2-9) through springs.
6. A production device for blanking and cutting and scrap separation of junction boxes according to claim 5, characterized in that vibration motors (2-11) are fixed on the outer walls of the material guiding chutes (2-10).
7. The production device for blanking and cutting and scrap separation of the junction box according to claim 1, wherein the bottom of the vibrating screen plate (1-1) is further provided with a cleaning device (1-7), and the cleaning device (1-7) comprises a servo motor arranged at one end of the bottom of the vibrating screen plate (1-1), a ball screw arranged on an output shaft of the servo motor, a ball slide block arranged on the ball screw and a brush arranged on one side of the ball slide block close to the vibrating screen plate (1-1).
8. The production device for blanking and separating the terminal box and the scraps as claimed in claim 6, wherein a stop is arranged at one end of the ball screw, which is far away from the servo motor.
9. A production device for blanking and cutting and scrap separation of terminal boxes according to claim 1, characterized in that the driving motors (1-4) are three-phase asynchronous motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110019059.5A CN112847645A (en) | 2021-01-07 | 2021-01-07 | Production device for blanking and cutting of junction box and scrap separation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110019059.5A CN112847645A (en) | 2021-01-07 | 2021-01-07 | Production device for blanking and cutting of junction box and scrap separation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112847645A true CN112847645A (en) | 2021-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110019059.5A Pending CN112847645A (en) | 2021-01-07 | 2021-01-07 | Production device for blanking and cutting of junction box and scrap separation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112847645A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114274233A (en) * | 2021-09-03 | 2022-04-05 | 江苏海伟科智能装备有限公司 | Waste material removing equipment for sheet silk-screen products |
| CN115648328A (en) * | 2022-09-30 | 2023-01-31 | 连云港师达工艺品有限公司 | EVA sheet cutting device with waste material collecting mechanism and collecting method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10109298A (en) * | 1996-10-01 | 1998-04-28 | Toshiba Fa Syst Eng Kk | Layered product take-out device with scrap discharge mechanism in punching device |
| CN208788785U (en) * | 2018-07-25 | 2019-04-26 | 苏州东昊塑胶五金有限公司 | A kind of automation material head blanking apparatus |
| CN210453057U (en) * | 2019-05-20 | 2020-05-05 | 宜昌洪亚科技有限公司 | Base material plate edge cutting and waste recycling system |
| CN214871153U (en) * | 2021-01-07 | 2021-11-26 | 徐州利拓智能装备制造有限公司 | Production device for blanking and cutting of junction box and scrap separation |
-
2021
- 2021-01-07 CN CN202110019059.5A patent/CN112847645A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10109298A (en) * | 1996-10-01 | 1998-04-28 | Toshiba Fa Syst Eng Kk | Layered product take-out device with scrap discharge mechanism in punching device |
| CN208788785U (en) * | 2018-07-25 | 2019-04-26 | 苏州东昊塑胶五金有限公司 | A kind of automation material head blanking apparatus |
| CN210453057U (en) * | 2019-05-20 | 2020-05-05 | 宜昌洪亚科技有限公司 | Base material plate edge cutting and waste recycling system |
| CN214871153U (en) * | 2021-01-07 | 2021-11-26 | 徐州利拓智能装备制造有限公司 | Production device for blanking and cutting of junction box and scrap separation |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114274233A (en) * | 2021-09-03 | 2022-04-05 | 江苏海伟科智能装备有限公司 | Waste material removing equipment for sheet silk-screen products |
| CN115648328A (en) * | 2022-09-30 | 2023-01-31 | 连云港师达工艺品有限公司 | EVA sheet cutting device with waste material collecting mechanism and collecting method thereof |
| CN115648328B (en) * | 2022-09-30 | 2023-09-01 | 连云港师达工艺品有限公司 | EVA sheet cutting device with waste collection mechanism and collection method thereof |
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