CN112845397A - Dry cleaning type cleaner for glass cutting pipe - Google Patents

Dry cleaning type cleaner for glass cutting pipe Download PDF

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Publication number
CN112845397A
CN112845397A CN202011619721.2A CN202011619721A CN112845397A CN 112845397 A CN112845397 A CN 112845397A CN 202011619721 A CN202011619721 A CN 202011619721A CN 112845397 A CN112845397 A CN 112845397A
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China
Prior art keywords
glass cutting
glass
ultrasonic
pipe
cutting pipe
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CN202011619721.2A
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Chinese (zh)
Inventor
刘董
王晓辉
潘丽
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First Affiliated Hospital of Henan University of Science and Technology
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First Affiliated Hospital of Henan University of Science and Technology
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Priority to CN202011619721.2A priority Critical patent/CN112845397A/en
Publication of CN112845397A publication Critical patent/CN112845397A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B08B7/026Using sound waves
    • B08B7/028Using ultrasounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/04Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

A dry-cleaning type cleaner for a glass cutting pipe comprises a cleaning box body, wherein a turnover bearing platform is arranged in the cleaning box body, the cleaning box body is internally divided into an upper freezing cavity and a lower heating cavity, and the glass cutting pipe is fixed on the turnover bearing platform through a clamp; the upper freezing cavity is internally provided with a freezing device for freezing the glass cutting tube, and the lower heating cavity is internally provided with an ultrasonic vibration component for ultrasonic descaling of the glass cutting tube and a heating component for gasifying dirt after descaling. The invention firstly makes the glass cutting pipe in low temperature environment to freeze the residual dirt to form solid, then makes the glass cutting pipe and the frozen dirt resonate at different frequencies to finish the separation, crushing and micro-pulverization of the dirt by using the ultrasonic resonance principle, and finally makes the micro-pulverized dirt gasified by using rapid temperature rise, thereby finishing the integrated operation of cleaning, sterilization and disinfection, and having the advantages of high cleaning efficiency and good effect.

Description

Dry cleaning type cleaner for glass cutting pipe
Technical Field
The invention relates to a glass cutting tube for cutting vitreous humor in an ophthalmic operation, in particular to a dry cleaning type cleaner for the glass cutting tube.
Background
The vitreous body is a semisolid colloidal substance in the eye and is filled in the vitreous cavity. Normally, the vitreous has good light transmission to allow the retina to adhere to the choroid. If the vitreous body is diseased, a light person can feel that mosquitoes fly in front of eyes when seeing the vitreous body, a heavy person can completely shield light rays to lose sight, and peripheral tissue diseases such as retinal detachment and the like can be caused, so that the whole eyeball is damaged. The basic functions of vitrectomy are to remove turbid vitreous or to remove vitreoretinal traction, restore clear refractive interstitium and promote retinal replacement, and to treat vitreoretinal disease to restore visual function to the patient.
The cutting head used in the existing vitreous body cutter utilizes the relative motion of an inner pipe and an outer pipe to cut the vitreous body sucked into the outer pipe, the inner pipe and the outer pipe are generally called as a glass cutting pipe, and because complex planes such as cutting wires, suction inlets, even cutting teeth and the like are distributed in the glass cutting pipe, the common alcohol cleaning mode is difficult to clean, so that ultrasonic cleaning is mostly adopted, but because the glass cutting pipe has small integral size and has irregular structures such as seams, cutting sawteeth, holes and the like of the inner pipe and the outer pipe, the ultrasonic cleaning effect is not ideal, and special follow-up operations such as drying, sterilization and disinfection are needed after cleaning, so that the cutting head is very complicated and has low efficiency.
Disclosure of Invention
The invention provides a dry cleaning type cleaner for a glass cutting pipe, which aims to solve the problems that the existing glass cutting pipe is not ideal in ultrasonic cleaning effect and low in cleaning efficiency caused by the fact that special drying, sterilization and disinfection and other follow-up operations are needed after cleaning.
The technical scheme adopted by the invention for solving the technical problems is as follows: a dry-cleaning type cleaner for glass cutting pipes comprises a cleaning box body, wherein an openable closed end cover is arranged at the top of the cleaning box body, a turnover bearing table is arranged in the cleaning box body and matched with telescopic clamping plates on two sides of the cleaning box body, the cleaning box body is divided into an upper freezing cavity and a lower heating cavity, a plurality of groups of clamps are distributed on one surface of the turnover bearing table, and each group of clamps clamp and fix one glass cutting pipe and enable the glass cutting pipe to turn over along with the turnover bearing table;
the glass cutting pipe clamped by the clamp is firstly positioned in the upper freezing cavity, at the moment, the inner temperature of the upper freezing cavity is reduced to 10-20 ℃ below zero by using a freezing device in the upper freezing cavity, so that residual dirt on the glass cutting pipe is frozen, then the turnable bearing table is turned over after the telescopic clamping plate is loosened, the glass cutting pipe clamped by the clamp is positioned in the lower heating cavity, and the telescopic clamping plate is matched with the turnable bearing table again, so that the lower heating cavity and the upper freezing cavity are separated;
the ultrasonic vibration component performs ultrasonic descaling on the vitrified pipe, reciprocates on the horizontal reciprocating lead screw mechanism, realizes ultrasonic descaling of the vitrified pipe, and rapidly raises the temperature in the lower heating cavity to 150 ℃ by using the heating component in the lower heating cavity after ultrasonic descaling, and finishes cleaning the vitrified pipe after keeping the temperature for 10-20 s.
As an optimized scheme of the dry cleaning type cleaner, each group of the clamps comprises two symmetrical clamping units, each clamping unit comprises a fixed clamping plate and a movable clamping plate which are symmetrically arranged, the side faces, opposite to the fixed clamping plate and the movable clamping plate, of the fixed clamping plates are provided with arc-shaped clamping cutters, the bottoms of the movable clamping plates are slidably arranged on slide rails on the surface of a turnable bearing platform, manual adjusting bolts are arranged between the fixed clamping plates and the movable clamping plates, and the distance between the fixed clamping plates and the movable clamping plates is adjusted by screwing the manual adjusting bolts, so that the glass cutting tubes are clamped.
As another optimized scheme of the dry cleaning type cleaner, two sides of the horizontal reciprocating screw rod mechanism are respectively rotatably arranged on the lifting slide block, and the lifting slide block is matched with the height adjusting screw rod to realize the height adjustment of the horizontal reciprocating screw rod mechanism, so that the ultrasonic vibration component fixed on the horizontal reciprocating screw rod mechanism is close to the rotating track of the rotatable bearing table for descaling the glass cutting pipe or is separated from the rotating track of the rotatable bearing table.
As another optimized scheme of the dry cleaning type cleaner, an upper limiting block and a lower limiting block are respectively arranged at the upper end and the lower end of the height adjusting screw rod, when the lifting slide block touches the upper limiting block, the height adjusting screw rod stops moving, and at the moment, an ultrasonic vibration assembly on the horizontal reciprocating screw rod mechanism is tightly attached to the glass cutting pipe; when the lifting slide block touches the lower limiting block, the height adjusting lead screw stops moving, and at the moment, the horizontal reciprocating lead screw mechanism and the ultrasonic vibration assembly on the horizontal reciprocating lead screw mechanism are separated from the rotating track of the turnable bearing platform.
As another optimization scheme of the dry cleaning type cleaner, the ultrasonic vibration assembly comprises a fixed base plate driven by a horizontal reciprocating screw rod mechanism and ultrasonic transmitting probes distributed on the fixed base plate and corresponding to the glass cutting tubes on the turnable bearing platform one by one, two symmetrical arc-shaped transmitting plates are formed on two sides of the end part of each ultrasonic transmitting probe, and an ultrasonic descaling space for accommodating the glass cutting tubes is formed between the two arc-shaped transmitting plates.
As another optimization scheme of the dry cleaning type cleaner, a cooling mechanism for cooling the glass cutting pipe, the ultrasonic emission probe and the arc-shaped emission plate together is arranged between the two arc-shaped emission plates.
As another optimized scheme of the above dry cleaning type cleaner, the cooling mechanism is a cooling gas nozzle, and the cooling gas nozzle is connected with an external cooling system through a cooling gas metal hose located in the lower heating cavity, the cooling system includes a gas storage tank for storing cooling gas, a gas inlet pipe of the gas storage tank is connected with a gas pump, and the cooling gas in the upper freezing cavity is sucked into the gas storage tank by the gas pump, and the gas storage tank is further provided with a cooling gas discharge pipe communicated with the cooling gas metal hose.
As another optimization scheme of the dry cleaning type cleaner, the freezing device is of an existing refrigeration structure or utilizes liquid nitrogen to refrigerate, and the heating component is an electric heating wire or microwave heating.
As another optimization scheme of the above dry cleaning type cleaner, a row of blowpipes are arranged at positions on the side wall of the lower heating cavity corresponding to the glass cutting pipes and communicated with an external compressed air source, so that when ultrasonic vibration components perform ultrasonic descaling on the glass cutting pipes, compressed air is blown into the glass cutting pipes, meanwhile, the exhaust holes in the bottom wall of the lower heating cavity are in an open state, and after the descaling is finished, the exhaust holes and the blowpipes are closed.
As another kind of optimization scheme of above-mentioned formula cleaner of washing futilely, be provided with the electrostatic adsorption structure in the heating chamber down, the electrostatic adsorption structure forms the electrostatic field in the one side that can overturn the plummer and deviate from the glass cutting pipe and under between the heating chamber diapire to the dirt that the messenger was peeled off by the ultrasonic vibration subassembly is adsorbed on the wire net of ultrasonic vibration subassembly below under the electrostatic field effect, and this wire net can go up and down in the direction of height synchronization along with the reciprocal lead screw mechanism of level.
The principle of the invention is that the quick-freezing technology is utilized to freeze the dirt such as tissue fluid adhered inside and outside the glass cutting tube, then the ultrasonic resonance principle is utilized to crush the dirt and separate the dirt from the adhesion of the dirt and the glass cutting tube, and then the rapidly increased temperature in a short time is utilized to gasify the micro-dust dirt, thereby completing the cleaning, sterilization and disinfection.
Compared with the prior art, the invention has the following beneficial effects:
1) the method comprises the steps of firstly enabling the glass cutting pipe to be in a low-temperature environment so as to freeze residual dirt to form a solid, then enabling the glass cutting pipe and the frozen dirt to resonate at different frequencies by utilizing an ultrasonic resonance principle to finish separation, crushing and micro-pulverization of the dirt, and finally enabling the micro-pulverized dirt to be gasified by utilizing rapid temperature rise, thereby finishing the integrated operation of cleaning, sterilization and disinfection, and having the advantages of high cleaning efficiency and good effect;
2) the turnable bearing table is matched with the telescopic clamping plate, so that the inside of the cleaning box body is divided into an upper freezing cavity and a lower heating cavity, and the two cavities are separated from each other by the turnable bearing table, so that the energy consumption during freezing or heating is saved; the multiple groups of clamps arranged on the turnable bearing table can complete the operation of cleaning multiple glass-cut tubes at one time, so that the cleaning efficiency is improved;
3) the ultrasonic vibration assembly reciprocates back and forth along the fixed direction of the glass cutting pipe by means of the horizontal reciprocating lead screw mechanism, so that the ultrasonic vibration assembly can complete descaling of the whole glass cutting pipe; the horizontal reciprocating screw rod mechanism is driven by the height adjusting screw rod to move up and down in the height direction, so that the rotating track of the turnover plummer is avoided in the rotating process of the turnover plummer, and the ultrasonic vibration assembly can be close to the glass cutting pipe as much as possible after the turnover plummer rotates to a preset position;
4) the core of the ultrasonic vibration component is the transmitting probe capable of transmitting ultrasonic waves, the front end of the transmitting probe is provided with two symmetrical arc transmitting plates, an ultrasonic descaling space for accommodating the glass cutting pipe is formed between the two arc transmitting plates, and the ultrasonic waves transmitted by the two arc transmitting plates are closely impacted on the glass cutting pipe, so that air, the glass cutting pipe and dirt attached to the glass cutting pipe are caused to resonate at different frequencies, the dirt is separated from the glass cutting pipe and is crushed into micro-powder, the dirt can be gasified under the high-temperature condition, the integration of descaling, disinfection and sterilization is realized, the cleaning efficiency is greatly improved, and the cleaning time is shortened; in order to protect the ultrasonic transmitting probe, a cooling gas nozzle is arranged between the two arc-shaped transmitting plates, and the sprayed cooling gas not only can play a role in cooling, but also can enable peeled dirt to be separated from the glass cutting pipe as soon as possible under the action of blowing out the cooling gas; the cooling gas can utilize the gas in the upper freezing cavity to save a part of energy;
5) the lower heating cavity is internally provided with the electrostatic adsorption structure, the core of the electrostatic adsorption structure comprises a steel wire mesh besides two electrode plates forming an electrostatic field, so that peeled micro dirt can move downwards in the electrostatic field and is attached to the steel wire mesh, and the micro dirt attached to the steel wire mesh can be quickly gasified due to the fact that metal can be heated more quickly.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the arrangement of the vitrified tubes on the reversible bearing table according to the invention;
FIG. 3 is a schematic view of a clamp holding a glass-cut tube;
FIG. 4 is a schematic end view of a clamp holding a vitrified tube;
FIG. 5 is a schematic view of the ultrasonic vibration assembly in cleaning a vitrified tube;
FIG. 6 is a schematic view of the clean box opened and the glass tube installed;
FIG. 7 is a schematic view of the cleaning tank closed and frozen;
FIG. 8 is a schematic view of the reversible platform being turned over after freezing;
FIG. 9 is a schematic view of the vitrified tube after being inverted into the lower heating chamber;
FIG. 10 is a schematic view of the ultrasonic vibration assembly in cleaning a glass-cut tube;
reference numerals: 1. a cleaning box body 101, a closed end cover 102, an upper freezing cavity 103, a lower heating cavity 104, an exhaust hole 105, an upper limiting block 106, a lower limiting block 2, a reversible bearing platform 201, a telescopic clamping plate 202, a clamp 2021, a movable clamping plate 2022, a fixed clamping plate 2023, a clamping knife 2024, a manual adjusting bolt 2025, a slide rail 203, a glass cutting pipe 3, a horizontal reciprocating screw rod mechanism 4, the device comprises a height adjusting screw rod, 5, an ultrasonic vibration component, 501, a fixed base plate, 502, an ultrasonic emission probe, 503, an arc-shaped emission plate, 504, an ultrasonic descaling space, 505, a cooling mechanism, 6, a heating component, 7, a blowing pipe, 8, a freezing device, 9, a cooling system, 901, a gas inlet pipe, 902, an air pump, 903, a gas storage tank, 904, a cooling gas discharge pipe, 905, a cooling gas metal hose, 10 and an electrostatic adsorption structure.
Detailed Description
The technical solution of the present invention is further described below with reference to specific embodiments, and the parts of the present invention not described in the following embodiments are all the prior art, and are not described herein again, for example, how to rotate and fix the reversible plummer, how to cool and freeze the freezer, how to generate and emit ultrasonic waves by the ultrasonic vibration component, the horizontal reciprocating screw mechanism, the height adjusting screw, and the electrode plate structure for electrostatic adsorption, etc.
Example 1
As shown in fig. 1, a dry cleaning type cleaner for a glass cutting pipe comprises a cleaning box body 1, wherein an openable closed end cover 101 is arranged at the top of the cleaning box body 1, a reversible bearing table 2 is arranged in the cleaning box body 1, the reversible bearing table 2 is matched with retractable clamping plates 201 on two sides of the cleaning box body 1, the interior of the cleaning box body 1 is divided into an upper freezing cavity 102 and a lower heating cavity 103, a plurality of groups of clamps 202 are distributed on one surface of the reversible bearing table 2, and each group of clamps 202 clamps and fixes a glass cutting pipe 203 and enables the glass cutting pipe to be turned over along with the reversible bearing table 2;
the glass-cut tube 203 clamped by the clamp 202 is firstly positioned in the upper freezing cavity 102, at the moment, the inner temperature of the upper freezing cavity 102 is reduced to minus 10-20 ℃ by using the freezing device 8 in the upper freezing cavity, so that residual dirt on the glass-cut tube 203 is frozen, then the reversible bearing table 2 is turned over after the telescopic clamping plate 201 is loosened, further the glass-cut tube 203 clamped by the clamp 202 is positioned in the lower heating cavity 103, and the telescopic clamping plate 201 is matched with the reversible bearing table 2 again to finish the separation of the lower heating cavity 103 and the upper freezing cavity 102; reducing the temperature to minus 10-20 ℃ within 1min, keeping the temperature for 10-30s, and then overturning the reversible bearing table 2;
the ultrasonic vibration component 5 for carrying out ultrasonic descaling on the glass cutting tube 203 is arranged in the lower heating cavity 103, the ultrasonic vibration component 5 reciprocates on the horizontal reciprocating screw rod mechanism 3 to realize ultrasonic descaling on the glass cutting tube 203, after the ultrasonic descaling is carried out, the temperature in the lower heating cavity 103 is quickly raised to 150 ℃ by utilizing the heating component 6 in the lower heating cavity 103, and the temperature is kept for 10-20s, so that the glass cutting tube 203 is cleaned. The rapid temperature rise means that the temperature is raised to 150 ℃ within 1min, the temperature is kept for 10-20s, ventilation cooling is carried out, the reversible bearing table 2 is turned over, and then the glass cutting tube is taken out.
In this embodiment, the retractable clamping board 201 is actually two boards disposed at two axial sides of the turning shaft of the turnable bearing platform 2, and the two boards can extend into the chamber of the cleaning box 1 or retract into the sidewall of the cleaning box 1 under the driving of the cylinder. The sections of the two telescopic clamping plates 201 are in a convex shape, correspondingly, the side faces of the turnable bearing platform 2 are in a concave shape, when the turnable bearing platform 2 is horizontal, the convex end faces of the two telescopic clamping plates 201 can be clamped into the concave side faces of the turnable bearing platform 2, and separation of chambers in the cleaning box body 1 is achieved.
In this embodiment, the horizontal reciprocating screw mechanism 3 includes two rotary screws driven by a driving motor, the two rotary screws are provided with bearing sliders matched with the rotary screws, and the ultrasonic vibration component 5 is disposed on the bearing sliders.
In this embodiment, the clamp 202 is clamped at the end of the vitrectomy tube 203 as much as possible, the horizontal reciprocating screw mechanism 3 drives the ultrasonic vibration assembly 5 to reciprocate back and forth within the clamping range of the clamp 202 through the positive and negative rotation of the driving motor, and ultrasonic waves are emitted during the movement process to remove dirt such as tissue fluid frozen on the vitrectomy tube 203.
The foregoing is a basic embodiment of the present invention, and further modifications, optimizations and limitations can be made on the foregoing, so as to obtain the following examples:
example 2
The present embodiment is an optimized scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 2-4, each group of the clamps 202 includes two symmetrical clamping units, each clamping unit includes a fixed clamping plate 2022 and a movable clamping plate 2021, which are symmetrically arranged, and the opposite sides of the fixed clamping plate 2022 and the movable clamping plate 2021 have arc-shaped clamping blades 2023, the bottom of the movable clamping plate 2021 is slidably arranged on a slide rail 2025 on the surface of the reversible bearing table 2, a manual adjusting bolt 2024 is arranged between the fixed clamping plate 2022 and the movable clamping plate 2021, and the distance between the fixed clamping plate 2022 and the movable clamping plate 2021 is adjusted by screwing the manual adjusting bolt 2024, so as to complete clamping of the glass-cut tube 203.
In this embodiment, each set of clamps 202 holds a single glass-cut tube 203, and the glass-cut tubes 203 are all aligned perpendicular to the axis of rotation of the reversible carrier 2.
Example 3
The present embodiment is another optimization scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 6-10, two sides of the horizontal reciprocating screw mechanism 3 are respectively rotatably disposed on the lifting slider, and the lifting slider is matched with the height adjusting screw 4 to adjust the height of the horizontal reciprocating screw mechanism 3, so that the ultrasonic vibration component 5 fixed thereon is close to the vitrectomy tube 203 to remove scale or is separated from the rotating track of the reversible bearing table 2.
Example 4
The present embodiment is an optimized scheme based on embodiment 3, and the main structure of the present embodiment is the same as that of embodiment 3, and the improvement point is that: as shown in fig. 1, the upper end and the lower end of the height adjusting screw rod 4 are respectively provided with an upper limiting block 105 and a lower limiting block 106, and when the lifting slide block touches the upper limiting block 105, the height adjusting screw rod 4 stops moving, and at this time, the ultrasonic vibration component 5 on the horizontal reciprocating screw rod mechanism 3 is tightly attached to the glass cutting tube 203; when the lifting slide block touches the lower limit block 106, the height adjusting screw 4 stops moving, and at the moment, the horizontal reciprocating screw mechanism 3 and the ultrasonic vibration component 5 thereon are separated from the rotating track of the turnable bearing table 2.
Example 5
The present embodiment is another optimization scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 5, the ultrasonic vibration assembly 5 includes a fixed base plate 501 driven by the horizontal reciprocating screw mechanism 3 and ultrasonic emission probes 502 distributed on the fixed base plate 501 and corresponding to the glass-cut tubes 203 on the turnable bearing table 2 one by one, two sides of the end of each ultrasonic emission probe 502 form symmetrical arc emission plates 503, and an ultrasonic descaling space 504 for accommodating the glass-cut tubes 203 is formed between the two arc emission plates 503.
In this embodiment, since the ultrasonic emission probe 502 and the arc emission plate 503 at the end thereof both emit ultrasonic waves, these ultrasonic waves are transmitted to the vitrectomy tube 203 in the ultrasonic descaling space 504 at a short distance, and further the vitrectomy tube 203, the air nearby, and the dirt on the surface of the vitrectomy tube 203 resonate, but due to the difference in the materials of the three, the resonant frequencies are different, so that the dirt is finely chopped and separated from the vitrectomy tube 203; the term "finely divided" means particles having a size of fine particles obtained by grinding; all the ultrasonic wave transmitting probes 502 are connected with an external ultrasonic wave generator, which is a prior art and will not be described herein.
Example 6
The present embodiment is an optimized solution based on embodiment 5, and the main structure thereof is the same as that of embodiment 5, and the improvement point is that: as shown in fig. 5, a cooling mechanism 505 for cooling the glass cutting pipe 203, the ultrasonic wave transmitting probe 502 and the arc-shaped transmitting plate 503 together is arranged between the two arc-shaped transmitting plates 503.
In the present embodiment, the cooling mechanism 505 is a gas cooling mechanism or a liquid cooling mechanism.
Example 7
The present embodiment is an optimized scheme based on embodiment 6, and the main structure of the present embodiment is the same as that of embodiment 6, and the improvement point is that: as shown in fig. 1, the cooling mechanism 505 is a cooling gas nozzle, and the cooling gas nozzle 505 is connected to an external cooling system 9 through a cooling gas metal hose 905 located in the lower heating chamber 103, the cooling system 9 includes a gas storage tank 903 for storing cooling gas, the gas inlet pipe 901 of the gas storage tank 903 is connected to an air pump 902, and the cooling air in the upper freezing chamber 102 is sucked into the gas storage tank 903 by the air pump 902, and at this time, the side wall of the upper freezing chamber 102 has a gas hole communicated with the outside, which is closed when the vitrified cut pipe 203 is frozen, and then when the reversible bearing table 2 overturns the vitrified cut pipe 203 into the lower heating chamber 103 for ultrasonic descaling, the gas hole is opened, the air pump 902 is started, and the cooling gas discharge pipe 904 is opened to cool the ultrasonic vibration assembly 5; the gas tank 903 is also provided with a cooling gas discharge pipe 904 which communicates with a cooling gas metal hose 905.
The gas reservoir 903 of this embodiment may also have a cooling gas injection line to additionally supplement the compressed gas at a temperature below 0 c.
Example 8
The present embodiment is another optimization scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 1, the freezing device 8 is an existing refrigeration structure or utilizes liquid nitrogen to perform refrigeration, and the heating component 6 is an electric heating wire or microwave heating.
In this embodiment, since the temperature of the liquid nitrogen is too low, when the liquid nitrogen is used for refrigeration, the liquid nitrogen and the air can be mixed to raise the temperature thereof and then introduced into the upper freezing chamber 102.
Example 9
The present embodiment is another optimization scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 1, a row of blowpipes 7 are arranged on the side wall of the lower heating cavity 103 at positions corresponding to the glass-cutting pipes 203, and these blowpipes 7 are communicated with an external compressed air source, so that when the ultrasonic vibration assembly 5 carries out ultrasonic descaling on the glass-cutting pipes 203, compressed air is blown into the glass-cutting pipes 203, and at the same time, the exhaust holes 104 on the bottom wall of the lower heating cavity 103 are opened, and after the descaling is finished, the exhaust holes 104 and the blowpipes 7 are closed.
Example 10
The present embodiment is another optimization scheme based on embodiment 1, and the main structure of the present embodiment is the same as that of embodiment 1, and the improvement point is that: as shown in fig. 1, an electrostatic adsorption structure 10 is arranged in the lower heating cavity 103, an electrostatic field is formed between one surface of the reversible bearing platform 2 departing from the glass cutting pipe 203 and the bottom wall of the lower heating cavity 103 by the electrostatic adsorption structure 10, dirt peeled off by the ultrasonic vibration component 5 is adsorbed on a steel wire mesh below the ultrasonic vibration component 5 under the action of the electrostatic field, and the steel wire mesh can be lifted and lowered synchronously along with the horizontal reciprocating screw rod mechanism 3 in the height direction.
In this embodiment, the electrostatic adsorption structure 10 is actually composed of two electrode plates and a steel wire mesh located between the two electrode plates, the two electrode plates are respectively disposed on the lower surface of the turnable bearing platform 2 and the bottom wall of the lower heating cavity 103, and the steel wire mesh is fixed on two sides of the horizontal reciprocating lead screw mechanism 3, so that the steel wire mesh can be lifted and lowered synchronously with the horizontal reciprocating lead screw mechanism 3.
Of course, this embodiment may also be improved on the basis of embodiment 9, so as to obtain another new technical solution.
The most preferred embodiment of the present invention is a combination of example 4, example 7, example 9 and example 10, which when in use, as shown in FIGS. 6-10, operates as follows:
1) opening the closed end cover 101 at the top of the cleaning box body 1, and fixing the glass cutting pipe 203 on the reversible bearing table 2 by using the clamp 202 on the reversible bearing table 2;
2) covering the closed end cover 101, starting the refrigerating device 8, reducing the temperature in the upper refrigerating cavity 102 to minus 10-20 ℃ within 1min, and keeping the temperature for 10-30 s;
3) starting the telescopic clamping plates 201 on the two sides of the cleaning box body 1 to retract into the side wall of the cleaning box body 1, turning the turnable bearing table 2 for 180 degrees, and then starting the telescopic clamping plates 201 on the two sides again to be matched and fixed with the turnable bearing table 2;
4) starting the height adjusting screw 4 to lift the height of the horizontal reciprocating screw mechanism 3 until the horizontal reciprocating screw mechanism touches the upper limiting block 105 and then stops;
5) starting the ultrasonic vibration component 5, and simultaneously starting the horizontal reciprocating screw rod mechanism 3 to enable the ultrasonic vibration component 5 to reciprocate at two ends of the glass cutting pipe 203 for at least three times; in the working process of the ultrasonic vibration component 5, the cooling system 9 is started to cool the ultrasonic vibration component, meanwhile, the blowpipe 7 is started to open the exhaust hole 104, and the electrostatic adsorption structure 10 is started;
6) starting the height adjusting screw 4 to enable the height of the horizontal reciprocating screw mechanism 3 to descend until the lower limiting block 106 is touched and then the horizontal reciprocating screw mechanism stops;
7) starting the heating assembly 6, raising the temperature in the lower heating cavity 103 to 150 ℃ within 1min, keeping the temperature for 10-20s, and ventilating and cooling;
the turnable bearing platform 2 is turned over, the closed end cover 101 is opened, and the glass cutting tube is taken out to complete cleaning.

Claims (10)

1. The utility model provides a dry cleaning formula cleaner for glass cutting pipe, is equipped with closed end cover (101) that can open including clean box (1) at the top of clean box (1), its characterized in that: the inside of the cleaning box body (1) is provided with a turnable bearing platform (2), the turnable bearing platform (2) is matched with telescopic clamping plates (201) on two sides of the cleaning box body (1), the inside of the cleaning box body (1) is divided into an upper freezing cavity (102) and a lower heating cavity (103), a plurality of groups of clamps (202) are distributed on one surface of the turnable bearing platform (2), and each group of clamps (202) clamps and fixes a glass cutting pipe (203) and enables the glass cutting pipe to be turned over along with the turnable bearing platform (2);
the glass cutting pipe (203) clamped by the clamp (202) is firstly positioned in the upper freezing cavity (102), at the moment, the upper freezing cavity (102) utilizes a freezing device (8) in the upper freezing cavity to reduce the temperature in the upper freezing cavity to 10-20 ℃ below zero, so that residual dirt on the glass cutting pipe (203) is frozen, then the turnable bearing table (2) is turned over after the telescopic clamping plate (201) is loosened, and further the glass cutting pipe (203) clamped by the clamp (202) is positioned in the lower heating cavity (103), and the telescopic clamping plate (201) is matched with the turnable bearing table (2) again to complete the separation of the lower heating cavity (103) and the upper freezing cavity (102);
the ultrasonic descaling device is characterized in that an ultrasonic vibration assembly (5) for carrying out ultrasonic descaling on the glass cutting pipe (203) is arranged in the lower heating cavity (103), the ultrasonic vibration assembly (5) reciprocates on the horizontal reciprocating screw rod mechanism (3) to realize the ultrasonic descaling of the glass cutting pipe (203), and after the ultrasonic descaling, the temperature in the lower heating cavity (103) is quickly raised to 150 ℃ by utilizing a heating assembly (6) in the lower heating cavity (103), and the temperature is kept for 10-20s, so that the glass cutting pipe (203) is cleaned.
2. The dry-cleaning cleaner for the glass-cutting tube according to claim 1, characterized in that: each group of the clamp (202) comprises two symmetrical clamping units, each clamping unit comprises a fixed clamping plate (2022) and a movable clamping plate (2021) which are symmetrically arranged, the side faces, opposite to the fixed clamping plate (2022) and the movable clamping plate (2021), of the fixed clamping plate (2021) are provided with an arc-shaped clamping knife (2023), the bottom of the movable clamping plate (2021) is slidably arranged on a sliding rail (2025) on the surface of the turnable bearing table (2), a manual adjusting bolt (2024) is arranged between the fixed clamping plate (2022) and the movable clamping plate (2021), and the distance between the fixed clamping plate (2022) and the movable clamping plate (2021) is adjusted by screwing the manual adjusting bolt (2024), so that the glass cutting tube (203) is clamped.
3. The dry-cleaning cleaner for the glass-cutting tube according to claim 1, characterized in that: the two sides of the horizontal reciprocating screw rod mechanism (3) are respectively rotatably arranged on the lifting slide block, the lifting slide block is matched with the height adjusting screw rod (4), the height of the horizontal reciprocating screw rod mechanism (3) is adjusted, and then the ultrasonic vibration component (5) fixed on the horizontal reciprocating screw rod mechanism is close to a glass cutting pipe (203) for descaling or is separated from the rotating track of the turnable bearing platform (2).
4. The dry-cleaning cleaner for the glass-cutting tube according to claim 3, characterized in that: the upper end and the lower end of the height adjusting screw rod (4) are respectively provided with an upper limiting block (105) and a lower limiting block (106), when the lifting slide block touches the upper limiting block (105), the height adjusting screw rod (4) stops moving, and at the moment, an ultrasonic vibration assembly (5) on the horizontal reciprocating screw rod mechanism (3) is attached to the glass cutting pipe (203); when the lifting slide block touches the lower limiting block (106), the height adjusting screw rod (4) stops moving, and at the moment, the horizontal reciprocating screw rod mechanism (3) and the ultrasonic vibration component (5) on the horizontal reciprocating screw rod mechanism are separated from the rotating track of the turnable bearing table (2).
5. The dry-cleaning cleaner for the glass-cutting tube according to claim 1, characterized in that: the ultrasonic vibration assembly (5) comprises a fixed base plate (501) driven by a horizontal reciprocating screw rod mechanism (3) and ultrasonic emission probes (502) which are distributed on the fixed base plate (501) and correspond to the glass cutting pipes (203) on the turnable bearing table (2) one by one, two symmetrical arc emission plates (503) are formed on two sides of the end part of each ultrasonic emission probe (502), and an ultrasonic descaling space (504) for accommodating the glass cutting pipes (203) is formed between the two arc emission plates (503).
6. The dry-cleaning cleaner for the glass-cutting tube according to claim 5, characterized in that: and a cooling mechanism (505) for cooling the glass cutting pipe (203), the ultrasonic transmitting probe (502) and the arc-shaped transmitting plate (503) together is arranged between the two arc-shaped transmitting plates (503).
7. The dry-cleaning cleaner for the glass-cutting tube according to claim 6, characterized in that: the cooling mechanism (505) is a cooling gas spray head, the cooling gas spray head (505) is connected with an external cooling system (9) through a cooling gas metal hose (905) positioned in the lower heating cavity (103), the cooling system (9) comprises a gas storage tank (903) for storing cooling gas, an air pump (902) is connected onto a gas inlet pipe (901) of the gas storage tank (903), cooling air in the upper freezing cavity (102) is sucked into the gas storage tank (903) by virtue of the air pump (902), and a cooling gas discharge pipe (904) communicated with the cooling gas metal hose (905) is further arranged on the gas storage tank (903).
8. The dry-cleaning cleaner for the glass-cutting tube according to claim 1, characterized in that: the refrigerating device (8) is of an existing refrigerating structure or utilizes liquid nitrogen to refrigerate, and the heating component (6) is an electric heating wire or microwave heating.
9. The dry-cleaning cleaner for the glass-cutting tube according to claim 1, characterized in that: the position that corresponds with glass cutting pipe (203) has a row of blowing pipe (7) on the lateral wall of lower heating chamber (103), and these blowing pipe (7) and external compressed air source intercommunication to when ultrasonic vibration subassembly (5) carries out the ultrasonic wave scale removal to glass cutting pipe (203), blow compressed air to glass cutting pipe (203), simultaneously, be in exhaust hole (104) on heating chamber (103) diapire down and be in the open mode, and after the scale removal finishes, close exhaust hole (104) and blowing pipe (7).
10. The dry cleaning cleaner for the glass-cutting tube according to claim 1 or 9, characterized in that: be provided with electrostatic adsorption structure (10) in lower heating chamber (103), electrostatic adsorption structure (10) form the electrostatic field in the one side that can overturn plummer (2) deviate from glass cutting pipe (203) and between lower heating chamber (103) diapire to make the dirt of being peeled off by ultrasonic vibration subassembly (5) under the electrostatic field effect, adsorb on the wire net of ultrasonic vibration subassembly (5) below, and this wire net can be along with reciprocal lead screw mechanism (3) of level in the direction of height synchronous lift.
CN202011619721.2A 2020-12-31 2020-12-31 Dry cleaning type cleaner for glass cutting pipe Pending CN112845397A (en)

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CN202011619721.2A CN112845397A (en) 2020-12-31 2020-12-31 Dry cleaning type cleaner for glass cutting pipe

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Application Number Priority Date Filing Date Title
CN202011619721.2A CN112845397A (en) 2020-12-31 2020-12-31 Dry cleaning type cleaner for glass cutting pipe

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Publication Number Publication Date
CN112845397A true CN112845397A (en) 2021-05-28

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1914352A (en) * 2004-02-11 2007-02-14 应用材料公司 Cleaning of chamber components
EP2957356A2 (en) * 2014-06-20 2015-12-23 Westfalen Ag Method and device for detaching adhesions on workpieces
CN108636944A (en) * 2018-05-10 2018-10-12 南通盛洋电气有限公司 A kind of cleaning method of transformer
CN108655086A (en) * 2018-04-08 2018-10-16 苏州珮凯科技有限公司 The regeneration method of 8 cun of crystal round etching processing procedure TD/DRM art quartz dead rings of semiconductor
CN208116252U (en) * 2018-01-30 2018-11-20 宁夏巨能机器人股份有限公司 A kind of overturning cleaning device
CN109939994A (en) * 2019-04-17 2019-06-28 重庆工程职业技术学院 Portable supersonic cleaning machine
CN211027426U (en) * 2019-09-12 2020-07-17 刁克鹏 Medical apparatus cleaning and sterilizing device for medical use
CN111570361A (en) * 2020-04-27 2020-08-25 温州医科大学附属口腔医院 Medical clamp type instrument cleaning vehicle
CN211839332U (en) * 2020-03-11 2020-11-03 易安(辽宁)检测有限公司 Novel ultrasonic cleaner
CN211938324U (en) * 2020-01-08 2020-11-17 南安市弈星机械科技有限公司 Test tube is washing unit in batches for inspection administrative or technical offices
CN111974927A (en) * 2020-07-31 2020-11-24 浙江金澳兰机床有限公司 Hot forging punch with turnover die and using method thereof

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1914352A (en) * 2004-02-11 2007-02-14 应用材料公司 Cleaning of chamber components
EP2957356A2 (en) * 2014-06-20 2015-12-23 Westfalen Ag Method and device for detaching adhesions on workpieces
CN208116252U (en) * 2018-01-30 2018-11-20 宁夏巨能机器人股份有限公司 A kind of overturning cleaning device
CN108655086A (en) * 2018-04-08 2018-10-16 苏州珮凯科技有限公司 The regeneration method of 8 cun of crystal round etching processing procedure TD/DRM art quartz dead rings of semiconductor
CN108636944A (en) * 2018-05-10 2018-10-12 南通盛洋电气有限公司 A kind of cleaning method of transformer
CN109939994A (en) * 2019-04-17 2019-06-28 重庆工程职业技术学院 Portable supersonic cleaning machine
CN211027426U (en) * 2019-09-12 2020-07-17 刁克鹏 Medical apparatus cleaning and sterilizing device for medical use
CN211938324U (en) * 2020-01-08 2020-11-17 南安市弈星机械科技有限公司 Test tube is washing unit in batches for inspection administrative or technical offices
CN211839332U (en) * 2020-03-11 2020-11-03 易安(辽宁)检测有限公司 Novel ultrasonic cleaner
CN111570361A (en) * 2020-04-27 2020-08-25 温州医科大学附属口腔医院 Medical clamp type instrument cleaning vehicle
CN111974927A (en) * 2020-07-31 2020-11-24 浙江金澳兰机床有限公司 Hot forging punch with turnover die and using method thereof

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