CN112841522A - Full-automatic rice crust production line - Google Patents
Full-automatic rice crust production line Download PDFInfo
- Publication number
- CN112841522A CN112841522A CN202110060313.6A CN202110060313A CN112841522A CN 112841522 A CN112841522 A CN 112841522A CN 202110060313 A CN202110060313 A CN 202110060313A CN 112841522 A CN112841522 A CN 112841522A
- Authority
- CN
- China
- Prior art keywords
- conveying
- roller
- forming
- adjusting
- rice crust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 111
- 235000009566 rice Nutrition 0.000 title claims abstract description 111
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 240000007594 Oryza sativa Species 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 139
- 241000209094 Oryza Species 0.000 claims abstract description 110
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000012546 transfer Methods 0.000 claims description 35
- 238000003825 pressing Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 18
- 229910001220 stainless steel Inorganic materials 0.000 claims description 17
- 239000010935 stainless steel Substances 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 230000001629 suppression Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention provides a full-automatic rice crust production line which comprises a stirring device, a forming device, a cutting device, a tunnel baking device, a cooling and conveying device and an automatic packaging device which are sequentially arranged, wherein the stirring device is used for stirring rice into paste, the stirring device is connected with a hopper on the forming device through a first conveying mechanism, and the forming device comprises a forming seat, and a pre-forming mechanism and a secondary forming mechanism which are arranged on the forming seat. The device is an integrated automatic production line of the rice crust, and the produced rice crust is uniform in thickness, crisp and delicious; forming device suppression rice crust stock is fast, and the tunnel baking oven that sets up through the multiunit concatenation has improved the effect that the rice crust stock toasted, has improved production efficiency, and the rice crust stock reaches the due crisp taste of rice crust and the original fragrant smell of rice crust after toasting completely through the tunnel baking oven. The device degree of automation is high, and production speed is fast, reduces the secondary pollution that artifical contact product caused, realizes whole automated production.
Description
Technical Field
The invention relates to the technical field of rice crust production equipment, in particular to a full-automatic rice crust production line.
Background
With the development of the times, the electric rice cooker gradually replaces the ancient cast iron pan, the common crispy rice in the life is gradually lost from the vision of people before, and the processing industry of the crispy rice is gradually created as the concepts of people advocating trueness and pursuing natural trend are continuously deepened.
The existing rice crust processing is basically a single machine consisting of baking trays, and the processing method is more original, low in efficiency, labor-consuming and time-consuming, and does not meet the requirement of large-scale production.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a full-automatic rice crust production line, so as to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme: a full-automatic rice crust production line comprises a stirring device, a forming device, a cutting device, a tunnel baking device, a cooling conveying device and an automatic packaging device which are sequentially arranged, wherein the stirring device is used for stirring rice into paste, the stirring device is connected with a hopper on the forming device through a first conveying mechanism, the forming device comprises a forming seat, a pre-forming mechanism and a secondary forming mechanism which are arranged on the forming seat, the pre-forming mechanism and the secondary forming mechanism are connected through a second conveying mechanism, one side, far away from the pre-forming mechanism, of the secondary forming mechanism is connected with the cutting device, the cutting device comprises a cutting seat, a longitudinal cutting mechanism and a transverse cutting mechanism which are arranged on the cutting seat, a third conveying mechanism for conveying rice crust blanks is arranged on the cutting seat, the cutting device is connected with the tunnel baking device through the third conveying mechanism, the tunnel baking device comprises a tunnel baking furnace and a fourth conveying mechanism arranged on the tunnel baking furnace, one end, far away from the third conveying mechanism, of the fourth conveying mechanism is connected with a turning conveying mechanism through a first guide plate, the turning conveying mechanism is connected with a cooling conveying device through a second guide plate, and the tail end of the cooling conveying device is connected with an automatic packaging device and used for packaging processed rice crust.
The invention adopts the following further scheme: agitating unit includes the stirring seat and installs the churn on the stirring seat, the rotatable installation of churn is on the stirring seat, and the stirring seat corresponds the churn and is equipped with the stopper to the ninety degrees rotations of churn, one side of churn is equipped with first conveying mechanism, and the back is emptyd to the ninety degrees of churn rotation, is convenient for pour the rice that has stirred on first conveying mechanism.
The invention adopts the following further scheme: the first conveying mechanism comprises a conveying platform and a first conveying belt arranged on one side of the conveying platform, the conveying platform is used for receiving rice poured by the mixing drum, the first conveying belt is arranged in an inclined mode, a plurality of groups of partition plates are distributed on the first conveying belt, and the upper end of the first conveying belt is connected with the hopper.
The invention adopts the following further scheme: the pre-forming mechanism comprises transmission boxes arranged at two sides of the forming seat, a toothed roller and a pre-pressing roller which are clamped between the transmission boxes, two groups of toothed rollers and the pre-pressing roller are oppositely arranged and press rice, the hopper is fixedly arranged between the transmission boxes, the toothed roller is arranged at an opening of the hopper, one side of the outer end of the toothed roller is provided with a baffle plate connected with the hopper, and the problem of rice leakage in a gap between the toothed roller and the pre-pressing roller is effectively prevented; the pre-pressing roller is arranged at the lower end of the toothed roller, and a first adjusting mechanism for adjusting the pre-pressing roller is arranged on one side of the transmission case and used for adjusting the thickness of the pre-formed rice crust blank; the secondary forming mechanism comprises side plates arranged at two ends of the base, a first forming roller and a second forming roller which are clamped between the side plates, the first forming roller and the second forming roller are arranged in an up-and-down symmetrical mode, and the thickness of the formed crispy rice blanks is adjusted through a second adjusting mechanism by the first forming roller.
The invention adopts the following further scheme: one end of the second conveying mechanism is arranged at the lower end of the pre-pressing roller, and the other end of the second conveying mechanism is arranged at a corresponding position between the first forming roller and the second forming roller and used for conveying blanks; the second conveying mechanism comprises a second conveying belt, a driving conveying roller arranged in the preforming mechanism, and a driven conveying roller arranged in the secondary forming mechanism, wherein the second conveying belt is sleeved on the driving conveying roller and the driven conveying roller for circulating conveying, and one side of the driven conveying roller is provided with a tensioning mechanism for adjusting the tightness of the conveying belt and adjusting the offset degree of the conveying belt.
The invention adopts the following further scheme: the first adjusting mechanism comprises a first stop block which is slidably arranged in a corresponding groove of the transmission case, a first screw rod arranged on one side of the first stop block and a turntable arranged at the outer end of the first screw rod, a bearing is embedded and fixed in the first stop block, and two ends of the pre-pressing roller are inserted into the bearing of the first stop block through a shaft and are rotatably connected; the first stop block is provided with a corresponding thread groove corresponding to the first screw rod, one end of the first screw rod is inserted into the thread groove and connected with the thread groove in a threaded manner, and the first screw rod is rotatably arranged at a corresponding position of the transmission case; the second adjusting mechanism comprises an adjusting plate arranged at the upper end of the side end, a second screw rod arranged on the adjusting plate and a second stop block used for installing the first forming roller, the second stop block is embedded with a corresponding bearing corresponding to the first forming roller, the side plate is provided with an adjusting groove corresponding to the second stop block, the second stop block is inserted into the adjusting groove and is in up-down sliding connection, the second screw rod is inserted into a screw hole corresponding to the adjusting plate and is in threaded connection, and the lower end of the second screw rod is rotatably connected with the upper end of the second stop block.
The invention adopts the following further scheme: the longitudinal cutting mechanism comprises a cutting roller and first fixing seats arranged at two ends of the cutting roller, a first adjusting block is embedded in the first fixing seats in a sliding mode, a bearing is arranged on the first adjusting block, two ends of the cutting roller are inserted into the bearing of the first adjusting block to be connected in a rotating mode, a first adjusting screw rod used for adjusting the height is arranged at the upper end of the first adjusting block, and the cutting roller is located at the upper end of the third conveying mechanism and is used for longitudinally cutting the rice crust blanks; the transverse cutting mechanism comprises a turnover knife and second fixed seats arranged at two ends of the turnover knife, a second adjusting block is embedded on the second fixed seats in a sliding mode, a bearing is arranged on the second adjusting block, two ends of the turnover knife are inserted into the bearing of the second adjusting block to be connected in a rotating mode, a second adjusting screw rod used for adjusting the height is arranged at the upper end of the second adjusting block, and the turnover knife is located at the upper end of the third conveying mechanism and is used for transversely cutting the rice crust blanks; the third conveying mechanism comprises a third conveying belt arranged on the cutting seat and a conveying roller used for supporting the third conveying belt.
The invention adopts the following further scheme: the fourth conveying mechanism is arranged on the tunnel baking furnace and comprises a driving transfer seat and a driven transfer seat which are respectively arranged at two ends of the tunnel baking furnace and a stainless steel mesh belt connecting the driving transfer seat and the driven transfer seat, a driving transfer roller is rotatably arranged on the driving transfer seat, a driven transfer roller is rotatably arranged on the driven transfer seat, two ends of the stainless steel mesh belt are respectively sleeved on the driving transfer roller and the driven transfer roller to circularly move, and the upper end surface of the stainless steel mesh belt penetrates through a baking cavity of the tunnel baking furnace; the upper end of the tunnel baking oven is provided with a plurality of component pipe chimneys for extracting steam generated in the tunnel baking oven, and the upper ends of the component pipe chimneys are collected and discharged through a main pipeline.
The invention adopts the following further scheme: the turning conveying mechanism is a bending type mechanism, comprises a stainless steel chain plate conveying belt and is driven by a motor to rotate circularly; the cooling conveying device comprises a conveying frame and a conveying mesh belt arranged on the conveying frame, wherein two ends of the conveying mesh belt are connected with chains, and the chains are driven by a driving motor to rotate circularly; and the lower end of the conveying frame, which is positioned on the conveying mesh belt, is provided with a fan for accelerating the cooling of the rice crust products on the conveying mesh belt.
The invention adopts the following further scheme: the first guide plate and the second guide plate are bent stainless steel plates and are cut and folded into a preset shape.
Compared with the prior art, the invention has the beneficial effects that: rice is put into a mixing drum to be mixed into paste and poured onto a conveying platform of a first conveying mechanism, the mixed rice is poured into a feed hopper by a first conveying belt, a toothed roller at the lower end of the feed hopper rotates to convey the rice, the rice is pressed by a pre-pressing roller, and the rice is pre-pressed into rice crust blanks; the pre-pressed rice crust blanks are conveyed into a secondary forming mechanism through a second conveying mechanism to be pressed again to form rice crust blanks with uniform thickness, the formed rice crust blanks enter a cutting device through a third conveying mechanism, the formed rice crust blanks are cut into preset widths through a cutting roller, and the formed rice crust blanks are cut into preset lengths through a turning knife so that the produced rice crust is more convenient to take; the third conveying mechanism is connected with the fourth conveying mechanism, the stainless steel mesh belt conveys the rice crust blanks into the tunnel baking furnace for baking, the rice crust blanks are conveyed into the cooling conveying device through the turning conveying mechanism for cooling after baking is finished, and then small bag packaging is carried out through the automatic packaging device. The device is an integrated automatic production line of the rice crust, and the produced rice crust is uniform in thickness, crisp and delicious; forming device suppression rice crust stock is fast, and the tunnel baking oven that sets up through the multiunit concatenation has improved the effect that the rice crust stock toasted, has improved production efficiency, and the rice crust stock reaches the due crisp taste of rice crust and the original fragrant smell of rice crust after toasting completely through the tunnel baking oven. The device degree of automation is high, and production speed is fast, reduces the secondary pollution that artifical contact product caused, realizes whole automated production.
Drawings
FIG. 1 is a schematic view of a production line configuration according to the present invention;
FIG. 2 is a schematic view of the forming process of the rice crust blank of the present invention;
FIG. 3 is a schematic view of the baking process of the rice crust blank according to the present invention;
FIG. 4 is a schematic structural view of a molding apparatus of the present invention;
fig. 5 is a schematic structural diagram of the cutting device of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining the specific drawings.
As shown in FIGS. 1-5,
the embodiment provides a full-automatic rice crust production line, which comprises a stirring device 1, a forming device 2, a cutting device 3, a tunnel baking device 4, a cooling and conveying device 5 and an automatic packaging device 6 which are sequentially arranged, wherein the stirring device 1 is used for stirring rice into paste, the stirring device 1 is connected with a hopper 20 on the forming device 2 through a first conveying mechanism 7, the forming device 2 comprises a forming seat 21, a pre-forming mechanism 22 and a secondary forming mechanism 23 which are arranged on the forming seat 21, the pre-forming mechanism 22 and the secondary forming mechanism 23 are connected through a second conveying mechanism 24, one side, far away from the pre-forming mechanism 22, of the secondary forming mechanism 23 is connected with the cutting device 3, the cutting device 3 comprises a cutting seat 31, a longitudinal cutting mechanism 32 and a transverse cutting mechanism 33 which are arranged on the cutting seat 31, a third conveying mechanism 34 for conveying rice crust blanks is arranged on the cutting seat 31, cutting device 3 is connected with tunnel baking device 4 through third conveying mechanism 34, tunnel baking device 4 includes tunnel baking oven 41 and sets up the fourth conveying mechanism 42 on tunnel baking oven 41, the one end that third conveying mechanism 34 was kept away from to fourth conveying mechanism 42 is connected with turn conveying mechanism 8 through first guide plate 43, and turn conveying mechanism 8 is connected with cooling conveyor 5 through second guide plate 81, cooling conveyor 5's end is connected with automatic packing device 6 for pack the rice crust that has processed.
In this embodiment, agitating unit 1 includes the stirring seat and installs churn 11 on the stirring seat, 11 rotatable installations of churn are on the stirring seat, and the stirring seat corresponds churn 11 and is equipped with the stopper to 11 ninety degrees rotations of churn, one side of churn 11 is equipped with first conveying mechanism 7, and 11 rotatory ninety degrees of churn are emptyd the back, are convenient for pour the rice that has stirred on first conveying mechanism 7.
In this embodiment, the first conveying mechanism 7 includes a conveying table 71 and a first conveying belt 72 disposed on one side of the conveying table 71, the conveying table 71 is used for receiving the cooked rice poured from the mixing drum 11, the first conveying belt 72 is disposed in an inclined manner, a plurality of groups of partition plates 73 are distributed on the first conveying belt 72, and an upper end of the first conveying belt 72 is connected to the hopper 20.
In this embodiment, the preforming mechanism 22 includes transmission boxes 25 disposed at both sides of the forming base 21, a toothed roller 26 and a pre-pressing roller 27 clamped between the transmission boxes 25, the toothed roller 26 and the pre-pressing roller 27 are oppositely disposed in two sets and press rice, the hopper 20 is fixedly disposed between the transmission boxes 25, the toothed roller 26 is disposed at an opening of the hopper 20, a baffle 28 connected with the hopper 20 is disposed at one side of an outer end of the toothed roller 26, so as to effectively prevent a gap between the toothed roller 26 and the pre-pressing roller 27 from leaking rice; the pre-pressing roller 27 is arranged at the lower end of the toothed roller 26, and a first adjusting mechanism for adjusting the pre-pressing roller 27 is arranged at one side of the transmission case 25 and is used for adjusting the thickness of the pre-formed crispy rice blank. The secondary forming mechanism 23 comprises side plates 231 arranged at two ends of the base, and a first forming roller 232 and a second forming roller 233 which are clamped between the side plates 231, the first forming roller 232 and the second forming roller 233 are arranged in an up-down symmetrical manner, and the first forming roller 232 adjusts the thickness of the formed rice crust blank through a second adjusting mechanism. One end of the second conveying mechanism 24 is arranged at the lower end of the pre-pressing roller 27, and the other end is arranged at a corresponding position between the first forming roller 232 and the second forming roller 233 for conveying the blank; second conveying mechanism 24 includes the second conveyer belt, installs initiative transfer roller 241 in preforming mechanism 22, sets up driven transfer roller 242 in post forming mechanism 23, the second conveyer belt cup joints and carries at initiative transfer roller 241 and driven transfer roller 242 upper loop, one side of driven transfer roller 242 is equipped with straining device for adjust the elasticity of conveyer belt and the skew degree of adjustment conveyer belt. The first adjusting mechanism comprises a first stop block 251 which is slidably arranged in a corresponding groove of the transmission case 25, a first screw 252 arranged on one side of the first stop block 251, and a turntable arranged at the outer end of the first screw 252, wherein a bearing is embedded and fixed in the first stop block 251, and two ends of the pre-pressing roller 27 are inserted into the bearing of the first stop block 251 through a shaft and are connected in a rotating manner; the first stopper 251 is provided with a corresponding thread groove corresponding to the first screw 252, one end of the first screw 252 is inserted into the thread groove for threaded connection, and the first screw 252 is rotatably arranged at a corresponding position of the transmission case 25; the second adjusting mechanism comprises an adjusting plate 243 arranged at the upper end of the side end, a second screw 244 arranged on the adjusting plate 243, and a second stop 245 used for installing the first forming roller 232, a corresponding bearing is embedded in the second stop 245 corresponding to the first forming roller 232, an adjusting groove is formed in the side plate 231 corresponding to the second stop 245, the second stop 245 is inserted into the adjusting groove and is connected with the first stop up and down in a sliding mode, the second screw 244 is inserted into a screw hole corresponding to the adjusting plate 243 and is connected with the second screw through threads, and the lower end of the second screw 244 is rotatably connected with the upper end of the second stop 245.
In this embodiment, the longitudinal cutting mechanism 32 includes a cutting roller 321 and first fixing seats 322 disposed at two ends of the cutting roller 321, a first adjusting block 323 is slidably embedded on the first fixing seats 322, a bearing is disposed on the first adjusting block 323, two ends of the cutting roller 321 are inserted into the bearing of the first adjusting block 323 to be rotatably connected, a first adjusting screw 324 for adjusting height is disposed at an upper end of the first adjusting block 323, and the cutting roller 321 is disposed at an upper end of the third conveying mechanism 34 and performs longitudinal cutting on the crispy rice stock; the transverse cutting mechanism 33 comprises a turnover knife 331 and second fixed seats 332 arranged at two ends of the turnover knife 331, a second adjusting block 333 is slidably embedded in the second fixed seats 332, a bearing is arranged on the second adjusting block 333, two ends of the turnover knife 331 are inserted into the bearing of the second adjusting block 333 to be rotatably connected, a second adjusting screw 334 for adjusting the height is arranged at the upper end of the second adjusting block 333, and the turnover knife 331 is positioned at the upper end of the third conveying mechanism 34 and transversely cuts the crispy rice blanks; the third conveying mechanism 34 includes a third conveying belt disposed on the cutting seat 31 and a conveying roller for supporting the third conveying belt.
In this embodiment, the fourth conveying mechanism 42 is disposed on the tunnel baking oven 41, the fourth conveying mechanism 42 includes a driving transfer seat 421 and a driven transfer seat 422 disposed at two ends of the tunnel baking oven 41, respectively, and a stainless steel mesh 423 connecting the driving transfer seat 421 and the driven transfer seat 422, the driving transfer seat 421 is rotatably mounted with a driving transfer roller 424, the driven transfer seat 422 is rotatably mounted with a driven transfer roller 425, two ends of the stainless steel mesh 423 are respectively sleeved on the driving transfer roller 424 and the driven transfer roller 425 for circulating movement, and an upper end surface of the stainless steel mesh 423 passes through a baking cavity of the tunnel baking oven 41; the upper end of the tunnel baking oven 41 is provided with a plurality of component pipe chimneys 44 for extracting steam generated in the tunnel baking oven 41, and the upper ends of the component pipe chimneys 44 are collected and discharged through a main pipe 45.
In this embodiment, the turning conveying mechanism 8 is a bending type mechanism, and the turning conveying mechanism 8 comprises a stainless steel chain plate conveying belt and is driven by a motor to rotate circularly; the cooling conveying device 5 comprises a conveying frame and a conveying mesh belt arranged on the conveying frame, wherein two ends of the conveying mesh belt 51 are connected with chains, and the chains are driven by a driving motor to rotate circularly; and a fan 52 is arranged at the lower end of the conveying frame positioned on the conveying mesh belt and used for accelerating the cooling of the rice crust products on the conveying mesh belt.
In this embodiment, the first guide plate 43 and the second guide plate 81 are bent stainless steel plates, and are cut and folded into a predetermined shape, so that the smooth transition of the rice crust to the next process can be effectively achieved.
The working principle of the invention is as follows: rice is put into a mixing drum 11 to be mixed into paste and poured onto a conveying platform 71 of a first conveying mechanism 7, the mixed rice is poured into a feed hopper 20 by a first conveying belt 72, a toothed roller 26 at the lower end of the feed hopper 20 rotates to convey the rice, and the rice is pressed by a pre-pressing roller 27 to be pre-pressed into rice crust blanks; the pre-pressed rice crust blanks are conveyed into a secondary forming mechanism 23 through a second conveying mechanism 24 to be pressed again to form rice crust blanks with uniform thickness, the formed rice crust blanks enter a cutting device through a third conveying mechanism, the formed rice crust blanks are cut into preset widths through a cutting roller 321, and the formed rice crust blanks are cut into preset lengths through a turning knife 331, so that the produced rice crust is more convenient to take; the third conveying mechanism 34 is connected with the fourth conveying mechanism 42, the stainless steel mesh belt conveys the rice crust blanks into the tunnel baking oven 41 for baking, the rice crust blanks are conveyed into the cooling conveying device for cooling through the turning conveying mechanism 8 after baking is finished, and then the rice crust blanks are packaged into small bags through the automatic packaging device 6. The device is an integrated automatic production line of the rice crust, and the produced rice crust is uniform in thickness, crisp and delicious; forming device 2 suppression rice crust stock is fast, and the tunnel baking oven that sets up through the multiunit concatenation has improved the effect that the rice crust stock toasted, has improved production efficiency, and the rice crust stock reaches the due crisp taste of rice crust and the original fragrant smell of rice crust after toasting completely through the tunnel baking oven. The device degree of automation is high, and production speed is fast, reduces the secondary pollution that artifical contact product caused, realizes whole automated production.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a full-automatic rice crust production line, includes agitating unit, forming device, cutting device, tunnel baking equipment, cooling conveyor and the automatic packing device that sets gradually, its characterized in that: the stirring device is used for stirring rice into paste, the stirring device is connected with a hopper on the forming device through a first conveying mechanism, the forming device comprises a forming seat, a pre-forming mechanism and a secondary forming mechanism which are arranged on the forming seat, the pre-forming mechanism and the secondary forming mechanism are connected through a second conveying mechanism, one side, away from the pre-forming mechanism, of the secondary forming mechanism is connected with a cutting device, the cutting device comprises a cutting seat, a longitudinal cutting mechanism and a transverse cutting mechanism, the longitudinal cutting mechanism and the transverse cutting mechanism are arranged on the cutting seat, a third conveying mechanism for conveying rice crust blanks is arranged on the cutting seat, the cutting device is connected with a tunnel baking device through the third conveying mechanism, the tunnel baking device comprises a tunnel baking oven and a fourth conveying mechanism arranged on the tunnel baking oven, one end, away from the third conveying mechanism, of the fourth conveying mechanism is connected with a turning conveying mechanism through a first guide plate, the turning conveying mechanism is connected with the cooling conveying device through a second guide plate, and the tail end of the cooling conveying device is connected with the automatic packaging device and used for packaging the processed rice crust.
2. The full-automatic rice crust production line of claim 1, wherein: agitating unit includes the stirring seat and installs the churn on the stirring seat, the rotatable installation of churn is on the stirring seat, and the stirring seat corresponds the churn and is equipped with the stopper to the ninety degrees rotations of churn, one side of churn is equipped with first conveying mechanism, and the back is emptyd to the ninety degrees of churn rotation, is convenient for pour the rice that has stirred on first conveying mechanism.
3. The full-automatic rice crust production line of claim 2, wherein: the first conveying mechanism comprises a conveying platform and a first conveying belt arranged on one side of the conveying platform, the conveying platform is used for receiving rice poured by the mixing drum, the first conveying belt is arranged in an inclined mode, a plurality of groups of partition plates are distributed on the first conveying belt, and the upper end of the first conveying belt is connected with the hopper.
4. The full-automatic rice crust production line according to claim 3, characterized in that: the pre-forming mechanism comprises transmission boxes arranged at two sides of the forming seat, a toothed roller and a pre-pressing roller which are clamped between the transmission boxes, two groups of toothed rollers and the pre-pressing roller are oppositely arranged and press rice, the hopper is fixedly arranged between the transmission boxes, the toothed roller is arranged at an opening of the hopper, one side of the outer end of the toothed roller is provided with a baffle plate connected with the hopper, and the problem of rice leakage in a gap between the toothed roller and the pre-pressing roller is effectively prevented; the pre-pressing roller is arranged at the lower end of the toothed roller, and a first adjusting mechanism for adjusting the pre-pressing roller is arranged on one side of the transmission case and used for adjusting the thickness of the pre-formed rice crust blank; the secondary forming mechanism comprises side plates arranged at two ends of the base, a first forming roller and a second forming roller which are clamped between the side plates, the first forming roller and the second forming roller are arranged in an up-and-down symmetrical mode, and the thickness of the formed crispy rice blanks is adjusted through a second adjusting mechanism by the first forming roller.
5. The full-automatic rice crust production line of claim 4, wherein: one end of the second conveying mechanism is arranged at the lower end of the pre-pressing roller, and the other end of the second conveying mechanism is arranged at a corresponding position between the first forming roller and the second forming roller and used for conveying blanks; the second conveying mechanism comprises a second conveying belt, a driving conveying roller arranged in the preforming mechanism, and a driven conveying roller arranged in the secondary forming mechanism, wherein the second conveying belt is sleeved on the driving conveying roller and the driven conveying roller for circulating conveying, and one side of the driven conveying roller is provided with a tensioning mechanism for adjusting the tightness of the conveying belt and adjusting the offset degree of the conveying belt.
6. The full-automatic rice crust production line of claim 5, wherein: the first adjusting mechanism comprises a first stop block which is slidably arranged in a corresponding groove of the transmission case, a first screw rod arranged on one side of the first stop block and a turntable arranged at the outer end of the first screw rod, a bearing is embedded and fixed in the first stop block, and two ends of the pre-pressing roller are inserted into the bearing of the first stop block through a shaft and are rotatably connected; the first stop block is provided with a corresponding thread groove corresponding to the first screw rod, one end of the first screw rod is inserted into the thread groove and connected with the thread groove in a threaded manner, and the first screw rod is rotatably arranged at a corresponding position of the transmission case; the second adjusting mechanism comprises an adjusting plate arranged at the upper end of the side end, a second screw rod arranged on the adjusting plate and a second stop block used for installing the first forming roller, the second stop block is embedded with a corresponding bearing corresponding to the first forming roller, the side plate is provided with an adjusting groove corresponding to the second stop block, the second stop block is inserted into the adjusting groove and is in up-down sliding connection, the second screw rod is inserted into a screw hole corresponding to the adjusting plate and is in threaded connection, and the lower end of the second screw rod is rotatably connected with the upper end of the second stop block.
7. The full-automatic rice crust production line of claim 6, wherein: the longitudinal cutting mechanism comprises a cutting roller and first fixing seats arranged at two ends of the cutting roller, a first adjusting block is embedded in the first fixing seats in a sliding mode, a bearing is arranged on the first adjusting block, two ends of the cutting roller are inserted into the bearing of the first adjusting block to be connected in a rotating mode, a first adjusting screw rod used for adjusting the height is arranged at the upper end of the first adjusting block, and the cutting roller is located at the upper end of the third conveying mechanism and is used for longitudinally cutting the rice crust blanks; the transverse cutting mechanism comprises a turnover knife and second fixed seats arranged at two ends of the turnover knife, a second adjusting block is embedded on the second fixed seats in a sliding mode, a bearing is arranged on the second adjusting block, two ends of the turnover knife are inserted into the bearing of the second adjusting block to be connected in a rotating mode, a second adjusting screw rod used for adjusting the height is arranged at the upper end of the second adjusting block, and the turnover knife is located at the upper end of the third conveying mechanism and is used for transversely cutting the rice crust blanks; the third conveying mechanism comprises a third conveying belt arranged on the cutting seat and a conveying roller used for supporting the third conveying belt.
8. The full-automatic rice crust production line of claim 7, wherein: the fourth conveying mechanism is arranged on the tunnel baking furnace and comprises a driving transfer seat and a driven transfer seat which are respectively arranged at two ends of the tunnel baking furnace and a stainless steel mesh belt connecting the driving transfer seat and the driven transfer seat, a driving transfer roller is rotatably arranged on the driving transfer seat, a driven transfer roller is rotatably arranged on the driven transfer seat, two ends of the stainless steel mesh belt are respectively sleeved on the driving transfer roller and the driven transfer roller to circularly move, and the upper end surface of the stainless steel mesh belt penetrates through a baking cavity of the tunnel baking furnace; the upper end of the tunnel baking oven is provided with a plurality of component pipe chimneys for extracting steam generated in the tunnel baking oven, and the upper ends of the component pipe chimneys are collected and discharged through a main pipeline.
9. The full-automatic rice crust production line of claim 8, wherein: the turning conveying mechanism is a bending type mechanism, comprises a stainless steel chain plate conveying belt and is driven by a motor to rotate circularly; the cooling conveying device comprises a conveying frame and a conveying mesh belt arranged on the conveying frame, wherein two ends of the conveying mesh belt are connected with chains, and the chains are driven by a driving motor to rotate circularly; and the lower end of the conveying frame, which is positioned on the conveying mesh belt, is provided with a fan for accelerating the cooling of the rice crust products on the conveying mesh belt.
10. The full-automatic rice crust production line of claim 9, wherein: the first guide plate and the second guide plate are bent stainless steel plates and are cut and folded into a preset shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110060313.6A CN112841522A (en) | 2021-01-18 | 2021-01-18 | Full-automatic rice crust production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110060313.6A CN112841522A (en) | 2021-01-18 | 2021-01-18 | Full-automatic rice crust production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112841522A true CN112841522A (en) | 2021-05-28 |
Family
ID=76005916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110060313.6A Pending CN112841522A (en) | 2021-01-18 | 2021-01-18 | Full-automatic rice crust production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112841522A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2684585Y (en) * | 2004-04-01 | 2005-03-16 | 韩美香 | Rice crust production flowline equipment |
| CN202436064U (en) * | 2012-02-24 | 2012-09-19 | 安徽真心食品有限公司 | Integrated full-automatic rice crust production line |
| CN106107513A (en) * | 2016-07-04 | 2016-11-16 | 叶彤 | A kind of fully automatic integral eats rice crust shaper |
| CN106386955A (en) * | 2016-09-14 | 2017-02-15 | 安庆万草千木农业科技有限公司 | Production method of pumpkin flavored glutinous rice crusts |
| CN112088919A (en) * | 2020-09-30 | 2020-12-18 | 漳州市悦美斯食品机械有限公司 | Full-automatic cake production line of steel band class |
-
2021
- 2021-01-18 CN CN202110060313.6A patent/CN112841522A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2684585Y (en) * | 2004-04-01 | 2005-03-16 | 韩美香 | Rice crust production flowline equipment |
| CN202436064U (en) * | 2012-02-24 | 2012-09-19 | 安徽真心食品有限公司 | Integrated full-automatic rice crust production line |
| CN106107513A (en) * | 2016-07-04 | 2016-11-16 | 叶彤 | A kind of fully automatic integral eats rice crust shaper |
| CN106386955A (en) * | 2016-09-14 | 2017-02-15 | 安庆万草千木农业科技有限公司 | Production method of pumpkin flavored glutinous rice crusts |
| CN112088919A (en) * | 2020-09-30 | 2020-12-18 | 漳州市悦美斯食品机械有限公司 | Full-automatic cake production line of steel band class |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202436064U (en) | Integrated full-automatic rice crust production line | |
| CN103875749A (en) | Cat ear biscuit rolling molding unit | |
| CN207721074U (en) | A kind of cake production automatic mortar injection forming device | |
| CN112841522A (en) | Full-automatic rice crust production line | |
| CN203762156U (en) | Orecchiette cake rewinding and moulding machine set | |
| CN202773923U (en) | Automatic flour pressing machine | |
| CN111011417A (en) | Digital dumpling preparation facilities of micro motor driven | |
| CN201230539Y (en) | Novel dumplings making device | |
| CN210841364U (en) | French pancake machine | |
| CN213695506U (en) | Modular steamed bun production line | |
| CN212279752U (en) | Rice noodle production and processing equipment | |
| CN210445476U (en) | Cake blank making device | |
| CN103110058A (en) | Making device of steamed bun mixed with flour | |
| CN110356818B (en) | Steering machine of long fried dough twist machine | |
| CN207519516U (en) | A kind of fried dough twist automatic stuffing machine | |
| CN216821495U (en) | Feeding device of cold noodle processing machine | |
| CN111493279A (en) | Rice noodle production and processing equipment | |
| CN2338987Y (en) | Coal-heating type machine for processing sheet to form noodles of bean or sweet potato starch | |
| CN215224376U (en) | Walnut cake forming machine | |
| CN104643275A (en) | Fruit and vegetable shredding machine | |
| CN214103085U (en) | Rice crust production is with compression moulding device | |
| CN218245587U (en) | Instant food preparation equipment | |
| KR20190002298U (en) | A device of making knife mark to both-side | |
| CN211672156U (en) | Full-automatic deep-fried twisted dough sticks machine | |
| CN216415811U (en) | Fried bread stick production and processing dough cutting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210528 |