CN112841235B - Waffle production machine - Google Patents
Waffle production machine Download PDFInfo
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- CN112841235B CN112841235B CN202110173026.6A CN202110173026A CN112841235B CN 112841235 B CN112841235 B CN 112841235B CN 202110173026 A CN202110173026 A CN 202110173026A CN 112841235 B CN112841235 B CN 112841235B
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- waffle
- wafer
- clamping
- manipulator
- rod
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/02—Apparatus for baking hollow articles, waffles, pastry, biscuits, or the like
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/18—Discharging baked goods from tins
Abstract
The invention relates to a wafer production machine which comprises a rack, a wafer forming and cooking mold, a wafer rod transfer mechanism, a feeding mechanism and a wafer rod one-by-one output mechanism, wherein the wafer rod transfer mechanism comprises a wafer rod clamping manipulator for clamping a wafer rod, a wafer rod clamping manipulator longitudinal moving mechanism for driving the wafer rod clamping manipulator to move longitudinally, a wafer rod clamping manipulator transverse moving mechanism for driving the wafer rod clamping manipulator to move to the wafer rod clamping manipulator, and a wafer rod clamping manipulator lifting mechanism for driving the wafer rod clamping manipulator to move to the wafer rod clamping manipulator. The invention has the advantage of producing the waffle with the bar and solves the problems that the efficiency of manually making the waffle is low and the made waffle is not provided with the bar.
Description
Technical Field
The invention relates to wafer production equipment, in particular to a wafer production machine.
Background
Waffles are also called latticed cakes and latticed cakes. Is a scone, and is originated from Belgium. The waffle belongs to the field of desserts, and is mainly prepared from eggs and milk, and is rich in protein, fat, vitamins and minerals such as iron, calcium, potassium and the like required by human bodies.
The existing wafer cake is made by manually loading raw materials into a mold and then baking the raw materials in an oven. The existing way has low efficiency in processing the waffles, and the existing waffles need to be eaten by touching and holding the waffles by hands, thus having poor sanitation.
Disclosure of Invention
The invention provides a waffle maker capable of producing waffles with bars, which solves the problems that the efficiency of manually making waffles is low and the made waffles do not have bars.
The technical problem is solved by the following technical scheme: the wafer stick transfer mechanism comprises a wafer stick clamping manipulator for clamping the wafer sticks, a wafer stick clamping manipulator longitudinal moving mechanism for driving the wafer stick clamping manipulator to longitudinally move, a wafer stick clamping manipulator transverse moving mechanism for driving the wafer stick clamping manipulator to move to the wafer stick clamping manipulator on the wafer stick clamping manipulator, and a wafer stick clamping manipulator for driving the wafer stick clamping manipulator to move to the wafer stick clamping manipulator on the wafer stick clamping manipulator, wherein the wafer stick clamping manipulator is positioned on the same longitudinal vertical plane as a wafer stick inserting hole on the wafer forming manipulator, and the wafer stick clamping manipulator is driven to move to the wafer stick clamping manipulator on the wafer stick clamping manipulator to form a wafer The section mould is a lifting mechanism of a wafer stick clamping manipulator, and the wafer stick insertion holes of the section mould are positioned on the same horizontal plane. When the waffle bar transfer device is used, the waffle bar and slurry for making waffles are transferred into a waffle forming and cooking die, then the die heats and cooks the slurry to form the waffles inserted with the slurry for making the waffles, and then the waffles are transferred to a set place (such as a packaging bag) by clamping the waffle bar through the waffle bar clamping manipulator. When eating, the waffle bar is held by hand for eating, and the sanitation is good. And the structure of the wafer is set so that the wafer can be taken out from the mold automatically and conveniently. The heat source for heating the slurry by the waffle forming and cooking mold is preferably an electric heater.
Preferably, the longitudinal moving mechanism of the wafer bar clamping manipulator comprises a longitudinal slide rail of the wafer bar clamping manipulator, a longitudinal screw rod of the wafer bar clamping manipulator rotatably connected to the longitudinal slide rail of the wafer bar clamping manipulator, a longitudinal slide seat of the wafer bar clamping manipulator screwed to the longitudinal screw rod of the wafer bar clamping manipulator, and a longitudinal drive motor of the wafer bar clamping manipulator driving the longitudinal screw rod of the wafer bar clamping manipulator to rotate, the longitudinal slide seat of the wafer bar clamping manipulator is slidably connected with the longitudinal slide rail of the wafer bar clamping manipulator, and the wafer bar clamping manipulator is connected to the longitudinal slide seat of the wafer bar clamping manipulator.
Preferably, the wafer bar clamping mechanical hand part longitudinal sliding seat is hung on the wafer bar clamping mechanical hand part longitudinal screw rod. The parts are convenient to carry out.
Preferably, the wafer stick clamping manipulator lifting mechanism comprises a wafer stick clamping manipulator vertical sliding rail, a wafer stick clamping manipulator vertical screw rod rotatably connected to the wafer stick clamping manipulator vertical sliding rail, a lifting slider in threaded connection with the wafer stick clamping manipulator vertical screw rod, and a wafer stick clamping manipulator lifting motor for driving the wafer stick clamping manipulator vertical screw rod to rotate, the wafer stick clamping manipulator lifting slider is slidably connected to the wafer stick clamping manipulator vertical sliding rail, and the wafer stick clamping manipulator vertical sliding rail is connected with the wafer stick clamping manipulator lifting slider.
Preferably, the wafer stick clamping mechanical arm part lifting motor is provided with a lifting motor part driving belt pulley, the vertical screw rod of the wafer stick clamping mechanical arm part is provided with a vertical screw rod part driven belt pulley, and the lifting motor part driving belt pulley and the vertical screw rod part driven belt pulley are connected together through a lifting mechanism part belt.
Preferably, the lateral moving mechanism of the wafer bar clamping manipulator comprises a lateral slide rail of the wafer bar clamping manipulator, a lateral screw rod of the wafer bar clamping manipulator rotationally connected to the lateral slide rail of the wafer bar clamping manipulator, a lateral slide seat of the wafer bar clamping manipulator threadedly connected to the lateral screw rod of the wafer bar clamping manipulator, and a lateral drive motor of the wafer bar clamping manipulator driving the lateral screw rod of the wafer bar clamping manipulator to rotate, wherein the lateral slide seat of the wafer bar clamping manipulator is connected with the lateral slide rail of the wafer bar clamping manipulator in a sliding manner, and the vertical slide rail of the wafer bar clamping manipulator is connected to the lateral slide seat of the wafer bar clamping manipulator.
Preferably, a horizontal driving motor of the wafer stick clamping mechanical hand part is provided with a driving belt pulley of the wafer stick clamping mechanical hand part, a horizontal screw rod of the wafer stick clamping mechanical hand part is provided with a driven belt pulley of the wafer stick clamping mechanical hand part, and the driving belt pulley of the wafer stick clamping mechanical hand part and the driven belt pulley of the wafer stick clamping mechanical hand part are connected together through a belt of the wafer stick clamping mechanical hand part.
Preferably, the waffle forming and cooking molds are at least two and distributed along the transverse direction. Can provide the processing efficiency and the utilization rate of the feeding mechanism and the wafer stick transferring mechanism.
Preferably, the feeding mechanism comprises a discharge pipe section, a longitudinal movement mechanism for driving the discharge pipe section to extend into the wafer forming and cooking die, a transverse movement mechanism for driving the discharge pipe section to move to the discharge pipe section aligned with the wafer forming die along the longitudinal direction, and a lifting mechanism for driving the discharge pipe section to move to the discharge pipe section aligned with the wafer forming die along the up-and-down direction. When the device is used, the discharge pipe sections are connected together through a container of pulp for manufacturing waffles, which is packaged in a flexible pipe section cylinder, and the pulp is driven by the feeding pump to be output from the discharge pipe sections.
Preferably, the discharge pipe section longitudinal moving mechanism comprises a discharge pipe section longitudinal sliding rail, a discharge pipe section longitudinal screw rod rotatably connected to the discharge pipe section longitudinal sliding rail, a discharge pipe section longitudinal sliding seat in threaded connection with the discharge pipe section longitudinal screw rod, and a discharge pipe section longitudinal driving motor for driving the discharge pipe section longitudinal screw rod to rotate, the discharge pipe section longitudinal sliding seat is slidably connected with the discharge pipe section longitudinal sliding rail, and the discharge pipe section is connected to the discharge pipe section longitudinal sliding seat.
Preferably, the discharge pipe section longitudinal driving motor is provided with a discharge pipe section driving pulley, the discharge pipe section longitudinal screw rod is provided with a discharge pipe section driven pulley, and the discharge pipe section driving pulley and the discharge pipe section driven pulley are connected together through a discharge pipe section belt.
Preferably, the longitudinal sliding seat of the discharge pipe section is provided with an upper clamping block and a lower clamping block, one ends of the upper clamping block and the lower clamping block are hinged together, the other ends of the upper clamping block and the lower clamping block are connected together through a detachable connecting structure, and the discharge pipe section is clamped between the upper clamping block and the lower clamping block. The discharge pipe section is convenient to fixedly take down on the longitudinal sliding seat of the discharge pipe section.
Preferably, the detachable connecting structure comprises a hook arranged on the upper clamping block, a handle hinged on the lower clamping block and a hanging ring hinged on the handle, wherein the hanging ring is hung on the hook, and when the handle rotates downwards to be attached to the lower clamping block, the hanging ring is matched with the hook to fold the upper clamping block and the lower clamping block together.
Preferably, the discharge pipe section transverse moving mechanism comprises a discharge pipe section transverse sliding rail, a discharge pipe section clamping part transverse screw rod rotatably connected to the discharge pipe section transverse sliding rail, a discharge pipe section transverse sliding seat in threaded connection with the discharge pipe section transverse screw rod, and a discharge pipe section transverse driving motor for driving the discharge pipe section transverse screw rod to rotate, the discharge pipe section transverse sliding seat is slidably connected with the discharge pipe section transverse sliding rail, and the discharge pipe section longitudinal sliding rail is connected to the discharge pipe section transverse sliding seat.
Preferably, the lifting mechanism of the discharging pipe section comprises a transverse sliding rail of the lifting mechanism part, a transverse screw rod of the lifting mechanism part, a transverse sliding block of the lifting mechanism part, a driving motor of the lifting mechanism part, a first connecting rod, a second connecting rod and an upper transverse sliding rail, wherein the transverse screw rod of the lifting mechanism part is rotatably connected to the transverse sliding rail of the lifting mechanism part, the driving motor of the lifting mechanism part is used for driving the transverse screw rod of the lifting mechanism part to rotate, the upper transverse sliding rail is positioned on the lower side of the transverse sliding rail of the discharging pipe section part, the lower end of the first connecting rod is hinged with the transverse sliding rail of the lifting mechanism part, the upper end of the first connecting rod is hinged with the transverse sliding block of the lifting mechanism part, the upper end of the second connecting rod is hinged with the transverse sliding rail of the lifting mechanism part, the middle parts of the first connecting rod and the second connecting rod are hinged together through a hinge of the lifting mechanism part, the upper end of the first connecting rod and the lower end of the second connecting rod are positioned on one side of the hinge of the lifting mechanism part, The lower end of the first connecting rod and the upper end of the second connecting rod are positioned on the other side of the hinge shaft of the lifting mechanism part. The height of the lifting mechanism during folding can be small.
Preferably, the waffle forming and cooking die comprises a die mounting frame and a die body, the die mounting frame comprises a top plate and a bottom plate, the die body is located between the top plate and the bottom plate, the die body comprises an upper die and a lower die, a cavity for forming waffles and a waffle rod insertion hole for the waffle rod to penetrate out are formed between the upper die and the lower die, the upper die can be hung on the top plate in a lifting mode, and the lower die is connected to the bottom plate through a die assembly mechanism in a lifting mode. This technical scheme divides the case mould to fold the power of back compound die for the weight of last mould, goes up the mould and can open and carry out the pressure release when producing gas and inflation in the heating process, if not the pressure release then can produce coking and waffle and glue the phenomenon production that is difficult to throw off on the mould, and this technical scheme can avoid the production of this phenomenon.
Preferably, the lower surface of the upper die is provided with a guide protrusion, the upper surface of the lower die is provided with a pit, the upper end of the pit is provided with a buffer section matched with the guide protrusion, and when the upper die and the lower die are folded together, the protrusion is arranged in the pit to isolate the cavity. The buffer section is still positioned in the concave pit when the upper die rises to release pressure, so that the phenomenon that when the pressure rises, the upper die rises to release pressure, slurry overflows between the upper die and the lower die to cause deformation of the wafer is avoided, the slurry only moves along the wafer rod during pressure release, and the wafer rod is more reliably connected with the wafer.
Preferably, the waffle bar inserting holes are only formed in the lower die, so that the waffle bar is convenient to manufacture.
Preferably, the upper die is provided with a plug which can be inserted into the waffle bar insertion hole.
Preferably, the bottom surface of the wafer stick insertion hole is a horizontal surface, and the wafer stick is inserted into the wafer stick insertion hole in a flat state. The wafer sticks can be reliably wrapped by the wafers.
Preferably, the wafer formed by the cavity is in a flat state when being positioned in the cavity. The mold is convenient to manufacture.
Preferably, the top plate is provided with a hanging hole, the upper die is provided with a hanging rod, the upper end of the hanging rod is provided with a hanging block, the hanging rod penetrates through the hanging hole, the hanging block is hooked on the top plate to hang the upper die on the top plate, and an interval is arranged between the upper die and the top plate. A technical scheme for floating connection of the upper die is provided.
Preferably, the die clamping mechanism comprises a vertical ejector rod and a plurality of vertical guide rods, the upper end of the vertical ejector rod and the upper end of the vertical guide rod are connected with the lower die, the vertical guide rods penetrate through guide holes in the bottom plate, and the lower end of the vertical ejector rod is connected with the lifting cylinder.
Preferably, the lifting cylinder is located below the bottom plate, the bottom plate is provided with a vertical ejector rod through hole, and the vertical ejector rod penetrates through the vertical ejector rod through hole. Can provide stability in fixation.
Preferably, the wafer stick is of a flat structure, the wafer stick clamping manipulator comprises a manipulator mounting seat, a first clamping finger, a second clamping finger and a clamping finger opening and closing mechanism, one end of the first clamping finger is hinged with one side of the manipulator mounting seat, one end of the second clamping finger is hinged with the other side of the manipulator mounting seat, the clamping finger opening and closing mechanism drives the other end of the first clamping finger and the other end of the second clamping finger to open and close to clamp the material, a V-shaped first clamping finger part clamping groove penetrating through the other end of the first clamping finger is arranged on the side surface of the first clamping finger facing one side of the second clamping finger, a V-shaped second clamping finger part clamping groove penetrating through the other end of the second clamping finger is arranged on the side surface of the second clamping finger facing one side of the first clamping finger, and the wafer stick is clamped by the first clamping finger part clamping groove, the second clamping fingers clamp the wafer sticks through the second clamping finger part clamping grooves, and when the wafer sticks are clamped by the first clamping fingers and the second clamping fingers, the first clamping fingers and the second clamping fingers are distributed along the width direction of the wafer sticks. The wafer bar can be reliably maintained in a set state, and the phenomenon that the wafer bar cannot be inserted into the mold due to the position of the wafer bar being inclined (which is easily generated in the flat clamping) in the clamping process can be avoided.
Preferably, the clamping finger opening and closing mechanism comprises a push-pull block and a push-pull block moving mechanism for driving the push-pull block to move, the first clamping finger comprises a first clamping finger straight line section and a first clamping finger bending section, one end of the first clamping finger is connected together, the first clamping finger clamping groove is arranged on the first clamping finger straight line section, the other end of the first clamping finger bending section is hinged with one end of the first clamping finger connecting rod through a first clamping finger first hinge shaft, and the other end of the first clamping finger connecting rod is hinged with the manipulator mounting seat through a first clamping finger second hinge shaft; the second presss from both sides indicates that includes that one end links together second press from both sides finger straightway and second press from both sides the crooked section of finger portion, the second presss from both sides the finger portion centre gripping ditch setting and is in on the second presss from both sides finger portion straightway, the other end that the crooked section of second pressed from both sides the first hinge of finger portion and the one end of second press from both sides the finger portion connecting rod is articulated together through the first hinge of second clamp finger portion, the other end that the connecting rod of second pressed from both sides the finger portion is articulated together through the second clamp finger portion second hinge with the manipulator mount pad, the one end of push-and-pull piece is articulated together with first press from both sides the crooked section of finger portion, the other end is articulated together with second press from both sides the crooked section of finger portion.
Preferably, the bending direction of the first clamping finger bending section is opposite to the bending direction of the second clamping finger bending section. The convenience when installing the push-pull block and the consistency when two clamping fingers move can be improved.
Preferably, the moving direction of the push-pull block moving mechanism is the same as the extending direction of the first finger clamping part straight line segment.
Preferably, the push-pull block moving mechanism is an air cylinder.
The invention also comprises a mechanism for delivering the wafer rods one by one out one by one for the wafer rods clamped by the wafer rod clamping manipulator, wherein the mechanism for delivering the wafer rods one by one comprises a wafer rod pushing structure and a wafer rod storage box only for the wafer rods to be stored in a single-row stacking mode, one side of the wafer rod storage box in the length direction is provided with a wafer rod output port only for one wafer rod to be output, and the wafer rod pushing structure is used for pushing the wafer rod positioned at the lowest position in the wafer rod storage box out to one end to be output from the wafer rod output port. When the device is used, the wafer stick clamping manipulator clamps the wafer stick at the output port of the wafer stick output port to take the wafer stick away.
Preferably, the wafer rod is of a flat structure, the wafer rods are stacked in the wafer rod storage box in a horizontally placed mode, the wafer rod pushing structure comprises a section of aligned driving block which is away from the wafer rod output port and is stacked in the wafer rod storage box, and a driving block translation mechanism which drives the driving block to move towards the wafer rod output port, wherein the section of aligned driving block is arranged on the lowermost wafer rod, and the driving block translation mechanism drives the driving block to move towards the wafer rod output port, and a strip-shaped avoiding through hole which extends along the width direction of the wafer rod storage box and is used for the driving block to pass through is arranged on the bottom wall of the wafer rod storage box.
Preferably, the strip-shaped avoiding through hole penetrates through the side wall of the wafer bar storage box, which is far away from the output port of the wafer bar, and the driving block can move to be completely staggered with the inner space of the wafer bar storage box along the width direction of the wafer bar storage box.
Preferably, the driving block is provided with a supporting step, and one end of the wafer stick storage box, which is provided with the wafer stick output port, is provided with a supporting part; only two ends of the wafer stick in the wafer stick storage box are supported, one end of the wafer stick in the wafer stick storage box is supported on the supporting part, and the other end of the wafer stick in the wafer stick storage box is supported on the supporting step. Can save labor when taking out the waffle rod, and can be conveniently stacked and taken out when the waffle rod is deformed and twisted.
Preferably, the width of the strip-shaped avoiding channel is smaller than that of the waffle rod. When the supporting step loses the supporting function of the wafers, the wafer rods cannot fall out of the wafer rod storage box, so that the wafer rods which are not used in the wafer rod storage box do not need to be taken away and then loaded when being used again when the driving block is taken down for maintenance. The convenience in maintenance is improved.
Preferably, the driving block translation mechanism comprises a slide rail of a wafer rod pushing structure part, a screw rod of the wafer rod pushing structure part, a slider in threaded connection with the screw rod of the wafer rod pushing structure part and a driving motor of the wafer rod pushing structure part for driving the screw rod of the wafer rod pushing structure part to rotate, the slider of the wafer rod pushing structure part is in sliding connection with the slide rail of the wafer rod pushing structure part, the driving block is connected with the slider of the wafer rod pushing structure part, the slide rail of the wafer rod pushing structure part is parallel to the screw rod of the wafer rod pushing structure part, a supporting lug is arranged on the slide rail of the wafer rod pushing structure part, and the screw rod of the wafer rod pushing structure part is rotationally connected with the supporting lug.
Preferably, the slide block of the wafer rod pushing structure part is positioned above the slide rail of the wafer rod pushing structure part, and the driving block is positioned above the slide block of the wafer rod pushing structure part. The layout is reasonable, and the compactness of the invention can be provided.
Preferably, the wafer rod pushing structure sliding block and the wafer rod pushing structure driving motor are positioned at two sides of the supporting lug.
The invention has the following beneficial effects: can produce the wafer, save labor when taking out the wafer, and prevent the wafer from being inconvenient to demould and from being coked on the surface.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of a feed mechanism;
FIG. 3 is a schematic view of a waffle forming and cooking mold;
FIG. 4 is a schematic view of the mechanism for outputting the wafer sticks one by one;
FIG. 5 is a schematic view of a wafer bar holding robot;
fig. 6 is a partially enlarged schematic view of the feeding mechanism.
In the figure: frame 1, waffle forming and cooking mold 2, waffle bar clamping manipulator 3, waffle bar insertion hole 4, waffle bar clamping manipulator longitudinal slide rail 5, waffle bar clamping manipulator longitudinal screw 6, waffle bar clamping manipulator longitudinal slide seat 7, waffle bar clamping manipulator longitudinal drive motor 8, waffle bar clamping manipulator vertical slide rail 9, waffle bar clamping manipulator vertical screw 10, lifting slide block 11, waffle bar clamping manipulator lifting motor 12, lifting motor driving pulley 13, vertical screw bar driven pulley 14, waffle bar clamping manipulator transverse slide rail 15, waffle bar clamping manipulator transverse screw 16, waffle bar clamping manipulator transverse slide seat 17, waffle bar clamping manipulator transverse drive motor 18, waffle bar clamping manipulator driving pulley 19, Waffle bar clamping mechanical hand part driven belt pulley 20, discharging pipe section 21, discharging pipe section longitudinal slide rail 22, discharging pipe section longitudinal screw rod 23, discharging pipe section longitudinal slide seat 24, discharging pipe section longitudinal driving motor 25, discharging pipe section driving belt pulley 26, discharging pipe section driven belt pulley 27, upper clamping block 28, lower clamping block 29, hook 30, handle 31, hanging ring 32, discharging pipe section transverse slide rail 33, discharging pipe section clamping part transverse screw rod 34, discharging pipe section transverse slide seat 35, discharging pipe section transverse driving motor 36, lifting mechanism part transverse slide rail 37, lifting mechanism part transverse screw rod 38, lifting mechanism part transverse slide block 39, lifting mechanism part driving motor 40, first connecting rod 41, second connecting rod 42, upper transverse slide rail 43, slide block 44, lifting mechanism part hinge shaft 45, mold 46, top plate 47, bottom plate 48 mounting rack, An upper die 49, a lower die 50, a guide projection 51, a pit 52, a plug 53, a bottom surface 54 of a waffle bar insertion hole, a hanging rod 55, a hanging block 56, a pause 57, a vertical ejector rod 58, a vertical guide rod 59, a waffle bar 60, a manipulator mounting seat 61, a first clamping finger 62, a second clamping finger 63, a first clamping finger clamping groove 64, a second clamping finger clamping groove 65, a push-pull block 66, a push-pull block moving mechanism 67, a first clamping finger part first hinge shaft 68, a first clamping finger part connecting rod 69, a first clamping finger part second hinge shaft 70, a second clamping finger part first hinge shaft 71, a second clamping finger part connecting rod 72, a second clamping finger part second hinge shaft 73, a waffle bar storage box 74, a waffle bar output port 75, a driving block 76, a supporting step 77, a supporting part 78, a waffle bar structure part slide rail 79, a waffle bar structure pushing part 80, a slide block 81, a waffle bar structure part driving motor 82, a waffle bar pushing structure part driving motor 82, a hanging rod pushing structure part 80, a hanging block and a wafer bar pushing structure part, A supporting lug 83, a lifting cylinder 84, a longitudinal moving mechanism 85 of the discharging pipe section and a feeding mechanism 86.
Detailed Description
Referring to fig. 1 to 6, the wafer producing machine comprises a frame 1, a wafer molding and cooking mold 2 arranged on the frame, a wafer stick transferring mechanism for transferring wafer sticks into the wafer molding and cooking mold, and a feeding mechanism 86 for transferring slurry for making wafers into the wafer molding and cooking mold.
The wafer stick transfer mechanism comprises a wafer stick clamping manipulator 3 for clamping a wafer stick, a wafer stick clamping manipulator longitudinal moving mechanism for driving the wafer stick clamping manipulator to move longitudinally, a wafer stick clamping manipulator transverse moving mechanism for driving the wafer stick clamping manipulator to move to the wafer stick clamping manipulator, a wafer stick insertion hole 4 in a wafer forming die and a wafer stick transverse moving mechanism for driving the wafer stick clamping manipulator to move to the wafer stick clamping manipulator, and a wafer stick clamping manipulator lifting mechanism for driving the wafer stick clamping manipulator to move to the wafer stick clamping manipulator, wherein the wafer stick insertion hole in the wafer forming die and the wafer stick insertion hole in the wafer forming die are located on the same horizontal plane.
The longitudinal moving mechanism of the wafer stick clamping manipulator comprises a longitudinal slide rail 5 of the wafer stick clamping manipulator, a longitudinal screw rod 6 of the wafer stick clamping manipulator rotatably connected to the longitudinal slide rail of the wafer stick clamping manipulator, a longitudinal slide seat 7 of the wafer stick clamping manipulator in threaded connection to the longitudinal screw rod of the wafer stick clamping manipulator, and a longitudinal drive motor 8 of the wafer stick clamping manipulator for driving the longitudinal screw rod of the wafer stick clamping manipulator to rotate, wherein the longitudinal slide seat of the wafer stick clamping manipulator is connected with the longitudinal slide rail of the wafer stick clamping manipulator in a sliding manner, and the wafer stick clamping manipulator is connected to the longitudinal slide seat of the wafer stick clamping manipulator. The longitudinal sliding seat of the wafer stick clamping mechanical hand part is hung on the longitudinal screw rod of the wafer stick clamping mechanical hand part. The wafer stick clamping manipulator lifting mechanism comprises a wafer stick clamping manipulator vertical sliding rail 9, a wafer stick clamping manipulator vertical screw rod 10 rotatably connected to the wafer stick clamping manipulator vertical sliding rail, a lifting slider 11 in threaded connection with the wafer stick clamping manipulator vertical screw rod, and a wafer stick clamping manipulator lifting motor 12 driving the wafer stick clamping manipulator vertical screw rod to rotate, the wafer stick clamping manipulator lifting slider is slidably connected to the wafer stick clamping manipulator vertical sliding rail, and the wafer stick clamping manipulator vertical sliding rail is connected with the wafer stick clamping manipulator lifting slider. The wafer stick clamping mechanical arm part lifting motor is provided with a lifting motor part driving belt pulley 13, a vertical screw rod part driven belt pulley 14 is arranged on a vertical screw rod of the wafer stick clamping mechanical arm part, and the lifting motor part driving belt pulley and the vertical screw rod part driven belt pulley are connected together through a lifting mechanism part belt. The transverse moving mechanism of the wafer stick clamping manipulator comprises a transverse wafer stick clamping manipulator part sliding rail 15, a transverse wafer stick clamping manipulator part screw rod 16 rotationally connected to the transverse wafer stick clamping manipulator part sliding rail, a transverse wafer stick clamping manipulator part sliding seat 17 in threaded connection with the transverse wafer stick clamping manipulator part screw rod and a transverse wafer stick clamping manipulator part driving motor 18 for driving the transverse wafer stick clamping manipulator part screw rod to rotate, the transverse wafer stick clamping manipulator part sliding seat is in sliding connection with the transverse wafer stick clamping manipulator part sliding rail, and the vertical wafer stick clamping manipulator part sliding rail is connected to the transverse wafer stick clamping manipulator part sliding seat. The horizontal driving motor of the wafer stick clamping mechanical arm part is provided with a wafer stick clamping mechanical arm part driving belt pulley 19, a wafer stick clamping mechanical arm part driven belt pulley 20 is arranged on a horizontal screw rod of the wafer stick clamping mechanical arm part, and the wafer stick clamping mechanical arm part driving belt pulley and the wafer stick clamping mechanical arm part driven belt pulley are connected together through a wafer stick clamping mechanical arm part belt. The waffle forming and cooking molds are 3 and distributed along the transverse direction.
The feeding mechanism comprises a discharging pipe section 21, a longitudinal discharging pipe section moving mechanism 85 for driving the discharging pipe section to extend into the wafer forming and cooking die, a transverse discharging pipe section moving mechanism for driving the discharging pipe section to move to be aligned with the wafer forming die along the longitudinal direction, and a discharging pipe section lifting mechanism for driving the discharging pipe section to move to be aligned with the wafer forming die along the up-and-down direction. The longitudinal moving mechanism of the discharging pipe section comprises a longitudinal sliding rail 22 of the discharging pipe section, a longitudinal screw 23 of the discharging pipe section rotatably connected to the longitudinal sliding rail of the discharging pipe section, a longitudinal sliding seat 24 of the discharging pipe section threadedly connected to the longitudinal screw of the discharging pipe section, and a longitudinal driving motor 25 of the discharging pipe section for driving the longitudinal screw of the discharging pipe section to rotate, wherein the longitudinal sliding seat of the discharging pipe section is slidably connected with the longitudinal sliding rail of the discharging pipe section. The discharge pipe section part longitudinal driving motor is provided with a discharge pipe section part driving belt pulley 26, a discharge pipe section part driven belt pulley 27 is arranged on a discharge pipe section part longitudinal screw rod, and the discharge pipe section part driving belt pulley and the discharge pipe section part driven belt pulley are connected together through a discharge pipe section part belt. The material pipe section is connected on the vertical sliding seat of material pipe section portion, specifically: the longitudinal sliding seat of the discharge pipe section part is provided with an upper clamping block 28 and a lower clamping block 29, one ends of which are hinged together, and the lower clamping block is connected with the longitudinal sliding seat of the discharge pipe section part. The other ends of the upper clamping block and the lower clamping block are connected together through a detachable connecting structure, and the discharge pipe section is clamped between the upper clamping block and the lower clamping block. The detachable connecting structure comprises a hook 30 arranged on the upper clamping block, a handle 31 hinged on the lower clamping block and a hanging ring 32 hinged on the handle, wherein when the hanging ring is hung on the hook and the handle rotates downwards to be attached to the lower clamping block (namely the state in figures 1 and 6), the hanging ring is matched with the hook to fold the upper clamping block and the lower clamping block together. The discharging pipe section transverse moving mechanism comprises a discharging pipe section transverse sliding rail 33, a discharging pipe section clamping part transverse screw rod 34 rotatably connected to the discharging pipe section transverse sliding rail, a discharging pipe section transverse sliding seat 35 in threaded connection with the discharging pipe section transverse screw rod and a discharging pipe section transverse driving motor 36 for driving the discharging pipe section transverse screw rod to rotate, the discharging pipe section transverse sliding seat is in sliding connection with the discharging pipe section transverse sliding rail, and the discharging pipe section longitudinal sliding rail is connected to the discharging pipe section transverse sliding seat. The lifting mechanism of the discharging pipe section comprises a transverse sliding rail 37 of the lifting mechanism part, a transverse screw rod 38 of the lifting mechanism part, a transverse sliding block 39 of the lifting mechanism part, a transverse driving motor 40 of the lifting mechanism part, a first connecting rod 41, a second connecting rod 42 and an upper transverse sliding rail 43, wherein the transverse sliding block 39 of the lifting mechanism part is connected onto the transverse screw rod of the lifting mechanism part in a rotating mode, the transverse driving motor 40 of the lifting mechanism part drives the transverse screw rod of the lifting mechanism part to rotate, the upper transverse sliding rail 43 is positioned on the lower side of the transverse sliding rail of the discharging pipe section part, the lower end of the first connecting rod is hinged with the transverse sliding rail of the lifting mechanism part, the upper end of the first connecting rod is hinged with the transverse sliding block 44 of the lifting mechanism part, the lower end of the second connecting rod is hinged with the transverse sliding block of the lifting mechanism part, the upper end of the second connecting rod is hinged with the transverse sliding rail of the lifting mechanism part, the middle parts of the first connecting rod and the second connecting rod are hinged together through a hinge shaft 45 of the lifting mechanism part, and the upper end of the first connecting rod and the lower end of the second connecting rod are positioned on one side of the hinge shaft of the lifting mechanism part, The lower end of the first connecting rod and the upper end of the second connecting rod are positioned on the other side of the hinge shaft of the lifting mechanism part.
Wafer shaping system ripe mould includes mould mounting bracket 46 and mould body, and the mould mounting bracket includes roof 47 and bottom plate 48, and the mould body is located between roof and the bottom plate, and the mould body includes last mould 49 and lower mould 50, goes up the mould and is equipped with the die cavity of shaping wafer and supplies the wafer stick that the wafer stick wore out to insert hole 4 between the lower mould, goes up the mould and can hang on the roof with going up and down, and the lower mould passes through locking mechanism liftably and connects on the bottom plate. The lower surface of the upper die is provided with a guide bulge 51, the upper surface of the lower die is provided with a pit 52, the upper end of the pit is provided with a buffer section matched with the guide bulge, and when the upper die and the lower die are closed together, the bulge separates a cavity in the pit. The wafer stick insertion hole is only located on the lower die, and the upper die is provided with a plug 53 which can be inserted into the wafer stick insertion hole. The bottom surface 54 of the wafer stick insertion hole is a horizontal surface, and the wafer stick is inserted through the wafer stick insertion hole in a flat state. The waffles formed by the die cavity are in a flat state when being positioned in the die cavity. The top plate is provided with a suspension hole, the upper die is provided with a suspension rod 55, the upper end of the suspension rod is provided with a suspension block 56, the suspension rod penetrates through the suspension hole, the suspension block is hooked on the top plate to suspend the upper die on the top plate, and an interval 57 is arranged between the upper die and the top plate to enable the upper die to have a rising space. The mould closing mechanism comprises vertical ejector rods 58 and 4 vertical guide rods 59, the upper ends of the vertical ejector rods and the upper ends of the vertical guide rods are connected together with the lower mould, the vertical guide rods penetrate through guide holes in the bottom plate, and the lower ends of the vertical ejector rods are connected together with a lifting cylinder 84. The lifting cylinder is located below the bottom plate, the bottom plate is provided with a vertical ejector rod through hole, and the vertical ejector rod penetrates through the vertical ejector rod through hole.
The wafer stick 60 is of a flat structure, the wafer stick clamping manipulator comprises a manipulator mounting seat 61, a first clamping finger 62, a second clamping finger 63 and a clamping finger opening and closing mechanism, one end of the first clamping finger is hinged with one side of the manipulator mounting seat, one end of the second clamping finger is hinged with the other side of the manipulator mounting seat, the clamping finger opening and closing mechanism drives the other end of the first clamping finger and the other end of the second clamping finger to open and close to clamp materials, a V-shaped first clamping finger part clamping groove 64 penetrating through the other end of the first clamping finger is arranged on the side surface of the first clamping finger facing to one side of the second clamping finger, a V-shaped second clamping finger part clamping groove 65 penetrating through the other end of the second clamping finger is arranged on the side surface of the second clamping finger facing to one side of the first clamping finger, the wafer stick is clamped by the first clamping finger part clamping groove, and the wafer stick is clamped by the second clamping finger part clamping groove, when the wafer stick is clamped by the first clamping finger and the second clamping finger, the first clamping finger and the second clamping finger are distributed along the width direction of the wafer stick. The clamping finger opening and closing mechanism comprises a push-pull block 66 and a push-pull block moving mechanism 67 for driving the push-pull block to move, and the push-pull block moving mechanism is an air cylinder. The first clamping finger comprises a first clamping finger straight line section and a first clamping finger bending section, one end of the first clamping finger straight line section is connected with one end of the first clamping finger bending section, the other end of the first clamping finger bending section is hinged with one end of a first clamping finger connecting rod 69 through a first clamping finger part first hinge shaft 68, and the other end of the first clamping finger connecting rod is hinged with the manipulator mounting seat through a first clamping finger part second hinge shaft 70; the second clamping finger comprises a second clamping finger straight line section and a second clamping finger bending section, one end of the second clamping finger straight line section is connected with one end of the second clamping finger bending section, the other end of the second clamping finger bending section is hinged with one end of a second clamping finger connecting rod 72 through a second clamping finger first hinge shaft 71, the other end of the second clamping finger connecting rod is hinged with the manipulator mounting base through a second clamping finger second hinge shaft 73, one end of the push-pull block is hinged with the first clamping finger bending section, and the other end of the push-pull block is hinged with the second clamping finger bending section. The bending direction of the first clamping finger bending section is opposite to that of the second clamping finger bending section. The moving direction of the push-pull block moving mechanism is the same as the extending direction of the straight line section of the first finger clamping part.
The invention also comprises a mechanism for delivering the wafer rods one by one out for the wafer rod clamping manipulator to clamp, wherein the mechanism for delivering the wafer rods one by one comprises a wafer rod pushing structure and a wafer rod storage box 74 only for the wafer rods to be stored in a single-row stacking mode, one side of the wafer rod storage box in the length direction is provided with a wafer rod output port 75 only for one wafer rod to be output, and the wafer rod pushing structure is used for pushing the wafer rod positioned at the lowest position in the wafer rod storage box out to one end and outputting the wafer rod from the wafer rod output port. The wafer stick 60 is of a flat structure, the wafer sticks are stacked in the wafer stick storage box in a flat mode, the wafer stick pushing structure comprises a section of aligned driving block 76 which is far away from the wafer stick output port and a driving block translation mechanism which drives the driving block to move towards the wafer stick output port, and the lowermost wafer stick stacked in the wafer stick storage box is provided with a strip-shaped avoiding through hole which is extended along the width direction of the wafer stick storage box and is used for allowing the driving block to pass through. The strip-shaped avoiding through hole penetrates through the side wall of the wafer bar storage box, which is far away from one side of the wafer bar output port, and the driving block can move to completely stagger from the inner space of the wafer bar storage box along the width direction of the wafer bar storage box. The driving block is provided with a supporting step 77, and one end of the wafer stick storage box, which is provided with a wafer stick output port, is provided with a supporting part 78. The wafer sticks located in the wafer stick storage box are supported only at both ends, specifically: one end of the wafer stick in the wafer stick storage box is supported on the supporting part, and the other end is supported on the supporting step. The width of the strip-shaped avoiding channel is less than that of the waffle rod. The driving block translation mechanism comprises a wafer rod pushing structure part slide rail 79, a wafer rod pushing structure part lead screw 80, a slide block 81 in threaded connection with the wafer rod pushing structure part lead screw and a wafer rod pushing structure part driving motor 82 for driving the wafer rod pushing structure part lead screw to rotate, the wafer rod pushing structure part slide block is in sliding connection with the wafer rod pushing structure part slide rail, the driving block is connected with the wafer rod pushing structure part slide block, the wafer rod pushing structure part slide rail is parallel to the wafer rod pushing structure part lead screw, a supporting lug 83 is arranged on the wafer rod pushing structure part slide rail, and the wafer rod pushing structure part lead screw is in rotating connection with the supporting lug. The slide block of the wafer stick pushing structure part is positioned above the slide rail of the wafer stick pushing structure part, and the driving block is positioned above the slide block of the wafer stick pushing structure part. The wafer stick pushing structure sliding block and the wafer stick pushing structure driving motor are positioned on two sides of the supporting lug.
Claims (10)
1. A waffle production machine is characterized by comprising a rack, a waffle forming and cooking mold arranged on the rack, a waffle rod transferring mechanism for transferring waffle rods into the waffle forming and cooking mold, a feeding mechanism for transferring slurry for making waffles into the waffle forming and cooking mold, and a waffle rod one-by-one output mechanism for one-by-one conveying out the waffle rods for being clamped by the waffle rod clamping mechanical hands, wherein the waffle rod transferring mechanism comprises a waffle rod clamping mechanical hand for clamping the waffle rods, a waffle rod clamping mechanical hand longitudinal moving mechanism for driving the waffle rod clamping mechanical hand to longitudinally move, a waffle rod clamping mechanical hand transverse moving mechanism for driving the waffle rod clamping mechanical hand to move to the waffle rod clamping mechanical hand, and a waffle rod inserting hole on the waffle forming mechanical hand on the same longitudinal vertical plane as a waffle rod clamping mechanical hand, and a waffle rod clamping mechanical hand transverse moving mechanism for driving the waffle rods to move to the waffle rod clamping mechanical hand on the waffle forming mechanical hand on the same longitudinal vertical plane as the waffle forming mechanical hand The wafer stick and the wafer forming die are wafer stick clamping manipulator lifting mechanisms with wafer stick insertion holes positioned on the same horizontal plane.
2. A waffle bar production machine according to claim 1, wherein the waffle bar clamping manipulator longitudinal moving mechanism comprises a waffle bar clamping manipulator portion longitudinal slide rail, a waffle bar clamping manipulator portion longitudinal screw rod rotatably connected to the waffle bar clamping manipulator portion longitudinal slide rail, a waffle bar clamping manipulator portion longitudinal slide seat threadedly connected to the waffle bar clamping manipulator portion longitudinal screw rod, and a waffle bar clamping manipulator portion longitudinal drive motor driving the waffle bar clamping manipulator portion longitudinal screw rod to rotate, wherein the waffle bar clamping manipulator portion longitudinal slide seat is slidably connected to the waffle bar clamping manipulator portion longitudinal slide rail, and the waffle bar clamping manipulator is connected to the waffle bar clamping manipulator portion longitudinal slide seat.
3. A waffle production machine according to claim 2, wherein the waffle bar clamping manipulator lifting mechanism comprises a waffle bar clamping manipulator vertical slide rail, a waffle bar clamping manipulator vertical screw rod rotatably connected to the waffle bar clamping manipulator vertical slide rail, a lifting slider threadedly connected to the waffle bar clamping manipulator vertical screw rod, and a waffle bar clamping manipulator lifting motor driving the waffle bar clamping manipulator vertical screw rod to rotate, wherein the waffle bar clamping manipulator lifting slider is slidably connected to the waffle bar clamping manipulator vertical slide rail, and the waffle bar clamping manipulator longitudinal slide rail is connected to the waffle bar clamping manipulator lifting slider.
4. A waffle production machine according to claim 2, wherein the waffle bar clamping manipulator lateral movement mechanism comprises a waffle bar clamping manipulator lateral slide rail, a waffle bar clamping manipulator lateral screw rod rotationally connected to the waffle bar clamping manipulator lateral slide rail, a waffle bar clamping manipulator lateral slide seat threadedly connected to the waffle bar clamping manipulator lateral screw rod, and a waffle bar clamping manipulator lateral driving motor driving the waffle bar clamping manipulator lateral screw rod to rotate, the waffle bar clamping manipulator lateral slide seat is slidingly connected with the waffle bar clamping manipulator lateral slide rail, and the waffle bar clamping manipulator vertical slide rail is connected to the waffle bar clamping manipulator lateral slide seat.
5. A wafer production machine according to claim 1, 2 or 3, wherein there are at least two wafer forming cooking moulds distributed in the transverse direction.
6. A waffle maker according to claim 5, wherein the feeding mechanism comprises a discharge tube section, a longitudinal movement mechanism for driving the discharge tube section to extend into the waffle forming mold, a lateral movement mechanism for driving the discharge tube section to move into longitudinal alignment with the waffle forming mold, and a lifting mechanism for driving the discharge tube section to move into vertical alignment with the waffle forming mold.
7. A waffle maker according to claim 1, 2 or 3, wherein the waffle forming and cooking mold comprises a mold mounting frame and a mold body, the mold mounting frame comprises a top plate and a bottom plate, the mold body is located between the top plate and the bottom plate, the mold body comprises an upper mold and a lower mold, a wafer forming cavity and a waffle rod inserting hole through which a waffle rod penetrates are formed between the upper mold and the lower mold, the upper mold can be hung on the top plate in a lifting manner, and the lower mold is connected to the bottom plate in a lifting manner through a mold clamping mechanism.
8. A waffle maker according to claim 7, wherein a guide protrusion is provided on the lower surface of the upper die, a concave pit is provided on the upper surface of the lower die, a buffer section matched with the guide protrusion is provided at the upper end of the concave pit, and when the upper die and the lower die are closed together, the protrusion separates the cavity in the concave pit.
9. A waffle maker according to claim 1, 2 or 3, wherein the waffle bar is of a flat structure, the waffle bar holding manipulator comprises a manipulator mounting base, a first clamping finger, a second clamping finger and a clamping finger opening and closing mechanism, one end of the first clamping finger is hinged to one side of the manipulator mounting base, one end of the second clamping finger is hinged to the other side of the manipulator mounting base, the clamping finger opening and closing mechanism drives the other end of the first clamping finger and the other end of the second clamping finger to open and close to hold the material, a V-shaped first clamping finger portion holding groove penetrating through the other end of the first finger is formed in the side of the first clamping finger facing the second clamping finger, a V-shaped second clamping finger portion holding groove penetrating through the other end of the second finger is formed in the side of the second clamping finger facing the first clamping finger, the first clamping fingers clamp the wafer sticks through the first clamping finger part clamping grooves, the second clamping fingers clamp the wafer sticks through the second clamping finger part clamping grooves, and the first clamping fingers and the second clamping fingers are distributed along the width direction of the wafer sticks when the wafer sticks are clamped by the first clamping fingers and the second clamping fingers.
10. A wafer producing machine according to claim 1, 2 or 3, wherein the wafer stick one-by-one output mechanism comprises a wafer stick pushing structure and a wafer stick storage box which can only store wafer sticks in a single row stacking manner, one side of the wafer stick storage box in the length direction is provided with a wafer stick output port which can only output one wafer stick, and the wafer stick pushing structure is used for pushing out the lowermost wafer stick in the wafer stick storage box to one end to output the wafer stick from the wafer stick output port.
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| CN202110173026.6A CN112841235B (en) | 2021-02-08 | 2021-02-08 | Waffle production machine |
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| CN202110173026.6A CN112841235B (en) | 2021-02-08 | 2021-02-08 | Waffle production machine |
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| CN114794164B (en) * | 2022-05-12 | 2023-05-23 | 江苏美吉工贸有限公司 | Mould box running gear of portable automatic cake machine |
| CN115138770B (en) * | 2022-06-30 | 2023-04-11 | 滁州市精美家电设备股份有限公司 | Mould replacing device for pressing and forming of refrigerator door |
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