CN112828959A - 一种地面隔声保温板的切割装置 - Google Patents

一种地面隔声保温板的切割装置 Download PDF

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CN112828959A
CN112828959A CN202110008731.0A CN202110008731A CN112828959A CN 112828959 A CN112828959 A CN 112828959A CN 202110008731 A CN202110008731 A CN 202110008731A CN 112828959 A CN112828959 A CN 112828959A
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cutting
positioning
support frame
oil cylinder
hydraulic oil
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陈唯佳
吕宗霞
叶莉婷
吕俊杰
吕洁
吕宗平
郑永芳
吕环胜
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Hefei Shenzhou Construction Group Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/12—Fluid-pressure means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88—Insulating elements for both heat and sound
    • E04B1/90—Insulating elements for both heat and sound slab-shaped

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明涉及保温板加工装置技术领域，具体涉及一种地面隔声保温板的切割装置，包括支撑架、放置台和切割刀具，所述切割刀具的顶端与一号竖直液压油缸固定连接，所述放置台的数量是2，所述放置台的底面与所述支撑架滑动连接，所述放置台的侧面通过一号水平液压油缸与所述支撑架连接，所述放置台通过二号竖直液压油缸与保温板抵接，所述支撑架设有吸入风机和吸入腔，所述吸入腔设有过滤网；通过吸入腔及时处理切割产生的碎屑和泡沫颗粒，防止碎屑和泡沫颗粒滞留在切割处影响切割刀具的顺利移动，旋转的抛光盘进入切割后保温板之间的空隙，对保温板的切割处进行旋转打磨抛光，提高保温板切割处的平整度，减少切割处泡沫粒的粘连。

Description

一种地面隔声保温板的切割装置
技术领域
本发明涉及保温板加工装置技术领域，具体涉及一种地面隔声保温板的切割装置。
背景技术
随着社会环保意识的发展，节能减排已经越来越受到人们的重视，建筑楼层间的保温、隔声要求也相应提高，以减少楼层上下分户间冷热量的传递，达到节能的目的，同时也能够降低生活噪音，提高居住的舒适度。聚苯乙烯发泡塑料板是常见的隔音阻热保温板，保温隔声效果好，且质轻。在实际生产中，出于运输和安装等因素的考虑，需要对聚苯乙烯发泡塑料板进行切割，但是在切割的过程中，碎屑和泡沫颗粒容易滞留在切割处进而影响切割刀具的顺利移动，并且切割处容易残留粘连的泡沫粒，影响保温板切割处的平整度。
发明内容
针对现有技术的不足，本发明提供了一种地面隔声保温板的切割装置，通过吸入腔及时处理切割产生的碎屑和泡沫颗粒，防止碎屑和泡沫颗粒滞留在切割处影响切割刀具的顺利移动，旋转的抛光盘进入切割后保温板之间的空隙，对保温板的切割处进行旋转打磨抛光，提高保温板切割处的平整度，减少切割处泡沫粒的粘连；本发明还便于一次对多块保温板进行堆叠切割，提高生产效率。
为实现以上目的，本发明通过以下技术方案予以实现：
一种地面隔声保温板的切割装置，包括支撑架、放置台和切割刀具，所述切割刀具的顶端与一号竖直液压油缸固定连接，所述放置台的数量是2，所述放置台的底面与所述支撑架滑动连接，所述放置台的侧面通过一号水平液压油缸与所述支撑架连接，所述放置台通过二号竖直液压油缸与保温板抵接，所述支撑架设有吸入风机和吸入腔，所述吸入腔设有过滤网。
进一步的，所述支撑架设有二号水平液压油缸、安装板和抛光盘，所述安装板与所述二号水平液压油缸固定连接，所述安装板上固定连接有驱动电机，所述驱动电机的输出端与所述抛光盘连接，所述安装板、所述抛光盘的水平横截面均为圆形结构，所述安装板的直径小于所述抛光盘的直径。
进一步的，所述放置台设有定位板和定位通道，所述定位板与所述定位通道滑动连接。
进一步的，所述定位板设有定位螺栓和定位螺母，所述定位螺栓穿过所述定位通道与所述定位螺母螺纹连接。
进一步的，所述放置台设有电动伸缩杆和毛刷架，所述电动伸缩杆固定连接有辅助杆，所述辅助杆穿过所述吸入腔与所述毛刷架固定连接，所述毛刷架与所述过滤网抵接。
进一步的，所述放置台设有压板，所述压板的顶端与所述二号竖直液压油缸的底端固定连接。
由于采用上述的技术方案，本发明的有益如下：
1)本发明一号水平液压油缸处于伸展状态时，2个放置台之间留有碎屑通过的缝隙，并且缝隙与吸入腔对应，在切割的过程中，吸入风机工作，切割产生的碎屑进入吸入腔，通过吸入腔及时处理切割产生的碎屑和泡沫颗粒，防止碎屑和泡沫颗粒滞留在切割处影响切割刀具的顺利移动；
2)本发明切割完成后，一号水平液压油缸收缩，带动放置台分别向支撑架的两端滑动，切割后保温板之间的空隙与抛光盘的尺寸相匹配，驱动电机带动抛光盘旋转，二号水平液压油缸伸展，旋转的抛光盘进入切割后保温板之间的空隙，对保温板的切割处进行旋转打磨抛光，提高保温板切割处的平整度，减少切割处泡沫粒的粘连；
3)本发明定位板沿定位通道滑动，并与保温板相抵触，旋拧定位螺母，固定定位螺栓在定位通道处的位置，从而固定定位板的位置，进而固定保温板在放置台上的位置，便于一次对多块保温板进行堆叠切割，提高生产效率。
附图说明
图1是本发明的结构示意图；
图2是固定保温板的结构示意图；
图3是切割后的结构示意图；
图4是支撑架的俯视图；
以下是本发明的结构标号：
1-支撑架，2-放置台，3-切割刀具，4-一号竖直液压油缸，5-一号水平液压油缸，6-二号竖直液压油缸，7-吸入风机，8-吸入腔，9-过滤网，10-二号水平液压油缸，11-安装板，12-抛光盘，13-驱动电机，14-定位板，15-定位通道，16-定位螺栓，17-定位螺母，18-电动伸缩杆，19-毛刷架，20-辅助杆，21-压板，22-保温板。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1-4所示，一种地面隔声保温板的切割装置，包括支撑架1、放置台2和切割刀具3，切割刀具3的顶端与一号竖直液压油缸4固定连接，放置台2的数量是2，放置台2的底面与支撑架1滑动连接，放置台2的侧面通过一号水平液压油缸5与支撑架1连接，放置台2通过二号竖直液压油缸6与保温板抵接，支撑架1设有吸入风机7和吸入腔8，吸入腔8设有过滤网9。
一号水平液压油缸5处于伸展状态时，2个放置台2之间留有碎屑通过的缝隙，并且缝隙与吸入腔8对应，将多块待切割的保温板整齐地放置在放置台2上，二号竖直液压油缸6向下伸展，压紧保温板，一号竖直液压油缸4向下伸展，切割刀具3对保温板进行切割，在切割的过程中，吸入风机7工作，切割产生的碎屑进入吸入腔8，在过滤网9的作用下，碎屑留在吸入腔8中；切割完成后，切割刀具3随一号竖直液压油缸4向上移动；一号水平液压油缸5收缩，带动放置台2分别向支撑架1的两端滑动。
优选地，支撑架1设有二号水平液压油缸10、安装板11和抛光盘12，安装板11与二号水平液压油缸10固定连接，安装板11上固定连接有驱动电机13，驱动电机13的输出端与抛光盘12连接，安装板11、抛光盘12的水平横截面均为圆形结构，安装板11的直径小于抛光盘12的直径。切割完成后，一号水平液压油缸5收缩，带动放置台2分别向支撑架1的两端滑动，切割后保温板之间的空隙与抛光盘12的尺寸相匹配，驱动电机13带动抛光盘12旋转，二号水平液压油缸10伸展，旋转的抛光盘12进入切割后保温板之间的空隙，对保温板的切割处进行旋转打磨抛光，提高保温板切割处的平整度，减少切割处泡沫粒的粘连。
优选地，放置台2设有定位板14和定位通道15，定位板14与定位通道15滑动连接。定位板14沿定位通道15滑动，并与保温板相抵触，固定保温板在放置台2上的位置。
优选地，定位板14设有定位螺栓16和定位螺母17，定位螺栓16穿过定位通道15与定位螺母17螺纹连接。定位板14沿定位通道15滑动，并与保温板相抵触，旋拧定位螺母17，固定定位螺栓16在定位通道15处的位置，从而固定定位板14的位置，进而固定保温板在放置台2上的位置。
优选地，放置台2设有电动伸缩杆18和毛刷架19，电动伸缩杆18固定连接有辅助杆20，辅助杆20穿过吸入腔8与毛刷架19固定连接，毛刷架19与过滤网9抵接。电动伸缩杆18水平伸展，带动毛刷架19移动，移动的毛刷架19防止碎屑停留在过滤网9上，保持过滤网9的畅通，确保吸入风机7正常发挥作用。
优选地，放置台2设有压板21，压板21的顶端与二号竖直液压油缸6的底端固定连接。压板21扩大与保温板接触的面积，防止在保温板上留下压痕。
本发明的工作流程和原理是：一号水平液压油缸5处于伸展状态时，2个放置台2之间留有碎屑通过的缝隙，并且缝隙与吸入腔8对应，将多块待切割的保温板整齐地放置在放置台2上，定位板14沿定位通道15滑动，并与保温板相抵触，旋拧定位螺母17，固定保温板在放置台2上的位置，二号竖直液压油缸6向下伸展，压紧保温板，一号竖直液压油缸4向下伸展，切割刀具3对保温板进行切割，在切割的过程中，吸入风机7工作，切割产生的碎屑进入吸入腔8，在过滤网9的作用下，碎屑留在吸入腔8中；切割完成后，切割刀具3随一号竖直液压油缸4向上移动；一号水平液压油缸5收缩，带动放置台2分别向支撑架1的两端滑动，切割后保温板之间的空隙与抛光盘12的尺寸相匹配，驱动电机13带动抛光盘12旋转，二号水平液压油缸10伸展，旋转的抛光盘12进入切割后保温板之间的空隙，对保温板的切割处进行旋转打磨抛光。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (6)

1.一种地面隔声保温板的切割装置，包括支撑架(1)、放置台(2)和切割刀具(3)，所述切割刀具(3)的顶端与一号竖直液压油缸(4)固定连接，其特征在于，所述放置台(2)的数量是2，所述放置台(2)的底面与所述支撑架(1)滑动连接，所述放置台(2)的侧面通过一号水平液压油缸(5)与所述支撑架(1)连接，所述放置台(2)通过二号竖直液压油缸(6)与保温板抵接，所述支撑架(1)设有吸入风机(7)和吸入腔(8)，所述吸入腔(8)设有过滤网(9)。
2.根据权利要求1所述的地面隔声保温板的切割装置，其特征在于，所述支撑架(1)设有二号水平液压油缸(10)、安装板(11)和抛光盘(12)，所述安装板(11)与所述二号水平液压油缸(10)固定连接，所述安装板(11)上固定连接有驱动电机(13)，所述驱动电机(13)的输出端与所述抛光盘(12)连接，所述安装板(11)、所述抛光盘(12)的水平横截面均为圆形结构，所述安装板(11)的直径小于所述抛光盘(12)的直径。
3.根据权利要求1所述的地面隔声保温板的切割装置，其特征在于，所述放置台(2)设有定位板(14)和定位通道(15)，所述定位板(14)与所述定位通道(15)滑动连接。
4.根据权利要求3所述的地面隔声保温板的切割装置，其特征在于，所述定位板(14)设有定位螺栓(16)和定位螺母(17)，所述定位螺栓(16)穿过所述定位通道(15)与所述定位螺母(17)螺纹连接。
5.根据权利要求1所述的地面隔声保温板的切割装置，其特征在于，所述放置台(2)设有电动伸缩杆(18)和毛刷架(19)，所述电动伸缩杆(18)固定连接有辅助杆(20)，所述辅助杆(20)穿过所述吸入腔(8)与所述毛刷架(19)固定连接，所述毛刷架(19)与所述过滤网(9)抵接。
6.根据权利要求1所述的地面隔声保温板的切割装置，其特征在于，所述放置台(2)设有压板(21)，所述压板(21)的顶端与所述二号竖直液压油缸(6)的底端固定连接。
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113977674A (zh) * 2021-11-26 2022-01-28 重庆易高实业有限公司 装配式地隔音材料生产线

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113977674A (zh) * 2021-11-26 2022-01-28 重庆易高实业有限公司 装配式地隔音材料生产线

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