CN112823921A - Sorting method and sorting system of front-mounted sorting system - Google Patents
Sorting method and sorting system of front-mounted sorting system Download PDFInfo
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- CN112823921A CN112823921A CN201911140332.9A CN201911140332A CN112823921A CN 112823921 A CN112823921 A CN 112823921A CN 201911140332 A CN201911140332 A CN 201911140332A CN 112823921 A CN112823921 A CN 112823921A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/008—Means for collecting objects, e.g. containers for sorted mail items
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
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Abstract
The invention relates to the technical field of logistics and discloses a sorting method and a sorting system of a front-mounted sorting system. Leading letter sorting system includes two at least goods shelves, is equipped with letter sorting mechanism between two adjacent goods shelves, all places at least one turnover case that is used for holding commodity on every goods shelf. The sorting method of the front sorting system comprises the following steps: splitting an order and distributing order splitting information to a sorting mechanism; the sorting mechanism sorts the commodities in the turnover box on the goods shelf to the designated position according to the order splitting information, and sorting of the commodities on at least one order is completed each time. According to the sorting method provided by the invention, the plurality of sorting mechanisms are simultaneously started according to the splitting information of the orders to realize the rapid cross sorting of each order to finish the goods taking, and the sorting of the goods on at least one order is finished each time, so that the manual sorting is replaced, the goods sorting efficiency is improved, the problems of wrong sorting, missing sorting and the like are avoided, and the labor cost is saved.
Description
Technical Field
The invention relates to the technical field of logistics, in particular to a sorting method and a sorting system of a front-mounted sorting system.
Background
The lead-in of warehouses is becoming increasingly important in new retail markets where competition is increasingly intense. The front warehouse is a position close enough to the consumer to meet the requirement of receiving goods within 1 hour or less after the user online orders within 3 kilometers of the periphery. Compared with the traditional e-commerce, the front-mounted warehouse is closer to the consumers, and the distribution efficiency is higher.
The sorting operation in the front warehouse is an operation process of picking the commodities from the storage positions or other areas according to the order requirements of customers or the operation plan of the distribution center, and the sorting operation is very important and very challenging in order to improve the distribution efficiency. Because the sorting operation has the characteristics of large workload, complex process and the like, a scientific and reasonable sorting mode is formulated, and the method has important significance for improving the operation efficiency of the e-commerce logistics and improving the service quality.
In the prior art, sorting operators mainly pick up goods manually, and sort the goods according to a goods picking order by sorting personnel, so as to further distribute the goods. The whole process is dependent on operators, the sorting speed depends on the conditions of the operators, and manual operation errors are easy to occur. If the operator is in the condition of long-time fatigue operation, the problems of wrong picking, missed picking and the like are easy to occur.
Disclosure of Invention
The invention aims to provide a sorting method and a sorting system of a front-mounted sorting system, which improve the sorting efficiency and avoid the problems of wrong sorting, missing sorting and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
a sorting method of a front sorting system, wherein the front sorting system comprises at least two goods shelves, a sorting mechanism is arranged between every two adjacent goods shelves, and at least one turnover box for containing commodities is placed on each goods shelf, and the method comprises the following steps:
splitting an order and distributing order splitting information to a sorting mechanism;
and the sorting mechanism sorts the commodities in the turnover box on the goods shelf to the designated position according to the order splitting information, and at least completes the sorting of the commodities on one order at each time.
Preferably, the number of the sorting mechanisms is greater than or equal to the number of the commodities on each order.
Preferably, before splitting the order and distributing the order splitting information to the sorting mechanism, the method further comprises: and receiving an order and uploading the order information to the cloud center platform of the front sorting system.
Preferably, the coordinate position of each turnover box on the shelf and the commodity information in each turnover box are collected and stored in the controller of the front sorting system.
Preferably, the sorting mechanism sorts the commodities in the turnover box on the goods shelf according to the order splitting information into sorting boxes corresponding to the sorting mechanism, and places the sorting boxes in which the commodities on the same order are placed at the same layer of position of the secondary sorting goods shelf.
Preferably, the placing the sorting bins with the goods placed on the same order to the same layer position of the secondary sorting shelf further comprises: and (4) combining the commodities in the sorting boxes on the same order, and checking and packaging.
Preferably, the sorting bin is placed in a position corresponding to the sorting mechanism after the order combining is completed.
Preferably, at least one commodity is placed in the turnover box.
The front sorting system comprises at least two goods shelves, a sorting mechanism is arranged between every two adjacent goods shelves, and at least one turnover box used for containing commodities is placed on each goods shelf.
Preferably, the sorting device further comprises sorting boxes, and each sorting mechanism is correspondingly provided with one sorting box.
The invention has the beneficial effects that: according to the sorting method of the front sorting system, the plurality of sorting mechanisms are started simultaneously according to the splitting information of the orders to realize the rapid cross sorting of each order to finish the goods taking, and the sorting of the goods on at least one order is finished each time, so that the manual sorting is replaced, the goods sorting efficiency is improved, the problems of wrong sorting, missing sorting and the like are avoided, and the labor cost is saved.
Drawings
Fig. 1 is a schematic structural diagram of a front sorting system according to an embodiment of the present invention;
fig. 2 is a flow chart of main steps of a sorting method of the front sorting system according to a second embodiment of the present invention;
fig. 3 is a flowchart illustrating the detailed steps of the sorting method of the front sorting system according to the second embodiment of the present invention.
In the figure:
1. a shelf; 2. a sorting mechanism; 3. and (5) a turnover box.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example one
The embodiment provides a leading letter sorting system, including two at least goods shelves 1, be equipped with letter sorting mechanism 2 between two adjacent goods shelves 1, all placed at least one turnover case 3 that is used for holding commodity on every goods shelf 1.
In this embodiment, as shown in fig. 1, a plurality of shelves 1 can be arranged in the factory building according to the space, two adjacent shelves 1 are arranged at intervals to form a roadway, a sorting mechanism 2 is placed in the roadway, the sorting mechanism 2 is used for sorting commodities in the turnover box 3 on the shelves 1 to a specified position, and at least one commodity is placed in each turnover box 3. The sorting mechanical arm on the sorting mechanism 2 can move up and down and back and forth relative to the goods shelf 1 so as to take the goods in the turnover boxes 3 at different positions on the goods shelf 1.
Further, in order to conveniently place the commodities taken out of the turnover box 3 and improve the sorting efficiency, each sorting mechanism 2 is correspondingly provided with one sorting box.
This leading letter sorting system still includes the controller and the platform in the cloud that is connected with the controller electricity, and the controller receives the order information that the platform received in the cloud in turn to the split order to control 2 letter sorting mechanism letter sorting commodity, has realized the automation of commodity letter sorting, has replaced manual sorting, has improved letter sorting efficiency, has reduced the cost of transportation.
Example two
The embodiment provides a sorting method of a front-mounted sorting system, which is applied to the front-mounted sorting system provided by the embodiment I. As shown in fig. 2, the sorting method includes: splitting the order and distributing the order splitting information to the sorting mechanism 2; the sorting mechanism 2 sorts the commodities in the turnover box 3 on the goods shelf 1 to the designated position according to the order splitting information, and at least completes the sorting of the commodities on one order at each time.
According to the sorting method of the front sorting system, the plurality of sorting mechanisms 2 are simultaneously started according to the splitting information of the orders, so that the goods can be quickly and alternately sorted and taken, the sorting of the goods on one order is completed at least at each time, manual sorting is replaced, the goods sorting efficiency is improved, the problems of wrong sorting, missing sorting and the like are avoided, and the labor cost is saved.
Fig. 3 is a flowchart illustrating detailed steps of the sorting method according to this embodiment, and details of an implementation process of the sorting method are described in detail with reference to fig. 3.
The sorting method of the front sorting system comprises the following steps:
the method comprises the steps of firstly, receiving an order and uploading order information to a cloud center platform of a front sorting system.
Specifically, order information is scanned and input in a manual code scanning mode or an order number input mode, and the scanned and input information is uploaded to a cloud platform of a front sorting system to be stored, so that the operation efficiency is improved, and the error rate of order information reading is reduced.
And step two, the cloud center station transmits the order information to the controller in batches, the controller splits the order according to the received information, distributes the order splitting information, controls the sorting mechanism 2 to work, and at least completes the sorting of the commodities on one order at each time.
Specifically, the cloud center station transmits the stored order information to the controller of the front sorting system in batches, the controller splits the received orders of each batch, distributes the order splitting information, controls the sorting mechanism 2 to work, and ensures that the sorting mechanism 2 finishes the sorting work of a plurality of orders at the fastest speed during distribution.
The coordinate position of each turnover box 3 on each goods shelf 1 and the commodity information in each turnover box 3 can be stored in the controller, the controller calls the position information of the goods on the goods shelf 1 corresponding to the sorting mechanism 2 according to the distributed order splitting information, then the controller controls the sorting mechanism 2 to run to the position of the appointed goods to sort the goods, the positioning precision is high, and the automation of goods sorting is realized.
In the present embodiment, taking four sets of shelves 1 as an example, four orders are taken as a batch, and each order has a maximum of four products. High frequency goods determined from sales data are placed on each shelf 1 to ensure sorting efficiency. According to the distribution information of order splitting, the four sorting mechanisms 2 are simultaneously prepared to at least finish the sorting of the commodities on one order each time. Taking four orders as an example, when sorting is performed, at least one order is sorted every minute, and when each order has only one commodity and the commodities on each order are different, the four sorting mechanisms 2 can simultaneously complete the sorting of the four orders. In the following, several pickup modes will be exemplified by taking four orders in one batch and only one commodity in each turnover box 3, but the pickup modes are not limited to the following pickup modes, and the setting of the pickup modes is related to the number and the types of commodities on the orders.
(1) And in a batch of orders, sorting all the orders in one time.
Each order comprises a commodity, the commodities of the four orders are different and are distributed on the four shelf frames 1, the four sorting mechanisms 2 can be started to sort the commodities of the four orders simultaneously, the sorting speed of one order can be completed in one minute, and the sorting of the four orders can be completed in one minute.
(2) In a batch of orders, sorting work for all orders is completed in two times.
In four orders, the items of the first order are on the first shelf and the fourth shelf, the items of the second order are on the second shelf and the third shelf, then the allocation of the first order and the second order may be completed at the same time, the items of the third order are on the second, third, and fourth shelves, and the items of the fourth order are on the first shelf, then the allocation of the third order and the fourth order may be completed at the same time.
(3) In a batch of orders, sorting work of the orders is completed in three times.
In four orders, the items of the first order are on the first shelf and the fourth shelf, the items of the second order are on the second shelf and the third shelf, then the allocation of the first order and the second order can be completed at the same time, the items of the third order are on the first, second, third and fourth shelves, and the items of the fourth order are also on the first, second, third and fourth shelves, then the allocation of the third order and the fourth order are completed in two.
(4) In a batch of orders, the sorting work of the orders is completed in four times.
In four orders, each with its items on the first, second, third and fourth shelves, respectively, only one order can be completed at a time, four times.
The sorting method provided by the embodiment adopts a method of multi-roadway rapid cross sorting, compared with a manual sorting mode, the sorting efficiency can be greatly improved, automatic access is realized by using mechanical automation equipment, the operation and processing speed is high, the labor intensity of operators is reduced, the labor cost is saved, and the error rate is also reduced.
Compare with the automatic mode of choosing goods in single tunnel, the quick cross sorting mode in this embodiment of many tunnels can realize carrying out many single sorts simultaneously, when reaching the demand of peak period, can save a large amount of time, and application range is wide, is fit for leading storehouse of most of electricity merchants, and space utilization is high, can practice thrift the place cost.
And step three, the sorting mechanism 2 sorts the commodities in the turnover box 3 on the goods shelf 1 to the sorting boxes corresponding to the sorting mechanism 2 according to the order splitting information, and places the sorting boxes in which the commodities on the same order are placed at the same layer of position of the secondary sorting goods shelf.
Specifically, the sorting box with commodities is placed on the secondary sorting goods shelf, multiple layers are arranged on the secondary sorting goods shelf, the sorting box with the same order is placed on each layer, operation personnel can conveniently close orders and check the commodities with the same order, work efficiency is improved, and error rate during closing orders is reduced.
In other embodiments, the articles in the same order can be placed in the sorting boxes with the same marks during picking, so that the operator can conveniently carry out order combination and check on the articles in the same order.
And step four, combining the commodities in the sorting boxes on the same order.
And fifthly, checking and packaging the single commodities.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A sorting method of a front sorting system is characterized in that the front sorting system comprises at least two goods shelves (1), a sorting mechanism (2) is arranged between every two adjacent goods shelves (1), at least one turnover box (3) for containing goods is placed on each goods shelf (1), and the method comprises the following steps:
splitting the order and distributing the order splitting information to a sorting mechanism (2);
the sorting mechanism (2) sorts the commodities in the turnover box (3) on the goods shelf (1) to the designated position according to the order splitting information, and sorting of the commodities on one order is completed at least each time.
2. The sorting method of the front sorting system according to claim 1, wherein the sorting mechanism (2) is provided in a number equal to or greater than the number of items on each order.
3. The sorting method of the front sorting system according to claim 1, wherein before splitting the order and distributing the order splitting information to the sorting mechanism (2), further comprising: and receiving an order and uploading the order information to the cloud center platform of the front sorting system.
4. The sorting method of the front sorting system according to claim 1, wherein the coordinate position of each turnover box (3) on the shelf (1) and the commodity information in each turnover box (3) are collected and stored to the controller of the front sorting system.
5. The sorting method of the front sorting system according to claim 1, wherein the sorting mechanism sorts the commodities in the totes (3) on the shelves (1) into sorting bins corresponding to the sorting mechanism (2) according to the order splitting information, and places the sorting bins with the commodities on the same order placed therein at the same level of the secondary sorting shelves.
6. The sortation method of the front sortation system as claimed in claim 5, wherein said placing said sort bins with items placed on the same order to the same level of the secondary sorting shelf further comprises: and (4) combining the commodities in the sorting boxes on the same order, and checking and packaging.
7. Sorting method according to the pre-sorting system according to claim 6, characterised in that the sorting bins are placed in a position corresponding to the sorting mechanism (2) after the order is closed.
8. Sorting method according to the pre-sorting system according to claim 1, characterised in that at least one commodity is placed inside the turnaround box (3).
9. The front sorting system is characterized in that the sorting method adopting the front sorting system according to any one of claims 1 to 8 comprises at least two shelves (1), a sorting mechanism (2) is arranged between every two adjacent shelves (1), and at least one turnover box (3) for containing commodities is placed on each shelf (1).
10. The pre-sorter system as claimed in claim 9 further comprising sorting bins, one for each sorting mechanism (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911140332.9A CN112823921A (en) | 2019-11-20 | 2019-11-20 | Sorting method and sorting system of front-mounted sorting system |
| PCT/CN2019/129720 WO2021098017A1 (en) | 2019-11-20 | 2019-12-30 | Sorting method for pre-positioned sorting system and sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911140332.9A CN112823921A (en) | 2019-11-20 | 2019-11-20 | Sorting method and sorting system of front-mounted sorting system |
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| CN112823921A true CN112823921A (en) | 2021-05-21 |
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| CN201911140332.9A Pending CN112823921A (en) | 2019-11-20 | 2019-11-20 | Sorting method and sorting system of front-mounted sorting system |
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| WO (1) | WO2021098017A1 (en) |
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| JP5182560B2 (en) * | 2008-02-06 | 2013-04-17 | 株式会社ダイフク | Sorting equipment |
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| CN104574027B (en) * | 2015-01-29 | 2016-02-03 | 中国烟草总公司北京市公司物流中心 | A kind of tobacco flow distribution system and method |
| CN107274246A (en) * | 2017-05-03 | 2017-10-20 | 浙江工商大学 | The Automated Sorting System order processing method of optimisation strategy is cooperateed with based on subregion |
| CN208932210U (en) * | 2018-06-12 | 2019-06-04 | 北京京东尚科信息技术有限公司 | The system for sorting cargo |
| CN110171660A (en) * | 2019-06-16 | 2019-08-27 | 北京三快在线科技有限公司 | Goods sorting system and goods sorting method |
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2019
- 2019-11-20 CN CN201911140332.9A patent/CN112823921A/en active Pending
- 2019-12-30 WO PCT/CN2019/129720 patent/WO2021098017A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104822608A (en) * | 2013-09-18 | 2015-08-05 | 科纳普股份公司 | ORder-picking system comprising rack units having buffer trays for order picking onto central belt |
| US20170203921A1 (en) * | 2014-08-11 | 2017-07-20 | Ssi Schaefer Noell Gmbh Lager- Und Systemtechnik | Storage and order-picking system and method for providing articles in a particular order |
| CN206622328U (en) * | 2016-09-14 | 2017-11-10 | 上海极络智能科技有限公司 | It is layered goods radio frequency |
| CN108557363A (en) * | 2018-02-26 | 2018-09-21 | 刘亿明 | A kind of method and system of sorting kinds of goods |
| CN110348778A (en) * | 2019-06-05 | 2019-10-18 | 菜鸟智能物流控股有限公司 | Order item picking system and method |
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| WO2021098017A1 (en) | 2021-05-27 |
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