CN112810200A - Cord fabric processing device and cord fabric processing method - Google Patents
Cord fabric processing device and cord fabric processing method Download PDFInfo
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- CN112810200A CN112810200A CN202011635055.1A CN202011635055A CN112810200A CN 112810200 A CN112810200 A CN 112810200A CN 202011635055 A CN202011635055 A CN 202011635055A CN 112810200 A CN112810200 A CN 112810200A
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- cord fabric
- assembly
- curtain cloth
- conveying mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
- B29D30/46—Cutting textile inserts to required shape
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a cord fabric processing device and a cord fabric processing method, wherein the cord fabric processing device comprises a material guiding assembly, a cutting assembly, a crimping assembly, a first conveying mechanism and a second conveying mechanism, wherein the material guiding assembly is used for guiding cord fabric on a material roll; the cutting assembly is arranged on one side of the material guiding assembly so as to cut the cord fabric unfolded by the material guiding assembly according to a preset angle; the compression joint assembly is arranged on one side of the cutting assembly and is used for compressing and connecting all the cord fabrics cut by the cutting assembly together according to a preset angle so as to splice all the cord fabrics according to the preset angle; the first conveying mechanism is provided with a first curtain cloth, the second conveying mechanism is provided with a second curtain cloth, the second conveying mechanism drives the second curtain cloth to move towards the first curtain cloth and to be overlapped with the first curtain cloth, and the crimping component is used for crimping the overlapping position of the first curtain cloth and the second curtain cloth. The cord fabric processing device solves the problem that the cord fabric with small angle in the prior art is inconvenient to splice.
Description
Technical Field
The invention relates to the technical field of tires, in particular to a cord fabric processing device and a cord fabric processing method.
Background
In the manufacturing process of passenger tires, motorcycle tires, air spring tires and the like, a cord belt layer is one of important components of the structure. The production of the cord fabric belt ply requires that the calendered cord fabric is cut according to the required angle and wide band, and then the bevel edge is spliced and coiled for molding and use. With the development of tire technology, the splicing efficiency of the cord fabric belt layer is improved; the joint misalignment amount and the joint quality requirements are higher and higher. The cord belt joint of the small-angle fiber cord fabric is characterized in that the inclined edge of the joint is longer, and the cord fabric inclined edge cannot be directly and actively conveyed to the joint position by a conventional conveying belt during the joint. Different from the 90-degree fiber cord fabric, the stub bar and the tail of the cord fabric can be respectively positioned on the front and the back conveyor belts for joint.
At present, the conventional small-angle fiber curtain fabric joint has two main butt joint forms:
the first is manually finished, the joint quality is poor, the efficiency is low, and the labor intensity is high.
The mechanical arm connector is characterized in that a suction disc of a mechanical arm is used for sucking up a stub bar of the cord fabric, the form of manual connection is simulated, the stub bar is placed at a stub bar tail position for connection, and the stub bar tail position needs to be determined by photographing through a camera. The automatic joint is realized by the mode, the cord fabric can be stretched and deformed in the suction and dragging process, the visual camera is needed for joint positioning, the cost is high, the precision is low, the realization of a long and long bevel edge is more difficult, and the efficiency is low.
Disclosure of Invention
The invention mainly aims to provide a cord fabric processing device and a cord fabric processing method, and aims to solve the problem that small-angle cord fabrics in the prior art are inconvenient to splice.
In order to achieve the above object, according to one aspect of the present invention, there is provided a cord fabric processing apparatus comprising: the material guide assembly is used for guiding the cord fabric on the material roll; the cutting assembly is arranged on one side of the material guiding assembly and is used for cutting the cord fabric unfolded by the material guiding assembly according to a preset angle; the crimping component is arranged on one side of the cutting component and is used for crimping all the cord fabrics cut by the cutting component together according to a preset angle so as to splice all the cord fabrics according to the preset angle; the second conveying mechanism is used for conveying the cord fabric cut by the cutting assembly to the first conveying mechanism; the first conveying mechanism is provided with a first curtain cloth, the second conveying mechanism is provided with a second curtain cloth, the second conveying mechanism drives the second curtain cloth to move towards the first curtain cloth and to be overlapped with the first curtain cloth, and the crimping component is used for crimping the overlapping position of the first curtain cloth and the second curtain cloth.
Further, the cord fabric processing device further comprises: and the trimming component is arranged on the material guide component to remove burrs on the side surface of the curtain cloth on the material guide component.
Further, the cord fabric processing device further comprises: and the positioning assembly is arranged between the cutting assembly and the trimming assembly and used for adjusting the position of the upper curtain cloth of the material guide assembly according to the position of the cutting assembly.
Further, the cord fabric processing device further comprises: the pulling component is arranged between the second conveying mechanism and the cutting component so as to transfer the cord fabric cut by the cutting component to the second conveying mechanism.
Further, the cord fabric processing device further comprises: the material receiving assembly is rotatably arranged on one side of the first conveying mechanism to receive the cord fabric which is pressed on the first conveying mechanism.
Further, the cord fabric processing device further comprises: and the adhesive tape sticking piece assembly is arranged between the first conveying mechanism and the material receiving assembly so as to convey the curtain adhesive tape sticking piece of the material receiving assembly to the first conveying mechanism.
According to another aspect of the present invention, there is provided a cord fabric processing method for processing a cord fabric by using the cord fabric processing apparatus, the cord fabric processing method including:
step S1: the curtain cloth on the material roll is guided through the material guide component;
step S2: adjusting the angle of the cutting assembly to cut the cord fabric, so that at least one edge of the cut cord fabric has a preset inclination angle;
step S3: and the inclined edges of the cut cord fabrics are connected in a compression joint mode through a compression joint assembly.
Further, the cord fabric processing method further includes, between step S1 and step S2, step S11, step S11: the edge trimming assembly is adopted to remove burrs on the side edge of the curtain cloth, and the curtain cloth on the material guide assembly is limited through the positioning assembly, so that the curtain cloth moves to the cutting assembly according to a preset path.
Further, the cord fabric processing method further includes a step S21 between the step S2 and the step S3, and the step S21 includes: the cord fabric cut by the cutting assembly is moved to the second conveying mechanism through the pulling assembly and is conveyed to the crimping assembly through the second conveying mechanism to be pressed.
Further, step S3 further includes: step S31: the first curtain cloth on the first conveying mechanism is moved backwards to a first preset position, the second curtain cloth which is just cut by the cutting assembly is driven by the second conveying mechanism to move to a second preset position, at least part of the second curtain cloth is overlapped with the first curtain cloth, and the crimping assembly is in crimping connection with the overlapping position of the first curtain cloth and the second curtain cloth so as to connect the first curtain cloth and the second curtain cloth.
Further, step S3 further includes step S30 before step S31, step S30: and rotating the crimping component to enable the extending direction of the crimping component to be consistent with the extending direction of the inclined edge of the second cord fabric, so that the crimping component can carry out crimping according to a preset angle during crimping.
The automatic cord fabric processing device adopting the technical scheme of the invention integrates material taking, material cutting, compression joint and material receiving, realizes the integration and automation of the whole processing procedure, and particularly, the cord fabric processing device firstly guides the cord fabric rolled into a roll through the material guiding component, then the material guiding component conveys the cord fabric to the cutting component, the cutting component cuts the cord fabric according to a preset angle, so that the edge of the cut cord fabric has a preset inclination angle, the cut second cord fabric is transferred to a second conveying mechanism, the second conveying mechanism drives the second cord fabric to move towards a first conveying mechanism for placing the first cord fabric, when the second cord fabric is moved to be overlapped with the first cord fabric, the compression joint component descends to compress the overlapping position, therefore, the first curtain cloth and the second curtain cloth are connected, and the problem that the curtain cloth with small angle in the prior art is inconvenient to splice is solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view showing the overall structure of an embodiment of a cord fabric processing apparatus according to the present invention;
FIG. 2 is a schematic view showing a first part of the structure of an embodiment of the cord fabric processing apparatus of the present invention;
FIG. 3 is a schematic view showing a second part of the structure of the embodiment of the cord fabric processing device of the present invention;
FIG. 4 is a schematic view showing a cord fabric processing apparatus according to an embodiment of the present invention, in which a predetermined angle is 90 °;
FIG. 5 is a schematic view showing a cord fabric processing apparatus according to an embodiment of the present invention, in which a predetermined angle is an acute angle;
FIG. 6 is a schematic view showing a part of the structure of an embodiment of the cord fabric processing apparatus of the present invention;
FIG. 7 is a schematic view showing a crimping assembly crimping a cord in an embodiment of a cord processing apparatus of the present invention.
Wherein the figures include the following reference numerals:
10. a material guiding assembly; 11. a first cord fabric; 12. a second curtain cloth; 21. cutting off a rotating central shaft; 22. a joint rotation center shaft; 23. a lead-out angle rotation drive device; 24. a joint angle rotation driving device; 30. a first conveying mechanism; 40. a second transport mechanism; 50. a crimping assembly; 70. a rotating beam; 721. a first arcuate track; 722. a second arcuate track; 80. cutting the assembly; 81. a second guide rail; 90. a trimming assembly; 100. a positioning assembly; 110. pulling the material assembly; 120. a material receiving assembly; 130. a film sticking component.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The invention provides a cord fabric processing device and a cord fabric processing method, aiming at solving the problem that a cord fabric processing device in the prior art is inconvenient to process cord fabrics with larger inclination angles.
Referring to fig. 1 to 7, a curtain fabric processing device includes a material guiding assembly 10, wherein the material guiding assembly 10 is used for guiding curtain fabric on a material roll; the cutting assembly 80 is arranged on one side of the material guiding assembly 10, and the curtain cloth unfolded by the material guiding assembly 10 is cut according to a preset angle; the crimping assembly 50 is arranged on one side of the cutting assembly 80 and is used for crimping all the cord fabrics cut by the cutting assembly 80 together according to a preset angle so as to splice all the cord fabrics according to the preset angle; the first conveying mechanism 30 and the second conveying mechanism 40, wherein the second conveying mechanism 40 is used for conveying the cord fabric cut by the cutting assembly 80 to the first conveying mechanism 30; the first conveying mechanism 30 is provided with a first cord fabric 11, the second conveying mechanism 40 is provided with a second cord fabric 12, the second conveying mechanism 40 drives the second cord fabric 12 to move towards the first cord fabric 11 and to be overlapped with the first cord fabric 11, and the crimping component 50 crimps the overlapping position of the first cord fabric 11 and the second cord fabric 12.
The invention provides an automatic cord fabric processing device, which integrates material taking, material cutting, compression joint and material receiving, realizes the integration and automation of the whole processing procedure, and particularly, the cord fabric processing device firstly guides the cord fabric rolled into a roll through the material guiding component 10, then the material guiding component 10 conveys the cord fabric to the cutting component 80, the cutting component 80 cuts the cord fabric according to a preset angle, so that the edge of the cut cord fabric has a preset inclination angle, the cut second cord fabric 12 is transferred to the second conveying mechanism 40, the second conveying mechanism 40 drives the second cord fabric 12 to move towards the first conveying mechanism 30 for placing the first cord fabric 11, after moving to overlap the first ply 11, the crimping assembly 50 is lowered to compress the overlap position, therefore, the first curtain cloth 11 and the second curtain cloth 12 are connected, and the problem that the curtain cloth with small angle in the prior art is inconvenient to splice is solved.
The cord fabric processing device further comprises: and the trimming assembly 90 is arranged on the material guide assembly 10, so that burrs on the side surface of the curtain cloth on the material guide assembly 10 are removed.
As shown in fig. 1, the trimming assembly 90 in this embodiment is disposed on the guiding assembly 10, the guiding assembly 10 includes a plurality of rollers, the rollers rotate to drive the curtain to be guided away, the edge of the existing curtain has some burrs or protrusions, the trimming assembly 90 includes two cutting knives, the two cutting knives are disposed on two sides of the guiding assembly 10 respectively to trim two edges of the curtain, and in the specific setting, the cutting knives are fixed, the curtain moves relative to the cutting knives, and the cutting knives are fixed at proper positions to trim the curtain beyond between the two cutting knives.
The cord fabric processing device further comprises: and a positioning assembly 100, wherein the positioning assembly 100 is arranged between the cutting assembly 80 and the trimming assembly 90, so as to adjust the position of the upper curtain of the material guide assembly 10 according to the position of the cutting assembly 80.
In this embodiment, in order to ensure that the cord fabric reaches the cutting assembly 80 according to a predetermined path, so as to ensure the cutting assembly 80 to cut the cord fabric at a cutting position, specifically, the positioning assembly 100 includes two positioning plates, and the two positioning plates are oppositely disposed in the middle of two sides of the cord fabric to form a positioning space, so that the cord fabric passes through the positioning space and moves onto the cutting assembly 80.
The cord fabric processing device further comprises: and the pulling component 110 is arranged between the second conveying mechanism 40 and the cutting component 80, so that the cord fabric cut by the cutting component 80 is transferred to the second conveying mechanism 40.
As shown in fig. 1, the drawing assembly 110 is disposed on the transmission frame, and is disposed behind the cutting device, and has a dual-axis drawing clamp, so as to realize the drawing of cord fabrics with different angles and widths.
The cord fabric processing device further comprises: the material receiving assembly 120 is rotatably disposed on one side of the first conveying mechanism 30, so as to receive the cord fabric pressed on the first conveying mechanism 30.
As shown in FIG. 1, the take-up assembly 120 employs a drum that rotates to wind the cord fabric around the drum to wind the cord fabric for storage.
The cord fabric processing device further comprises: and the adhesive tape sticking component 130, wherein the adhesive tape sticking component 130 is arranged between the first conveying mechanism 30 and the material collecting component 120 so as to stick the adhesive tape to the cord fabric conveyed by the first conveying mechanism 30 to the material collecting component 120.
The sticker assembly 130 is positioned behind the first conveyor mechanism 30, and as an option, the sticker application process requirements may be met.
The cord fabric processing method adopts the cord fabric processing device to process the cord fabric, and comprises the following steps: step S1: the curtain cloth on the material roll is guided out through the material guide component 10; step S2: adjusting the angle of the cutting assembly 80 to cut the cord fabric so that at least one edge of the cut cord fabric has a preset inclination angle; step S3: the inclined edges of the cut plies are crimped together by a crimping assembly 50.
The invention also provides a cord fabric processing method, which is used for automatically processing cord fabrics, the whole processing process is mainly divided into the following parts, firstly, the cord fabrics wound on a winding drum are unfolded and are conveyed to the cutting component 80 to be cut under the unfolded state, the cord fabric processing device also comprises a controller, the controller controls the cutting component 80 to cut the cord fabrics according to preset cutting angle parameters, one edge of the cord fabrics is cut into a preset angle, then, the cut cord fabrics are conveyed to the crimping component 50 by the second conveying mechanism 40, the crimping component 50 enables the cord fabrics to be in crimping connection with the cord fabrics which are cut and are crimped, the steps from cutting to crimping are completed, and the cord fabrics are conveyed to the material receiving component 120 through the first conveying mechanism 30 to be rolled up again and stored before.
The cord fabric processing method further includes, between step S1 and step S2, step S11, step S11: the edge trimming assembly 90 is used for removing burrs on the side edge of the curtain cloth, and the curtain cloth on the material guide assembly 10 is limited through the positioning assembly 100, so that the curtain cloth moves to the cutting assembly 80 according to a preset path. The cord fabric processing method further includes a step S21 between the step S2 and the step S3, the step S21 including: the cord fabric cut by the cutting assembly 80 is moved to the second conveying mechanism 40 by the pulling assembly 110, and is conveyed to the crimping assembly 50 for pressing by the second conveying mechanism 40.
In the embodiment, one of the two steps is to trim the cord fabric in advance before the cutting assembly 80 cuts the cord fabric, the side edge of the cord fabric is inevitably provided with some thread ends or burrs during manufacturing or storage of the cord fabric, and if the cord fabric is not trimmed, defective tires are generated, so the trimming assembly 90 is adopted to trim the side edge of the cord fabric in advance to ensure the quality of the tires, further, when the cutting assembly 80 cuts the cord fabric, the cord fabric needs to be tensioned in advance to prevent cutting deformation or cutting failure, therefore, in the embodiment, the pulling assembly 110 is further arranged on one side of the cutting assembly 80 away from the material guiding assembly 10 to tension the cord fabric when the cutting assembly 80 cuts the cord fabric, so as to facilitate cutting.
Step S3 further includes: step S31: the first cord fabric 11 on the first conveying mechanism 30 is moved backwards to a first preset position, the second cord fabric 12 which is just cut by the cutting assembly 80 is driven by the second conveying mechanism 40 to move to a second preset position, wherein at least part of the second cord fabric 12 is overlapped with the first cord fabric 11, and the crimping assembly 50 is crimped at the overlapping position of the first cord fabric 11 and the second cord fabric 12 so as to connect the first cord fabric 11 and the second cord fabric 12. Step S3 further includes step S30 before step S31, step S30: the crimping assembly 50 is rotated so that the extending direction of the crimping assembly 50 is consistent with the extending direction of the inclined edge of the second curtain cloth 12, so that the crimping assembly 50 performs crimping according to a preset angle when in crimping.
The cord fabric processing device comprises two conveying mechanisms and a crimping assembly 50 arranged between the two conveying mechanisms, wherein the first conveying mechanism 30 and the second conveying mechanism 40 are used for overlapping the first cord fabric 11 and the second cord fabric 12, then the crimping assembly 50 presses the overlapping position to crimp the first cord fabric 11 and the second cord fabric 12 together, so that the connection of the front cord fabric and the rear cord fabric is completed, and the process of rotating the crimping assembly is as follows: the pressing connection component 50 is arranged on the rotary beam 70, the center of the rotary beam 70 is located at the center of the cord fabric in the width direction, namely the center position of the transmission frame in the width direction, the rotary beam is arranged on the transmission frame through a joint rotary central shaft, the cord fabric processing device further comprises a controller, the controller controls the rotary driving component to rotate according to set parameters so as to drive the rotary beam 70 to rotate by a preset angle, so that the extending direction of the rotary beam 70 is parallel to the inclined edge of the cord fabric, and therefore the rotary beam 70 can ensure the pressing connection position of the cord fabric when the pressing connection component 50 is pressed down, specifically, a plurality of pressing connection components 50 are arranged in the embodiment, the pressing connection components 50 are arranged at intervals along the extending direction of the rotary beam 70, and the rotary beam 70 drives the pressing connection components 50 to press down simultaneously to press the cord fabric.
All be provided with a plurality of one-to-one ground telescopic bands on first transport mechanism 30 and the second transport mechanism 40 in this embodiment, the tip of telescopic band all is connected with rotatory roof beam 70, rotatory roof beam 70 pivoted drives the telescopic band simultaneously and stretches out and draws back along preset direction, it is specific, every telescopic band all sets up in corresponding second guide rail 81, second guide rail 81 is the cell type structure, the telescopic band is connected with the slider, the slider rotationally sets up on rotatory roof beam 70, the slider sets up on rotatory roof beam 70, the rotation axis is equipped with to the slider bottom, and can remove along the extending direction of rotatory roof beam 70, thereby guaranteed that the telescopic band moves along the extending direction of second guide rail 81 under the drive of rotatory roof beam 70.
The cord fabric processing device further comprises: and a first rail assembly provided on the driving frame, and the rotary beam 70 is movably provided on the first rail assembly to rotate in a guide direction of the first rail assembly. The first rail assembly includes: the first arc-shaped track 721 and the second arc-shaped track 722, the first arc-shaped track 721 and the second arc-shaped track 722 are symmetrically arranged with the rotation axis as the center, wherein the first end of the rotating beam 70 is connected with the first arc-shaped track 721, the second end of the rotating beam 70 is connected with the second arc-shaped track 722, and the rotating driving assembly drives the rotating beam 70 to rotate along the first arc-shaped track 721 and the second arc-shaped track 722. The rotation driving assembly drives the rotation beam 70 to rotate on the first and second arcuate rails 721 and 722 about the joint rotation center axis 22.
The cord fabric processing device comprises the following application processes: the second conveying mechanism 40 receives the cut cord fabric, then moves towards the press-connection assembly 50, and after moving to a predetermined position, the second conveying mechanism 40 stops moving, at this time, the first conveying mechanism drives the first cord fabric 11 which is already pressed and connected in front to move backwards to a first predetermined position, then the first press-connection plate of the press-connection assembly presses downwards to fix the first cord fabric 11, then the second conveying mechanism 40 drives the second cord fabric 12 to move forwards to form a lap joint with the first cord fabric 11, and the second press-connection plate of the press-connection assembly presses downwards to the lap joint position, so that the first cord fabric 11 and the second cord fabric 12 are pressed and connected, as can be seen from the above description, the above-mentioned embodiment of the invention achieves the following technical effects:
as shown in figures 1 to 3, the invention relates to a device and a process for automatically cutting and jointing cord fabric of a small-angle fiber cord fabric. The system mainly comprises a material guiding assembly 10, a trimming assembly 90, a positioning assembly 100, a cutting assembly, a material pulling assembly 110, a second conveying mechanism 40, a crimping assembly 50, a first conveying mechanism 30, a film pasting assembly 130, a material receiving assembly 120 and a control system.
The guide member 10 may be rotated at a cutting angle around a cutting rotation center of the cutting member, and may be wound on a reel for unwinding a calendered cord fabric to be cut and winding up a fabric.
The trimming assembly 90 is arranged on the rotary frame body of the material guiding assembly 10 and rotates together with the guiding assembly, and the trimming mechanism is used for trimming off unqualified rubber edges. And 2 or more cords are trimmed by a wallpaper blade, so that the process requirement is met and the waste material coiling is completed. The speed of unwinding the curtain is controlled by the dancer roll and a detection control system.
The positioning assembly 100 is disposed behind the trimming assembly 90 and before the cutting assembly, and the positioning assembly 100 is mounted on the rotating frame of the material guiding assembly 10 and rotates together with the guiding assembly.
The cutting assembly is fixedly arranged at the rotating center of the material guide assembly 10; the cutting assembly is used for cutting the cord fabric conveyed by the positioning assembly 100 according to the angle and the width of the process requirement;
the second conveying mechanism 40 conveys the cut cord fabric to the position of the crimping component 50, and the second conveying mechanism 40 is composed of a plurality of strip-shaped telescopic belts and can stretch according to different angles of the cut cord fabric, so that the bevel edge of the stub bar of the cord fabric can be close to the joint position with the minimum distance. The strip-shaped telescopic belt is connected with the rotating beam of the crimping assembly 50 through a guide rail sliding block. The strip-shaped telescopic belt synchronously extends and retracts along with the rotation of the rotating beam.
Crimping subassembly 50 is located and is connect the rotational position, and crimping subassembly 50 decides the angle rotation as required difference, realizes automatic joint.
First conveying mechanism 30 carries the curtain cloth that the joint was accomplished out crimping subassembly 50 position, and first conveying mechanism 30 comprises the transportation area of unloading, comprises many bar expansion bands, can stretch out and draw back according to the difference of deciding the curtain cloth angle, makes the curtain cloth material trailing edge can minimum distance be close to the joint position. The strip-shaped telescopic belt is connected with the rotating beam of the crimping assembly 50 through a guide rail sliding block. The strip-shaped telescopic belt synchronously extends and retracts along with the rotation of the rotating beam.
The material collecting assembly 120 is arranged behind the adhesive tape sticking assembly 130 and is used for winding the joint rear curtain cloth.
When in specific use, the main process steps are as follows:
1) fig. 4 is a schematic diagram showing a cutting angle of 90 degrees. The calendered cord fabric is guided to be opened along the vertical direction and the cutting assembly through the material guide assembly 10, the material pulling assembly 110 pulls the material along the vertical cutting assembly direction, and the cutting angle of the cutting assembly is 90 degrees. Crimp assembly 50 has a 90 degree splice angle. The technical requirement of cutting the joint at 90 degrees is met.
2) Fig. 5 is a schematic view showing a position where the cutting angle is an acute angle α. The angle α is typically 15 ° to 90 °, also known as the small angle cut, and preferably 35 ° to 90 °.
The material guiding assembly 10 is driven by a guiding and opening angle rotation driving device 23, rotates along the cutting rotation central shaft 21, and is guided and opened at an angle alpha with the cutting assembly, so that the calendered cord fabric is guided and opened at an angle alpha with the cutting line through the material guiding assembly 10. The material pulling assembly 110 pulls the material along the alpha direction, and the material pulling assembly 110 is driven by a double-shaft servo to realize the alpha-angle material pulling. The cutting assembly cuts the cord fabric with an angle of alpha degrees. The second conveying mechanism 40 conveys the cord cut to alpha degrees to the splicing position of the crimping assembly 50 and enables the stub bar to be accurately stopped at the splicing position. The crimping unit 50 is driven by the joint angle rotation driving device 24 and rotated along the joint rotation center axis 22 so that the crimping unit 50 forms an angle α with the cutting line. The second transfer mechanism 40 includes a feeding conveyor belt composed of a plurality of strip-shaped expansion belts. The strip-shaped telescopic belt is connected with the rotating beam of the crimping assembly 50 through a guide rail sliding block. The strip-shaped telescopic belt synchronously extends and retracts along with the rotation of the rotating beam. The feeding conveyer belt can stretch according to the cord fabric cutting angle alpha, so that the bevel edge of the cord fabric stub bar can be close to the joint at the minimum distance. Similarly, the first conveying mechanism 30 conveys the cord fabric with the joint angle of α degrees out of the joint position of the crimping assembly 50, and the tail is stopped at the joint position accurately. The first transfer mechanism 30 is composed of a plurality of strip-shaped stretchable belts. The strip-shaped telescopic belt is connected with the rotating beam of the crimping assembly 50 through a guide rail sliding block. The strip-shaped telescopic belt synchronously extends and retracts along with the rotation of the rotating beam. The first conveying mechanism 30 can be extended and retracted according to the cord fabric cutting angle alpha, so that the cord fabric is close to the joint with the minimum distance of the trailing bevel edge. The material head and the material tail of the cord fabric with the alpha degree are lapped through the material pressing component. The continuous cord fabric strip is adhered to the adhesive tape adhering component 130 and finally wound to a reel by the material collecting component 120. The cutting joint process requirement of small angle alpha degree is realized.
The invention has the outstanding characteristic that the automatic cutting joint of the fiber cord fabric with small angle is realized by adopting the structure that the feeding conveyer belt and the discharging conveyer belt stretch together along with the rotation of the joint device. The joint quality is improved, the labor intensity is reduced, and the automation of product production is realized.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (11)
1. A cord fabric processing device, characterized by comprising:
the material guiding assembly (10), the material guiding assembly (10) is used for guiding the curtain cloth on the material roll;
the cutting assembly (80) is arranged on one side of the material guide assembly (10), and is used for cutting the cord fabric unfolded by the material guide assembly (10) according to a preset angle;
the crimping assembly (50) is arranged on one side of the cutting assembly (80) and is used for crimping all the cord fabrics cut by the cutting assembly (80) together according to a preset angle so as to splice all the cord fabrics according to the preset angle;
the curtain cloth cutting machine comprises a first conveying mechanism (30) and a second conveying mechanism (40), wherein the second conveying mechanism (40) is used for conveying curtain cloth cut by the cutting assembly (80) to the first conveying mechanism (30);
the first conveying mechanism (30) is provided with a first cord fabric (11), the second conveying mechanism (40) is provided with a second cord fabric (12), the second conveying mechanism (40) drives the second cord fabric (12) to move towards the first cord fabric (11) and to be overlapped with the first cord fabric (11), and the crimping component (50) is used for crimping the overlapping position of the first cord fabric (11) and the second cord fabric (12).
2. A cord fabric processing device according to claim 1, further comprising:
the trimming component (90) is arranged on the material guide component (10) and used for removing burrs on the side face of the curtain cloth on the material guide component (10).
3. A cord fabric processing apparatus according to claim 2, further comprising:
locating component (100), locating component (100) set up decide subassembly (80) with between deburring subassembly (90) to according to decide the position regulation of subassembly (80) the position of curtain cloth on guide subassembly (10).
4. A cord fabric processing device according to claim 1, further comprising:
the drawing component (110), the drawing component (110) is arranged between the second conveying mechanism (40) and the cutting component (80), so that the cord fabric after the cutting component (80) is cut is transferred to the second conveying mechanism (40).
5. A cord fabric processing device according to claim 1, further comprising:
the material receiving assembly (120) is rotatably arranged on one side of the first conveying mechanism (30) to receive the cord fabric pressed on the first conveying mechanism (30).
6. A cord fabric processing device according to claim 5, further comprising:
the adhesive tape sticking component (130) is arranged between the first conveying mechanism (30) and the material receiving component (120) so as to convey the curtain cloth adhesive tape of the material receiving component (120) to the first conveying mechanism (30).
7. A cord fabric processing method, characterized in that the cord fabric processing method uses the cord fabric processing device of any one of claims 1 to 6 to process cord fabric, and the cord fabric processing method comprises the following steps:
step S1: the curtain cloth on the material roll is guided out through the material guide component (10);
step S2: adjusting the angle of the cutting assembly (80) to cut the curtain cloth, so that at least one edge of the cut curtain cloth has a preset inclination angle;
step S3: and the inclined edges of the cut curtain cloth are connected in a compression joint mode through a compression joint assembly (50).
8. A cord fabric processing method according to claim 7, further comprising, between the steps S1 and S2, step S11,
the step S11: the method comprises the steps that burrs on the side edge of the curtain cloth are removed through a trimming component (90), the curtain cloth on the material guide component (10) is limited through a positioning component (100), and therefore the curtain cloth moves to the cutting component (80) according to a preset path.
9. A cord fabric processing method according to claim 7, further comprising, between the steps S2 and S3, step S21,
the step S21 includes: the cord fabric cut by the cutting component (80) is moved to a second conveying mechanism (40) through a material pulling component (110), and is conveyed to the crimping component (50) through the second conveying mechanism (40) to be pressed.
10. A cord fabric processing method according to claim 7, wherein said step S3 further comprises:
step S31: with first curtain cloth (11) backward removal to first default position on first transport mechanism (30), drive through second transport mechanism (40) decide second curtain cloth (12) after subassembly (80) just cut and remove to the second default position, wherein, at least part on second curtain cloth (12) with first curtain cloth (11) overlap joint, crimping subassembly (50) crimping first curtain cloth (11) with the overlap joint position of second curtain cloth (12) is in order to with first curtain cloth (11) with second curtain cloth (12) are connected.
11. A cord fabric processing method according to claim 10, wherein the step S3 further includes a step S30 before the step S31,
the step S30: and rotating the crimping assembly (50) to enable the extending direction of the crimping assembly (50) to be consistent with the extending direction of the inclined edge of the second cord fabric (12), so that the crimping assembly (50) is crimped according to a preset angle when in crimping.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011635055.1A CN112810200B (en) | 2020-12-31 | 2020-12-31 | Cord fabric processing device and cord fabric processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011635055.1A CN112810200B (en) | 2020-12-31 | 2020-12-31 | Cord fabric processing device and cord fabric processing method |
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| CN112810200A true CN112810200A (en) | 2021-05-18 |
| CN112810200B CN112810200B (en) | 2023-08-22 |
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Cited By (1)
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| CN114474811A (en) * | 2022-01-28 | 2022-05-13 | 软控股份有限公司 | Cord fabric belt cutting production line |
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| CN112810200B (en) | 2023-08-22 |
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