CN115056521A - Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof - Google Patents

Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof Download PDF

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Publication number
CN115056521A
CN115056521A CN202210761444.1A CN202210761444A CN115056521A CN 115056521 A CN115056521 A CN 115056521A CN 202210761444 A CN202210761444 A CN 202210761444A CN 115056521 A CN115056521 A CN 115056521A
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China
Prior art keywords
belt
cutting
carcass
steel wire
fabric
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Pending
Application number
CN202210761444.1A
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Chinese (zh)
Inventor
官炳政
杨清夏
张丰仙
王善梅
窦传浩
康辉
李奇
张昌帅
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Priority to CN202210761444.1A priority Critical patent/CN115056521A/en
Publication of CN115056521A publication Critical patent/CN115056521A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/44Stretching or treating the layers before application on the drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/46Cutting textile inserts to required shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D2030/381Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre the inserts incorporating reinforcing parallel cords; manufacture thereof

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

The invention provides an extrusion, glue application and cutting integrated machine for a wirecord fabric and a production process method thereof. Wherein, the extrusion of wirecord fabric is glued and is decided all-in-one includes: an extrusion glue application device; the reversing device is positioned at the rear end of the extrusion glue coating device; the cutting device is positioned at the rear end of the reversing device; the belt beam layer processing device is arranged at the rear end of the cutting device; the tire body processing device is positioned at the rear end of the cutting device; the extruding and glue applying device, the reversing device and the cutting device are sequentially arranged along a first direction, the belted layer processing device and the tire body processing device are sequentially arranged along a second direction, an included angle is formed between the first direction and the second direction, and the belted layer processing device and the tire body processing device are respectively positioned on two sides of the cutting device along the second direction. The invention solves the problem that the tire production line in the prior art is not suitable for small-batch production.

Description

Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof
Technical Field
The invention relates to the technical field of tire processing, in particular to a wirecord fabric extrusion, glue application and cutting integrated machine and a production process method thereof.
Background
Three products, namely a small-angle belt layer, a 90-degree carcass and a 0-degree belt layer, are important semi-finished products necessary for tire production. Three kinds of products of the present tire production small angle belted layer, 90 degrees matrix and 0 degree belted layer generally adopt four special production lines of steel wire calendering production line, small angle wire cord fabric production line, 90 degrees wire cord fabric production line and 0 degree belted layer, and its technical scheme is: firstly, a special wirecord fabric calendering production line is adopted to calender and glue the steel wires, and the rubberized wirecord fabric is produced and coiled into a large coil for a cutting machine. Secondly, on a special small-angle wirecord fabric cutting production line, the rolled wirecord fabric is guided open and is cut and spliced for winding according to different angles and width process requirements, and the production of a small-angle wirecord belt layer is finished; and then, a special 90-degree steel wire cord fabric cutting production line is adopted to guide the rolled steel wire cord fabric open, and the rolled steel wire cord fabric is cut and connected with a connector to be coiled according to different width process requirements, so that the production of a 90-degree steel wire cord body is completed. And then adopting a special 0-degree belt ply production line, coating glue on a plurality of steel wires by an extruder, cooling and coiling to finish the production of the 0-degree belt ply.
The production mode has the advantages of high production efficiency and large capacity, and has the defects of high equipment cost and large occupied area. The method is mainly suitable for the mass production of millions to tens of millions of all-steel and semi-steel tires in each year, and for the small-batch production of hundreds of thousands of tires in most years in the fields of engineering tires and agricultural tires, the problems of high cost, large occupied area and the like exist.
Therefore, the existing tire production line has high cost and large occupied area, and is not suitable for small-batch production.
Disclosure of Invention
The invention mainly aims to provide an extrusion, glue application and cutting integrated machine for a wirecord fabric and a production process method thereof, so as to solve the problem that a tire production line in the prior art is not suitable for small-batch production.
In order to achieve the above object, according to one aspect of the present invention, there is provided an all-in-one machine for extruding, rubberizing and cutting a steel cord fabric, comprising: the extrusion and glue application device is used for extruding and applying glue to the steel wire; the reversing device is positioned at the rear end of the extrusion glue spreading device and can drive the wirecord fabric to adjust the conveying direction; the cutting device is positioned at the rear end of the reversing device and can cut the wirecord fabric according to the required angle and width of the belt ply or the carcass ply; the belt beam layer processing device is arranged at the rear end of the cutting device and is used for processing the cut wirecord fabric into a belt beam layer; the tire body processing device is positioned at the rear end of the cutting device and processes the cut wirecord fabric into tire body cord fabric; the extruding and glue applying device, the reversing device and the cutting device are sequentially arranged along a first direction, the belted layer processing device and the tire body processing device are sequentially arranged along a second direction, an included angle is formed between the first direction and the second direction, and the belted layer processing device and the tire body processing device are respectively positioned on two sides of the cutting device along the second direction.
Further, the first direction forms an angle of 15-90 ° with the second direction.
Further, the first direction forms an angle of 35-40 degrees with the second direction.
Further, the extrusion coating device comprises: the steel wire rubberizing machine head is used for rubberizing a steel wire, a steel wire threading plate and a rubberizing mouth template are respectively arranged at the front end and the rear end of the steel wire rubberizing machine head, the steel wire enters the steel wire rubberizing machine head through the steel wire threading plate to be rubberized, the steel wire after hot rubberizing is pulled out through the rubberizing mouth template to form a steel wire cord fabric, and the steel wire threading plate and the rubberizing mouth template are arranged in a replaceable manner; the spindle room unwinding device is positioned at the front end of the steel wire glue applying machine head and is used for unwinding and finishing the steel wires so as to convey the steel wires to the steel wire glue applying machine head; the extruder is positioned at the front end of the steel wire glue applying machine head, is arranged in a direction perpendicular to the steel wire and is used for extruding the glue stock to the steel wire glue applying machine head through plasticization; and the glue feeding conveyer belt is positioned at the front end of the extruder and is used for conveying the glue stock to feed glue for the extruder.
Further, the extrusion glue applying device also comprises: the cooling drum device is positioned at the rear end of the steel wire rubberizing machine head and is used for pulling out the rubberized wirecord fabric for cooling; and the storage device is positioned at the rear end of the cooling drum device and is used for storing the cooled wirecord fabric in a floating manner.
Furthermore, the all-in-one machine for extruding, coating and cutting the wirecord fabric further comprises a centering conveying device, the centering conveying device is positioned between the reversing device and the cutting device, the centering conveying device can be rotatably arranged to adjust the cutting conveying angle, the centering conveying device is also provided with a mechanical flange structure, and the wirecord fabric reversed by the reversing device is centered and positioned before being cut through the mechanical flange structure.
Further, the cutting device includes: the cutting host machine is used for cutting the rubberized wirecord fabric according to the required angle and width of the belt ply or the carcass ply; the clamp pulling device is positioned at the rear end of the cutting host machine, and pulls out the front end of the wirecord fabric for pulling when the cutting host machine cuts.
Further, the belt processing device includes: a belt ply cutting conveyer belt which is positioned at the rear end of the cutting device and conveys the cut belt ply; the belt ply joint device can be arranged in a rotating way and is positioned at the rear end of the belt ply cutting and conveying belt, and the belt ply joint device can carry out butt joint on two belt plies; the belt layer unloading conveying belt is positioned at the rear end of the belt layer joint device and is used for conveying the belt layer subjected to joint out of the belt layer joint device; the belt balance roller device is positioned at the rear end of the belt unloading conveying belt and is used for converting the intermittent unloading process of the joint into a continuous operation process; the belt ply rubberizing device is positioned at the rear end of the belt ply balance roller device and is used for rubberizing the film; and the belted layer winding device is positioned at the rear end of the belted layer film pasting device and is used for winding the belted layer after the connector is connected.
Further, the carcass processing device includes: the carcass cutting conveyor belt is positioned at the rear end of the cutting device and is used for conveying the cut carcass cord fabric, and the conveying direction of the carcass cutting conveyor belt is opposite to that of the belt ply processing device; the carcass splicing device is positioned at the rear end of the carcass cutting and conveying belt and can be used for butt splicing two carcass cords; the tire body unloading conveyor belt is positioned at the rear end of the tire body joint device and is used for conveying the tire body cord fabric subjected to joint out of the tire body joint device; the carcass overhauling conveyor belt is positioned at the rear end of the carcass unloading conveyor belt and is used for detecting the quality of the carcass cord fabric; the tire body package welting device is positioned at the rear end of the tire body overhauling conveying belt and is used for carrying out a rubberizing process; and the tire body coiling device is positioned at the rear end of the tire body edge wrapping device and is used for coiling the tire body cord fabric after the joint.
Further, the wirecord fabric extrusion, glue application and cutting integrated machine further comprises a 0-degree belted layer winding device, wherein the 0-degree belted layer winding device is located on one side of the reversing device and used for winding the 0-degree belted layer.
Further, the 0-degree belt layer winding device is located at the position where the reversing device swings by 90 degrees.
According to another aspect of the invention, a production process method of an extrusion, glue application and cutting integrated machine for wirecord fabric is provided, which comprises the following steps: putting a steel wire spindle on an extrusion glue coating device, extruding steel wires by the extrusion glue coating device and coating glue to form a steel wire cord fabric; the reversing device swings and reverses the wirecord fabric processed by the extrusion glue spreading device; the wirecord fabric which is reversed by the reversing device enters a cutting device and is cut into a preset angle and a preset width by the cutting device; and conveying the cut wirecord fabric to a belt layer processing device or a tire body processing device to process a belt layer or a tire body cord fabric.
Further, when the extrusion glue coating device extrudes steel wires and coats glue to form a steel wire cord fabric, a steel wire spindle is placed in the spindle room unwinding device and passes through the steel wire glue coating machine head after being leveled and unwound; feeding the sizing material raw material into an extruder by a sizing material feeding conveyer belt; extruding the sizing material raw material to a steel wire sizing machine head through plasticizing by an extruder to perform steel wire sizing; the steel wire passing through the steel wire rubberizing machine head enters from the steel wire threading plate and then directly passes through the upper flow passage and the lower flow passage for rubberizing, the steel wire passes through the rubberizing mouth-shaped plate after rubberizing and is pulled out from the rubberizing mouth-shaped plate under the pressure of the machine head and the traction action of the cooling drum device, hot rubberizing of the steel wire is completed, and the steel wire cord fabric is formed; the wirecord fabric is pulled out to a cooling drum device by a wirecord rubberizing machine head and is wound and cooled by a plurality of cooling drums of the cooling drum device; and the cooled wirecord fabric enters a storage device, and floating storage and subsequent conveying of the wirecord fabric are carried out through upper and lower floating rollers.
Further, the cut wirecord fabric is conveyed to a belt ply processing device for processing a belt ply, the wirecord fabric reversed by a reversing device enters a centering conveying device, is positioned and guided and then is conveyed to the upper and lower cutter positions of a cutting host, and the rotation angle of the centering conveying device is 15-70 degrees so as to meet the cutting of the belt ply with a small angle in the range of 15-70 degrees; after cutting, a clamp of the clamp pulling device pulls materials according to the angle and the width required by the belt ply, during pulling, a lifting bracket of the belt ply cutting conveyer belt is lifted to support the materials, during cutting, the lifting bracket falls along with an upper cutter, and the cut belt ply is conveyed to the position of a belt ply connector device by the belt ply cutting conveyer belt; the belt ply joint device performs butt joint on the front and rear belt plies; the continuous belt layers which are subjected to butt joint by the belt layer joint device are conveyed out of the belt layer joint device by a belt layer unloading conveying belt; converting the intermittent unloading process of the joint into a continuous operation process through a belt ply balance roller device, and conveying the continuous operation process to the next station; carrying out a film wrapping and pasting process by a belt layer film pasting device; and the belt ply of the finished adhesive tape is reeled to a spool or a trolley by a conveying belt ply reeling device.
Further, the cut wirecord fabric is conveyed to a carcass processing device for processing the carcass fabric, the wirecord fabric reversed by a reversing device enters a centering conveying device, is positioned and guided and then is conveyed to the upper and lower cutter positions of a cutting host, and the rotation angle of the centering conveying device is 90 degrees so as to meet the requirement of cutting the 90-degree carcass fabric; after cutting, the clamp material pulling device pulls materials according to the required angle and width of a 90-degree carcass cord fabric, the cutting host is used for cutting, during pulling, a lifting bracket of a belt ply cutting conveyer belt of the belt ply processing device and a lifting bracket of the carcass cutting conveyer belt are lifted together to support the materials, during cutting, the lifting bracket of the belt ply cutting conveyer belt falls along with an upper cutter, the cut carcass cord fabric is subjected to secondary pulling by the clamp material pulling device, the carcass cord fabric is pulled out to the position of the carcass cutting conveyer belt, then the lifting bracket of the carcass cutting conveyer belt falls, and the cut carcass cord fabric is placed on the carcass cutting conveyer belt; conveying the cut carcass cord fabric to the position of a carcass joint device by a carcass cutting conveyer belt; the tyre body joint device is used for butt joint of the two tyre body cord fabrics, after unloading is finished, the joint baffle plate is lifted, the tyre body cord fabrics are conveyed to the tyre body joint device by the tyre body cutting and conveying belt, the pressing device is pressed down, the left and right two groups of joint pressing wheel groups act in sequence, and the tyre body cord fabrics at the two sides of the joint baffle plate are moved from the middle to the two sides for butt joint and sewing; the continuous carcass cord fabric of the butt joint completed by the carcass joint device is conveyed out of the carcass joint device by a carcass unloading conveyor belt; carrying out quality detection on the tire body cord fabric through a tire body overhauling conveying belt; carrying out a rubber sheet sticking process on the tire body cord fabric through a tire body edge wrapping and sticking device; and winding the carcass curtain cloth of the finished rubberizing sheet process to a carcass winding device.
Further, the production process method of the wirecord fabric extrusion, glue application and cutting integrated machine further comprises 0-degree belt ply coiling, wherein the 0-degree belt ply coiling comprises the following steps: the belt ply coated with the adhesive and subjected to reversing storage by the reversing device rotates to the direction of the 0-degree belt ply winding device; and four stations of the 0-degree belt layer coiling device are used for simultaneously coiling the four 0-degree belt layers extruded by the adhesive application.
By applying the technical scheme of the invention, the components are matched with each other, so that the integration of extrusion, glue application, cutting, belt ply processing and carcass processing of the wirecord fabric is realized, the production of the belt ply and the carcass can be simultaneously met, the capacity can completely meet the small-batch production requirements of engineering tires and agricultural tires, the occupied area of equipment can be reduced, and the investment cost of the equipment can be reduced. Specifically, the extrusion glue coating device guides and arranges steel wires and coats the steel wires to form a steel cord fabric, the steel cord fabric is conveyed backwards continuously, the conveying direction of the steel cord fabric is adjusted by the reversing device in the conveying process to meet the processing requirements of a belt ply or a tire body, the steel cord fabric enters the cutting device after the reversing device, the cutting device cuts the steel cord fabric according to the required angle and width to form the shape required by subsequent processing, and the steel cord fabric can be conveyed to the subsequent belt ply processing device or tire body processing device to process the belt ply or tire body cord fabric after the cutting is finished to form the belt ply or tire body cord fabric. Meanwhile, the production line for extruding, applying glue and cutting the wirecord fabric is arranged along the first direction, and the production line for processing the belt ply and the tire body is arranged along the second direction, so that a certain included angle is formed between the two, and the processing requirements of the belt ply or the tire body cord fabric with different angles are met. The arrangement mode realizes the integrated production of extrusion, glue application, cutting and subsequent processing of the wirecord fabric, has small occupied area of the whole equipment and low cost, is suitable for small-batch production of engineering tires and agricultural tires, reduces the occupied area by 70 percent and saves the cost by 60 percent.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of an extrusion, glue application and cutting integrated machine for wirecord fabric according to the present invention;
FIG. 2 is a schematic diagram showing the front end of the cord fabric extrusion, rubberizing and cutting integrated machine shown in FIG. 1;
FIG. 3 is a schematic diagram showing the rear end portion of the cord extrusion and rubberizing and cutting machine of FIG. 1;
fig. 4 shows a structural schematic diagram of a 0-degree belt layer part of the all-in-one machine for extruding, rubberizing and cutting steel cord fabric in fig. 1.
Wherein the figures include the following reference numerals:
1. a spindle room unwinding device; 2. feeding a glue conveyer belt; 3. an extruder; 4. a steel wire gluing machine head; 5. a cooling drum device; 6. a material storage device; 7. a reversing device; 8. a centering conveying device; 9. cutting off the host machine; 10. a clamp pulling device; 11. cutting a conveyer belt on the belt ply; 12. a belt joint device; 13. a belt ply unloading conveyor belt; 14. a belt balance roller device; 15. a belt layer rubberizing device; 16. a belt winding device; 17. cutting the tire body into a conveying belt; 18. a carcass jointing device; 19. a carcass unloading conveyor belt; 20. a carcass overhaul conveyor belt; 21. a tire body edge covering device; 22. a carcass take-up device; 23. 0 degree belted layer coiling apparatus.
Detailed Description
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is to be noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present invention, unless specified to the contrary, use of the terms of orientation such as "upper, lower, top, bottom" or the like, generally refer to the orientation as shown in the drawings, or to the component itself in a vertical, perpendicular, or gravitational orientation; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the invention.
The invention provides a wirecord fabric extrusion, glue application and cutting integrated machine and a production process method thereof, aiming at solving the problem that a tire production line in the prior art is not suitable for small-batch production.
An extrusion, glue application and cutting integrated machine for wirecord fabric as shown in fig. 1 to 4 comprises an extrusion and glue application device for extruding and applying glue to a steel wire, a reversing device 7, a cutting device, a belt layer processing device and a carcass processing device. The reversing device 7 is positioned at the rear end of the extrusion glue spreading device and can drive the wirecord fabric to adjust the conveying direction; the cutting device is positioned at the rear end of the reversing device 7 and can cut the wirecord fabric according to the required angle and width of the belt ply or the carcass ply; the belt processing device is arranged at the rear end of the cutting device, and the cut wirecord fabric is processed into a belt; the carcass processing device is positioned at the rear end of the cutting device and processes the cut wirecord fabric into carcass cord fabric; the extruding and glue applying device, the reversing device 7 and the cutting device are sequentially arranged along a first direction, the belted layer processing device and the tire body processing device are sequentially arranged along a second direction, an included angle is formed between the first direction and the second direction, and the belted layer processing device and the tire body processing device are respectively positioned on two sides of the cutting device along the second direction.
The embodiment realizes the integration of extrusion, glue application, cutting, belt ply processing and carcass processing of the wirecord fabric by mutually matching the components, can simultaneously meet the production of the belt ply and the carcass, has the capacity capable of completely meeting the small-batch production requirements of engineering tires and agricultural tires, and can reduce the floor area and the input cost of equipment. Specifically, the extrusion glue coating device guides and arranges steel wires and coats the glue to form a steel cord fabric, the steel cord fabric is conveyed backwards continuously, the conveying direction of the steel cord fabric is adjusted by the reversing device 7 in the conveying process to meet the processing requirement of a belt ply or a tire body, the steel cord fabric enters the cutting device 7 after the reversing device 7, the cutting device cuts the steel cord fabric according to the required angle and width to form the shape required by subsequent processing, and the steel cord fabric can be conveyed to the subsequent belt ply processing device or the tire body processing device to process the belt ply or the tire body cord fabric after the cutting is finished to form the belt ply or the tire body cord fabric. Meanwhile, the production line for extruding, applying glue and cutting the steel cord fabric is arranged along the first direction, and the production line for processing the belt ply and the tire body is arranged along the second direction, so that a certain included angle is formed between the two, and the processing requirements of the belt ply or the tire body cord fabric with different angles are met. The arrangement mode realizes the integrated production of extrusion, glue application, cutting and subsequent processing of the wirecord fabric, has small occupied area of the whole equipment and low cost, is suitable for small-batch production of engineering tires and agricultural tires, reduces the occupied area by 70 percent and saves the cost by 60 percent.
It should be noted that, in the present embodiment, both before and after the present embodiment are in terms of the conveying direction of the process flow, the starting end of the process flow conveying is the front end, and the ending end of the conveying process is the rear end.
In this embodiment the first direction and the second direction form an angle of 15-90 degrees between them, so as to meet the required angle of the belt or carcass ply, more precisely the cut-off of the small angle belt in the range of 15-70 degrees. Preferably, the first direction forms an angle of 35 ° to 40 ° with the second direction. More preferably, an included angle of 37.5 ° is used.
In the embodiment, the extrusion and glue application device comprises a steel wire glue application head 4, a spindle room unwinding device 1, an extruder 3 and a glue feeding conveyer belt 2. The steel wire glue spreading machine head 4 is used for spreading glue on steel wires, the front end and the rear end of the steel wire glue spreading machine head 4 are respectively provided with a steel wire threading plate and a glue spreading mouth template, the steel wires enter the steel wire glue spreading machine head 4 through the steel wire threading plate to be spread with glue up and down, and the steel wires after hot glue spreading are pulled out through the glue spreading mouth template to form the steel wire cord fabric. The steel wire threading plate and the glue applying port plate can be arranged in a replaceable specification mode, and can be correspondingly replaced according to different specification requirements of a belt ply, a tire body cord fabric and a 0-degree belt ply, the glue applying width of the common belt ply and the tire body is 150 plus 500mm, the preferable width is 300mm, the thickness is 1-10mm, the 0-degree belt ply is 4 glue applying steel wires, and four glue applying strips can be extruded simultaneously.
The spindle house unwinding device 1 and the extruder 3 are both positioned at the front end of the steel wire rubberizing machine head 4, and the spindle house unwinding device and the extruder can be positioned at different side surfaces of the steel wire rubberizing machine head 4. The spindle house unwinding device 1 is used for unwinding and arranging steel wires so as to convey the steel wires to a steel wire glue application machine head 4, specifically, a plurality of spindles filled with the steel wires are arranged on a constant tension damper, the steel wires on each steel wire spindle are guided to a wire guide frame in the horizontal direction through tension arm rollers, and then all the steel wires are conveyed to the outside of a spindle house wall through a main threading frame together to prepare for extruding and applying glue to the steel wires. The ingot house unwinding device 1 is usually provided with two stations, one for each use and one for each standby. The first station runs out of steel wire spindles, then the second station is filled with spindle rack steel wires and led into the working position, and the row of spindle rack steel wires are pulled out of the wall to prepare for extruding and coating glue again. The spindle room unwinding device 1 is also provided with a roller type main threading frame and an auxiliary threading frame. The vertical shaft of the main threading frame is preferably designed to be inclined according to a certain angle, so that the steel wire arrangement process requirement after the flattening roller is flattened is ensured. The steel wire spindle can respectively correspond to different specification requirements of a belted layer, a tire body and a 0-degree belted layer and can be quickly replaced. The extruder 3 is arranged perpendicular to the direction of the steel wire and used for extruding the rubber material to the steel wire rubber coating machine head 4 through plasticization, and the extruder 3 is preferably a cold pin extruder which utilizes the functions of a screw and a pin to extrude the rubber material raw material to the steel wire rubber coating machine head 4 through plasticization. The glue feeding conveyor belt 2 is located at the front end of the extruder 3 and is used for conveying the sizing material to feed the extruder 3 with glue.
In this embodiment, the extrusion coating device further comprises a cooling drum device 5 and a storage device 6, the cooling drum device 5 is located at the rear end of the wire coating machine head 4, and the cooling drum device 5 assists in pulling out the coated wirecord fabric from the wire coating machine head 4 and pulling out the coated wirecord fabric for cooling. The cooling drum device 5 is composed of a plurality of drums parallel to each other, and is cooled by supplying cooling water thereto. The storage device 6 is positioned at the rear end of the cooling drum device 5, and the storage device 6 is provided with upper and lower floating rollers, so that the cooled wirecord fabric can be stored in a floating manner.
The reversing roller of the reversing device 7 of the embodiment is arranged on the frame body with the rotating shaft, can swing along the rotating shaft and reverses the stored wirecord fabric.
In the embodiment, the cord fabric extrusion, glue application and cutting all-in-one machine further comprises a centering conveying device 8, and the centering conveying device 8 is positioned between the reversing device 7 and the cutting device. The centering conveying device 8 is provided with a rotating shaft which is positioned below the center of a cutter of the cutting device, the centering conveying device 8 can rotate along the rotating shaft, and the rotating angle is 15-90 degrees, so that the cutting conveying angle is adjusted, and the requirement of cutting the wirecord fabric within the range of 15-90 degrees is met. The centering conveying device 8 is also provided with a mechanical rib structure, and the wirecord fabric reversed by the reversing device 7 is centered and positioned before being cut by the mechanical rib structure.
The cutting device of the embodiment comprises a cutting host machine 9 and a clamp material pulling device 10, wherein the cutting host machine 9 is positioned at the rear end of a centering conveying device 8 and is mainly used for cutting the rubberized wirecord fabric according to the required angle and width of a belt ply or a carcass ply, the cutting host machine 9 is preferably a guillotine type cutting host machine and adopts a Z-shaped structure. The clamp pulling device 10 is located at the rear end of the cutting host machine 9, the clamp pulling device 10 adopts pneumatic clamp double-shaft pulling, clamps are respectively driven by XY double-shaft alternating current servo motors, and the front end of the steel cord fabric is pulled out for pulling and cutting according to the required angle and width of the belt ply or the carcass ply when the cutting host machine 9 cuts.
In the present embodiment, the belt processing device includes a belt cutting conveyor 11, a belt joint device 12, a belt discharging conveyor 13, a belt balance roller device 14, a belt rubberizing device 15, and a belt winding device 16.
Particularly, the conveyer belt is decided to belted layer 11 is located cutting device's rear end, and the conveyer belt is decided to belted layer 11 includes many bar expansion bands to the belted layer after will cutting off carries to subsequent joint position, still is equipped with lifting bracket between the bar expansion band, is used for the support when wire cord fabric is decided.
Belt ply joint device 12 is rotatable to be located the rear end that transport area 11 was decided to the belt ply, belt ply joint device 12 can carry out butt joint with two belt plies. Specifically, after the unloading is finished, the wirecord fabric is conveyed to the joint position of a belt joint device 12 by a belt cutting and conveying belt 11, a pressing device is pressed down, a left joint pressing wheel set and a right joint pressing wheel set sequentially act, and the wirecord fabric on two sides of a joint baffle is moved from the middle to two sides for butt joint and sewing. The belt joint device 12 is rotated around the rotation center according to different cutting angles as required, and automatic joint is realized. The rotation angle of the belt joint means 12 is typically in the range of 15-70.
A belt discharge conveyor 13 is located at the rear end of the belt joint device 12 and serves to convey the jointed belt out of the belt joint device 12. The belt ply discharge conveyer belt 13 also comprises a plurality of strip-shaped telescopic belts which can be stretched according to the different angles of the cut steel cord fabric, so that the cloth trailing bevel edge of the steel cord fabric can be close to the joint position with the minimum distance. The strip-shaped telescopic belt is connected with the rotating beam of the belt joint device 12 through a guide rail sliding block, and the strip-shaped telescopic belt synchronously stretches along with the rotation of the rotating beam.
A belt balancing roller arrangement 14 is located at the rear end of the belt discharge conveyor 13 and is used to convert the intermittent discharge process of the joint into a continuous running process. The belt rubberizing device 15 is located at the rear end of the belt balance roller device 14 and is used for performing a rubberizing process. The belt strip attaching device 15 may be used or not used as an option as needed. The belt winding device 16 is located at the rear end of the belt rubberizing device 15 and is used for winding the belt after the joint.
Similar to the above belt processing device, in the present embodiment, the carcass processing device includes a carcass cutting conveyor 17, a carcass splicing device 18, a carcass unloading conveyor 19, a carcass repairing conveyor 20, a carcass welting device 21, and a carcass winding device 22.
Specifically, the carcass cutting conveyor 17 is located at the rear end of the cutting device, and conveys the cut carcass ply. The carcass cutting conveyer belt 17 is positioned at the outer side of the belt cutting conveyer belt 11 and is parallel to the belt cutting conveyer belt 11, and the conveying direction is opposite to the conveying direction of the belt cutting conveyer belt 11. The carcass ply cutting and conveying belt also comprises a plurality of strip belts and is used for conveying the cut carcass ply to a joint position. The lifting bracket is arranged between the strip belts and is used for supporting the wirecord fabric during cutting.
The carcass jointing device 18 is located at the rear end of the carcass cutting conveyor 17, and the carcass jointing device 18 can butt-joint two carcass plies. After the unloading is finished, the joint baffle plate is lifted, the wirecord fabric is conveyed to the tire body joint device 18 by the tire body cutting conveyer belt 17, the pressing device is pressed down, the left and right joint pressing wheel sets act sequentially, and the wirecord fabric on the two sides of the joint baffle plate is moved from the middle to the two sides for butt joint and sewing.
The carcass discharge conveyor belt 19 is located at the rear end of the carcass splicing device 18 and is used for conveying the spliced carcass ply out of the carcass splicing device 18, and the carcass discharge conveyor belt 19 is also composed of a plurality of strip-shaped telescopic belts. The carcass overhaul conveyor 20 is located at the rear end of the carcass discharge conveyor 19 and is used for quality inspection of the carcass ply. The carcass package welt device 21 is located at the rear end of the carcass overhaul transport belt 20 and is used for carrying out a rubberizing process, and the carcass package welt device 21 can be adopted or not adopted as required as an option. The carcass take-up device 22 is located at the rear end of the carcass welt-up device 21 and is used for taking up the joined carcass ply.
In this embodiment, the wirecord fabric extrusion, glue application and cutting all-in-one machine further comprises a 0-degree belt winding device 23, the 0-degree belt winding device 23 is located on one side of the reversing device 7, and preferably, the 0-degree belt winding device 23 is located at a position where the reversing device 7 swings by 90 degrees. The 0-degree belt layer coiling device 23 is used for coiling the 0-degree belt layer, so that the processing of the 0-degree belt layer is realized, and the equipment can process not only small-angle belt layers and 90-degree carcass cord fabrics, but also 0-degree belt layers.
The embodiment also provides a production process method of the all-in-one machine for extruding, coating and cutting the wirecord fabric, which is used for production, and the production process method of the all-in-one machine for extruding, coating and cutting the wirecord fabric specifically comprises the following steps:
putting a steel wire spindle on an extrusion glue coating device, extruding steel wires by the extrusion glue coating device and coating glue to form a steel wire cord fabric;
the reversing roller is arranged on a frame body with a rotating shaft and can swing along the rotating shaft, and the reversing device 7 can swing to reverse the steel cord fabric processed by the extrusion glue coating device, so that the use of a subsequent small-angle belt ply, a 90-degree carcass cord fabric and a 0-degree belt ply is met;
the wirecord fabric which is reversed by the reversing device 7 enters a cutting device and is cut into a preset angle and a preset width by the cutting device;
and conveying the cut wirecord fabric to a belt layer processing device or a tire body processing device according to the requirement to process a belt layer or a tire body cord fabric.
For the extrusion glue coating process, the extrusion glue coating device extrudes steel wires and coats glue to form the steel wire cord fabric by a specific process that a steel wire spindle is placed in a spindle room unwinding device 1, leveled and unwound and then penetrates into a steel wire glue coating machine head 4;
the glue feeding conveyer belt 2 feeds the glue stock into the extruder 3, and feeds the glue stock to the extruder 3;
the extruder 3 extrudes the sizing material raw material to the steel wire sizing machine head 4 through plasticization to perform steel wire sizing;
the steel wire passing through the steel wire rubberizing machine head 4 enters from the steel wire threading plate and then directly passes through the upper flow channel and the lower flow channel for rubberizing, the steel wire is rubberized up and down in the machine head and then passes through the rubberizing mouth-shaped plate, and the steel wire is pulled out from the rubberizing mouth-shaped plate under the pressure of the machine head and the traction action of the cooling drum device 5, so that hot rubberizing of the steel wire is completed, and a steel wire cord fabric is formed;
the wirecord fabric is pulled out to a cooling drum device 5 by a wirecord rubberizing machine head 4 and is wound and cooled by a plurality of cooling drums of the cooling drum device 5;
the cooled wirecord fabric enters a storage device 6, and floating storage of the wirecord fabric and conveying of a subsequent reversing device 7 are carried out through an upper floating roller and a lower floating roller, so that the matching of the extrusion and glue application speed and the subsequent production speed is realized.
When the small-angle belt ply and the 90-degree carcass ply are produced and processed, the front-end technological processes are the same, and the difference of the two processes lies in the subsequent flow.
When the processing of the low-angle belt layer is carried out by the belt layer processing device, specifically, when the low-angle belt layer is processed,
the wirecord fabric which is reversed and stored by the reversing device 7 enters the centering conveying device 8, is positioned and guided, and then is conveyed to the upper and lower cutting knife positions of the cutting host machine 9. The centering conveying device 8 rotates along the rotation center according to the cutting angle, and the rotation angle is 15-70 degrees, so that the requirement of cutting a small-angle belt ply within the range of 15-70 degrees is met;
after cutting, the clamps of the clamp pulling device 10 with the pneumatic clamps are respectively driven by an XY biaxial alternating current servo motor, and pulling and cutting are carried out according to the required angle and width of the belt ply cord fabric. During pulling, lifting a lifting bracket of the belt cutting conveyer belt 11 to support materials, during cutting, the lifting bracket falls along with an upper cutter, and the cut belt is placed on a strip-shaped telescopic conveyer belt by the lifting bracket of the belt cutting conveyer belt 11 and is conveyed to the joint position of a belt joint device 12;
butt-jointing the front and the rear belt layers at the jointing position of the belt layer jointing device 12;
the continuous belt layer which is butt jointed through the belt layer jointing device 12 is conveyed out of the jointing position of the belt layer jointing device 12 by a belt layer unloading conveyor belt 13;
converting the discontinuous unloading process of the joint into a continuous operation process through a belt balancing roller device 14, and conveying the continuous operation process to the next station;
carrying out a film coating and pasting process by a belt layer film pasting device 15;
the belt layer of the adhesive tape is finally wound on a spool or a trolley by a conveying belt layer winding device 16;
the production of the small-angle belt ply is completed.
And the 90-degree carcass ply is produced and processed by the carcass processing device, particularly, when the 90-degree carcass ply is processed,
the wirecord fabric which is reversed and stored by the reversing device 7 enters the centering conveying device 8, is positioned and guided, and then is conveyed to the upper and lower cutting knife positions of the cutting host machine 9. The centering conveying device 8 rotates along the rotation center according to the cutting angle, and the rotation angle is 90 degrees, so that the requirement of cutting the carcass cord by 90 degrees is met;
after cutting, the grippers of the gripper pulling device 10 with pneumatic grippers are driven by XY biaxial ac servo motors, respectively, and cut by the cutting main machine 9 at an angle and a width required for a 90-degree carcass ply. When pulling the material, the lifting bracket of the belt cutting conveyer belt 11 and the lifting bracket of the carcass cutting conveyer belt 17 are lifted together to support the material, and when cutting, the lifting bracket of the belt cutting conveyer belt 11 falls along with the upper cutter. The cut cord fabric is subjected to secondary material drawing by a clamp, the carcass cord fabric is drawn out from the position of a cutter to the position of a carcass cutting conveyor belt 17, then a lifting bracket of the carcass cutting conveyor belt 17 falls, and the cut cord fabric is placed on a strip-shaped telescopic belt of the carcass cutting conveyor belt 17;
conveying the cut 90-degree carcass cord fabric to the joint position of a carcass joint device 18 by a strip-shaped telescopic belt of a carcass cutting and conveying belt 17;
the carcass jointing device 18 butt joints two carcass plies. After unloading is finished, the joint baffle is lifted, the carcass cord fabric is conveyed to a carcass joint device 18 by a carcass cutting and conveying belt 17, the pressing device is pressed down, the left and right two groups of joint pressing wheel sets act sequentially, and the carcass cord fabric on the two sides of the joint baffle is moved from the middle to the two sides for butt joint and sewing;
the continuous carcass ply completing the butt joint by the carcass jointing device 18 is transported out of the jointing position of the carcass jointing device 18 by the carcass discharge conveyor belt 19;
the quality of the tire cord fabric is detected by a tire body overhauling conveyor belt 20;
the carcass ply is processed by a carcass covering and edge pasting device 21 to carry out a rubber sheet pasting process;
the completed carcass ply of the rubberized sheet process is wound up to the carcass winding-up device 22.
The production of the 90-degree carcass ply is completed.
When 0 degree belted layer is produced and processed, the technological process before the reversing device 7 is the same, but the subsequent processes such as cutting and the like are not needed, specifically, the production process method of the wirecord fabric extrusion, glue application and cutting integrated machine further comprises 0 degree belted layer winding, and the 0 degree belted layer winding comprises the following steps:
the belt ply coated with the adhesive and subjected to reversing storage by the reversing device 7 rotates to the direction of a 0-degree belt ply coiling device 23;
the 0-degree belt winding device 23 is provided with four stations in front and at back, and the four stations can simultaneously wind the four 0-degree belt layers extruded by the adhesive application.
The production of the 0-degree belt layer is completed above.
It should be noted that, a plurality in the above embodiments means at least two.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
1. the problem that a tire production line in the prior art is not suitable for small-batch production is solved;
2. the integration of extrusion, glue application, cutting, belt ply processing and carcass processing of the wirecord fabric is realized, the production of the belt ply and the carcass can be simultaneously met, and the production capacity can completely meet the small-batch production requirements of engineering tires and agricultural tires;
3. the floor area of the equipment is reduced, and the investment cost of the equipment is reduced.
It is to be understood that the above-described embodiments are only a few, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (16)

1. The utility model provides an all-in-one is decided to rubberizing is extruded to wirecord fabric which characterized in that includes:
the extrusion and glue application device is used for extruding and applying glue to the steel wire;
the reversing device (7) is positioned at the rear end of the extrusion glue coating device and can drive the steel cord fabric to adjust the conveying direction;
the cutting device is positioned at the rear end of the reversing device (7) and can cut the wirecord fabric according to the required angle and width of the belt ply or the carcass ply;
the belt processing device is arranged at the rear end of the cutting device and is used for processing the cut wirecord fabric into a belt;
the tire body processing device is positioned at the rear end of the cutting device and processes the cut steel cord fabric into tire body cord fabric;
the extruding and glue applying device, the reversing device (7) and the cutting device are sequentially arranged along a first direction, the belted layer processing device and the tire body processing device are sequentially arranged along a second direction, an included angle is formed between the first direction and the second direction, and the belted layer processing device and the tire body processing device are respectively positioned on two sides of the cutting device along the second direction.
2. A wirecord fabric extrusion, rubberizing and cutting all-in-one machine according to claim 1, wherein an included angle of 15 ° to 90 ° is formed between the first direction and the second direction.
3. An integrated cord fabric extrusion and rubberizing and cutting machine according to claim 2, wherein an angle of 35 ° to 40 ° is formed between said first direction and said second direction.
4. A wirecord fabric extrusion coating and cutting integrated machine according to claim 1, wherein the extrusion coating and cutting device comprises:
the steel wire rubberizing machine head (4) is used for rubberizing a steel wire, a steel wire threading plate and a rubberizing mouth template are respectively arranged at the front end and the rear end of the steel wire rubberizing machine head (4), the steel wire enters the steel wire rubberizing machine head (4) through the steel wire threading plate to be rubberized, the steel wire after hot rubberizing is pulled out through the rubberizing mouth template to form a steel wire cord fabric, and the steel wire threading plate and the rubberizing mouth template are arranged in a replaceable specification mode;
the spindle house unwinding device (1) is positioned at the front end of the steel wire gluing machine head (4), and is used for unwinding and tidying steel wires so as to convey the steel wires to the steel wire gluing machine head (4);
the extruder (3) is positioned at the front end of the steel wire gluing machine head (4), and the extruder (3) is arranged perpendicular to the direction of the steel wire and is used for extruding the rubber material to the steel wire gluing machine head (4) through plasticization;
and the glue feeding conveyor belt (2) is positioned at the front end of the extruder (3) and is used for conveying a glue stock to feed the extruder (3) with glue.
5. A wirecord fabric extrusion coating and cutting integrated machine according to claim 4, wherein the extrusion coating device further comprises:
the cooling drum device (5) is positioned at the rear end of the steel wire rubberizing machine head (4), and pulls out the rubberized steel wire cord fabric for cooling;
and the storing device (6) is positioned at the rear end of the cooling drum device (5) and is used for storing the cooled wirecord fabric in a floating manner.
6. A wirecord fabric extrusion, glue application and cutting all-in-one machine according to claim 1, characterized in that, the wirecord fabric extrusion, glue application and cutting all-in-one machine further comprises a centering conveying device (8), the centering conveying device (8) is positioned between the reversing device (7) and the cutting device, the centering conveying device (8) can be rotatably arranged to adjust the cutting conveying angle, the centering conveying device (8) further comprises a mechanical rib structure, and the wirecord fabric reversed by the reversing device (7) is centered and positioned before cutting by the mechanical rib structure.
7. An all-in-one machine for extruding, coating and cutting steel cord fabric according to claim 1, wherein the cutting device comprises:
the cutting host machine (9), the said cutting host machine (9) is used for cutting the cord fabric of steel wire coated with glue according to the angle, width that the belted layer or carcass cord fabric needs;
the clamp pulling device (10) is located at the rear end of the cutting main machine (9), and the clamp pulling device (10) pulls out the front end of the wirecord fabric for pulling when the cutting main machine (9) cuts.
8. A wirecord fabric extrusion, rubberizing and cutting all-in-one machine according to claim 1, wherein said belt processing device comprises:
the belt cutting conveyer belt (11) is positioned at the rear end of the cutting device and conveys the cut belt;
the belt ply joint device (12) is rotatably arranged and is positioned at the rear end of the belt ply cutting and conveying belt (11), and the belt ply joint device (12) can carry out butt joint on two belt plies;
a belt unloading conveyor belt (13), wherein the belt unloading conveyor belt (13) is positioned at the rear end of the belt joint device (12) and is used for conveying belt layers subjected to joint out of the belt joint device (12);
the belt balance roller device (14), the belt balance roller device (14) is positioned at the rear end of the belt unloading conveying belt (13) and is used for converting the intermittent unloading process of the joint into a continuous operation process;
the belt layer rubberizing piece device (15), the belt layer rubberizing piece device (15) is positioned at the rear end of the belt layer balance roller device (14) and is used for rubberizing piece process;
and the belt layer winding device (16) is positioned at the rear end of the belt layer rubberizing device (15) and is used for winding the belt layer after the joint.
9. An all-in-one machine for extruding, rubberizing and cutting a steel cord according to claim 1, wherein said carcass processing device comprises:
the carcass cutting conveyer belt (17) is positioned at the rear end of the cutting device and conveys the cut carcass cord fabric, and the conveying direction of the carcass cutting conveyer belt (17) is opposite to that of the belt ply processing device;
the carcass splicing device (18), the carcass splicing device (18) is positioned at the rear end of the carcass cutting and conveying belt (17), and the carcass splicing device (18) can perform butt joint on two carcass cords;
a carcass discharge conveyor belt (19), said carcass discharge conveyor belt (19) being located at the rear end of said carcass splicing device (18) and being adapted to convey the spliced carcass ply out of said carcass splicing device (18);
the carcass overhauling conveyor belt (20), wherein the carcass overhauling conveyor belt (20) is positioned at the rear end of the carcass unloading conveyor belt (19) and is used for detecting the quality of the carcass cord fabric;
the tire body wrapping and edge pasting device (21), wherein the tire body wrapping and edge pasting device (21) is positioned at the rear end of the tire body overhauling conveying belt (20) and is used for carrying out a rubberizing sheet pasting process;
and the carcass winding device (22) is positioned at the rear end of the carcass binding and edge sticking device (21) and is used for winding the joined carcass cord fabric.
10. A wirecord fabric extrusion, glue application and cutting all-in-one machine as claimed in claim 1, further comprising a 0-degree belt winding device (23), wherein the 0-degree belt winding device (23) is located on one side of the reversing device (7) and is used for winding a 0-degree belt.
11. An all-in-one machine for extruding, coating and cutting steel cord fabric according to claim 10, wherein the 0 degree belt winding device (23) is located at a position where the reversing device (7) swings by 90 degrees.
12. A production process method of an extrusion, glue application and cutting integrated machine for wirecord fabric is characterized by comprising the following steps:
putting a steel wire spindle on an extrusion glue coating device, and extruding steel wires and coating glue by the extrusion glue coating device to form a steel wire cord fabric;
the reversing device (7) swings and rotates, and the reversing device (7) reverses the steel cord fabric processed by the extrusion glue coating device;
the wirecord fabric which is reversed by the reversing device (7) enters a cutting device and is cut into a preset angle and a preset width by the cutting device;
and conveying the cut wirecord fabric to a belt layer processing device or a tire body processing device to process a belt layer or a tire body cord fabric.
13. A production process method of an all-in-one machine for extruding, coating and cutting steel cord fabrics according to claim 12, wherein when the extruding and coating device extrudes steel wires and coats rubber to form steel cord fabrics,
placing the steel wire spindle in a spindle room unwinding device (1), leveling and unwinding the steel wire spindle, and penetrating the steel wire spindle into a steel wire gluing machine head (4);
the rubber material raw materials are fed into an extruder (3) by a rubber feeding conveyor belt (2);
the extruder (3) extrudes the rubber material raw material to the steel wire rubber coating machine head (4) through plasticization to carry out steel wire rubber coating;
the steel wire passing through the steel wire rubberizing machine head (4) enters from the steel wire threading plate and then directly passes through the upper flow channel and the lower flow channel for rubberizing, the steel wire passes through the rubberizing mouth-shaped plate after rubberizing and is pulled out from the rubberizing mouth-shaped plate under the pressure of the machine head and the traction action of the cooling drum device (5), and hot rubberizing of the steel wire is completed to form a steel wire cord fabric;
the steel wire cord fabric is pulled out to the cooling drum device (5) by the steel wire glue applying machine head (4) and is wound and cooled by a plurality of cooling drums of the cooling drum device (5);
the cooled wirecord fabric enters a storage device (6), and floating storage and subsequent conveying of the wirecord fabric are carried out through upper and lower floating rollers.
14. A production process method of a wirecord fabric extrusion, rubber coating and cutting integrated machine according to claim 12, characterized in that the cut wirecord fabric is conveyed to a belt processing device for processing a belt,
the wirecord fabric reversed by the reversing device (7) enters a centering conveying device (8), is positioned and guided and then is conveyed to the positions of an upper cutter and a lower cutter of a cutting host (9), and the rotating angle of the centering conveying device (8) is 15-70 degrees so as to meet the cutting of a small-angle belt ply within the range of 15-70 degrees;
after cutting, a clamp of the clamp pulling device (10) pulls materials according to the angle and the width required by the belt beam layer, during pulling, a lifting bracket of the belt beam layer cutting conveyer belt (11) is lifted to support the materials, during cutting, the lifting bracket falls along with an upper cutter, and the cut belt beam layer is conveyed to the position of a belt beam layer joint device (12) by the belt beam layer cutting conveyer belt (11);
the belt joint device (12) performs butt joint on the front belt layer and the rear belt layer;
the continuous belt layer which is subjected to butt joint by the belt layer joint device (12) is conveyed out of the belt layer joint device by a belt layer unloading conveying belt (13);
the intermittent unloading process of the joint is converted into a continuous operation process through a belt balancing roller device (14) and is conveyed to the next station;
carrying out a film coating and pasting process by a belt layer film pasting device (15);
the belt layer of the finished adhesive tape is wound on a spool or a trolley by a conveying belt layer winding device (16).
15. A production process method of a wirecord fabric extrusion, rubber coating and cutting integrated machine according to claim 12, characterized in that the cut wirecord fabric is conveyed to a carcass processing device for processing the carcass fabric,
the wirecord fabric reversed by the reversing device (7) enters a centering conveying device (8), is positioned and guided and then is conveyed to the upper and lower cut-off knife positions of a cutting host machine (9), and the rotating angle of the centering conveying device (8) is 90 degrees so as to meet the requirement of cutting a 90-degree carcass fabric;
after cutting, a clamp pulling device (10) pulls materials according to the angle and the width required by a 90-degree carcass cord fabric, the cutting host (9) cuts the cord fabric, when pulling the materials, a lifting bracket of a belt cutting conveyer belt (11) and a lifting bracket of a carcass cutting conveyer belt (17) of the belt processing device are lifted together to support the materials, when cutting, the lifting bracket of the belt cutting conveyer belt (11) falls along with an upper cutter, the cut carcass cord fabric is pulled secondarily by the clamp pulling device (10), the carcass cord fabric is pulled out to the position of the carcass cutting conveyer belt (17), then the lifting bracket of the carcass cutting conveyer belt (17) falls, and the cut carcass cord fabric is placed on the carcass cutting conveyer belt (17);
the cut carcass ply is conveyed to the position of a carcass joint device (18) by the carcass cutting conveyer belt (17);
the carcass joint device (18) is used for butt joint of two carcass plies, after unloading is finished, the joint baffle is lifted, the carcass plies are sent to the carcass joint device (18) by the carcass cutting and conveying belt (17), the pressing device is pressed down, the left and right two groups of joint pressing wheel groups act sequentially, and the carcass plies at the two sides of the joint baffle are moved from the middle to the two sides for butt joint and sewing;
the continuous carcass ply, which is butt-jointed by the carcass jointing device (18), is transported out of the carcass jointing device (18) by a carcass discharge conveyor belt (19);
the tyre body cord fabric is subjected to quality detection through a tyre body overhauling conveying belt (20);
the carcass cord fabric is processed by a carcass edge wrapping and sticking device (21) to be stuck with a rubber sheet;
the carcass ply cloth of the finished rubberizing sheet process is rolled to a carcass rolling device (22).
16. A production process method of a wirecord fabric extrusion, glue application and cutting integrated machine according to claim 12, characterized in that the production process method of the wirecord fabric extrusion, glue application and cutting integrated machine further comprises 0-degree belt winding, and the 0-degree belt winding comprises:
the belt ply coated with the adhesive and subjected to reversing storage through the reversing device (7) rotates to the direction of the 0-degree belt ply winding device (23);
and four stations of the 0-degree belt layer coiling device (23) are used for coiling the four 0-degree belt layers extruded by the adhesive application at the same time.
CN202210761444.1A 2022-06-30 2022-06-30 Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof Pending CN115056521A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210761444.1A CN115056521A (en) 2022-06-30 2022-06-30 Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210761444.1A CN115056521A (en) 2022-06-30 2022-06-30 Extrusion, glue application and cutting integrated machine for wirecord fabric and production process method thereof

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Publication Number Publication Date
CN115056521A true CN115056521A (en) 2022-09-16

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Country Status (1)

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CN (1) CN115056521A (en)

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