CN106827345A - Lamination conveyer belt continuous calendering moulding process and device - Google Patents
Lamination conveyer belt continuous calendering moulding process and device Download PDFInfo
- Publication number
- CN106827345A CN106827345A CN201710008521.5A CN201710008521A CN106827345A CN 106827345 A CN106827345 A CN 106827345A CN 201710008521 A CN201710008521 A CN 201710008521A CN 106827345 A CN106827345 A CN 106827345A
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- CN
- China
- Prior art keywords
- canvas
- band
- cloth storage
- draw
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/30—Making multilayered or multicoloured articles
- B29C43/305—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2029/00—Belts or bands
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention proposes a kind of lamination conveyer belt continuous calendering moulding process and device, complex procedures, poor hygienic, production discontinuous problem when solving lamination conveyer belt production in the prior art.The present invention includes leading open-shelf and accesses band; also include being arranged on splicer, toe-out force measuring device, deviation correcting device and the draw-gear for leading open-shelf rear by production-line arrangement; draw-gear rear has been sequentially arranged four-roll calender, backward pull protection device, cooling roller device and coiling machine; canvas cloth storage device is disposed between toe-out force measuring device, deviation correcting device, the first adhesive plaster cloth storage device is there also is provided between cooling roller device and coiling machine, draw-gear is laminated and the second adhesive plaster cloth storage device.Canvas calendering is covered glue, identical tension lamination, laminating side glue and the continuously shaped completion of upper and lower rubber cover by the present invention, reduce the turnover and carrying of production process and material, reduce the hidden danger of quality in production process, production operation personnel are reduced, the automaticity and labor productivity of production is improve.
Description
Technical field
The present invention relates to conveying belt forming field, more particularly to a kind of lamination apron fabric calendering, lamination, laminating side
Glue, upper and lower rubber cover continuous forming process of fitting.
Background technology
Traditional lamination conveying belt forming process route is to roll canvas and rubber cover on calender respectively, is batched standby
With, after rubberizing canvas will be rolled on forming machine by technological requirement lamination, fitted on forming machine or calender side glue and laminating
Upper and lower rubber cover is made semi-finished product band embryo.Complex procedures in this technique, work consuming takes, and pilot process batches calendering adhesive plaster and glue
Need a large amount of shields, craft sanitary during piece it is difficult to ensure that, hidden danger of quality is more.
The content of the invention
The present invention proposes a kind of lamination conveyer belt continuous calendering moulding process and device, solves lamination in the prior art defeated
Complex procedures, poor hygienic, production discontinuous problem when sending band to produce.
The technical proposal of the invention is realized in this way：A kind of lamination conveyer belt continuous calendering shaped device, including lead out
Frame and band is accessed, also include being arranged on splicer, toe-out force measuring device, the deviation correcting device for leading open-shelf rear by production-line arrangement
And draw-gear, draw-gear rear has been sequentially arranged four-roll calender, backward pull protection device, cooling roller device and has batched
Machine, is disposed with canvas cloth storage device between toe-out force measuring device, deviation correcting device, be there also is provided between cooling roller device and coiling machine
First adhesive plaster cloth storage device, laminate draw-gear and the second adhesive plaster cloth storage device.
The band that accesses includes that be arranged between toe-out force measuring device, deviation correcting device first accesses band, also including setting
Between cooling roller device, coiling machine second is put to access band, the 3rd access band and the 4th and access band.
The canvas cloth storage device includes cloth storage machine frame, and cloth storage machine frame is provided with upper roller group, bottom roller group and middle disk roller,
There are upper bend wheel and lower bend wheel on cloth storage machine frame sidepiece.
Backward pull protection device includes protective cradle, and expansion bracket is fixed with protective cradle, and expansion bracket is provided with flexible dress
Put, retractor device drives left regulation wheel to move up and down, and left regulation wheel both sides are respectively provided with a contact roller.
A kind of lamination conveyer belt continuous calendering moulding process, realizes in the following manner：
（1）Glue is covered in canvas top and bottom, and canvas calendering covers glue and passes through canvas, leads start, splicer, toe-out force measuring device, canvas
Cloth storage device, deviation correcting device, draw-gear enter the four-roll calender of S types, and covering glue simultaneously to canvas top and bottom obtains covering rubberized canvas,
Splicer is used to couple together on the canvas of interruption；
（2）Laminate and obtain being molded belt carcass, cover rubberized canvas and access band, cooling roller device by the 5th, the first adhesive plaster cloth storage device, laminate
Draw-gear, into the second adhesive plaster cloth storage device, after the second adhesive plaster cloth storage device storage cloth reaches production requirement length, draws adhesive plaster,
Band is accessed by the 3rd, into draw-gear is laminated, two-layer canvas is completed and is laminated, the completion of the second adhesive plaster cloth storage device is entered back into afterwards
Ground floor canvas laminates shaping, circulates successively repeatedly, reaches after production requirement canvas laminates the number of plies, is crimped onto on coiling machine, complete
Into belt carcass shaping；
（3）Semi-finished product band embryo forming, will shaping belt carcass be arranged on lead start on, by toe-out force measuring device, first access band,
Deviation correcting device, draw-gear, roller releasing device are covered with lower rubber cover work into completion squish lip glue, calendering after S type four-roll calenders
Skill, obtains semi-finished product band embryo；
（4）Semi-finished product band embryo by the 5th access band, backward pull protection device, cooling roller device, second access with, the 3rd access
Band, the 4th access band, are crimped onto on coiling machine and complete semi-finished product band embryo forming.
Canvas calendering is covered glue, identical tension lamination, laminating side glue and the continuously shaped completion of upper and lower rubber cover by the present invention, is reduced
The turnover and carrying of production process and material, reduce the hidden danger of quality in production process, reduce production operation personnel, improve
The automaticity and labor productivity of production.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of canvas cloth storage device.
Fig. 3 is the structural representation of backward pull protection device.
Fig. 4 is to cover glue and laminate schematic flow sheet.
Fig. 5 is semi-finished product band embryo schematic flow sheet.
Wherein：1. open-shelf is led, 2. toe-out force measuring device, 3. splicer, 4. canvas cloth storage device, 4-1. cloth storage machines
Disk roller in the middle of frame, 4-2. upper roller groups, 4-3., 4-4. bottom roller groups, the upper bend wheels of 4-5., bend wheel under 4-6., 5.
Deviation correcting device, 6. draw-gear, 7. four-roll calender, 8. support roller device, 9. the 5th accesses band, 10. backward pull protection dress
Put, 10-1. protective cradles, 10-2. contact rollers, 10-3. retractor devices, 10-4. left regulation wheels, 10-5. expansion brackets, 11.
Cooling roller device, 12. first adhesive plaster cloth storage devices, 13. first access band, and 14. laminate draw-gear, and 15. the 3rd access band,
16. second adhesive plaster cloth storage devices, 17. the 4th access band, 18. coiling machines, and 19. second access band.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not paid
Embodiment, belongs to the scope of protection of the invention.
As shown in Fig. 1 ~ 3, a kind of lamination conveyer belt continuous calendering shaped device, including lead open-shelf 1 and access band, in addition,
The present invention also is included being arranged on splicer 3, toe-out force measuring device 2, the deviation correcting device 5 for leading the rear of open-shelf 1 by production-line arrangement
With draw-gear 6, the rear of draw-gear 6 has been sequentially arranged four-roll calender 7, backward pull protection device 10, cooling roller device 11
With coiling machine 18, canvas cloth storage device 4 is disposed between toe-out force measuring device 2, deviation correcting device 5, cooling roller device 11 and batch
The first adhesive plaster cloth storage device 12 is there also is provided between machine 18, the adhesive plaster cloth storage device 16 of draw-gear 14 and second is laminated.
The band that accesses includes that be arranged between toe-out force measuring device 2, deviation correcting device 5 first accesses band 13, also wraps
Include second be arranged between cooling roller device 11, coiling machine 18 access band the 19, the 3rd access band 15 and the 4th access band 17.
As shown in Fig. 2 the canvas cloth storage device 4 includes that cloth storage machine frame 4-1, cloth storage machine frame 4-1 are provided with upper roller group 4-
2nd, bottom roller group 4-4 and middle disk roller 4-3, there is upper bend wheel 4-5 and lower bend wheel 4-6 on cloth storage machine frame 4-1 sidepieces.Due to sail
Cloth is not continuous, often saves canvas 200 ~ 300 and grows, therefore be provided with splicer 3 and realize two connections of canvas, in splicer work
During work, can temporarily cease and convey canvas backward, it is possible to cause subsequent technique to suspend, in order to avoid this phenomenon, this
Invention is provided with canvas cloth storage device 4, and canvas as long as possible can be stored in limited space, when splicer works
Wait, the enough subsequent techniques of canvas of canvas cloth storage device storage are used, and so prevent shutdown from causing the phenomenon that shows money or valuables one carries unintentionally so that production
Continuity is strong, and quality is good.
First adhesive plaster cloth storage device 12, the second adhesive plaster cloth storage device 16 structure it is identical with canvas cloth storage device 4.
As shown in figure 3, backward pull protection device 10 includes protective cradle 10-1, expansion bracket is fixed with protective cradle 10-1
10-5, expansion bracket 10-5 are provided with retractor device 10-3, and retractor device 10-3 drives left regulation wheel 10-4 to move up and down, left regulation wheel
10-4 both sides are respectively provided with a contact roller 10-2.In actual production, the elastic of canvas can change, excessively pine or tension meeting
Influence product quality, this when drives left regulation wheel 10-4 to move by retractor device 10-3, can adjust the elastic of canvas, institute
It can be oil cylinder etc. to state retractor device 10-3.
Lamination conveyer belt continuous calendering moulding process of the invention, realizes in the following manner：（1）Canvas top and bottom
Glue is covered, as shown in figure 4, B is moved towards to for canvas, canvas calendering covers glue and passes through canvas, leads start 1, the measurement of splicer 3, forward pull
Device 2, canvas cloth storage device 4, deviation correcting device 5, draw-gear 6 enters S types four-roll calender 7, and glue is covered simultaneously to canvas top and bottom
Obtain covering rubberized canvas, splicer 3 is used to couple together on the canvas of interruption；
（2）Laminate and obtain being molded belt carcass, cover rubberized canvas and access band 9, cooling roller device 11, the first adhesive plaster cloth storage device by the 5th
12nd, draw-gear 14 is laminated, into the second adhesive plaster cloth storage device 16, production requirement length is reached in the storage cloth of the second adhesive plaster cloth storage device 16
Afterwards, adhesive plaster is drawn, band 15 is accessed by the 3rd, into draw-gear 14 is laminated, completed two-layer canvas and laminate, the is entered back into afterwards
Two adhesive plaster cloth storage device 16 completes ground floor canvas and laminates shaping, circulates successively repeatedly, reaches after production requirement canvas laminates the number of plies,
It is crimped onto on coiling machine 18, completes belt carcass shaping；
（3）Semi-finished product band embryo forming, as shown in figure 5, A is moved towards to cover adhesive tape core, shaping belt carcass is arranged on and is led in start 1,
Band 13, deviation correcting device 5, draw-gear 6, roller releasing device 8 are accessed by toe-out force measuring device 2, first enter S type four-roll calendarings
Squish lip glue, calendering are completed after machine 7 and is covered with lower covering adhesive process, obtain semi-finished product band embryo；
（4）Semi-finished product band embryo by the 5th access band 9, backward pull protection device 10, cooling roller device 11, second access band 19,
3rd accesses band the 15, the 4th accesses band 17, is crimped onto on coiling machine 18 and completes semi-finished product band embryo forming.
Claims (5)
1. a kind of lamination conveyer belt continuous calendering shaped device, including lead open-shelf（1）With access band, it is characterised in that：By production
Line arrangement also includes being arranged on leading open-shelf（1）The splicer at rear（3）, toe-out force measuring device（2）, deviation correcting device（5）With lead
Leading-in device（6）, draw-gear（6）Rear has been sequentially arranged four-roll calender（7）, backward pull protection device（10）, chill roll dress
Put（11）And coiling machine（18）, toe-out force measuring device（2）, deviation correcting device（5）Between be disposed with canvas cloth storage device（4）, cooling
Roller arrangement（11）And coiling machine（18）Between there also is provided the first adhesive plaster cloth storage device（12）, laminate draw-gear（14）With the second glue
Cloth cloth storage device（16）.
2. lamination conveyer belt continuous calendering shaped device according to claim 1, it is characterised in that：The band that accesses includes
It is arranged on toe-out force measuring device（2）, deviation correcting device（5）Between first access band（13）, also including being arranged on chill roll dress
Put（11）, coiling machine（18）Between second access band（19）, the 3rd access band（15）Band is accessed with the 4th（17）.
3. lamination conveyer belt continuous calendering shaped device according to claim 1, it is characterised in that：The canvas cloth storage device
（4）Including cloth storage machine frame（4-1）, cloth storage machine frame（4-1）It is provided with upper roller group（4-2）, bottom roller group（4-4）With middle disk roller
（4-3）, cloth storage machine frame（4-1）There is upper bend wheel on sidepiece（4-5）With lower bend wheel（4-6）.
4. lamination conveyer belt continuous calendering shaped device according to claim 1, it is characterised in that：Backward pull protection device
（10）Including protective cradle（10-1）, protective cradle（10-1）On be fixed with expansion bracket（10-5）, expansion bracket（10-5）It is provided with
Retractor device（10-3）, retractor device（10-3）Drive left regulation wheel（10-4）Move up and down, left regulation wheel（10-4）Both sides are respectively provided with
One contact roller（10-2）.
5. a kind of lamination conveyer belt continuous calendering moulding process, it is characterised in that realize in the following manner：
（1）Glue is covered in canvas top and bottom, and canvas calendering covers glue and passes through canvas, leads start（1）, splicer（3）, toe-out force measuring device
（2）, canvas cloth storage device（4）, deviation correcting device（5）, draw-gear（6）Into the four-roll calender of S types（7）, to canvas top and bottom
Simultaneously glue is covered to obtain covering rubberized canvas, splicer（3）For the canvas of interruption to be coupled together；
（2）Laminate and obtain being molded belt carcass, cover rubberized canvas and access band by the 5th（9）, cooling roller device（11）, the first adhesive plaster storage cloth
Device（12）, laminate draw-gear（14）, into the second adhesive plaster cloth storage device（16）, in the second adhesive plaster cloth storage device（16）Storage cloth reaches life
After product requires length, adhesive plaster is drawn, band is accessed by the 3rd（15）, into laminating draw-gear（14）, complete two-layer canvas and fold
Pressure, enters back into the second adhesive plaster cloth storage device afterwards（16）Complete ground floor canvas and laminate shaping, circulate successively repeatedly, reaching production will
After asking canvas to laminate the number of plies, coiling machine is crimped onto（18）On, complete belt carcass shaping；
（3）Semi-finished product band embryo forming, shaping belt carcass is arranged on and leads start（1）On, by toe-out force measuring device（2）, first
Access band（13）, deviation correcting device（5）, draw-gear（6）, roller releasing device（8）Into S type four-roll calenders（7）Extruding is completed afterwards
Side glue, calendering are covered with lower covering adhesive process, obtain semi-finished product band embryo；
（4）Semi-finished product band embryo accesses band by the 5th（9）, backward pull protection device（10）, cooling roller device（11）, second access
Band（19）, the 3rd access band（15）, the 4th access band（17）, it is crimped onto coiling machine（18）Upper completion semi-finished product band embryo forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710008521.5A CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710008521.5A CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106827345A true CN106827345A (en) | 2017-06-13 |
| CN106827345B CN106827345B (en) | 2019-01-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710008521.5A Active CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106827345B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171089A (en) * | 2019-05-09 | 2019-08-27 | 江阴市勤力橡塑机械有限公司 | A kind of tire calendering technology |
| CN113334729A (en) * | 2021-06-05 | 2021-09-03 | 河北安耐胶带有限公司 | Four-roller calendering device and production process for laminated conveyor belt covered with welting adhesive |
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| CN102642313A (en) * | 2012-05-10 | 2012-08-22 | 北京化工大学 | Rubber sheet lamination composite production line and sheet producing method thereof |
| CN203125828U (en) * | 2013-03-21 | 2013-08-14 | 开封铁塔橡胶（集团）有限公司 | Cloth storing device for four-roll calendering production line |
| CN103963328A (en) * | 2013-02-01 | 2014-08-06 | 李继刚 | Production technology for conveying belt with each edge covered by two rubber strips |
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| CN104925575A (en) * | 2015-06-23 | 2015-09-23 | 浙江双箭橡胶股份有限公司 | Canvas core conveying belt production device and method |
| CN106006155A (en) * | 2016-07-01 | 2016-10-12 | 江苏太平橡胶股份有限公司 | Equally-dividing and winding device for cord fabric frictioning |
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2017
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Patent Citations (6)
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|---|---|---|---|---|
| CN102642313A (en) * | 2012-05-10 | 2012-08-22 | 北京化工大学 | Rubber sheet lamination composite production line and sheet producing method thereof |
| CN103963328A (en) * | 2013-02-01 | 2014-08-06 | 李继刚 | Production technology for conveying belt with each edge covered by two rubber strips |
| CN203125828U (en) * | 2013-03-21 | 2013-08-14 | 开封铁塔橡胶（集团）有限公司 | Cloth storing device for four-roll calendering production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110171089A (en) * | 2019-05-09 | 2019-08-27 | 江阴市勤力橡塑机械有限公司 | A kind of tire calendering technology |
| CN113334729A (en) * | 2021-06-05 | 2021-09-03 | 河北安耐胶带有限公司 | Four-roller calendering device and production process for laminated conveyor belt covered with welting adhesive |
| CN113334729B (en) * | 2021-06-05 | 2022-08-23 | 河北安耐胶带有限公司 | Four-roller calendering device and production process for laminated conveyor belt covered with welting adhesive |
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| Publication number | Publication date |
|---|---|
| CN106827345B (en) | 2019-01-22 |
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