CN106827345B - Lamination conveyer belt continuous calendering moulding process and device - Google Patents
Lamination conveyer belt continuous calendering moulding process and device Download PDFInfo
- Publication number
- CN106827345B CN106827345B CN201710008521.5A CN201710008521A CN106827345B CN 106827345 B CN106827345 B CN 106827345B CN 201710008521 A CN201710008521 A CN 201710008521A CN 106827345 B CN106827345 B CN 106827345B
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- CN
- China
- Prior art keywords
- canvas
- band
- cloth storage
- storage device
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/30—Making multilayered or multicoloured articles
- B29C43/305—Making multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2029/00—Belts or bands
Abstract
The present invention proposes a kind of lamination conveyer belt continuous calendering moulding process and device, solves the problems, such as that complex procedures, poor hygienic, production are discontinuous when lamination conveyer belt production in the prior art.The present invention is including leading open-shelf and picking up band; it further include that the splicer for leading open-shelf rear, toe-out force measuring device, deviation correcting device and traction device are set by production-line arrangement; traction device rear has been sequentially arranged four-roll calender, backward pull protective device, cooling roller device and coiling machine; it is disposed with canvas cloth storage device between toe-out force measuring device, deviation correcting device, there also is provided the first adhesive plaster cloth storage device between cooling roller device and coiling machine, laminate traction device and the second adhesive plaster cloth storage device.Canvas calendering is covered glue, identical tension lamination, fitting side glue and the continuously shaped completion of upper and lower rubber cover by the present invention, reduce the turnover and carrying of production process and material, reduce the hidden danger of quality in production process, reduce production operation personnel, improves the degree of automation and labor productivity of production.
Description
Technical field
The present invention relates to conveying belt forming field, in particular to a kind of lamination apron fabric calendering, lamination, fitting side
Glue is bonded rubber cover continuous forming process up and down.
Background technique
Traditional lamination conveying belt forming process route is to roll canvas and rubber cover on calender respectively, is batched standby
With, after rubberizing canvas will be rolled on molding machine by technique requirement lamination, fitting side glue and fitting on molding machine or calender
Semi-finished product band embryo is made in upper and lower rubber cover.Complex procedures in this technique, work consuming is time-consuming, and pilot process batches calendering adhesive plaster and glue
A large amount of shields are needed when piece, craft sanitary it is difficult to ensure that, hidden danger of quality is more.
Summary of the invention
The present invention proposes a kind of lamination conveyer belt continuous calendering moulding process and device, and it is defeated to solve lamination in the prior art
Complex procedures, poor hygienic, production discontinuous problem when band being sent to produce.
The technical scheme of the present invention is realized as follows: a kind of lamination conveyer belt continuous calendering molding machine, including lead out
Frame and band is picked up, further includes that the splicer for leading open-shelf rear, toe-out force measuring device, deviation correcting device are set by production-line arrangement
And traction device, traction device rear have been sequentially arranged four-roll calender, backward pull protective device, cooling roller device and have batched
Machine is disposed with canvas cloth storage device, there also is provided between cooling roller device and coiling machine between toe-out force measuring device, deviation correcting device
First adhesive plaster cloth storage device laminates traction device and the second adhesive plaster cloth storage device.
The band that picks up includes that first be arranged between toe-out force measuring device, deviation correcting device picks up band, further includes setting
It sets second between cooling roller device, coiling machine and picks up that band, third picks up band and the 4th and pick up band.
The canvas cloth storage device includes cloth storage machine frame, and cloth storage machine frame is equipped with upper roller group, bottom roller group and intermediate roller,
There are upper bend wheel and lower bend wheel on cloth storage machine frame side.
Backward pull protective device includes protective cradle, and expansion bracket is fixed on protective cradle, and expansion bracket is equipped with flexible dress
It sets, telescopic device drives regulating wheel to move up and down, and regulating wheel two sides are respectively provided with a contact roller.
A kind of lamination conveyer belt continuous calendering moulding process, is realized in the following manner:
(1) glue is covered in canvas top and bottom, canvas calendering cover glue be canvas by lead booting, splicer, toe-out force measuring device,
Canvas cloth storage device, deviation correcting device, traction device enter the four-roll calender of S type, cover glue simultaneously to canvas top and bottom and obtain covering glue
Canvas, splicer is for connecting intermittent canvas;
(2) laminate to obtain molding belt carcass, cover rubberized canvas by the 5th pick up band, cooling roller device, the first adhesive plaster cloth storage device,
Traction device is laminated, draws glue after the second adhesive plaster cloth storage device storage cloth reaches production requirement length into the second adhesive plaster cloth storage device
Cloth picks up band by third, into traction device is laminated, completes two layers of canvas and laminates, enter back into the second adhesive plaster cloth storage device later
It completes first layer canvas and laminates molding, circuit sequentially repeatedly, reach after production requirement canvas laminates the number of plies, be crimped onto coiling machine
On, complete belt carcass molding;
(3) molding belt carcass is mounted on and leads in booting, connects by toe-out force measuring device, first by semi-finished product band embryo forming
Squish lip glue is completed after taking band, deviation correcting device, traction device, roller releasing device to enter S type four-roll calender, calendering is covered with lower covering
Adhesive process obtains semi-finished product band embryo;
(4) semi-finished product band embryo by the 5th picks up band, backward pull protective device, cooling roller device, second picks up with, third
It picks up band, the 4th pick up band, be crimped on coiling machine and complete semi-finished product band embryo forming.
Canvas calendering is covered glue, identical tension lamination, fitting side glue and the continuously shaped completion of upper and lower rubber cover by the present invention, is reduced
The turnover and carrying of production process and material, reduce the hidden danger of quality in production process, reduce production operation personnel, improve
The degree of automation and labor productivity of production.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of canvas cloth storage device.
Fig. 3 is the structural schematic diagram of backward pull protective device.
Fig. 4 is semi-finished product band embryo flow diagram.
Fig. 5 is to cover glue and laminate flow diagram.
Wherein: 1. lead open-shelf, 2. toe-out force measuring devices, 3. splicers, 4. canvas cloth storage devices, 4-1. cloth storage machine frame, 4-
2. upper roller group, roller among 4-3., 4-4. bottom roller group, the upper bend wheel of 4-5., bend wheel under 4-6., 5. deviation correcting devices, 6.
Traction device, 7. four-roll calenders, 8. support roller devices, 9. the 5th pick up band, 10. backward pull protective devices, 10-1. protection branch
Frame, 10-2. contact roller, 10-3. telescopic device, 10-4. regulating wheel, 10-5. expansion bracket, 11. cooling roller devices, 12. first glue
Cloth cloth storage device, 13. first pick up band, and 14. laminate traction device, and 15. thirds pick up band, 16. second adhesive plaster cloth storage devices, and 17.
Four pick up band, and 18. coiling machines, 19. second pick up band.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
As shown in Figures 1 to 3, a kind of lamination conveyer belt continuous calendering molding machine, including lead open-shelf 1 and pick up band, in addition,
The present invention further includes that the splicer 3, toe-out force measuring device 2, deviation correcting device 5 for leading 1 rear of open-shelf is arranged in by production-line arrangement
With traction device 6,6 rear of traction device has been sequentially arranged four-roll calender 7, backward pull protective device 10, cooling roller device 11
With coiling machine 18, it is disposed with canvas cloth storage device 4 between toe-out force measuring device 2, deviation correcting device 5, cooling roller device 11 and batches
It there also is provided the first adhesive plaster cloth storage device 12 between machine 18, laminate traction device 14 and the second adhesive plaster cloth storage device 16.
The band that picks up includes that first be arranged between toe-out force measuring device 2, deviation correcting device 5 picks up band 13, is also wrapped
Include that second be arranged between cooling roller device 11, coiling machine 18 picks up band 19, third picks up band 15 and the 4th and picks up band 17.
As shown in Fig. 2, the canvas cloth storage device 4 includes cloth storage machine frame 4-1, cloth storage machine frame 4-1 is equipped with upper roller group 4-
2, there are upper bend wheel 4-5 and lower bend wheel 4-6 on bottom roller group 4-4 and the centre side roller 4-3, cloth storage machine frame 4-1.Due to sail
Cloth is not continuous, every length of section canvas 200~300, therefore is provided with the connection that splicer 3 realizes two canvas, in splicer
During work, it can temporarily cease and convey canvas backward, it is possible to cause subsequent technique to suspend, in order to avoid this phenomenon,
The present invention is provided with canvas cloth storage device 4, interior in a limited space canvas as long as possible can be stored, in splicer work
It waits, the enough subsequent techniques of canvas of canvas cloth storage device storage use, and prevent from shutting down in this way and cause the phenomenon that shows money or valuables one carries unintentionally, so that production
Continuity is strong, high-quality.
First adhesive plaster cloth storage device 12, the structure of the second adhesive plaster cloth storage device 16 are identical as canvas cloth storage device 4.
As shown in figure 3, backward pull protective device 10 includes protective cradle 10-1, expansion bracket is fixed on protective cradle 10-1
10-5, expansion bracket 10-5 are equipped with telescopic device 10-3, and telescopic device 10-3 drives regulating wheel 10-4 to move up and down, regulating wheel
The two sides 10-4 are respectively provided with a contact roller 10-2.In actual production, the elastic of canvas can change, excessively pine or tension meeting
Product quality is influenced, drives regulating wheel 10-4 mobile by telescopic device 10-3 this when, elastic, the institute of adjustable canvas
Stating telescopic device 10-3 can be oil cylinder etc..
Lamination conveyer belt continuous calendering moulding process of the invention, is realized: (1) canvas top and bottom in the following manner
Glue is covered, as shown in figure 5, B is moved towards to for canvas, it is canvas by leading booting 1, splicer 3, forward pull measurement that glue is covered in canvas calendering
Device 2, canvas cloth storage device 4, deviation correcting device 5, traction device 6 enter S type four-roll calender 7, cover glue simultaneously to canvas top and bottom
It obtains covering rubberized canvas, splicer 3 is for connecting intermittent canvas;
(2) it laminates to obtain molding belt carcass, covers rubberized canvas by the 5th and pick up band 9, cooling roller device 11, the first adhesive plaster storage cloth
Device 12 laminates traction device 14, and into the second adhesive plaster cloth storage device 16, it is long to reach production requirement in the second adhesive plaster cloth storage device 16 storage cloth
After degree, adhesive plaster is drawn, picks up band 15 by third, into traction device 14 is laminated, completed two layers of canvas and laminate, enter back into later
Second adhesive plaster cloth storage device 16 completes first layer canvas and laminates molding, circuits sequentially repeatedly, reaches production requirement canvas and laminate the number of plies
Afterwards, it is crimped on coiling machine 18, completes belt carcass molding;
(3) semi-finished product band embryo forming, as shown in figure 4, molding belt carcass is mounted on to cover adhesive tape core trend and leads booting 1 by A
On, band 13, deviation correcting device 5, traction device 6, roller releasing device 8, which are picked up, by toe-out force measuring device 2, first enters S type four-roller
Completion squish lip glue, calendering are covered with lower covering adhesive process after calender 7, obtain semi-finished product band embryo;
(4) semi-finished product band embryo by the 5th picks up band 9, backward pull protective device 10, cooling roller device 11, second picks up band
19, third picks up band the 15, the 4th and picks up band 17, is crimped on coiling machine 18 and completes semi-finished product band embryo forming.
Claims (5)
1. a kind of lamination conveyer belt continuous calendering molding machine, including lead open-shelf (1) and pick up band, it is characterised in that: by production
Line arrangement further include setting in the splicer (3) for leading open-shelf (1) rear, toe-out force measuring device (2), deviation correcting device (5) and lead
Leading-in device (6), traction device (6) rear have been sequentially arranged four-roll calender (7), backward pull protective device (10), chill roll dress
(11) and coiling machine (18) are set, are disposed between toe-out force measuring device (2), deviation correcting device (5) canvas cloth storage device (4), it is cooling
It there also is provided the first adhesive plaster cloth storage device (12) between roller arrangement (11) and coiling machine (18), laminate traction device (14) and the second glue
Cloth cloth storage device (16).
2. lamination conveyer belt continuous calendering molding machine according to claim 1, it is characterised in that: the band that picks up includes
It is arranged first between toe-out force measuring device (2), deviation correcting device (5) and picks up band (13), further includes that setting is filled in chill roll
It sets second between (11), coiling machine (18) and picks up band (19), third and pick up band (15) and the 4th and pick up with (17).
3. lamination conveyer belt continuous calendering molding machine according to claim 1, it is characterised in that: the canvas cloth storage device
It (4) include cloth storage machine frame (4-1), cloth storage machine frame (4-1) is equipped with upper roller group (4-2), bottom roller group (4-4) and intermediate roller
(4-3) has upper bend wheel (4-5) and lower bend wheel (4-6) on the side cloth storage machine frame (4-1).
4. lamination conveyer belt continuous calendering molding machine according to claim 1, it is characterised in that: backward pull protective device
(10) include protective cradle (10-1), be fixed on protective cradle (10-1) expansion bracket (10-5), expansion bracket (10-5) is equipped with
Telescopic device (10-3), telescopic device (10-3) drive regulating wheel (10-4) to move up and down, and the two sides regulating wheel (10-4) are respectively provided with
One contact roller (10-2).
5. a kind of lamination conveyer belt continuous calendering moulding process, it is characterised in that realize in the following manner:
(1) glue is covered in canvas top and bottom, and it is canvas by leading booting (1), splicer (3), forward pull measurement dress that glue is covered in canvas calendering
It sets
(2), canvas cloth storage device (4), deviation correcting device (5), traction device (6) enter the four-roll calender (7) of S type, on canvas
It covers glue simultaneously below to obtain covering rubberized canvas, splicer (3) is for connecting intermittent canvas;
(2) it laminates to obtain molding belt carcass, covers rubberized canvas by the 5th and pick up band (9), cooling roller device (11), the first adhesive plaster storage cloth
Device (12) laminates traction device (14), into the second adhesive plaster cloth storage device (16), reaches raw in the second adhesive plaster cloth storage device (16) storage cloth
After production requires length, adhesive plaster is drawn, picks up band (15) by third, into laminating traction device (14), it is folded to complete two layers of canvas
Pressure enters back into the second adhesive plaster cloth storage device (16) completion first layer canvas later and laminates molding, circuits sequentially repeatedly, reach production and want
It after asking canvas to laminate the number of plies, is crimped on coiling machine (18), completes belt carcass molding;
(3) molding belt carcass is mounted on and leads on booting (1), by toe-out force measuring device (2), first by semi-finished product band embryo forming
Band (13), deviation correcting device (5), traction device (6), roller releasing device (8) is picked up to complete to squeeze afterwards into S type four-roll calender (7)
Side glue, calendering are covered with lower covering adhesive process, obtain semi-finished product band embryo;
(4) semi-finished product band embryo is picked up by the 5th picks up with (9), backward pull protective device (10), cooling roller device (11), second
Band (19), third, which are picked up, picks up band (17) with (15), the 4th, is crimped on coiling machine (18) and completes semi-finished product band embryo forming.
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CN201710008521.5A CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
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CN201710008521.5A CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
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CN106827345A CN106827345A (en) | 2017-06-13 |
CN106827345B true CN106827345B (en) | 2019-01-22 |
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CN201710008521.5A Active CN106827345B (en) | 2017-01-05 | 2017-01-05 | Lamination conveyer belt continuous calendering moulding process and device |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110171089B (en) * | 2019-05-09 | 2021-07-09 | 江阴市勤力橡塑机械有限公司 | Tire calendering process |
CN113334729B (en) * | 2021-06-05 | 2022-08-23 | 河北安耐胶带有限公司 | Four-roller calendering device and production process for laminated conveyor belt covered with welting adhesive |
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CN102642313A (en) * | 2012-05-10 | 2012-08-22 | 北京化工大学 | Rubber sheet lamination composite production line and sheet producing method thereof |
CN203125828U (en) * | 2013-03-21 | 2013-08-14 | 开封铁塔橡胶(集团)有限公司 | Cloth storing device for four-roll calendering production line |
CN103963328A (en) * | 2013-02-01 | 2014-08-06 | 李继刚 | Production technology for conveying belt with each edge covered by two rubber strips |
CN104339680A (en) * | 2014-09-29 | 2015-02-11 | 山西德邦橡胶制品有限公司 | Double-surface rubber sticking production line of belt core |
CN104925575A (en) * | 2015-06-23 | 2015-09-23 | 浙江双箭橡胶股份有限公司 | Canvas core conveying belt production device and method |
CN106006155A (en) * | 2016-07-01 | 2016-10-12 | 江苏太平橡胶股份有限公司 | Equally-dividing and winding device for cord fabric frictioning |
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2017
- 2017-01-05 CN CN201710008521.5A patent/CN106827345B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102642313A (en) * | 2012-05-10 | 2012-08-22 | 北京化工大学 | Rubber sheet lamination composite production line and sheet producing method thereof |
CN103963328A (en) * | 2013-02-01 | 2014-08-06 | 李继刚 | Production technology for conveying belt with each edge covered by two rubber strips |
CN203125828U (en) * | 2013-03-21 | 2013-08-14 | 开封铁塔橡胶(集团)有限公司 | Cloth storing device for four-roll calendering production line |
CN104339680A (en) * | 2014-09-29 | 2015-02-11 | 山西德邦橡胶制品有限公司 | Double-surface rubber sticking production line of belt core |
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CN106006155A (en) * | 2016-07-01 | 2016-10-12 | 江苏太平橡胶股份有限公司 | Equally-dividing and winding device for cord fabric frictioning |
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